SYLLABUS FOR TRADE OF TWO WHEELER AUTO VEHICLE REPAIRER.
WK
WORKSHOP CAL.&
NO. PRACTICAL THEORY ENGG. DRWG.
SCI.
1 Introduction to the General introduction
trade, to
Safety precautions Course duration and
and first aid the
treatments, fire Course contents, Rules
Fighting And regulations of the
equipments. institute
2 Brief history of an Theory on types of Concept of engg.
Automobile autoativevebiiiiiicles Drawing .
industries and .
advancement in
3, Details and Uses and maintenance simple Simple addition &
4 construction of of geometrical subtraction.
Automotive hand Hand tools . construction .
too
And equipment .
Introduction to the Requirements and uses -as above- Simple
5 accessories of the of different Multiplications
two wheeler auto accessories. & division .
vehicle.
Type of two Classification of two Freehand -as above-
6 wheelers Wheelers sketches.
Systems to the two Theory on the various -as above- fraction.
7, wheelers, ignition, systems.
8 carburetion etc.
Introduction to Introduction and - as above- -as above-
frame, major function
10, assemblies, sub Of various main parts
11 Assemblies and of
their Two wheelers.
Function.
Chassis, different Introduction theory on -as above-
types and Chassis.
constructional
12, details
13 And maintenance.
Repairing and Construction and
alignment function of chassis.
Of chassis.
14 General faults, Theory of two and
diagnoment and four stroke engines.
remedial measures Merits and demerits.
for two and four
15, stroke engines.
16
17 Repair and Precautionary
maintenance of two measures while
strokes engines. repairing of
engines.
18 Removing of
cylinder head,
piston connecting
rod, cleaning de-
carbonizing and
head checking.
Piston and ring
clearance setting
19 Overhauling of
Repair and engines, performance
maintenance of four And specific fuel
stroke engines. consumption.
20 Removing of
cylinder head, piston
connecting rod
cleaning de-
carbonizing and head
checking. Piston and
ring clearance
setting. Value
clearing, checking
and reconditioning.
21 Sciences, repairing Silencers in general.
and maintenance.
22 Diagnosing noises
and faults in engines
and
Rectification.
23 Performance test. Sketch of lighting
Use of dynamometer and ignition
and test benches. system.
24 Electrical system. Lighting and ignition
lighting and ignition. system.
25 Electronic ignition -as above-
repair and
maintenance.
26 General faults,
Diagnosis and
Remedial measures
for lighting system.
27. General faults, Suspension system,
Diagnosis their classification
and Remedial and requirements.
measures for lighting
system.
28 Suspension system.
Repair and
maintenance.
29. Front and rear Braking systems,
suspension, axles, their type and uses.
steering, bearing and
thrust bearing
assemblies repair and
maintenance.
30. Trouble shooting in General theory on
suspension, steering carburetion.
and bearing.
31, Brakes. General Theory on wheels and Sketches of
32 faults, diagnosis and tyres. carburetor and sys
remedial measures.
Braking efficiency
and testing.
33, Carburetion. General Clutch in general.
34 faults, diagnosis and
remedial measures.
35. Tuning and setting of
carburetor.
36, Wheels and tyres,
37 their general faults,
diagnosis and
remedial measures.
38, Repair and
39 maintenance of
clutch and clutch
settings.
40. Oil pump repair and
mainenance.
41. Transmission Types if drives.
system. General
faults, diagnosis and
remedial measures
for different models
of two wheelers.
42. Repair and
maintenance of
transmission system.
Gear Box, General
faults, diagnosis and
43, repairing. Testing Introduction to
44 and general settings. preventive
maintenance of gear
box.
45. Fuel and air supply Theory of fuel/air
system, maintenance system.
repair and general
faults.
46, General servicing Preventive
47 and Road testing. maintenance of
Typical service vehicle
station equipments
for routine servicing.
48. LOCAL LOCAL
INDUSTRIAL INDUSTRIAL
TOURS. TOURS.
49, REVISION REVISION
50
&
51. TEST TEST
52.
LIST OF TRAINEE TOOL KIT, TOOLS/EQUIPMENTS AND RAW MATERIAL
NO. DISCRIPTION QUANTITY
* TRAINEE TOOLKIT
1. Appron One each per
trainee
2. Hammer BallPoint (75 kg.) One each per
trainee
3. Hide Face Hammer. One each per
trainee
4. File set of 300 mm. (assorted) One each per
trainee
5. Centre punch 100 mm. One each per
trainee
6. Hollow Punch, 100 mm. One each per
trainee
7. Steel Rule 300 and 150 mm. One each per
trainee
8. Depth scale, 150 mm. One each per
trainee
9. Screw Driver 300 X 10 mm. Round blade One each per
trainee
10. Screw Driver 300 X 10 mm. Square blade One each per
trainee
11. Screw Driver 200 X 8 mm. Round blade One each per
trainee
12. Screw Driver 200 X 8 mm. Square blade One each per
trainee
13. Double Ended and Ring Spanner Set of 12 metric. 6 – 32 One each per
mm. trainee
14. Pliers combination 150 mm. One each per
trainee
15. Philips screw driver 200 mm. One each per
trainee
16. Steel Tool Box with Lock and Key. One each per
trainee
NO. DISCRIPTION QUANTITY
* TOOLS AND EQUIPMENTS.
1. Test Bench consists of Voltmeter, Amp. Meter to test various 1 no.
lighting and ignition system with power supply and
protecting system.
2. Exhaust gas monitoring system to check 3 gases 1 no.
3. Air compressor 150 PSI 1 no.
4. Techo meter 15000 RPM 1 no.
5. Temperature indicator with Thermo couple. 1 no.
6. Torque wrench 1 no.
7. Service Pump 300 Lt. Tank Hot water Jet Type 1 no.
8. Engine Analyzer for scooters and motor cycles 1 no.
9. D.C. power supply, 0-30 volt, up to 15 amps. Capacity 1 no.
10. Multi meter, Analog type to measure volt, ampere and 2 no.
resistance in micro as well as higher range.
11. Portable meters multi range, volt, amp and ohm, 1 each
12. Soldering Iron 25 watt 3 no.
13. Solder ting Iron 250 watt. 3 no.
14. Knives, 100 mm. 6 no.
15. Scissors, 150 mm. 6 no.
16. Magnetic Spanner set. 2 sets.
17 Box Spanner set, 6 to 32 mm with Tommy bar and rachate. 3 sets.
18 Tubular box spanner set.
19 Socket spanner set, British and metric.
20 Diamond cutter 150 mm. 6 nos.
21 Wire stripper 1 to 4 sq. mm. 6 nos.
22 Long nose plier, 150 mm. 6 nos.
23 Bent and Square nose plier, 150 mm. 3 each
24 Hacksaw frame, 300 mm. 6 nos.
25 Electric Hand Drill EJ3C type. 1 no.
26 Magnetic ink board, 3 ft * 6 ft. 1 no.
27 Dial Gauge, Metric 2 nos.
28 Wheel pullers, 100 and 200 mm 2 each.
29 Calipers, inside and outside 150 mm. 3 each.
30 Piston ring expanders. 2 nos.
31 Valve seat grinder. 1 no.
32 Spring testing unit. 1 no.
33 Compressor gauge. 4 no.
34 Coil Tester 1 no.
35 Air Gauge. 2 nos.
36 Air gun. 2 nos.
37 Oil gun. 2 nos.
38 Grease gun. 2 nos.
39 Oil can, ½ pint. 4 nos.
40 Scrubber for washing spare parts. 1 no.
41 All types of two wheeler auto vehicles. 1 each
* RAW MATERIALS (As per need)
1 Soldering core and flux.
2 Auto cable wire 0.5 to 5 sq. mm
3 Flexible wire 1 sq.
mm
4 Fuse wire. Lead tin 1 to 5 amps. Cap
5 Kerosene
6 Grease.
7 Rustolin.
8 Cotton waste.
9 Hacksaw blades, HSS 300 mm
10 Mica sheet.
11 Insulating paper
12 Nut, Bolts and Metal Screw assorted
13 First Aid Box.
14 Carbon Tetra Chloride.
15 PVC Tape.
16 Cotton tape.
17 Hook up wires
18 Terminal lugs assorted.
19 Drill Bits, 3 to 12 mm
20 Nails assorted
21 Magnetic ink pen and duster.
22 Die and tap sets
23 Patrol
24 Oils
25 Packing assorted.
26 De-carbonizing spray.
* EXAMINATION SETUP
1 Trade Theory Two Hours 50 Marks.
2 Practical...... Eight Hours 300 Marks.
