Sustainable

Production
Assignment-2

Presented By : Dabbiru Gayathri, Muskan Gupta, Rahul Prasad, Siddharth Kumar & Vishita Baranwal
Introduction to oeko-tex standard 100
OEKO-TEX® STANDARD 100 is a label for textiles tested for harmful substances. It sets the benchmark for
textile safety, from yarn to finished product. Every item bearing the STANDARD 100 label is certified as
having passed safety tests for the presence of harmful substances.

The certified article is harmless to human health.

Every thread, button and accessory have been tested against a list of
over 1,000 harmful substances.
The more intensive the skin contact, the stricter the human ecology
requirement and laboratory tests.
They usees globally standardised test criteria.
The certification complies with international requirements and
regulations.
They review their limit values for harmful substances at least once a
year.

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What advantages does OEKO-TEX® STANDARD 100 offer?

✓ Compliance: Meets global ✓ Strong Network: 35,000+ certified

safety regulations like REACH companies for easy material sourcing
and ECHA-SVHC. and reliable partners.

✓ Reputation: Recognized by
✓ Quality assurance: Every platforms like Amazon Climate Pledge;
component is lab-tested against listed on trusted certification sites.
1,000+ harmful substances.

✓ Modular System: Reduces testing

✓ Consumer trust: Trusted label costs if parts are already certified;
with 30+ years of recognition; supports eco-labels like MADE IN
certification is verifiable anytime. GREEN.
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STANDARD 100: A modular system
Modular System – What It Means:
Can get certified at any stage of textile or footwear production — from raw materials to final
products.
If a material or part (like yarn or fabric) is already certified, we don’t need to test it again, which
saves time and money when certifying the final product.

What Can Be Certified:

1. Raw materials – Like cotton fibers or polyester filaments.
2. Yarns – Threads made from raw materials.
3. Textile fabrics – Woven or knitted fabric.
4. Textile and non-textile accessories – Like zippers, buttons, etc.
5. Footwear – Shoes and related products.
6. Assembled finished products – Complete items like shirts, pants, or jackets.

Basically, this system makes certification flexible, cost-effective, and efficient, especially for companies working
with many components.
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For effective protection:

4 product classes:

Product Class 1 Product Class 3

This includes products for babies This includes products without
and toddlers and has the direct skin contact such as
strictest requirements and limit jackets.
values.

Product Class 2 Product Class 4

This includes products with This includes home textiles and
direct skin contact such as bed other decoration materials such
linen or underwear. as tablecloths.

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 Official OEKO-TEX® STANDARD 100 labels can include the
following elements:

Product Brand Logo QR Code (Optional)

Product ID

Web Address

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Company Overview
Arvind Limited is one of India's largest integrated textile and apparel companies, with a strong global
presence and a legacy dating back over a century.

Founded: 1931
Headquarters: Ahmedabad, Gujarat, India
Founder: Lalbhai Family
Parent Group: Lalbhai Group

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Arvind Business areas
Textiles:
One of the world’s largest producers of denim.
Also manufactures woven fabrics, knits, and technical textiles.
Apparel:
Owns and licenses major global fashion brands (e.g., Tommy Hilfiger, Calvin Klein, GAP, Arrow, US Polo
Assn.).
Advanced Materials (Arvind Advanced Materials):
Focuses on high-performance materials like protective wear, and filtration solutions.
Engineering & Retail:
Includes water treatment solutions and a strong multi-brand retail presence through Arvind Fashions Ltd.

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Arvind Sustainability Focus
Initiatives include:
Waterless dyeing technologies.
Use of recycled fibers and organic cotton.
OEKO-TEX® Standard 100 certifications on certain textile lines.
Partnership with Better Cotton Initiative (BCI) and ZLD (Zero Liquid Discharge) practices.

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Initiatives that has been taken by arvind
to achieve OEKO-TEX STANDARD 100
CERTIFICATION:

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 ⁠
Sustainable raw material sourcing

Organic Cotton Cultivation:

Arvind actively promotes the use of organically grown cotton,
reducing reliance on synthetic fertilizers and harmful pesticides.
Environmentally Compliant Sourcing:
Raw materials are sourced with a strong focus on environmental
standards, ensuring minimal ecological impact.
Initiatives in Practice:
Through farmer engagement and responsible sourcing strategies,
Arvind strengthens the traceability and sustainability of its supply
chain.
Goal:
To create textiles that are not only safe for consumers but also
sustainable for the planet.

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 ⁠
Sustainable raw material sourcing
Arvind’s Commitment to Sustainable Cotton
Sourcing

Arvind has brought over 80,000 acres of farmland under Organic and BCI (Better
Cotton Initiative) cultivation.
The company supports thousands of farmers by improving profitability while
reducing environmental impact.
They conducted a detailed lifecycle analysis comparing organic, BCI, and
conventional cotton to guide future sourcing strategies.

Impact & Scale

20,000+ farmers empowered through organic cotton farming, promoting eco-

friendly agriculture.
Over 50% of raw materials in key product lines are sustainably sourced.
Reduced environmental footprint with significant cuts in water usage and
chemical inputs per kilogram of fabric.

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energy management efficiency
Renewable Energy Integration:
Solar Power Installations: Arvind has established significant solar power
capacities, including a 16.2 MW rooftop solar installation at their Santej
facility, recognized as India's largest at a single location. This contributes
to a total of 22 MW of solar power generation across their facilities.

Wind Energy Utilization: The company operates a 2.8 MW windmill in

Porbandar, partially offsetting electricity consumption at their Naroda
facility.

Energy Efficiency Measures:

LED Lighting: Transitioned to energy-efficient LED lighting across
production areas, reducing electricity consumption.
Efficient Equipment: Installed energy-efficient compressors and pumps,
and implemented Variable Frequency Drives (VFDs) in various machines to
optimize energy use.Daylight Harvesting: Incorporated daylight harvesting
systems and natural ventilation in production halls to minimize artificial
lighting and cooling needs.
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energy management efficiency
Thermal Energy Optimization:
Condensate Recovery: Implemented condensate recovery systems
to reuse heat and water in processing machines, enhancing thermal
efficiency. ​
Boiler Efficiency: Achieved thermal energy savings through the use
of economizers in boilers, trap replacements, thermal insulations, and
heat recovery from hot effluents.

Certifications and Recognitions:

ISO 50001 Implementation: Adopted the ISO 50001 energy
management system across major energy-consuming sites,
standardizing energy efficiency practices.
Government Accolades: Received the 'Award of Excellence' from the
Indian Government for significant reductions in thermal and electrical
energy consumption. ​

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⁠waste management and circular economic practices
Joint Venture with PurFi Global for Textile Waste Rejuvenation:
Arvind, in collaboration with PurFi Global, has launched a state
of the art textile rejuvenation facility in Gujarat, India.
The project focuses on converting post-consumer and post
industrial textile waste into high-quality, virgin-like fibers,
contributing to circular textile production.
The initial investment in this sustainable innovation ranges
between ₹200–250 crore, showcasing Arvind’s serious
commitment to environmental stewardship.

Water Conservation Efforts:

Sustainability is embedded across Arvind’s entire product
lifecycle, from responsible sourcing to end-of-life reuse.
The company focuses on using recycled materials, alternative
fibers, and low-impact processes, contributing to a lower
environmental footprint and enhanced product responsibility.

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⁠waste management and circular economic practices

Collaboration with CIRCULOSE® for Sustainable Denim

Production:
Arvind partnered with CIRCULOSE® to create denim using
upcycled cotton textile waste and viscose derived from
CIRCULOSE® pulp.
This collaboration helps reduce dependency on virgin raw
materials and actively diverts waste from landfills, reinforcing
Arvind’s commitment to sustainable fashion solutions.

Circular Fashion Initiatives:

Arvind incorporates circular economy principles throughout its
production processes—from fiber sourcing to end-of-life
recycling.
The company focuses on recycled fabrics, alternative eco-
friendly fibers, and low-impact dyeing and finishing processes,
significantly reducing its environmental footprint.

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⁠waste management and circular economic practices

Effluent Management:
Effective effluent management is a priority for Arvind, focusing
on environmental sustainability and economic viability.
The company has implemented measures to treat and reuse
water.
Through advanced Zero Liquid Discharge (ZLD) systems and
water recycling technologies, Arvind drastically reduces its
freshwater consumption in textile processing.
Recycling efforts are proportionate to water use reductions.

Environmental Management Systems:

Arvind adheres to the ISO 14001 environmental management
standards, ensuring environmentally responsible operations.
The company undergoes routine third-party audits, maintains
strict compliance procedures, and fosters a culture of
continuous environmental performance improvement.
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 ⁠chemical management
Chemical Management Initiatives at Arvind
ZDHC Commitment (Zero Discharge of Hazardous Chemicals):
1. Signatory to the ZDHC program.
2. Follows the ZDHC MRSL (Manufacturing Restricted Substances List).
3. Aims for elimination of hazardous chemical discharge across the supply
chain.

Greenpeace Detox Campaign:

Aligned with Greenpeace Detox commitment.
Conducts regular wastewater testing and public disclosure.
Focuses on eliminating priority hazardous chemicals.

Effluent Treatment & Water Recycling:

Advanced Effluent Treatment Plants (ETPs) installed.
Naroda plant recycles approx. 93% of its wastewater.
Reduces freshwater pollution and enhances chemical safety.

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 Chemical Management Initiatives at Arvind
Bluesign® System Partnership:
Partnered with Bluesign® for sustainable chemical management.
Ensures responsible chemical input, resource optimization, and
consumer safety.
Promotes cleaner production processes.

Restricted Substances List (RSL) Compliance:

Complies with global regulations (REACH, CPSIA).
Meets RSL requirements of leading brands like H&M, Levi’s, Inditex.
Regular chemical audits and updates to align with latest standards.

Training & Capacity Building:

Conducts training for chemical handlers and factory workers.
Educates suppliers and partners on safe chemical use and storage.
Promotes awareness on health, safety, and environmental protection.

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sustainability rating
CRITERIA SCORE(0-9) JUSTIFICATION

Extensive use of organic and BCI cotton;

Raw material sourcing 9
80,000+ acres; farmer-focused programs.

Increased use of renewable energy and

Energy management 8
energy efficiency.

Reducing water usage through technologies

like low-liquor ratio dyeing machines, zero-
Water conservation 7.5
liquid discharge systems, and in-house
Effluent Treatment Plants (ETPs).

Circular economy partnership with PurFi for

Waste management 8
fiber rejuvenation from waste.

Compliance with OEKO-TEX, ZDHC MRSL,

Chemical management 8
and responsible chemical usage protocols

Average Rating 8.2 -

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Challenges

Chemical Compliance – Ensuring all dyes, finishes, and inputs met strict OEKO-TEX limits.

Supply Chain Control – Managing and monitoring raw material sources for safety.

Process Changes – Replacing restricted chemicals and upgrading eco-friendly processes.

Testing & Infrastructure – Setting up or improving lab testing and quality checks.

Documentation – Maintaining full traceability and compliance records.

Cost & Time – High investment in cleaner production and time-intensive audits.

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 Conclusion
Arvind Limited’s alignment with the OEKO-TEX® Standard 100 reflects its strong
commitment to safety, sustainability, and ethical production across the textile value
chain.
Through initiatives like organic cotton cultivation, clean energy use, waste-to-fiber
innovation with PurFi, and strict chemical management, Arvind showcases
leadership in building a responsible and transparent textile ecosystem.
As consumer awareness grows, Arvind stands out as a benchmark for how textile
companies can blend business performance with environmental and social
responsibility.

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 References
The Indian Textile Journal, 2023. https://indiantextilejournal.com/arvind-supports-organic-
cotton-cultivation
Arvind Limited. (n.d.). Sustainability. https://www.arvind.com/sustainability
Specialty Fabrics Review, 2022. https://specialtyfabricsreview.com/2022/11/21/textile-waste
Arvind Limited. (2022). Sustainability Report 2021–22.
https://www.arvind.com/pdf/ArvindSR.pdf
OEKO-TEX®. (n.d.). Standard 100 Criteria. https://www.oeko-tex.com/en/our-standards/oeko-
tex-standard-100/criteria
Innovation in Textiles, 2023. https://www.innovationintextiles.com/arvind-plans-extensive-
fibre-rejuvenation-programme
Textile Value Chain, 2023. https://textilevaluechain.in/in-depth-analysis/articles/arvind-
circulose-partner-exclusively-on-denim-made-in-india

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Thank you