Steel Comparison
Steel Comparison
Element            SAE 4140 (AISI 4140) EN19 (BS 970: 817M40) 42CrMo4 (EN 10083-3)
       Carbon (C)              0.38 - 0.43%          0.35 - 0.45%         0.38 - 0.45%
       Silicon (Si)            0.15 - 0.30%          0.10 - 0.35%         0.10 - 0.40%
    Manganese (Mn)             0.75 - 1.00%          0.50 - 0.80%         0.60 - 0.90%
     Phosphorus (P)              ≤ 0.035%              ≤ 0.035%             ≤ 0.025%
        Sulfur (S)               ≤ 0.040%              ≤ 0.040%             ≤ 0.035%
     Chromium (Cr)             0.80 - 1.10%          0.90 - 1.20%         0.90 - 1.20%
    Molybdenum (Mo)            0.15 - 0.25%          0.20 - 0.35%         0.15 - 0.30%
Notes:
Notes:
mechanical properties of S45C, SAE 1045, S48C, C45, and CK45 steel grades in normalized or hot-rolled condition:
Notes:
 S48C has slightly higher strength and hardness than S45C due to higher carbon content.
 Mechanical properties may vary depending on heat treatment (annealed, normalized, or quenched & tempered).
 C45 and CK45 have similar properties but may have slight variations in impact toughness based on manufacturing standards
 These steels are commonly used for gears, shafts, axles, bolts, and machine parts due to their good balance of strength and
             S48C (JIS G4051) C45 (EN 10083-2) CK45 (DIN 17200)
               0.45 - 0.50%     0.42 - 0.50%     0.42 - 0.50%
               0.15 - 0.35%     0.10 - 0.40%     0.10 - 0.40%
               0.60 - 0.90%     0.50 - 0.80%     0.50 - 0.80%
                 ≤ 0.030%         ≤ 0.040%         ≤ 0.040%
                 ≤ 0.035%         ≤ 0.040%         ≤ 0.040%
🔹 EN1A(L), SAE 1215, and SUM12L14 contain lead (Pb), improving machinability.
🔹 High sulfur and phosphorus content enhances free-cutting properties.
🔹 Soft steel with good machinability, but not suitable for heat treatment (except case hardening).
🔹 Used for: automobile components, fasteners, hydraulic fittings, and precision-machined parts.
                                              Machinability Rating (%
                Steel Grade                                                       Key Features
                                                  of AISI 1112)
✅ High sulfur & phosphorus → Improves chip formation, reduces cutting force.
✅ Lead (Pb) in EN1A(L), SAE 1215, SUM12L14 → Enhances tool life & surface finish.
✅ Not heat-treatable → Best suited for cold-drawn or case-hardened applications.
✅ Works best with high-speed steel (HSS) & carbide tools.
 SAE 1215 (AISI 1215)    SUM12L14 (JIS G4804)
       0.09 max               0.13 max
       0.10 max               0.10 max
      0.75 - 1.05            0.85 - 1.15
      0.04 - 0.09            0.04 - 0.09
      0.26 - 0.35            0.26 - 0.35
      0.15 - 0.35            0.15 - 0.35
Best Applications
Precision components,
     bolts, screws
   CNC machining,
   hydraulic fittings
High-speed production,
       fasteners
  Mass production,
automatic lathe work
1. Chemical Composition
               Element          SAE 1008 SAE 1010 SAE 1015 SAE 1018 SAE 1020 SAE 1035 SAE 1045
                                             0.08 -      0.12 -      0.15 -      0.18 -      0.32 -      0.43 -
Carbon (C)                      0.08 max
                                              0.13        0.18        0.20        0.23        0.38        0.50
                                                         0.10 -      0.10 -      0.10 -      0.10 -      0.15 -
Silicon (Si)                    0.10 max 0.10 max
                                                          0.35        0.35        0.35        0.35        0.35
                                 0.30 -      0.30 -      0.30 -      0.60 -      0.30 -      0.60 -      0.60 -
Manganese (Mn)
                                  0.50        0.60        0.60        0.90        0.60        0.90        0.90
Phosphorus (P)                  ≤ 0.030     ≤ 0.040     ≤ 0.040     ≤ 0.040     ≤ 0.040     ≤ 0.040     ≤ 0.040
Sulfur (S)                      ≤ 0.035     ≤ 0.050     ≤ 0.050     ≤ 0.050     ≤ 0.050     ≤ 0.050     ≤ 0.050
🔹 SAE 1008 & 1010: Low-carbon steels for deep drawing, cold forming.
🔹 SAE 1015 - 1020: Low to mild carbon steels for machining, structural applications.
🔹 SAE 1035 - 1060: Medium carbon steels for higher strength, wear resistance, heat treatment applications.
           Property             SAE 1008    SAE 1010    SAE 1015    SAE 1018    SAE 1020    SAE 1035    SAE 1045
Tensile Strength (MPa)          280 - 380   340 - 440   370 - 470   400 - 500   410 - 510   550 - 650   570 - 700
Yield Strength (MPa)            170 - 250   200 - 300   220 - 320   250 - 350   260 - 360   340 - 450   310 - 450
Elongation (%)                     ≥ 30       ≥ 28        ≥ 27        ≥ 25        ≥ 24        ≥ 20        ≥ 15
Hardness (HBW, Brinell)          90 - 110   100 - 130   120 - 140   130 - 150   140 - 160   150 - 180   160 - 210
Impact Strength (J, Charpy V-
                                  ~80         ~70         ~60         ~50         ~45         ~40         ~35
notch)
Modulus of Elasticity (GPa)     200 - 210 200 - 210 200 - 210 200 - 210 200 - 210 200 - 210 200 - 210
🔹 SAE 1008 - 1010: High ductility, ideal for cold forming and deep drawing.
🔹 SAE 1015 - 1020: Good balance of strength and machinability.
🔹 SAE 1035 - 1060: Increased strength, suitable for heat treatment (quenching & tempering).
           SAE 1050 SAE 1060
                0.48 -    0.55 -
                 0.55      0.65
                0.15 -    0.15 -
                 0.35      0.35
                0.60 -    0.60 -
                 0.90      0.90
            ≤ 0.040      ≤ 0.040
            ≤ 0.050      ≤ 0.050
applications.
~30 ~25
🔹 SAE 52100, EN31, 100Cr6: High-carbon, chromium-bearing bearing steels, excellent for wear resistance.
🔹 SAE 9254: Silicon-chromium alloy spring steel, ideal for high-stress applications like suspension springs.
Tensile Strength (MPa) 850 - 1000 750 - 1050 850 - 1000 1400 - 1600
 Yield Strength (MPa)        600 - 750         500 - 700            600 - 750            1200 - 1400
    Elongation (%)            5 - 10%           8 -12 %              5 - 10 %             12 - 18 %
Hardness (HBW, Brinell) 230 - 300 200 - 280 230 - 300 320 - 420
🔹 SAE 52100, EN31, 100Cr6: High hardness & wear resistance, used for bearings, gears, tools.
🔹 SAE 9254: High tensile strength & toughness, used for automotive springs, coil springs.
Key Takeaways:
 SAE 52100, EN31, and 100Cr6 are nearly identical in composition and properties.
 102Cr6 is a slight variation of 100Cr6 with a minor increase in carbon and chromium, which may enhance wear resistanc
 All these steels are excellent for applications requiring high wear resistance, hardness, and fatigue strength.
 Selection depends on regional availability and specific engineering standards (AISI for the U.S., BS for the UK, and DIN f
steels commonly used in applications requiring high hardness, wear resistance, and fatigue
                      100Cr6                       102Cr6
                   DIN (Germany)                DIN (Germany)
                       High                          High
                     Moderate                   Slightly Lower
                     Excellent                     Excellent
 omium, which may enhance wear resistance slightly but can reduce toughness.
 hardness, and fatigue strength.
ds (AISI for the U.S., BS for the UK, and DIN for Germany).
         1. Chemical Composition Comparison (approximate values in %)
                                                                                                          Other
           Grade        C         Mn           Si       P (max)       S (max)      Cr          Mo
                                                                                                        Elements
                     Tensile   Yield
                                      Elongatio Hardness
           Grade    Strength Strength
                                        n (%)    (HBW)
                     (MPa)    (MPa)
         SAE 1040    620-800    350-460      12-18      160-200
         SAE 1045    620-850    355-500      14-17      170-210
           EN8D      600-800    350-450      14-16      160-200
           CK45      620-850    355-500      14-16      170-210
            C40      570-740    320-420      15-20      140-190
           S48C      650-900    400-550      12-15      180-230
           S45C      620-850    355-500      14-16      170-210
            C45      600-850    340-500      14-18      170-210
         SAE 4140   850-1000    415-700      Oct-15     200-250
SAE 1045 Higher strength and hardness than 1040 Machinery parts, gears, crankshafts
CK45 Good mechanical properties, used for machining Machinery components, hydraulic shafts
SAE 4140 Chromium-molybdenum alloy steel with high strength and toughness High-stress applications, gears, spindles, a
4. Summary
SAE 1040, C40, and EN8D → Medium-carbon steels with moderate strength.
SAE 1045, CK45, C45, S45C, and S48C → Higher strength and hardness, commonly used for machine parts.
 SAE 4140 → Alloy steel with superior strength, wear resistance, and toughness due to Cr-Mo content.
                                                                                                       Other
                               Grade       C        Mn        Si       P (max)   S (max)   Cr   Mo
                                                                                                     Elements
              Applications
les, gears
le components, shafts
ars, bolts
ds, axles
machine parts.
EN   1561
EN   1562
EN   1563
EN   1564
EN   12513
EN   13835
EN ISO 4957
EN 10016
EN 10025
EN 10028
EN 10083
EN 10084
EN 10085
EN 10087
EN 10088
EN 10089
EN 10090
EN 10095
EN   10106
EN   10107
EN   10111
EN   10113
EN   10120
EN   10130
EN   10132
EN   10137
EN   10139
EN   10142
EN   10147
EN   10149
EN   10151
EN   10152
EN   10154
EN   10162
EN   10202
EN   10207
EN   10208
EN   10209
EN   10210
EN   10213
EN   10216
EN   10217
EN   10219
EN   10222
EN   10224
EN   10225
EN   10248
EN   10250
EN   10253
EN   10255
EN   10263
EN   10265
EN   10267
EN   10268
EN   10269
EN   10272
EN   10273
EN   10277
EN   10283
EN   10292
EN   10293
EN   10295
EN   10296
EN   10297
EN   10302
EN   10305
EN   10326
EN   10327
EN   10331
EN   10336
EN   10340
EN   10341
EN   10346
EN   10349
Founding. Grey cast irons
Founding. Malleable cast irons
Founding. Spheroidal graphite cast irons
Founding. Austempered ductile cast irons
Founding. Abrasion resistant cast irons
Founding. Austenitic cast irons
Tool steels
Non-alloy steel rods for drawing and/or cold rolling
Technical delivery conditions for structural steels
Flat products made of steels for pressure purposes
Steels for quenching and tempering
Case hardening steels
Nitriding steel
Free cutting steels
Stainless steels
Hot rolled steels for quenched and tempered springs
Valve steels and alloys for internal combustion engines
Heat Resisting Steels and Nickel Alloys
Cold rolled non-oriented electrical steel sheet and strip delivered in the fully processed state
Grain-oriented electrical steel sheet and strip delivered in the fully processed state
Continuously hot rolled low carbon steel sheet and strip for cold forming
Hot-rolled products in weldable fine grain structural steels
Steel sheet and strip for welded gas cylinders
Cold rolled low carbon steel flat products for cold forming
Cold rolled narrow steel strip for heat treatment
Plates and wide flats made of high yield strength structural steels in the quenched and tempered conditions
Cold rolled uncoated mild steel narrow strip for cold forming
Continuously hot-dip zinc coated low carbon steels strip and sheet for cold forming
Continuously hot-dip zinc coated structural steels strip and sheet
Specification for hot-rolled flat products made of high yield strength steels for cold forming
Stainless steel strip for springs
Electrolytically zinc coated cold rolled steel flat products for cold forming
Continuously hot-dip aluminium-silicon (AS) coated steel strip and sheet
Cold rolled steel sections
Cold reduced tinmill products. Electrolytic tinplate and electrolytic chromium/chromium oxide coated steel
Steels for simple pressure vessels
Steel pipes for pipelines for combustible fluids
Cold rolled low carbon steel flat products for vitreous enamelling
Hot finished structural hollow sections of non-alloy and fine grain steels
Steel castings for pressure purposes
Seamless steel tubes for pressure purposes
Welded steel tubes for pressure purposes
Cold formed welded structural hollow sections of non-alloy and fine grain steels
Steel forgings for pressure purposes
Non-alloy steel tubes and fittings for the conveyance of water and other aqueous liquids
Weldable structural steels for fixed offshore structures
Hot rolled sheet piling of non alloy steels
Open steel die forgings for general engineering purposes
Butt-welding pipe fittings
Non-alloy steel tubes suitable for welding and threading
Steel rod, bars and wire for cold heading and cold extrusion
Magnetic materials. Specification for steel sheet and strip with specified mechanical properties and magnetic perm
Ferritic-pearlitic steels for precipitation hardening from hot-working temperatures
Cold rolled steel flat products with high yield strength for cold forming
Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties
Stainless steel bars for pressure purposes
Hot rolled weldable steel bars for pressure purposes with specified elevated temperature properties
Bright steel products
Corrosion resistant steel castings
Continuously hot-dip coated strip and sheet of steels with higher yield strength for cold forming
Steel castings for general engineering uses
Heat resistant steel castings
Welded circular steel tubes for mechanical and general engineering purposes
Seamless circular steel tubes for mechanical and general engineering purposes
Here's a more detailed look at some of the most popular commercial aluminum grades:
1xxx Series (Commercially Pure Aluminum):
1100: Known for excellent corrosion resistance, high thermal and electrical conductivity, and superior workability.
1050-1090: Considered commercially pure aluminum, very soft and ductile, with excellent machining, forming, and wel
2xxx Series (Copper Alloys):
2024: A high-strength alloy used in critical industrial and commercial applications, particularly in aircraft manufacturin
3xxx Series (Manganese Alloys):
3003: A common, commercially pure aluminum alloy with a 20% boost in strength from manganese and copper, known
5xxx Series (Magnesium Alloys):
5052: Known for its strength and corrosion resistance, commonly used in industrial and commercial applications.
5083: A non-heat-treatable alloy with good strength and weldability, suitable for applications requiring high strength a
6xxx Series (Magnesium-Silicon Alloys):
6061: A versatile alloy with good strength, weldability, and machinability, commonly used in various industries.
6063: A popular extrusion alloy known for its superior surface finish and medium strength, often used in applications
7xxx Series (Zinc Alloys):
7075: A very high-strength alloy, commonly used in applications requiring high strength-to-weight ratio, such as in air
strength and weldability), 3003 (for its workability and corrosion resistance), and 5052 (known for its high
anganese and copper, known for its excellent corrosion resistance, workability, and weldability.
ommercial applications.
ns requiring high strength and corrosion resistance.
in various industries.
, often used in applications where aesthetics are important.
Grade Carbon (C) Manganese (Mn) Phosphorus (P) Sulfur (S) Other Elements
SAE1010                 Low carbon, good weldability               Automotive panels, pipes, low-stress parts
SAE1015      Slightly higher carbon than 1010, better strength        Structural components, shafts, bolts
C15           Similar to SAE1015, commonly used in Europe          Machinery parts, gears, general engineering
C15M                 Modified C15 with slight variations                Engineering applications, forging
             Higher Mn, better machinability, case hardening
SAE1018                                                                     Shafts, gears, axles, bolts
                                  possible
SAE1020         Higher strength than 1018, good weldability        Mechanical tubing, crankshafts, machinery
EN32B              Case-hardening steel, high toughness                   Gears, cams, pins, fasteners
EN32C        Higher hardness than EN32B, still case-hardened              Bearings, shafts, camshafts
4. Summary
 SAE1010, SAE1015, C15, C15M → Low-carbon steels, used in general structural applications.
SAE1018, SAE1020 → Higher strength, better machinability, and suitable for case hardening.
BOSCH
plications
Notes:
 1. Equivalent grades refer to alternative designations used in different standards such as ASTM, EN, DIN, JIS, and BS.
 2. Standards References include sources such as ASTM A29, EN 10084, DIN 17210, BS 970, etc.
 3. Minor variations in composition may exist depending on manufacturing specifications.
 0.80-1.10        -           -                -
     -            -           -       Lead (Pb) optional
     -            -           -                -
     -            -           -                -
 1.30-1.60        -           -                -
     -            -           -                -
 16.0-18.0        -           -                -
 0.40-0.60    0.15-0.25   0.40-0.70            -
     -            -           -       Lead (Pb) optional
     -            -           -                -
     -            -           -                -
 0.70-1.00        -           -                -
     -            -           -                -
     -            -           -         Pb: 0.20-0.40
     -            -           -                -
     -            -           -                -
     -            -           -                -
     -            -           -                -
     -            -           -                -
     -            -           -         Pb: 0.15-0.35
11.50-13.50       -           -                -
 1.30-1.60        -           -                -
 0.90-1.20    0.15-0.30       -                -
     -            -           -                -
     -            -           -                -
 0.60-0.80    0.15-0.25       -          V: 0.10-0.25
     -            -           -                -
 0.80-1.10    0.15-0.25       -                -
     -            -           -        B: 0.0005-0.003
     -            -           -                -
     -            -           -                -
     -            -           -                -
 0.60-0.90    0.15-0.30       -                -
 0.90-1.20    0.20-0.35       -                -
     -            -           -                -