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The document is a Job Safety Analysis Record Sheet for the Shaybah NGL Recovery Plant Department, detailing safety procedures and requirements for various tasks related to gas facility projects. It outlines potential hazards, necessary personal protective equipment (PPE), and specific responsibilities for personnel involved in the work. The document emphasizes the importance of adhering to safety protocols and stopping work if safety requirements are not met.
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Rech GepitulanCopyright
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0% found this document useful (0 votes)
398 views58 pagesJSA For
The document is a Job Safety Analysis Record Sheet for the Shaybah NGL Recovery Plant Department, detailing safety procedures and requirements for various tasks related to gas facility projects. It outlines potential hazards, necessary personal protective equipment (PPE), and specific responsibilities for personnel involved in the work. The document emphasizes the importance of adhering to safety protocols and stopping work if safety requirements are not met.
Uploaded by
Rech GepitulanCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 58
“soudi arameo
angautsoul I | JOB SAFETY ANALYSIS RECORD SHEET
‘'SHAYBAH NGL RECOVERY PLANT DEPARTMENT
JOB SAFETY ANALYSIS RECORD SHEET
|
gd wison |
mandeaurwern DEPARTMENT: Gas Faclity Projects Dept. | Revised No. / Dato: Rev. A / 08.21.2023
DIVSIONTUNIT:
SHAYBAH SNGL SAGPD/DPCU Shayban
DESCRIPTION OF JOB/TASK: UG / AG TIEN WORK at B58, D69, 597, B96, B91, B24,
PREPARED BY: Contractor Construction Rep.
Ti
REVIEWED BY: = ‘Safety Rep.
2 ~ Se) 725] pate: aim
REVIEWED BY: SNGL Complanes Group
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Presents
REVIEWED =) na oath
REVIEWED BY: Operation Foreman VsA
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pare: A/\ol Zou var: S87) ° DATE: Le [Ng |202S
| REFERENCES: ‘TOOL & EQUIPMENT REQUIRED: | PPE"=:
+ CSM-Part|-03 Personal Protective Equipment PPE [+ Hand tots + Safety Hard hats
+ Partt-01 Emergency Reporting and Response 05-2018 + Power tool Safety Glass
+ Part 1-02 iedert Reporting and investigation | crane + Safety Shoes
Part 01 Excavations and shoring + Tratertruck + safety Gloves
Part-O¢ Work Permit System and Stop Work Authosity |e Mantis tt + Dust mask
* Part-07 Fire Prevention | 5 eoom ruck |e cesta
© Parei=08 Trafic Vehicle safety + Forte = Waleing Apron
= Parei-13 Hand Tools and PowerTools + lowers + Fulsleeve FRC Gothing
© arti-12 Material Hanling + Aiecompresser = carpe
© Port-13 Heat Stress Fieextinguisher + ullbody Harness
+ artil-02 Scaffolding + Breblanket High vsbity vest
Part i1=08 Temporary Walking and Working Surfaces © Weng Ma
+ Part -05 Fl Protection + Uftng/igsng gears
+ arti 10 Cuting Welding and Brazing gant ocay [EY JOB SAFETY ANALYSIS RECORD SHEET
‘saudi aramco ‘wison
Part l= 01 Machine Guarding
‘© Part il-02 Mechanical and Heavy Equipment
1 | Work Preparation on site | 2.2 Slip, trip 1.1.1 Removing all obstacles from walkways and wet
(Tools, Man power & keeping walkways free of cutter. WeR
material mobilization to 1.1.2 Avoid stringing cords, cables or air hoses across _| Site supervisor
site) ‘walkways or in any designated aisle, Safety officer
1.1.3 Maintain good housekeeping & material Surveyor
management.
1.1.4 All the equipment/ tools (Bus, Pick-up, Crane,
Trailer, Forklift, Portable tools, hand and power
tools) shall be inspected by competent person
prior to start the task.
STOP work tigger: any ofthe sbovementioned
‘requirements didn’t meet, the work wll be stopped
1.2 Struck by moving 1.2.1 Separate pedestrians from moving vehicles and | WPI
‘equipment and vehicles ‘equipment by providing pedestrian walkways | WPR
1.2.2 Provide trained flagman for all man-machine _| Site supervisor
moving equipment. wey baited
1.2.3 _ If possible, cordon off the surrounding area a
where ‘the equipment is moving equipment operator
1.2.4 __ Install PWAS for all earthmoving equipment
required and keep in good working condition.
1.2.5 Adhere to speed limits at site.
1.2.6 Inspect all equipment and vehicles prior to use;
Operator shall have valid certificate and/or Gagaull gSohi
‘saudi aramco
JOB SAFETY ANALYSIS RECORD SHEET
gi wison
license,
STOP work trigger f any of the abovementioned
requirements didn’t meet, the work will be stopped
1.3 Exposure to unhygienic
1.3.1 Constant supply and safe accessibility of cool | Wel
conditions of welfare drinking water. wer
area. 1.3.2 Clean drinking water igloos frequently and seal _| Site supervisor
it with marking the delivery time. Safety officer
13.3 Clean the rest shelter and toilets at all times.
Provide fulltime cleaner to maintain good
cleanliness.
13.4 Provide toilet areas with hand soap.
13.5 Trash-bin shall be available in all the toilet
areas and rest shelter.
1.3.6 Remove all food waste and other wastes on
daily basis.
‘STOP work trigger: If any ofthe abovementioned
requirements dint meet, the work willbe stopped
1.4 Fire Hazards 1.4.1 Keep vehicles or equipment away from sewers. | WP!
1.4.2 Cover the sewers by fire blankets in the vehicle | WPR
operation area. Site supervisor
1.4.3 Ground the equipment properly prior to start__| Safety officer
the activity Driver
1.4.4 Fire extinguisher shall be available at all times. | OP&"#*°r
1.4.5 Conduct periodic gas test.
1.4.6 Assign trained firewatcher for all hot works. ‘saudi aramco
araqau oul FM | JOB SAFETY ANALYSIS RECORD SHEET | urea
— 1
| STOP work riage: any ofthe abovementioned
requirements didn’t meet, the work will be stopped
2. | Isolation of existing 2.1 Personnel Injury due to | 2.1.1 Piping or equipment shall be isolated and/or _—_| WPI
facilities pipeline burst or leakage blinded and the contents drained, vented or | WPR
purged before any work is performed Site supervisor
(inspections, repairs, maintenance, Safety officer
modifications, etc. Operator
2.1.2 Prior to start activity, ensure with Operations or
proponent organizations that specific isolation,
lock and hold tag procedures are in place to
protect personnel when such activities are
performed,
2.1.3. When using a single block valve, fluid shall be
removed and valve tested for leakage before
‘commencing work.
2.1.4 Piping sections with valves on each end, drains
at low points and vents at high goints shall be
isolated, depressurized and drained prior to
work, Piping that has no drains or vents shall
not be opened.
2.1.5 _ Blinds shall be inserted only at the isolated side
{ie., downstream) of each isolation valve that
| has been locked closed and tagged.
2.1.6 Ensure that the worker dealing with the
isolation process is knowledgeable and/or has
‘enough experience to do the joo.
2.1.7 Assign only competent and trained personnel
for performing the job.
2.1.8 Communicate and make involved with the SA @agoull
‘soudi:
ma
ves
JOB SAFETY ANALYSIS RECORD SHEET
24.9
2.1.10
241
2412
2.4.13
2aaa
operation team to complete the isolation
process.
Blinding shall be performed by loosening the
bolts and cracking the flanged connection at the
"5 o'clock position” (down and away from the
person performing the work) to allow any
potential gases or liquids to be released away
from personnel.
The first blind inserted shall be the last to be
removed.
All necessary isolation and blinding
equipment/devices (locks, tags, properly rated
blinds, etc.) shall be made ready and inspected
before commencing work.
Safety precautions shall be taken (e.g., use of
self-contained breathing apparatus) for
removing blinds since hazardous materials
might have accumulated between the blind and
the corresponding isolated valve if the valve
was passing.
Confirm the completion of isolation process
prior to starting the further activity.
Ensure the gas monitoring devices are available
during the isolation process.
‘STOP work trigger: If any of the abovementioned
requirements dida’t meet, the work willbe stopped
2.2 Exposure to pinch point
224
2.2.2
Use proper hand gloves as per job required
All involved workers shall be trained to identify
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WR pgaustosoy) Bi JOB SAFETY ANALYSIS RECORD SHEET
‘sdudi aramco wison
the pinch points and its relevant hazards. Site supervisor
2.2.3 Use right tools for the right job. Safety officer
2.2.4 All the tools shall be inspected and color coded | Operator
prior to start activity.
2.2.5 Damaged or modified tools shall not be used.
and removed from jobsite.
sroP worker any othshowamrnet
requirements didn’t meet, the work will be stopped
2.3 Fire Hazard 2.3.1 Confirm the completion of isolation process ‘WPI
| prior to starting the further activity. WPR
2.3.2 Conduct periodic gas test. Site supervisor
2.3.3 Allow only authorized personnel for performing oenenee
the assigned task safely, | Pre wotcan
sroP woes any ot sboverertioned
piste iinsighorrrseyatril
3 | Scaffolding Erection & | 3.1 Slips, trips 3.1.1 The work areas shall be maintained with good | WP!
Modification | housekeeping, ‘WeR
| 3.1.2 Ensure scaffolding materials inspected with no _| Site supervisor
Sour Seeeyotier
3.1.3 Access ways and Scaffolds are clear and free of
otcmucte,
3.1.4 Access Scaffolds shall be confirmed by all
personnel as valid green tagged prior to use.
3.1.5 All Scaffold personnel above 1.8mtr shall
comply with 100% tie-off requirement and shall
wear an appeoved hamese:
3.1.6 Storage areas shall be clearly marked. ‘saudi aramco
Sygousl Soli | | JOB SAFETY ANALYSIS RECORD SHEET
gi wison
3.17
318
319
Housekeeping within lifting and movement
zones shall be in good order.
Scaffolding platform shall not be erected
nearby excavation edge.
All personnel shall attend and pass the project
“Work at Height’ training.
STOP work trigger: f any of the abovementioned
requirements did't meet, the work willbe stopped
3.2 Personnel Fall
324
322
323
324
325
3.2.6
3.27
328
Each person who could fall more than 1.8 m (6
ft) shall be protected from falling by a fall
protection system.
Scaffold supervisor should be available during
the activities
Where a fixed fall protection system cannot be
installed, a personal fall arrest system, which is
designed to stop (arrest) personnel once a fall
has occurred, shall be used.
Use scaffold with red scaffold tags by
competent scaffolders only.
as per G18.001. All Scaffolding platforms shall
be used Full body harness with suspension
trauma strap.
All workers involved in working at height must
Use a personal fall arrest system (full body
harness) that complies with ANS! 2359.1 and
CSM IIS requirements.
Maintain 100% tie-off.
Maintain good housekeeping in the working
wel
wR
Site supervisor
Safety officer Gagaull gobi
‘saudi aramco
JOB SAFETY ANALYSIS RECORD SHEET
gi wison
platforms to avoid slip and trip,
‘STOP work trigger: any of the abovementioned
requirements didn’t meet, the work willbe stopped
3.3. Falling of materials
33.1
33.2
333
33.4
Install toe boards on work platforms to
prevent items from falling to the
ground or lowered level work areas.
Provide barricade and signs for
dropped object zone.
Secure tools in a box, hand tools shall be secured
in tool belt during erection workingat height to
prevent dropped objects.
Ensure Gin Wheel areas are barricaded.
STOP work trigger If any of the abovernentioned
requirements didn’t meet, the work willbe stopped
wel
WPR
Site supervisor
Safety officer
3.4 Scaffold collapse
341
3.4.2
3.43
The weight of the scaffold will be
required to hold including the weight
of scaffold itself, materials, and
workers must be considered.
Ensure ground stability and placement
of scaffold planks.
Competent scaffolding supervisor
person must inspect the scaffold daily
to ensure the structure remains in a
safe condition.
‘STOP work trigger: If any of the abovementioned
requirements didn’t meet, the work will be stopped
wel
WPR
Site supervisor
Safety officer &sgauull gol
‘saudi aramco
Bi | JOB SAFETY ANALYSIS RECORD SHEET
di wison
3.5 Unsecure platform
354
35.2
353
354
Scaffolds and elevated work platform
shall be performed by approved
Scaffold Craftsmen and Inspected by
Approved Supervisor/inspector.
‘SA-approved Scaffolding Supervisor
must be present during scaffold
erection, dismantling and Modification
works.
Scaffolds or elevated work platform
shall be inspected and tagged with
Scaffolding tag.
Ensure no blanks on the scaffolding
platform.
STOP work trigger: If any ofthe abovementioned
requirements dide’t meet, the work will be stopped
wel
WPR
Site supervisor
Safety officer
3.6 Unstable ladder
3.6.1
3.6.2
3.63
3.64
Provide proper access to the scaffold and
never allow employees to climb on cross
braces for horizontal or vertical movement.
Portable ladders and stepladders shall be
Inspected before each use. Damaged or
weakened ladders shall be immediately
removed
Ladders shall extend at least 1 m (3 ft)
above the landing surface to which the
ladder is used to gain access and angle of
secured the ladder shall be 75 degrees,
Bases of ladders shall be equally supported
on a firm level surface. Boxes, blocks, barrels,
wat
wer
Site supervisor
| Sotety officer Gagauull gol
‘saudi arameo
i | JOB SAFETY ANALYSIS RECORD SHEET
| gd wison
etc,, and temporary work platforms (e¢.,
scaffolds) shall not be used as a means of
support.
‘STOP work trigger: If any ofthe abovementioned
requirements dide’t meet, the work willbe stopped
3.83
3.84
3.8.5
3.7 Electrocution 3.7.1 Maintain a minimum of 10 feet between the | WP!
scaffold from any overhanging electrical WPR
power cables. Site supervisor
3.7.2 Erect barricades to prevent individuals from _| Safety officer
walking under work platforms.
‘STOP work trigger: any of the abovementioned
requirements didn’t meet, the work willbe stopped
3.8 Struck by materials 3.8.1 Follow recommended maximum stacking wel
guidelines. WPR
3.8.2 _Allscaffold materials shall be stacked and Site supervisor
Safety officer
segregated safely and by type.
Stacking and storage guidelines shall be
prominently signposted in easy visual
display.
Shelving/racking shall be stable and
appropriate; pallets when used shall be in
g00d condition without defect.
Pipes and/or tubular components shall be
adequately chocked.
‘requirements didn’t meet, the work will be stopped a:agauull Soll Ea
‘saudi aramco
JOB SAFETY ANALYSIS RECORD SHEET
gd wison
4 | Working in Manlift/Scissor
lift
3.9 Fire Hazards
39.1
Scaffold personnel shall be trained in the use of
fire extinguisher and or other firefighting
equipment (blankets, etc.,)
‘STOP work trigger: If any of the abovementioned
requirements dida’t meet, the work willbe stopped
4.1 Slip, Trip and fall hazard
Aad
4A2
413
414
415
416
417
418
419
4.1.10
4141
Operator and worker shall stay inside the
manlift/scissor lift basket, maintain 100%
off.
Don't overload of the maniift, follow
manufacturer's specification.
Chin strap shall be worn wt
height.
Provide flagman during movement.
Barricade the area underneath the manlift,
operation,
Tools shall be secured properly in box or tied
with rope,
While Manlift/scissor lift working, the area shall
be properly barricaded and warning signs to be
posted,
Ensure the good housekeeping and work area
kept clear of all obstructions.
Ensure all the sharp/protruding objects are
identified and either eliminated or protected.
Ensure the materials and extra tools for the
installation work are kept in the area specified
and barricaded.
Required PPE shall be worn all the time during.
working at
we!
WPR
site supervisor
Safety officer
Operator
Flagman
Workers Gagauull gSolj
‘saudi aramco
JOB SAFETY ANALYSIS RECORD SHEET
wconnsurer Py wison |
4142
4.1.43
4.4
4aas
44.16
4147
44.38
4.1.19
4.1.20
Aa21
441.22
41.23
41.24
the work.
Unnecessary materials shall not be kept at
working areas.
Ensure all tools are kept in tools bags or
baskets.
No loose materials shall be allowed to place on |
height.
No tools and materials shall be left on height
unattended: everything shall bring down before
quitting time.
Fire extinguisher shall be placed in inside the |
secured box |
Ensure maintenance for the manlift has being
conducted.
Operator to conduct daily inspection of the
maniift before use.
maniift/scissor to have anti-entrapment device.
Provide standby operator who can operate the
manlift from the ground in case of an
emergency.
All workers involved in working at height must
use a personal fall arrest system (full body
harness) that complies with ANSI 2359.1 and
CSM IL-5 requirements.
‘All workers involved in working at height must
be trained in fall protection.
Maintain three-point contact i
descending ladders.
Maintain good housekeeping in the working
platforms to avoid slip and trip.
ascending and JOB SAFETY ANALYSIS RECORD SHEET
dg. wison
STOP work trigger If any ofthe abovementioned
requirements didn’t meet, the work will be stopped
4.2 Fire hazards 4.2.1 Fire extinguisher shall be available at all times. | Wel
4.2.2 Conduct periodic gas test. WeR
4.2.3 Assign trained firewatcher for all hot works. Site supervisor
Safety officer
‘STOP work trigger: any ofthe abovementioned Operator
Fequirements didn't meet, the work willbe stopped ‘| Fife watchman
4.3 Manlift/ scissor lift topple | 4.3.1 Manlift / scissor must be third party certified. | WPI
or collapse 4.3.2 Nomanlift/ scissor lift operation during high | WR
‘wind speed above 25kmph or manufacturer's _| Site supervisor
recommendations. Safety officer
4.3.3 Follow the SWL of maniift/scissor lift. Do not | OPerator
overload. “gman
4.3.4 Cordoned off the maniift/scissor lift operation
area to prevent unauthorized entry. No one is
allowed to work under the suspended platform
during performing acti
4.3.5. Daily equipment inspection conducted and
record maintain by manlift/scissor lift operator
prior to start the activity.
4.3.6 Always place the equipment on a firm/stable |
ground. |
4.3.7 Never place the maniift/scissor lift on the edges
of an excavation at least 2 meters distance,
STOP work trigger: any of the abovementioned gd wison
aagauull gsolji JOB SAFETY ANALYSIS RECORD SHEET
‘saudi aramco
| requirements didn't meet, the work wil be stopped
4.4 Exposure to pinch point | 4.4.1. Use proper hand gloves as job required. wel
4.4.2 All workers involved shall be trained to identify | WPR
the pinch points and its relevant hazards. Site supervisor
4.4.3 Use correct tools for the job. Safety officer
Operator
STOP work triger: I any of the abovementioned Flagman
requirements didn’t meet, the work willbe stopped
4.5 Manlift/scissor lift hitting | 4.5.1 Check the swing radius of the manlift/scissor | we!
on adjacent plant facilities and ensure that itis unobstructed by any wPR
or workers nearby. facility. Site supervisor
45.2. Use competent flagman to guide the operator _| S#fety officer
and control the equipment movement. bs ianiaeal
45.3. No manlift/scissor lft operations ifthe wind | "e™#”
speed exceeds 25 kmph or manufacturers
| recommendations.
45.4 Hard barricade needs to be provided
surrounding the manlift operation area.
| STOP work trigger: If any of the abovementioned
| ‘requirements didn’t meet, the work willbe topped |
5 | Removal of existing 5.1 Exposure to pinch p | 5.1.1 Use proper hand gloves as per job required wel
insulation and sharp edges. | 5.1.2. allinvolved workers shall be trained to identify | WPR
the pinch points and its relevant hazards. Site supervisor
5.1.3 Use right tools for the right job. Safety officer
5.1.4 _Allthe tools shall be inspected and color coded _| Workers
prior to start activity.
5.1.5 Damaged or modified tools shall not be used Gagauul gSolji
‘saudi aramco
JOB SAFETY ANALYS!
RECORD SHEET
gf wison
and removed from jobsite.
STOP work trigger: f any of the abovementioned
requirements didn’t meet, the work will be stopp
5.2 Personnel Fall from height
524
5.2.2
523
5.24
525
5.2.6
5.27
5.28
All workers involved in working at height must
use a personal fall arrest system (full body
harness) that complies with ANSI 2359.1 and
CSM IL-5 requirements.
Maintain 100% tie-off
Do not use red tag scaffold. Site supervisor
should check the scaffold tag prior use.
All workers involved in working at height must
be trained in fall protection.
‘Avoid shortcuts, only use designated access in
ascending or descending in elevated platforms
Maintain three-point contact in ascending and
descending ladders.
Maintain good housekeeping in the working
platforms to avoid slip and trip.
Do not modify the scaffolding, unless your part
of the scaffolding team,
‘STOP work trigger: If any of the abovementioned
requirements didn’t meet, the work willbe stopped
5.3 Pinch point
53.1
53.2
Use proper hand gloves as job required.
All workers involved shall be trained to identify
the pinch points and its relevant hazards.
‘STOP work trigger:
‘any of the abovementioned
we!
WPR
Site supervisor
Safety officer
Workers
wel
wer
Site supervisor
Safety officer
Workers ccomtees B
‘saudi aramco
JOB SAFETY ANALYSIS RECORD SHEET