Perfect Unmanned Packaging System

MH-FG-2000A and MH-FG-2000B Wrapping Machine

Use, Maintenance And Spare Parts Handbook
Rev Data

1
 The machine should be exclusively operated by previously
trained personnel.

General safety regulations

Before using the machine or carrying out maintenance operation read the following
instructions very carefully：

Before

à Carefully read the instructions about the machine;

à Check all the safety guards on the machine and immediately replace any worn or
broken parts with original spares;
à Make sure that no tools or other objects have been left lying on the machine and
that the machine itself is perfectly clean;
à Read the Use,Maintenance and Spare Parts Handbook very carefully;
à Read all the labels and plates applied to the machine.

During

à Do not wear clothing that could get tangled up in the moving parts of the
machine;
à Do not carry on maintenance operation barefoot;
à Do not put the hands or any kind of object inside the field of operation of the
machine;
à Do not load the machine with boxes heavier than those recommended by the
manufacturer.

After

à Turn the master switch to OFF to stop the whole machine.

2
 The machine should be exclusively operated by previously
trained personnel.

Safety regulations for maintenance

à Follow the maintenance regulations given in this handbook;

à Never repair,lubricate or adjust the machine while it is in movement;
à Always turn off the power supply before opening the safety guards;
à Do not use any parts other than the originals without the written permission of
YOUNGSUN;
à Always use original spare parts.

Useful hints

à Always use appropriate electrical connection systems;

à Do not remove or cover up the labels and plates on the machine;
à Consult the Use and Maintenance Handbook whenever necessary.

3
 The machine should be exclusively operated by previously
trained personnel.

Warning

For normal operation of the machine we recommend periodically lubricating the

machine where necessary, checking pneumatic device, and always keeping the
machine clean.

4
 The machine should be exclusively operated by previously
trained personnel.

Analysis of residual risks

à Take care with rotation of the turnplate;

à Take care with movements of the roll carriage or of the presser unit.

5
 INDEX

PART 1. SPECIFICATION
1.1 Description Page 07
1.2 Machine technical data Page 07
1.3 Film data Page 08

PART 2. PREPARATION OF THE MACHINE FOR USE

2.1 Preliminary operations Page 10
2.2 Machine data plate Page 11
2.3 Space required for setting up the machine Page 12
2.4 Safety Page 13
2.5 Installation for upright stanchion Page 15
2.6 Description of the control panel Page 17
2.7 Electrical connections Page 18
2.8 Setting up the machine before use Page 19
2.9 Machine start-up Page 21
2.10 Carriage of the machine Page 22
2.11 Manual operation Page 23
2.12 Automatic cycle Page 24

PART 3. ADJUSTMENTS
3.1 Debug Page 25
3.2 Adjusting reel downstroke limit Page 26
3.3 Disabling caution Page 27
3.4 List of possible troubles Page 27

PART 4. OPERATION OF THE MACHINE

4.1 Operation of the machine Page 34

PART 5 MAINTENANCE
5.1 Maintenance Page 38

PART 6 PARTS LIST

6.1 Parts list Page 42

PART 7 ELECTRICAL ILLUSTRATIVE DIAGRAM

7.1 Electrical illustrative diagram Page 53

6
PART 1. SPECIFICATION

1. description

operation steps

operation can be mainly divided into the following phases：

1. put the object together with its tray onto the turnplate;
2. put the film around the surface of the object;
3. start the machine, the machine will automatically run and wrap the object.

2. Machine technical data MH-FG-2000A and MH-FG-2000B

1P，AC220V，50Hz，1KW(anti-stretch) /
Power supply
1.25KW(pre-stretch)
Rotation speed 0-6r/min，0-9r/min，0-12r/min(option)
Lifting unit Photoelectric switch controls the height
Film tension can be automatically modified by frequency
regulation(pre-stretch)
Film-stretching unit
Film tension can be manually modified by hand grip
（anti-stretch）
Max package weight:2000Kg. >2000kg (custom-made is
available)
Packaged object
Max package height：total height of upright
stanchion-400mm
Weight of the machine 650Kg
Noise ≤75DB
Surroundings humidity≤98%，temperature-10℃～40℃
Attachment Ramp (option)
Turnplate diameter Φ1500：
L2440mm×W1500mm×H(2000~3400)mm
(custom-made is available)
Turnplate diameter Φ1650：
L2590mm×W1650mm×H(2000~3400)mm
(custom-made is available)
Turnplate diameter Φ1800：
Dimensions of the machine L2740mm×W1800mm×H(2000~3400)mm
(custom-made is available)
Turnplate diameter Φ2000：
L2940mm×W2000mm×H(2000~3400)mm
(custom-made is available)
Turnplate diameter Φ2200：
L3140mm×W2200mm×H(2000~3400)mm
(custom-made is available)

7
3. film data

the machine can use different types of film reel with the following dimensions(FIG1):
A. internal diameter of reel：φ50～φ76mm
B. external diameter of reel：≤φ250mm
C. height of reel：100～500mm
D. thickness of film：17～25μm(standard)
E. extensible ratio：100%～300%
F. weight of reel：appr17kg

the main types of film that can be used are:

A. single-sticking extensible film(FIG2,POS1)
B. double-sticking extensible film(FIG2,POS2)

8
attention

in order to obtain good results,both in terms of protective seal and dynamic strength,
it is advisable to make use of good quality film.

B
FIG-1 FIG-2

9
PART 2. PREPARATION OF THE MACHINE FOR USE

1. preliminary operations

when ex-factory, the wrapping machine is divided into three parts: the base and
turnplate, the upright stanchion, the lifting unit. The stanchion is backed with foam
and then fastened to wooden tray, other parts are also fastened to wooden tray, then
all the parts are packed into a big wooden box.

please check to ensure that：

à there are no loose parts left in the packing;
à all strings holding the parts of the machine in place have been removed;
à the machine corresponds to the other ordered;
à use and maintenance handbook with CE declaration;
à report any damages caused during transport.

FIG2-1

1. upright stanchion
2. turnplate
3. base frame
4. film-lifting unit

10
2. machine identification number

when consulting the manufacturer always quote the serial number and the
model(FIG2-2)

Type: MH-FG-2000 Supply: 220 V, 50 HZ

Year: Phase: Single

Serial Rated power: 1/1.25 KW

number:

Net weight: 800 kg

Max speed: 6/9/12 r/min

FIG2-2

11
3. space required for setting up the machine

2000-3400
3140/2940/2740/2590/2440
78

500

500 500
2500-3200
500

4140-3440

FIG2-3

12
4. safety

4.1 safety notice for machine operation

1. make sure the power is right, AC220V 1P is suitable for this machine，the
double-color wire is ground wire for leakage protection;
2. donot put your feet on the machine when it’s running;
3. donot install the machine on soft location;
4. donot put the object which is to be wrapped on the edge of the turnplate;
5. make sure to disconnect the power upon work finished;
6. press EMERGENCY pushbutton to disconnect motor power to make
machine stop running when emergency happens;
7. clean the machine once every day upon the work finished;
8. to make sure of safety, donot randomly take apart electric equipment;
9. only electrical technicians are allowed to inspect electric equipment;

4.2. important warnings

4.2.1 mechanical warnings

This warning card cannot be randomly removed or replaced. It’s used in

chainwheel zone. Make sure to disconnect power before repairing machine.
There are two locations where this warning card is needed, one is at the
bottom of upright stanchion, the other is at the top of upright stanchion, see
FIG2-4.

FIG2-4

This warning card is sticked on the turnplate. It indicates, no person is

allowed to stand on the turnplate when machine is running,see FIG2-5.

13
 FIG2-5

Label1 and Label2 are sticked on the covering plate of chains. Label1
indicates no person is allowed to stand on the covering plate; Label2
indicates the turnplate rotates at clockwise direction,see FIG2-6.

FIG2-6

4.2.2 electrical danger

This warning card is sticked on the door of electrical box. It indicates, there
is electroshock danger if the door is removed. The card cannot be randomly
replaced or removed,see FIG2-7

FIG2-7

14
5. installation for upright stanchion

please proceed as following instructions：

1. use a crane(or forklift) to carry the machine out of the packing and place it onto
the destination ground horizontally see FIG2-8 and FIG2-9；
2. use the crane(or forklift) tool to erect the upright stanchion, then one person holds
the stanchion to keep it vertical, the other person uses 4 pcs of M10 screw to fix
the stanchion onto the proper position of the base unit see FIG2-10；
3. see FIG2-11, D is fixture screw for ramp. If a ramp is attached with the machine,
please insert the gap underneath the ramp into the fixture screw D.
4. shown as FIG 2-12, fit the film lifting unit onto the relevant positon of the upright
stanchion and fasten by 4 pcs of M10 screw;
5. see FIG2-13, after well connect all the wires, use 4 pcs of M6 screw to fasten the
cover to the relevant position of the upright stanchion.
6. check to make sure that all screws are well fastened, then connect the power
supply, link the switch of electrical control box, check whether the power indicator
lights and whether the text screen displays, if not, check whether the plug for text
controller falls off.

FIG2-8 FIG 2-9

15
 D
FIG2-10 FIG2-11

FIG2-12 FIG2-13

16
6. description of the control panel

16 15

14

４
８

５
９

６
8 9 10 11 12 13
１ ２ ３

7
- - -

3
6
2
4

1 OFF

ON

FIG2-14

1. main switch 9. ALM key

2. emergency pushbutton 10. up&down command keys
3. power indicator 11. left&right command keys
4. start pushbutton 12. SET key
5. rotation speed adjustment switch 13. ENT key
6. lifting speed adjustment switch 14. CLR key
7. film-feeding speed adjustment switch 15. numeric keys
8. ESC key 16. LCD

17
7. electrical connections

warning：

before connecting the machine to the mains, make sure that the main switch is
set to “OFF”(FIG2-15)
à the machine is supplied with three-phase motors, with different voltages and
frequencies(see attached drawing for the wiring diagram)
à make sure that the voltage of the machine corresponds to that of the mains. The
voltage is indicated in the rating plate(FIG2-2)
à check to ensure that the turnplate is rotating in the right direction when operating
in the manual mode. If a three-phase motor is rotating in the wrong direction,
invert two of three-phases in the plug.

Voltage three-phase plus neutral

FIG2-15

power

Type: MH-FG-2000 Supply: 220 V, 50 HZ

Year: Phase: Single

Serial Rated power: 1/1.25 KW

number:

Net weight: 800 kg

Max speed: 6/9/12 r/min

18
8. Setting up the machine before use

A
B
C

8.1 fitting the film reel

A. loosen the tightening screw A and remove the tightening ring B and the
locating plate C;
B. fit the film reel to the lower locating plate D, fasten the upper locating plate
C;
C. fasten the tighting ring B and tighten A.
threading the film and adjusting film tension.

8.2 threading the film:

Pre-stretch type（see FIG2-16，2-17）

Shown as FIG2-16, pull down the rail to turn the transition roller seat by a certain
angle, then thread the film following the arrow direction shown as FIG2-17 and
lastly close the transition roller seat. Adjust the rotation speed of the turnplate
and the pre-stretch motor to achieve different film tension, actually by dialing the
black knob on the frequency convertor which controls the turnplate and
pre-stretching. Faster the turnplate rotates, slower the pre-stretch motor rotates,
more tight the film is, on the contrary more loose the film is.

6 5 4 3 2 1
2

3
4
5
6

FIG2-16 FIG2-17

19
Anti-stretch type（see FIG2-18，2-19）

fit proper resistance for the anti-stretch roller, push down the handle of the
eccentric wheel(1); then revise the adjusting screw（2）;pull up the handle of the
eccentric wheel, pull the film out of the reel→around handle of the eccentric
wheel the anti-stretch roller（3）→around the transition roller（4）→stick the film
to the object, and pull down the handle of the eccentric wheel.

FIG2-18 FIG2-19

important:

special care should be taken when using reels of single-sticking extensible film to
ensure that the reel is fit onto the reel-holder of the machine facing in the right
direction, so that the STICKY side is in contact with the tray.

20
9. machine start-up

à location of the operator is shown as FIG2-20;

à turn the main switch to “ON” (FIG2-21 POS1);
à deactivate any EMERGENCY by turning the button clockwise(FIG2-21 POS2)
à press the button to supply the power circuit(FIG2-21 POS4), and wait a few
seconds for the power indicator to light(FIG2-21 POS3)

At this point the machine is ready to start the work cycle！

FIG2-20

７ ８ ９

４ ５ ６

１ ２ ３

- - -

2
4

1 OFF

ON

FIG2-21

1. main switch 2. emergency pushbutton 3. power indicator 4. start pushbutton

21
10. carriage of the machine

use forklift or crane to carry the machine（see FIG2-22）

insert the two forks of the forklift into the relevant slots in the machine(see FIG2-23),
then the machine can be easily carried.

FIG2-22

s
FIG2-23

22
11. manual operation

à if you want to operate the machine manually, select manual mode in the text;
à press the numeric key 2 in the main menu after machine starts(FIG2-24,POS1);
à press↑↓keys(FIG2-24,POS3)to select functions;
à press ENT key or ESC key(FIG2-24,POS6,2) to enter or escape.

With manual function of the machine the following operations can be carried out:
à automatic cycle restart;
à reset of wrapping machine positions;
à carriage rise/descent;
à manual rotation;
à movement of film carriage device;
à wrapping machine transport forwards/backwards.

７ ８ ９

４ ５ ６

１ ２ ３

2 3 4 5 6

FIG2-24

23
12. automatic cycle

à You can select the high and low revs and up&down numbers by relevant settings.
Actuate the automatic cycle by means of the relevant selector and the machine is
ready for receiving the objects to be wrapped horizontally. Check to make sure
the objects have been correctly stacked on the tray. Make sure the weight and
height of the objects donot exceed beyond the machine allows.

The cycle operations are the following：

à put the objects onto the turnplate, actuate the turnplate by the photoelectric
switch;
à clockwise rotation of the turnplate starts. At the end of the first rotation, the film
carriage rises until the photoelectric cell reads the end of the tray;
à the high revs already set are actuated, then the film carriage descends;
à once in the lower position, the low revs reset is enabled, followed by deceleration
and stopping in position;
à the wrapped pack is taken away and the wrapping machine is ready to receive
the next object.

24
PART 3. ADJUSTMENTS

1. debug

check before operation

1. check whether the tightening items are loose or not;

2. check whether the motor and other electrical devices are under dry condition
and good insulation or not;
3. check whether the power supply corresponds to the power needed for the
machine.

idle running

switch to manual mode after power connection, press button 5 to start the turnplate
rotation to check the tension of chains, normally chains swing less than ±6mm; if more,
please make some adjustment. Press button 9 or 3 to check whether the lifting unit
moves up and down continuously; if not continuous, check whether the lifting chains
get stuck or not. A,B,C in FIG3-1 respectively means chain cover, turnplate motor and
chain adjusting screw. Detailed adjustment is as following:

open the chain cover A to check whether the chain is loose, if yes, please make some
adjustment. Loosen the 4 pcs of tightening screw of the turnplate motor B; regulate
the chain adjusting screw C clockwise to tighten the chain or anti-clockwise to relax
the chain. After proper regulation, (normally chains swing around ±3mm), tighten the 4
pcs of screw on the motor motherboard.

FIG3-1

25
2. adjusting reel downstroke limit

to limit reel-carrier downstroke, act as follows：

à loosen screw nuts(FIG3-2 POS3)
à slide the travel switch along the guide, upwards to shorten or downwards to
lengthen stroke
à tighten the loosened screws
à screw(FIG3-2 POS2) can adjust the left and right touch point of travel switch
à screw(FIG3-2 POS1), on the limit block, used for locating when replacing the
travel switch

FIG3-2

26
3. disabling caution

decommissioning and demolition must be carried out by staff specialised in

electrics/pneumatics and mechanics. Before starting work, create around the
machine a sufficiently large and clear space in order to allow operatives to work
without additional risks created by the surrounding area.

To decommission the machine proceed as follows：

à stop the machine
à disconnect power by turning the main switch to“OFF”
à remove inner electrical wire connected to the panel
à loosen the four M10 screws
à lay down the stanchion and place it on the base, backed with two wooden
battens
à prepare the machine for possible transport, clamping the stanchion and the
moving parts

for possible demolition of the machine, repeat the same operations described for
decommissioning：
à separate various parts according to type(metal，plastic，rubber etc) and send
them for selective waste collection

note：

in the event of demolition of the machine, the laws in force in the user’s country
must be observed.

4. list of possible troubles

4.1 the machine does not start

4.2 the power indicator does not light
4.3 the turnplate does not rotate
4.4 the lifting unit does not move
4.5 tensile failure of the stretch film
4.6 the automatic cycle stops

27
 4.1 trouble description:the machine does not start

4.1 trouble description:the machine does not

check

electrical pneumatic mechanical

current on line

emergency disabled

main switch set to

“ON”

start pressed

28
 4.2 the power indicator does not light

4.2 trouble description:the power indicator does not light start

check

electrical pneumatic mechanical

current on line

emergency disabled

main switch set to

“ON”

start pressed power indicator lights

29
 4.3 the turnplate does not rotate

4.3 trouble description:the pallet does not rotate

check

electrical pneumatic mechanical

current on line chain connection

emergency disabled

main switch set to

“ON”

frequency-convertor
adjusted to proper
frequency

motor

control button

frequency
convertor/controller

30
 4.4 the lifting unit does not move

4.4 trouble description:the lifting unit does not move

check

electrical pneumatic mechanical

current on line lifting chain

emergency disabled lifting unit & upright

stanchion

main switch set to

“ON”

limit switch/count
travel switch

motor

frequency
convertor/controller

frequency-convertor
adjusted to proper
frequency

31
 4.5 tensile failure of the stretch film

4.5 trouble description: tensile failure of the stretch film

check

electrical pneumatic mechanical others

pre-stretch stretch film speed of

motor pre-stretch
motor/pallet
pre-stretch
rotation
Microswitch / chain /
extension chainwheel
spring

32
4.6 the automatic cycle stops

4.6 trouble description: the automatic cycle stops

check

during operation, the protection switch at the

bottom of the lifting unit is actuated

one of the cases described previously

in the event of other troubles, call the technical

assistance department

33
PART 4. OPERATION OF THE MACHINE

1. operation of the machine

７ ８ ９

４ ５ ６

１ ２ ３

text controller

Turn on the power, the machine will directly enter auto mode.
1. When you want to wrap the object manually, turn on the power,
pressESCkey，enter the mainMENUscreen; as shown on the screen, press
2 to enterJob modescreen; press 2 to enterManualscreen，then pull out
appropriate section of the film and wrap it to the object following the rotation
direction of the turnplate, press 5 to rotate the turnplate;after the object is
wrapped with appropriate circles, press 9 for upper continuous wrapping;
after finishing upper wrapping, press3 for lower continuous wrapping.

Adjustment for the thickness of wrapping: accordingly adjust speed of the

turnplate and the lifting motor to fulfil appropriate thickness of wrapping.
Faster the turnplate rotates, more slowly the lifting action is, thickness of
wrapping will increase; decrease in contrary case.

34
MAIN MENU

JOB MODE

MANUAL MODE

2. Automatic wrapping：turn on the power, the text will show auto mode screen,
if not, press ESC to enter main menu;press2 to enter job mode, select1 to
enter auto mode; then pull out appropriate section of the film and wrap it to
the object following the rotation direction of the turnplate, press 0 to
automatic operation. After finishing the wrapping cycle, cut off the film. If the
brake device for stretching film is too tight, the film will easily break; adjust
the magnetic powder brake, relax the tension, to fulfil perfect wrapping
result.

AUTO MODE

3. Single wrapping：in the job mode screen, select3 to enter single mode;

35
 4. Top-wait: In the job mode screen, select4 to enter top-wait mode;press 0 to
start; when wrapping to the top position, the turnplate and the lifting unit both
stop; wait until the roof is completed, then press start button, the machine
will automatically complete remaining actions.

TOP-WAIT MODE

5. Yield inquiry ： pressESCkey, switch toMENUscreen ， press3 to

enterYIELDscreen，appears current yield and sum yield, press to clear
current yield to zero.

YIELD INQUIRY

6. Param set:inMENUscreen，press1 to enterPARAM SETscreen; if you need

to adjust the top cycle, press 1 to enterMODIFY SETscreen，first press
SET，then select △ or ▽ to achieve appropriate number, pressENT to
confirm; same method for modifying bottom cycle and up&down number.

PARAM SET

TOP CYCLE MODIFICATION (with sensor)

(Position time is used to modify the height of the lifting unit.)

BOTTOM CYCLE MODIFICATION

36
UP&DOWN NUMBER MODIFICATION

7. Param inquiry：inMENUscreen, press 4 to enterPARAM SHOWscreen，then

appears relative parameters.

8. Set password ： inMENUscreen, press5 to enter Set password screen,

passwrod can be set between one figure to six figures.

9. Select language: inMENUscreen, press 6 to enterSelect Languagescreen.

37
PART 5 MAINTENANCE

1. routine maintenance requirements

5.1.1 safety warnings for repairing

1. make sure that the mains power

2. maintenance personnel should proceed with maintenance under good
protective condition

5.1.2 periodic maintenance and cleaning

1. periodically check whether the screws of each part are loose

2. peridically lubricate the important parts of the machine
3. keep clean for the surface of the machine

5.1.3 Usual and proper maintenance for the machine can extend its durability
and avoid some troubles, thereby enhancing production efficiency.
Periodically check the main parts of the machine(lifting frame，chain，
turnplate, etc)

1.1 open the motor hood, carefully lubricate the chain(wheel)A with appropriate
grease, and brush the whole chain transmission organization with the
grease(FIG5-1）.（recommended maintenance once every three months）

1.2 lubricate the slide rail of the lifting unit B (travel range of the slider C) with
appropriated grease（FIG5-1）.（recommended maintenance once every
month）

A B

FIG5-1

38
2.1 open one cover plate between the turnplate and the upright stanchion(fixed
by four screws), carefully lubricate the transmission chain of the turnplate
with appropriate grease, and brush the whole chain transmission
organization with the grease（FIG5-2）.（recommended maintenance once
every three months）

FIG5-2

3.1 open the cover plate at the bottom of the lifting unit, carefully lubricate the
transmission chain with appropriate grease（FIG5-3）.（recommended
maintenance once every month）

FIG5-3

3.2 if the wrapping machine is anti-stretch type, when the brake adjustment of
the stretching organization is debased, please check whether the triangle
rubber band is badly worn, if yes, please replace(FIG5-4).（recommended
maintenance once half a month）

FIG5-4

39
 5.1.4 check to make sure no loose screw for any part of the machine at any
time

5.1.5 if the diameter of the roller body under the turnplate(see FIG5-5) is less
than 53mm，or noise abnormal, replace the whole roller.

FIG5-5

2. parts which should be repaired or replaced by the operator

no. description code remark

1 Film-locating plate FG-135A
2 Tightening ring FG-138A
3 Micro-active switch（pre-stretch） LXW5-11G1
4 Extension spring (pre-stretch) 01-162
5 Belt（anit-stretch） M-L105
6 Roller body FG-013A

3. parts which should be repaired or replaced by professional personnel

no. description code remark

1 Bearing（anti-stretch） 6007
2 Bearing（pre-stretch) 6901
3 Bearing 6202
4 Chain
5 Piezoresistance

caution:

Please replace the old parts following correct order shown in figures. To avoid
possible trouble or damage, please use original spare parts.

40
attention:

all maintenance work should be processed by professional personnel under the

condition that all power supply and air pressure devices are disconnected.

41
PART 6. PARTS LIST

2000-3400
3140/2940/2740/2590/2440 2200/2000/1800/1650/1500

1 3 2

no. description
1 Base unit
2 upright stanchion unit
3 lifting combination

42
 1. base unit

3 16

15

14

13
12

11

17.18 10
4 5 6 7 8 9

43
 Detailed parts list

no. description code quan. note

1 Turnplate FG-023 1
2 Base FG-7000 1
3 Roller combination FG-013A 12
4 Big chainwheel FG-008 1
5 Travel switch touch block 1 FG-009 1
6 Resilient tension-wheel base FG-012 1
7 Tension chainwheel FG-021 2
8 Count travel switch TZ-918 1 TE
9 Chain 12A 1
10 Main motor adjusting screw M10x50 1
11 Cover plate 1 FG-7002 1
12 Cover plate 2 FG-7003 1
13 Main motor base FG-005 1
14 Main turnplate chainwheel FG-022 1
15 Turnplate motor CV750-30S 1 750W 1:30
16 Tension wheel base FG-011 1
17 Bearing (at the top) 6009 1
18 Bearing (at the bottom) 51213 1

44
 2. roller combination 1

Detailed parts list

no. description code quan. note

1 Space ring FG-015A L=9.5 2
2 Roller shaft FG-014A 1
3 Roller body FG-013A 2
4 Space ring FG-015A L=16 1
5 Roller stand FG-7000-19 1

45
 3. roller combination 2

detailed parts list

no. description code quan. note

1 Space ring FG-015A L=23 2
2 Roller shaft FG-014A 1
3 Roller body FG-013A 1
4 Roller stand FG-7000-19 1

46
4. upright stanchion unit

1 5 6

3
2

17

15

14

13 9 8 7

12 16 11 10

47
 Detailed parts list

no. description code quan note

1 Upright stanchion cover FG-001-21 1
2 Upright stanchion FG-002A 1
3 Steelframe setting plate FG-063 1
4 Chain adjusting screw FG-065 4
5 Lifting motor NMRV040/60- 1 250W 1:60
YS6334/B14
6 Motor shaft FG-058 1
7 Transition frame FG-075A 1
8 Lifting frame FG-066 1
9 lifting orgnization erecting fixture FG-055 1
10 Driven-shaft fixing buckle FG-064 1
11 Driven shaft FG-059 1
12 Driven chainwheel FG-061 2
13 Chain 08B 2
14 Slip track FG-057 1
15 Slip block FG-069 4
16 Bearing 6904 2
17 Motor chainwheel FG-060 2

48
5. lifting combination (pre-stretch)

28 5
29
6
30
7

8
32 18
9

31 35
11
33 12

36
13

16 14

15
27
26 17
25
24
23
22
21 34
20
19

37
10

49
 detailed parts list

no. description code quan. note

1 Motor hood FG-123 1
2 Pre-stretch motor NMRV040/20- 1 250W 1:20
YS6334-B14
3 Pre-stretch upper cover FG-111C 1
4 Bearing base FG-132 3 6904 bearing
5 Pre-stretch roller FG-114 1
6 Tightening ring FG-038A 1
7 Tightening screw M10 1
8 Film-locating plate FG-135A 2
9 Film shaft FG-134 1
10 Micro-active switch frame 1060.180.1.PL 1
11 Locating pallet FG-2526 1
12 Transition roller FG-115 5
13 Transition roller seat FG-112 1
14 Compression spring FG-131 2
15 Locating pin FG-126A 2
16 Right connecting block FG-119 2
17 Rail FG-124 1
18 Bearing 10 6191 bearing
19 Bottom coverplate FG-122 1
20 Chain 06B 1
21 Driven chainwheel FG-144 1
22 Driving chainwheel FG-143 1
23 Lower hinge FG-128 1
24 Hinge pin FG-129 2
25 Swing support shaft FG-118 1
26 Main roller FG-113 1
27 Lifting body FG-110A 1
28 Extension spring 01-162 1
29 Micro-active switch touch block FG-121 1
30 Micro-active switch Z-15GQ22-B 1 OMRON
31 Travel switch touch block FG-078 1
32 Photoelectric switch 205234 1 P+F
33 Left connecting block FG-120 2
34 Protection frame FG-140A 1
35 Transition roller shaft (short) FG-119 3
36 Swing shaft (short) FG-142 1
37 Micro-active switch MQS-216 1

50
6. lifting combination (anti-stretch)

30
1

17 2

18 3

19 4

20 5
21
6
22
7
23
8
24
9
25
10

26 11

12
36
13

14
27 15

16

28
29

35
31
34
32
33

51
 Detailed parts list

No. description code quan note

1 Hand grip FG-164A 1
2 Eccentric wheel FG-163 1
3 Indicate block FG-167 1
4 Tension block FG-161 1
5 Live shaft FG-162 1
6 Adjustable hand grip FG-158 1
7 Fixed block FG-159 1
8 Tightening screw M10 1
9 Tightening ring FG-138A 1
10 Film-locating plate FG-135A 2
11 Film shaft FG-134 1
12 Roller FG-153Ⅱ 1
13 Anti-stretch bearing FG-152 1
14 Locating pallet FG-2526 1
15 Roller shaft FG-154Ⅱ 1
16 Retainer ring FG-155 2
17 Anti-stretch cover FG-157 1
18 Fixed mount FG-165A 1
19 Mirco adjustable block FG-168 1
20 Upper bearing block FG-156 1
21 Bearing 16007 2
22 Upper cover FG-151 1
23 Spring FG-160 1
24 Band M-L105 1
25 Steel ring of anti-strech belt FG-239 1
26 Lifting body FG-150 1
27 Bearing 61904 2
28 Protection frame FG-170A 1
29 Protection frame bearing FG-141 1
30 Hand grip 1 import
31 Micro-active switch frame 1060.180.1.PL 1
32 Micro-active switch MQS-216 1
33 Transition-roller outer cover A50-106.1 2
34 Bearing 6002 2
35 Transition-roller inside cover A50 2
36 Belt 40×δ5×3000 1

52
53
PART 7. ELECTRICAL ILLUSTRATIVE DIAGRAM

note：
the part with * marker are additional parts of pre-stretch type
 L1 N L11 N1
QF1 QF2 QF3

1
10A 3A 3A
G G
Q05 I1

L12 R
L11 N1 2 0 N2 T
U3 U

I00
I02
I04
I06
+ V3 V U3*

I01
I03
I05
I07
-
+
W3 W

G G
PLC
Q02 I1
DB9 Q03 I2
L12 R

0
2
N2 T

Q00
Q01
Q02
Q04

5
5
G
Q03
U2 U

*Q05
V2 V U2

54
L11 N1 5
W2 W
KM

G G
Q04 I1
0
L12 N2
L12 R

1
2
3
4
5
6
7
8
9
N2 T

11
12
13
15
20
22
23
24
25
26
27
28
29
30

10
14
16
17
18
19
21
I00 U1 U
I01
I02
I03
I04
I05
I06
I07
-
-
-
+

U1
V1
W1
U2
V2
W2
U3
V3
W3
0
2
0
Q00

2
5
Q01 V1 V U1
W1 W

note：
1.the part with * are additional parts of pre-stretch type
2.the part with ** are additional parts of presser type
2.the part with *** are additional parts of photoelectricity type
55
 main input current

1.5mm2 QF1 1mm2

2P10A
L11 L11

N1 N1

KM
(SEE P2)
L12 N2

1mm2

56
U1 U2 U3
G1 G2 G3
R S G P.03 R S G P.03 R S G P.03
Q00 Q02 Q01
I1 P.03 I1 P.03 I1 P.03
Q03
I2 P.03
U V W U V W U V W

U1 V1 W1 U2 V2 W2 U3 V3 W3

1.5mm2 M1 M2 M3
3~ 0.75KW 3~ 0.37KW 3~ 0.37KW

note:
in the broken line is the additional parts of pre-stretch type
 RS232

+
24V TP

-
0V

QF2
1P3A
2
L11 2

57
HL
QF3
1P3A
N1 0 0

SB1.1
5
KM

G-2000
 RS232

+ + Q05 Q05 *
24V P45

- - Q04 Q04
24G P44

+ Q03 Q03
COM0 P43

Q02 Q02
COM0 PLC P32

SQ6 ** G G2
P07 COM2
YV2 **
SQ5 * Q01
P06 P41 push up magnetic valve

SQ4 I05 5

58
P05 COM1
SB1.2
YV1 **
SQ4 *** I04 Q00
P04 P40 push down magnetic valve

SQ3 I03 5 5
P03 COM0

SQ2 I02 2 2
P02 220VAC

SQ1 I01 PE
P01 FG RV
U
SB2 I00 0 0
P00 220VAC

note:
1.the part with * are the additional parts of the pre-stretch type.
2.the part with ** are the additional parts of the presser type.
3.the part with *** are the additional parts of the model.which is equipped
with height-testing photoelectricity.