Manual Air Conditioner

(IG) (BAT)

10A 50A
ECU–IG2 HTR

1 IL

GR
2 5

17
HTR Relay

4 W–B
IE

1 3

E62(A), (B), E117(C), (D)

5 IQ 7 IF Blower Resistor
B

HI M2 M1 E
(∗27)
(∗22)

(∗21)

1 A 3 A 2 A 4 A
GR

4 B 2 B 3 B 1 B (RHD ∗23)

GR
2 A (∗23)
1 C 3 C 2 C 4 C (LHD ∗26)
2 B (∗24)
4 D 2 D 3 D 1 D (RHD ∗24)
E61(A), E116(B)
M Blower Motor
W–B

1 A (∗23)
R
L

43 3A (LHD)
1 B (∗24)
29 3A (∗2)
31 3A (∗1)
L

L
7 3A 67 3A (LHD)
L 6 3A 41 3A (∗2)
7 3A 55 3A (∗1)
L

1 GR
(Heater)
Diode

6 10 9 4
E93

GR(∗21)

GR(∗22)

2 HI M2 M1 LO E

0
Integration Control and Panel
(∗21)
GR

3
Assembly

4
E27

5
W–B

W–B

W–B

E3 E4 E1

-1-
 Manual Air Conditioner

(IG) (BAT)

10A 7. 5A
ECU–IG1 ECU–B2

∗ 1
: Australia
2 ∗ 2
: RHD Except Australia
∗ 3
: Diesel Except Cold Area Spec.
24 IB 2
∗ 4
: Gasoline
∗ 6
: 2AZ–FE, 1AZ–FE

(∗3)
∗ 7
: 2GR–FE

R
∗ 8
: Except 2GR–FE
(∗7)

∗ 9
: Before Aug. 2008 Production Except Europe,
L

Before Dec. 2008 Production Europe

GR ∗10 : From Aug. 2008 Production Except Europe,
5 AE8
From Dec. 2008 Production Europe
∗13 : 3ZR–FAE
∗16 : ∗4 Except 3ZR–FAE
(∗3)

∗21 : Before Aug. 2009 Production

R

9
A52 ∗22 : From Aug. 2009 Production
Junction ∗23 : Before Feb. 2010 Production
Connector 2 4B (LHD)
∗24 : From Feb. 2010 Production
6 9 4B (RHD)
∗25 : From Aug. 2010 Production
∗26 : From Feb. 2010 Production until Aug. 2010 Production
∗27 : LHD ∗23, LHD ∗25
(∗7)
L

38 4A (LHD)
33 4A (RHD)
L
(∗7)
(∗3)
GR

1 1

1 5 21 A 1 B
SBLW B
MG CLT
Relay

E42(A), E43(B)
A/C Amplifier
MGC S5–3 PRE SG–2 LOCK
2 3
15 A 7 A 12 A 10 A 3 A
1 1
(∗7)

(∗7)

(∗7)

(∗7)
W
G
V

5 BA4 22 AE4 4 AE7 3 AE7 9 AE7 15 AE4 (∗9)

23 AE4 (∗10)
G
(∗7)
(∗7)

(∗7)

A55
V
L

Junction
7 Connector
(∗7)
W

6 1
(∗8)

(∗7)

(∗7)

9 BA4
G

G
B

(∗7)
LG

10 BA4
W–B
(∗7)

B23(A), B82(B), B118(C)

3 2 1 2 B A/C Compressor 1 B
+ PR – SSR– SSR+

MG+ SOL– SOL+

A32 3 B 1 A 2 A (∗16)
A/C Pressure Sensor 1 C 2 C (∗13)
(∗7)
L

(∗6, ∗13)
W–B

(∗7)
BR

GR
(∗4)
B2 B5

-2-
 Manual Air Conditioner

(BAT)

50A
HEAD MAIN

(RHD ∗3, RHD ∗17)

(LHD ∗3, LHD ∗17)
2 25 AE4

B
B
2 B
(∗17)

(∗3)
B
(∗3)
R

R 9 BA2 1 BA2
(∗3)

(∗3)
B
2 2 B 80 4A 65 3A
(∗3)
BR

(∗17)

16 3B (LHD) 3 B
5 1 9 3B (RHD) M 32 4A 27 3A

Alternator
B21(B)
HEAD
(∗3)
BR

(RHD ∗3, RHD ∗17)

(LHD ∗3, LHD ∗17)
Relay

3 2 40 3A (LHD)

B
B
9 AE8 33 3A (RHD)

2 2
(∗3)
BR
(∗3)

BR(∗3)
R

23 B 24 B
HLS ALT
E42(A), E43(B)
A/C Amplifier
SOL+ SG–3 TE GND
13 A 23 A 22 A 24 A
(LHD, ∗1)

W
B
(∗2)
GR

GR

(RHD)
(LHD)
W–B

W–B

45 4A (LHD) 28 3A
55 4A (∗1) 2 41 3A 34 4A (∗2)
46 4A (∗1)
A/C Evaporator
Temp. Sensor
E38

69 4A (LHD)
7 4B (∗1) 66 3A 1 8 4A (∗2)
39 3B 22 4A (∗1)
(LHD, ∗1)

(∗2)
GR
GR

(RHD)
(LHD)
W–B

W–B

14 AE4 28 IE 7 IM
GR

2
A/C Compressor

17 IE
(∗5)
GR

3 BA1 SOL+

SOL–
B40

1
W–B

W–B
(∗5)

GR
(∗4)
B3 E1

-3-
 Manual Air Conditioner

(IG)

10A
ECU–IG2

∗ 1 : Australia
∗ 2 : RHD Except Australia
∗ 3 : Diesel Except Cold Area Spec.
6 ID
∗ 4 : Gasoline
∗ 5 : Diesel
∗14 : Before Dec. 2008 Production Europe
∗15 : From Dec. 2008 Production Europe

Y
∗17 : 3ZR–FAE Cold Area Spec.
∗18 : From Dec. 2008 Production Diesel Except A/T
∗20 : Diesel Except Cold Area Spec. Except A/T
65 4A (LHD)
66 4A (∗2)
78 4A (∗1)

42 4A 43 4A 44 4A 39 4A 40 4A (LHD)
29 4A 30 4A 28 4A 26 4A 27 4A (∗2)
41 4A (∗1) 44 4A 45 4A 42 4A (∗1)

(∗3)
Y

Y
14 A
IG+
E42(A), E43(B)
A/C Amplifier
PTC3 PTC1 PTC2 CANH CANL HEAT LED A/C
12 B 9 B 10 B 8 A 9 A 14 B 28 A 27 A Y

Y
(∗3)

GR
W

Y(∗3)
(∗14 ∗3, ∗17, ∗18)

(∗14 ∗3, ∗17, ∗18)

P
(∗15 ∗20)

(RHD)

(RHD)
(LHD)

(LHD)
W

W
R

GR

W(∗3)

W(LHD)

W(RHD)

V(LHD)

V(RHD)

B(∗14 ∗3, ∗17, ∗18)

W(∗14 ∗3, ∗17, ∗18)

R(∗15 ∗20)

-4-
 Manual Air Conditioner

E28
Air Inlet Control SW

FRS LED+ REC

FREE

LOCK

E70
Damper Servo Motor (Air Inlet)

IG+ REC FRS A/C+ FRS LED+ REC 48 4A (LHD)

5 1 2 2 3 5 4 36 4A (∗2)
48 4A (∗1)

8 4A (LHD)
BR 8 4A (∗2)
L(∗10)

L(∗10)
O(∗9)

O(∗9)

(RHD) 22 4A (∗1)
Y

W–B

W–B
(LHD)

7 IM

Y 17 IE

Y Y

Y(∗3) Y(∗3)

P P

GR GR

W(∗3) W(∗3)

W(LHD) W(LHD)

W(RHD) W(RHD)

V(LHD) V(LHD)

V(RHD) V(RHD)

B(∗14 ∗3, ∗17, ∗18) B(∗14 ∗3, ∗17, ∗18)

W–B

W(∗14 ∗3, ∗17, ∗18) W(∗14 ∗3, ∗17, ∗18)

R(∗15 ∗20) R(∗15 ∗20)

E1

-5-
 Manual Air Conditioner

∗ 1
: Australia
E75(A), E87(B), E111(C), E112(D)
∗ 2
: RHD Except Australia Junction Connector
∗ 3
: Diesel Except Cold Area Spec.
∗ 9
: Before Aug. 2008 Production Except Europe,
Before Dec. 2008 Production Europe
∗10 : From Aug. 2008 Production Except Europe,
From Dec. 2008 Production Europe
∗14 : Before Dec. 2008 Production Europe
∗15 : From Dec. 2008 Production Europe
15 A 4 A (LHD ∗23) 12 B 1 B (RHD ∗23)
∗17 : 3ZR–FAE Cold Area Spec.
15 C 4 C (LHD ∗24) 12 D 1 D (RHD ∗24)
∗18 : From Dec. 2008 Production Diesel Except A/T
∗20 : Diesel Except Cold Area Spec. Except A/T

(RHD)
(LHD)

(LHD)
∗23 : Before Feb. 2010 Production

W
W

V
∗24 : From Feb. 2010 Production

A/C SW Max Hot SW

SB(∗10 RHD)

O(∗9 RHD)
Free Off

Lock On

E77(A), E115(B)
14 A 3 A (∗23)

Connector
14 B 3 B (∗24)

Junction
13 A 2 A (∗23)
13 B 2 B (∗24)
Max Hot SW

(RHD)

(RHD)
A/C SW

V
B A/C AIND B E
E29

2 3 4 7 8
Y(∗3)

(∗3)
GR

W
Y

Y(∗3)

GR

W(∗3)

W(LHD)

W(RHD)

V(LHD)

V(RHD)

B(∗14 ∗3, ∗17, ∗18) B(∗14 ∗3, ∗17, ∗18)

W(∗14 ∗3, ∗17, ∗18) W(∗14 ∗3, ∗17, ∗18)

R(∗15 ∗20) R(∗15 ∗20)

-6-
 Manual Air Conditioner

E75(A), E87(B), E111(C), E112(D)

Junction Connector

∗ 3 : Diesel Except Cold Area Spec.

∗ 5 : Diesel
∗ 6 : 2AZ–FE, 1AZ–FE
∗ 7 : 2GR–FE
∗11 : From Aug. 2008 Production 2GR–FE
∗12 : Except ∗11
3 A 14 A (LHD ∗23)
∗13 : 3ZR–FAE
4 B 15 B (RHD ∗23)
∗14 : Before Dec. 2008 Production Europe
3 C 14 C (LHD ∗24) ∗15 : From Dec. 2008 Production Europe
4 D 15 D (RHD ∗24) ∗17 : 3ZR–FAE Cold Area Spec.
∗18 : From Dec. 2008 Production Diesel Except A/T
∗19 : ∗15 Diesel Cold Area Spec. Except A/T
W
L

∗20 : Diesel Except Cold Area Spec. Except A/T

∗23 : Before Feb. 2010 Production
∗24 : From Feb. 2010 Production
11 AE4 19 AE4
W
L

(∗5)
A51(A), A80(B)

BR
3 A 14 A (∗23)
3
Connector

3 B 14 B (∗24)

Position Sensor
Junction

GND

Crankshaft
2 A 13 A (∗23)
NE NE–

B42
2 B 13 B (∗24)
1 2

(Shielded)
2 A (∗6)

(∗5)

(∗5)

(∗5)
2 B (∗7, ∗13)

W
B
Position Sensor
B22(A), B81(B)
Crankshaft

1 A (∗12) 1 A (∗6)
Water Temp. Sensor

1 B (∗11) 1 B (∗7, ∗13)

B4(A), B109(B)

(∗6, ∗13, ∗7)

2 A (∗12)
(Shielded)

(∗6, ∗13)

(∗6, ∗13)

2 B (∗11)
(∗7)

(∗7)
W
G

R
B
(∗6, ∗13)

BR
L(∗7)

(∗5)
GR

W
Y

64 B 65 B 8 A 9 A 93 B 117 B (∗13)
97 B 96 B 41 A 49 A 122 B 121 B (∗6)
79 C 78 C 41 A 49 A 110 C 111 C (∗7)
111 B 88 B 38 A 46 A 78 B 77 B (∗5 ∗14)
111 E 88 E 7 D 6 D 103 E 102 E (∗5 ∗15)
THW ETHW CANH CANL NE+ NE–
(∗6, ∗13)

(∗7)

(∗5)
BR

BR

BR

A12(A), (D), B32(B), (E), B96(C)

Engine ECU

B(∗14 ∗3, ∗17, ∗18) B(∗14 ∗3, ∗17, ∗18)

W(∗14 ∗3, ∗17, ∗18) W(∗14 ∗3, ∗17, ∗18)

R(∗15 ∗20) R(∗15 ∗20)

B1 B5 B4

-7-
 R(∗15 ∗20)
B(∗14 ∗3, ∗17, ∗18)

W(∗14 ∗3, ∗17, ∗18)

2
1
B B W–B

2
2

7 AE7
(∗14 ∗3, ∗17, ∗18) (∗14 ∗3, ∗17, ∗18) (∗14 ∗3, ∗17, ∗18)

3
5
2

B W

2
2
2
(BAT)

(∗20) (∗14 ∗3, ∗17, ∗18)

2 A
B
Relay
50A

B
PTC2

PTC NO. 2
(∗17, ∗19)

W–B B

1 B
1 A

1 C
E
B
(∗20, ∗17, ∗19) (∗14 ∗3, ∗17, ∗18)

W–B B

3 A

A6
E
B
(∗20, ∗17, ∗19) (∗14 ∗3)
W–B

1 D (∗15 ∗20)
A29(A), A30(B), A68(C), A69(D)
PTC Heater
(∗14 ∗3, ∗17, ∗18)

-8-
2 B (∗14 ∗3, ∗17, ∗19)
Relay

(∗14 ∗3, ∗17, ∗18)

PTC NO. 1

1
2

W W W–B
Manual Air Conditioner

2
2

2 AE7
(∗14 ∗3, ∗17, ∗18) (∗14 ∗3, ∗17, ∗18) (∗14 ∗3, ∗17, ∗18)
3
5
2

W
2
2
2
(BAT)

(∗14 ∗3, ∗17, ∗18)

50A
PTC1

B
W–B

(∗15 ∗20)
(∗14 ∗3, ∗17, ∗18)

W–B

A3
(∗14 ∗3, ∗17, ∗18)
Relay
PTC NO. 3

1
2

R R W–B
2
2

10 AE7

(∗15 ∗20) (∗15 ∗20) (∗15 ∗20)

3
5
2

W
2
2
2
(BAT)

(∗15 ∗20)
50A
PTC3
 Manual Air Conditioner

A 12 A 29 A 30
Black White White

1 2 3 4 5 6 7 8 9 10 11 1 2 3 1 2
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49
50 51 52 53 54 55 56 57 58 59 60

A 32 A 51 A 52 A 55
Black Gray Gray Gray

1 2 3 4 5
6 7 8 9 10 11 12
1 2 3 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

A 68 A 69 A 80 B4 B 21
White White Gray Gray Black

1 2
1 2
1 1 1 2 3 4 5 6 7 8 9 10 11 3 4
12 13 14 15 16 17 18 19 20 21 22

B 22 B 23
Gray Black

1 2
1 2

B 32 B 40
Black Black

1 2
X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X 38 39 40
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 41 42 43 44 45 46

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 104 105 106 107 108 109

-9-
 Manual Air Conditioner

B 42 B 81 B 82
Gray Black Gray

1 2 1 2
1 2
3 3

B 96 B109
Black Black

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 41 42 43 44 45 46

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 104 105 106 107 108 109

B118 E 27 E 28 E 29
Gray Black Gray Black

1 2 1 5
2 3 4 1 2 3 4 5 6 7 8
6 7 8 9 10 1 2 3 4 5 6 7 8

E 38 E 42 E 43 E 61
White White White Black

1 2
1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12
15 16 17 18 19 20 21 22 23 24 25 26 27 28 13 14 15 16 17 18 19 20 21 22 23 24

E 62 E 70 E 75 E 77
Black Black Gray Gray

1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
1 2
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22
3 4

E 87 E 93 E111
Gray Black Gray

1 2
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
12 13 14 15 16 17 18 19 20 21 22

- 10 -
 Manual Air Conditioner

E112 E115 E116 E117

Gray Gray White White

1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
3 4
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

3A 3B
White White

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36 25 26 27 28 29 30 31 32 33 34 35 36

37 38 39 40 41 42 43 44 45 46 47 48 37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56 57 58 59 60 49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77 78 79 80 81 82 83 84

4A 4B
White White

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36 25 26 27 28 29 30 31 32 33 34 35 36

37 38 39 40 41 42 43 44 45 46 47 48 37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56 57 58 59 60 49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77 78 79 80 81 82 83 84

IB ID
White White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
8 9 10 11 12 13 14

IE IF IL
White White White

13 14 15 16 1 2 3
1 2 3 4 5 6 7 8 9 10 11 12 1
4 5 6 7 8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

- 11 -
 Manual Air Conditioner

IM IQ
White White

1 2 3 4 5
1 2 3 4 5 6 6 7 8 9 10 11 12 13
7 8 9 10 11 12

AE4 AE7
Gray White

9 8 7 6 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 9 8 7 6
25 16 15 14 13 12 11 10 17 6 7 8 9 10
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18
18 19 20 21 22 23 24

AE8 BA1
White White

1 2 3 4 5 1 2 3 4
6 7 8 9 10 11 12 13 5 6 7 8 9 10 4 3 2 1
5 4 3 2 1
13 12 11 10 9 8 7 6 10 9 8 7 6 5

BA2 BA4
Gray White

1 2 3 4 5
6 7 8 9 10 11 12 13 1 2 3 4 5
5 4 3 2 1 5 4 3 2 1
13 12 11 10 9 8 7 6 6 7 8 9 10 10 9 8 7 6

- 12 -