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Manual Air Conditioner: (BAT) (BAT) (IG) (BAT)

The document provides detailed information about the manual air conditioning system, including electrical specifications, component connections, and sensor details. It outlines various components such as the A/C amplifier assembly, temperature sensors, and junction connectors, along with their respective wiring and specifications. Additionally, it includes notes on production changes and part numbers for reference.

Uploaded by

Vũ Anh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
44 views18 pages

Manual Air Conditioner: (BAT) (BAT) (IG) (BAT)

The document provides detailed information about the manual air conditioning system, including electrical specifications, component connections, and sensor details. It outlines various components such as the A/C amplifier assembly, temperature sensors, and junction connectors, along with their respective wiring and specifications. Additionally, it includes notes on production changes and part numbers for reference.

Uploaded by

Vũ Anh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

Manual Air Conditioner

(IG) (BAT) (BAT) (BAT)

7. 5A 10A 50A 10A


ECU–IG1 A/C HTR ECU–B
NO. 3 COMP NO. 2

2 2 2 2

10 3C 1 1 22 3A

LA–G
(∗5)

(∗5)
SB
B

22

Connector
Junction
No. 12
K118
18

LA–B
K54(A), K55(B), z8(D), z11(E)
1 A A/C Amplifier Assembly
(∗5)
B

BLW GND
6 A 4 A
1 1

1 3

LG
MG CLT
Relay

2 5
18 AK7
1 1

(RHD)

(LHD)
W–B

W–B
P
(∗5)

(∗5)
R

Blower with Fan Motor

3 2
+B SI
Sub–Assembly

GND
A19

14 CA3
1
W–B
(∗5)
LG

LG
(∗5)

R
(∗5)

AB KE KA

-1-
Manual Air Conditioner

∗ 3 : A25A–FKS
∗ 4 : 2AR–FE
∗ 5 : 6AR–FSE
A18
A/C Pressure Sensor

Pressure Sensor
PR – +
2 1 3

GR
W

L
22 AK7 11 AK7 6 AK7

GR
W

L
K54(A), K55(B), z8(D), z11(E)
A/C Amplifier Assembly 24 B 3 B 6 B
PRE SG–4 S5–3

LOCK SG–2 TAM MGC


21 B 2 B 13 B 9 B

R
(∗5)

(∗5)
G
B

13 AK4 14 AK4 3 AK4


5 AK3

B
(∗5)

(∗5)
SB

R
(∗5)
P

Connector

13 B
Junction

(∗3, ∗4)
No. 34
A82(B)

14 B 12 B
10 CA3

L
Ambient Temperature Sensor

(∗5)
(∗5)

(∗5)
B

(Thermistor Assembly)

1
Magnet Clutch Assembly

1
SSR+
A17

19 CA3
2
C63

MG+ SSR–
(∗5)

3 2
R

LG
(∗5)

R
(∗5)

-2-
Manual Air Conditioner

K54(A), K55(B), z8(D), z11(E)


A/C Amplifier Assembly

IG+ LIN1 SOL+


2 A 14 A 3 A

(IG)
LA–GR

BE

R
10A
ECU–IG1
NO. 4
C62(A), C98(B)
14 13
Connector

Connector

Compressor with Pulley


Junction

Junction
No. 13

No. 16

2 14 AK3 Assembly
K119

K116

30 3B 21 19 14

SOL+ SOL–
L

1 A (∗4, ∗5)
LA–B

2 A
LA–B

2 B 1 B (∗3)
GR

LG

2 CA2 (∗3) W–B


(∗3)
A/C Control Assembly

2 9 9 CA3 (∗4, ∗5)


IG+ LIN1

8
Connector
Junction
No. 32
C72

GND
K26

6 7
W–B
(∗3)
W–B

(∗4, ∗5)
W–B

W–B
(∗3)

KB CA CE

-3-
Manual Air Conditioner

∗ 1 : Before Apr. 2018 Production


∗ 2 : From Apr. 2018 Production
∗ 3 : A25A–FKS
∗ 4 : 2AR–FE
∗ 5 : 6AR–FSE

K54(A), K55(B), z8(D), z11(E)


A/C Amplifier Assembly

TE SG BUS G BUS B BUS


6 D 5 D 2 D 3 D 4 D (∗1)
6 E 5 E 2 E 3 E 4 E (∗2)
GR

GR

A/C Evaporator
Temperature Sensor

IC

M M

No. 1 A/C Radiator Damper Servo Sub–Assembly

z8(D), z11(E)
A/C Unit (A/C Harness Assembly)

-4-
Manual Air Conditioner

K54(A), K55(B), z8(D), z11(E)


A/C Amplifier Assembly

No. 1 A/C Blower


Damper Servo Sub–Assembly

No. 2 A/C Radiator


Damper Servo Sub–Assembly

z8(D), z11(E)
A/C Unit (A/C Harness Assembly)

-5-
Manual Air Conditioner

SB

(IG) (BAT) (BAT)

7. 5A 50A 50A
ECU–IG1 PTC HTR PTC HTR
NO. 3 NO. 2 NO. 1

2 2 2

10 3C 2 2

(∗7)

(∗7)

(∗7)
G
B

L
SB
W

K54(A), K55(B), z8(D), z11(E)

2 2
A/C Amplifier Assembly

12 A 11 A 1 3 1 3
CANL CANH
PTC HTR PTC HTR
NO. 2 NO. 1
Relay Relay
PTC1 PTC2
2 5 2 5
18 A 10 B
2 2 2 2 2 2
(∗7)

(∗7)
R

(∗7)

(∗7)

(∗7)

(∗7)

(∗7)

(∗7)
W
R
B

B
L

17 AK7 15 AK7 2 AL1 1 AL1


(∗7)

(∗7)
G
R

(∗7)

(∗7)
G

G
(∗7)

(∗7)
V

3 B 2 A 1 B
B B B
Quick Heater Assembly
PTC2

PTC3

PTC1

L1(A), L2(B)

E E
1 A 2 B
∗ 7 : w/ PTC Heater
W–B

W–B
(∗7)

(∗7)

LA

-6-
Manual Air Conditioner

W W

SB SB

Engine Coolant Temperature Sensor

Engine Coolant Temperature Sensor


2 2
THW
C88

E2

C44
1
1
(∗4, ∗5)

(∗4, ∗5)

(∗3)

(∗3)
W
B

P
L

120 E 119 E (∗4)


104 E 105 E (∗5) 125 B 124 B
THW ETHW THW ETHW

A22(C), A24(A), A78(G), C57(B), C58(E)


ECM

NE+ NE– VCNE NE+ NE– VCNE NE– NE+ CANL CANH
114 E 113 E 116 B 93 B 115 B 110 E 109 E 76 E 18 A 8 A (∗3)
26 C 13 C (∗4)
26 G 13 G (∗5)
(Shielded)
(∗4)

(∗4)

(∗4)
W
B

(∗3)

(∗3)

(∗3)

(∗5)

(∗5)

(∗5)
R
V

V
L

B
6 Cd1 4 Cd1 5 Cd1
Crank Position Sensor

2
NE–
(∗3)

(∗3)

(∗3)
V

P
L
C78

NE B
3 1 2 1 2 3
1
VCNE NE+ NE– VC NE– NE+ W

d5 C104
Crank Position Sensor Crank Position Sensor
W–B
(∗4)

CD

-7-
B

W
W

SB

K76

11
10
18
L G SB

11 B
1 A

10 AK1
CA4H

22
21
17
W W W

22 B
12 A

21 AK1
CA4L
A67 K127(A), K128(B)
No. 2 CAN No. 4 CAN
Junction Connector Junction Connector

2
1
15
G LG
Network Gateway ECU (Central Gateway ECU)

10 RK1
CA5H

13
12
16
W W

19 RK1
CA5L

R97
No. 2
Junction Connector

16
17
15
14

W W W
20 RK4

(RHD) (RHD)

5
6
4
3

L L B
11 RK4

-8-
(RHD) (RHD)
R100 R94
No. 5 No. 1
Junction Junction Connector
Connector
Manual Air Conditioner

12
13

W W
(LHD) (LHD)
1
2

L L
(LHD) (LHD)
R101 K126
No. 6 Junction No. 3 CAN
Connector Junction Connector
5
3

B P
16
14

W W

∗ 4 : 2AR–FE
∗ 5 : 6AR–FSE
∗ 3 : A25A–FKS
7

SB

B
W
18

W
Manual Air Conditioner

(BAT) (IG) (BAT)

10A 5A 10A
ECU–DCC METER–IG2 HAZ
NO. 2

2 2 2

22 3B 32 3B 9 3A

LA–R

Junction Connector
22

LA–GR
No. 14

LA–B
K120
21
LA–B

40 B 39 B 8 A
B IG+ B

Combination Meter Assembly


K20(A), K21(B)

CANL CANH ES EP
31 B 32 B 21 B 2 B
W

W
W–B

W–B

KD

-9-
Manual Air Conditioner

A17 A18 A19


Black Black White

1 2 1 2 3
1 2 3

90980-12728 90980-12353 90980-11667

A22
Black

1 2 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 26
14 15 16 17 18 19 20 21
27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56 57 58 59 60

90980-12931

A24 A67
Black Gray

1 2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 9 10 1 2 3 4 5 6 7 8 9 10 11
19 20 21 22 23 24 25 26 12 13 14 15 16 17 18 19 20 21 22
27 28 29 30 31 32 33 34
35 36
37 38 39 40 41 42 43 44
45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62 90980-12372

90980-12D06

- 10 -
Manual Air Conditioner

A78
Black

1 2 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 26
14 15 16 17 18 19 20 21
27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56 57 58 59 60

90980-12931

A82 C44
Blue Black

1 2
1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22
90980-12D16

90980-12372

C57
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 25 26 27 28

39 40 41 42 43 44 45 46 47 48 49 50 51 60 61

62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 83 84
85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 106 107
108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130

90980-12D93

- 11 -
Manual Air Conditioner

C58
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101102103104105106107108
109 110 111 112 113 114 115 116 117 118 119 120121122 123124125126127128129130131132 133134135136137138139140

90980-12836

C62 C63 C72 C78


Black Gray White Black

1 2
1 2 1 2
3
1 2 3 4 5 6

7 8 9 10 11 12 90980-12611
90980-11156
90980-11016

90980-11661

C88 C98 C104 K20


Black Black Black Black

1 2 3
1 2 1 2
1 2 3 4 5 6 7

8 9 10 11 12 13
90980-12353
82824-33400
90980-12D34

90980-12767

K21 K26
Black Black

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
9 10 11 12 13 14 15 16
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

90980-12557 82824-33470

- 12 -
Manual Air Conditioner

K54 K55
White White

1 2 3 4 1 2 3 4 5 6

5 6 7 8 9 10 11 12 13 14 15 16 7 8 9 10 11 12 13 14 15 16 17 18

17 18 19 20 21 22 23 24 25 26 27 28 19 20 21 22 23 24 25 26 27 28 29 30

90980-12760 90980-12761

K76
Black

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24

90980-12912

K116
White

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

K118
Gray

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

- 13 -
Manual Air Conditioner

K119
Gray

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

K120
Gray

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

K126
Blue

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

K127
White

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

- 14 -
Manual Air Conditioner

K128 L1 L2
White White White

1 2 1 2 3

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 90980-10903 90980-10956

90980-12372

R94
Blue

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

R97
Black

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

R100
Blue

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

90980-12372

- 15 -
Manual Air Conditioner

R101 d5 z8
Blue Black White

1 2 3 4
5 6 7 8
1 2 3
1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22
90980-12221

90980-12D13

90980-12372

z11 3A
Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

5 6 7 8 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

90980-12E04
90980-12943

3B 3C

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 21 22 23 24 25 26 27 28 29 30 31 32

90980-12A48 90980-12A47

AK1
Blue

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11
22 21 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 21 22

90980-12372
90980-12371

- 16 -
Manual Air Conditioner

AK3
Gray

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11
18 17 16 15 14 13 12
12 13 14 15 16 17 18

90980-12742
90980-12743

AK4
Black

1 2 8 9
9 8 2 1
10 11 3 4 5 6 7 17 18
12 13 14 15 16 18 17 7 6 5 4 3 11 10
16 15 14 13 12

90980-12376

90980-12375

AK7 AL1
Black White

11 10 9 8 7 6 5 4 3 2 1 1 2
2 1
1 2 3 4 5 6 7 8 9 10 11
22 21 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 21 22
90980-11579
90980-11655

90980-12372
90980-12371

CA2
Gray

1 2 3 4

5 6 7 8 9 10 4 3 2 1

10 9 8 7 6 5

90980-11527
90980-11596

- 17 -
Manual Air Conditioner

CA3
White

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20

90980-12740
90980-12741

Cd1
Black

1 2 3 4 5 6 6 5 4 3 2 1

7 8 9 10 11 12 13 13 12 11 10 9 8 7

90980-12326
90980-12716

RK1
White

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20

90980-12740
90980-12741

RK4
Black

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20

90980-12740
90980-12741

- 18 -

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