Frequent/Periodic/Annual/PDI Checklist
Vertical Mast, Electric Scissor, Micro Scissor & Rough Terrain
Serial Number: Starting with serial number A/B/C000 000 000 or 09 000 000 and above Product Owner:
Product User:
Model: Date/Time:
Hourmeter Reading: Inspection Type (Choose one): Pre-delivery Frequent Periodic Annual
Use this table for pre-delivery inspections (PDI) before each rental, lease or sale and as an instruction for all frequent inspections and annual inspections.
Refer to the operation and service manuals for inspection instructions (for example, visual inspection and function tests, torque specs, engine oil, chain
inspection intervals, and more).
B - Do the pre-delivery inspection before the machine is sent out or during the frequent inspections at 200 days or 200 hour P - Pass
Inspection Type Schedule
intervals. For more instructions, refer to the operation and service manuals. N/A - Not Applicable
PDI/Frequent/Periodic B
C - Do the scheduled maintenance Inspections each year. For more instructions, refer to the operation and service manuals.
Annual B+C
Put a check mark on the “Pass” column as you meet the requirements of the inspection of each item. Add a comment if the item does not pass inspection.
Items for Inspection P N/A Items for Inspection P N/A
Service Bulletins. Make sure there are no open service bulletins. B Manifolds. Tight fittings and hoses & no damage or leaks. Tight wire
B
connections, no missing components & correctly working valves.
Annual Inspection. Make sure you complete it within 13 months. B
Main Power Disconnect Switch. Cables tight & in working order. B
Labels. In place, correctly attached & you can read them. B
Base Controls. Operate switches and make sure they all operate correctly. No
B
Limit Switches. Correctly installed & no obstructions or damage. B damage or missing components.
BASE/ENGINE Brakes. Correctly attached & no damage or leaks. B
Engine and Components. Do a check on engine and components for any Brakes. Do a check on disc wear and replace if necessary. C
loose, missing, damaged, or failed items. Make sure you do not exceed the B
recommended fluid, oil and coolant change intervals. Base Weldment. No deformation or cracks. B
Engine and Components. Replace the engine oil and filter. C Grease Points. No obstructions, dirt, or damage. Add grease if necessary. B
Engine Intake Air Filter. No damage or missing component. Remove dirt & dust. B Ladder. Correctly attached & no damage. B
Engine Intake Air Filter. Replace the air filter if necessary. C Tilt Sensor. Correctly attached & no damage. B
Engine Oil. Oil level between “L” and “H”. Make sure you do not exceed the oil LIFTING MECHANISM - MAST/SCISSORS
B
change interval.
Maintenance Support(s). Correctly attached & no damage. B
Radiator. Correctly attached & no damage or missing components. Do a check
B Scissor Assembly & Bumpers. Correctly attached, no deformation/damage.
of coolant level. B
Cables & wires installed with no damage.
Radiator. Do a check of coolant level & condition & replace if necessary. C
Sliders & Rollers. Correctly attached & no obstructions, dirt, or damage/wear. B
Fuel Tank & Lines. Filler cap, tank, fittings and hoses are tightly closed & no
B Lift Cylinder(s). No damage or missing components. Tight fittings and hoses &
damage or leaks. B
no leaks. Correctly installed.
Propane Tank & Lines. Straps are correctly installed to brackets &
B Height Sensor. Correctly attached & no damage. B
couplers are tight. Make sure there are no damage or leaks.
Outriggers. No damage or missing components. B Scissor Pins. Correctly attached & no damage. B
Pothole Protection. Both sides have no obstructions, dirt or damage. B Mast Assembly. No damage, cracks or deformation. B
Battery/Hydraulic Tray. Trays are latched tightly & no missing components. B Mast Assembly. Lubricate the mast as recommended. C
Batteries. No damage, tight connections & sufficient fluid levels. Clean terminals Chains, Rollers & Control Cables. No damage or missing components. B
B
and cable ends.
Wear Pads. No damage/wear or missing components. Fasteners tight. B
Battery Charger. Correctly attached & no damage. B
PLATFORM
Steer Assembly. Correctly attached & no damage leaks or missing components. B
Railings and Gate. Correctly attached & no damage or missing
B
Wheel/Tire Assembly. Do a check of all tires for damage, missing parts, wear & components.
B
correctly aligned.
Fall-Protection Anchorage. Attachment rings correctly attached & no damage. B
Wheel/Tire Assembly. Wheel nuts torqued as recommended. C
AC Power Socket. No obstructions, dirt, or damage. B
Axles. Correctly attached & no missing components. Tight fittings and hoses &
B Platform Control Console. Operate the switches and make sure they all
no leaks. B
operate correctly. No damage or missing components.
Axles. Do a check and replace oil if necessary. C
Manual Storage Box. Manuals and documents are in storage box, in good
B
Hydraulic Tank, Pump, Motor & Lines. Filler cap, hoses, and other hydraulic condition, and you can read them.
B
components are closed tightly & no damage or leaks.
Powered Extension Control Console. Operate switches and make sure they
B
Hydraulic Oil. Level at, or slightly above top mark. B all operate correctly. No damage or missing components.
Hydraulic Oil. Do a check and replace oil and filters if necessary. C Extension Platform. Correctly attached & no damage or missing components. B
Electrical Components. Do a check on all electrical components such as the Function Tests. Refer to the operation manual for your serial number for PASS
motor controller if necessary. Correctly attached & no damage. Tight wire con- B information on how to run these tests. FAIL
nections and fasteners.
199341AFA
Comments:
The undersigned has made sure that all areas in the list have received an inspection.
The undersigned has told the machine owner of all inconsistencies in the inspection and corrected them before machine operation.
Owner: Print Name Signature Date (DD/MM/YY)
User: Print Name Signature Date (DD/MM/YY)