3/2 Way
Ball Valves
KHB3K
up to 500 bar
up to DN 25
KHB3K internal thread KHB3K pipe connection
E 5.504.14/07.03
Handles
1. DESCRIPTION
1.1. GENERAL
According to DIN 2429, HYDAC
3/2 way ball valves are units
system pressure system pressure
which shut off and divert the flow diverted
shut off
of an operating medium.
The 3/2 way ball valves are
available in nominal bores
DN 04 - 25.
These ball valves have the
following advantages:
– Visual indication of the switching
position by means of a slot on the system pressure
control spindle
– Switching limited by means of
stop pin and stop disc
– Support ring on the control
spindle seal
– No glands, therefore no manual
re-adjustment of seals required
– Sealing principle with floating ball,
sealing on the outlet side
– Full flow passage for unrestricted
flow of medium
– Easy operation
– Compact design
– Surface phosphate-plated or
yellow zinc-plated
HYDAC ball valves are available A Housing E Stop pin
in stainless steel version. B Connection adaptor F Limit disc
HYDAC handle, for full details see C Control spindle G Ring retainer
brochure no. E 5.515../.. D Ball
On request we can supply other
models to cover nearly all
applications, e.g. for aggressive
or gaseous media, as well as 1.3. APPLICATION 1.4. NOTES
quality test certificates to
HYDAC 3/2 way ball valves are Ball valves are not designed to be
DIN 55350, Part 18.
used to divert flow in hydraulic used as flow control valves;
1.2. FUNCTION circuits. therefore they should always be
By turning the control spindle the Areas of application are for either fully open or fully closed in
flow is diverted, according to the example: order to avoid damaging the
ball bore, and the opposite side is sealing cups.
– Machine tools
shut off leakage-free. To ensure correct functioning,
– System engineering
The system pressure pushes the pressure and temperature
ball against the non-pressurised – Mobile hydraulics specifications must be observed.
side of the closed-off sealing cup. – Agricultural machinery The permissible operating
The ball shuts off the flow from pressure of the threaded pipe
port 1 to port 2 or 3 leakage-free. connection must be taken into
When the direction of flow is from account.
2 or 3 to 1, some leakage can be The cap nuts and cutting rings on
expected, depending on the threaded pipe connections are not
pressure. During change-over all supplied with the ball valve.
three ports are linked (negative The handles are supplied loose
switching overlap). with the ball valves.
E 5.504.14/07.03
2
2. TECHNICAL 2.1.2 Model code
SPECIFICATIONS (also order example)
2.1. GENERAL KHB3K - G1/2 - L - 1112 - 01 X - .
2.1.1 Designation and symbol Designation
3/2 way ball valve KHB3K KHB3K = 3/2 way ball valve
Type of connection
Thread size or outside diameter
of pipe and type of connection
(see table 2.1.4)
Ball bore
Materials
Material code
Housing, connection adaptor
and control spindle (steel) 1
Ball (steel) 1
Sealing cups (POM) 1
Control spindle seal and connection seal 2
Perbunan (NBR)
4 = Viton (FKM)
Handle
01 = aluminium clamped handle, straight (AG)
DN 12 - 25
02 = aluminium clamped handle, cranked (AK)
DN 12 - 25
03 = zinc die-cast clamped handle, straight (ZG)
DN 04 - 10, 13
04 = zinc die-cast bolt-on handle, cranked (ZK)
DN 04 - 10, 13
06 = steel bolt-on handle, cranked (SK)
DN 12 - 25
09 = without handle
Series
(determined by manufacturer)
Surface treatement
no details = phosphate-plated
G = yellow zinc-plated
Please quote stock number when ordering (see table 2.1.4).
Delivery for non-standard valves is longer and the price is higher.
2.1.3 Function diagram
3/2 way ball valve L-bore 90° switch
* * undefined
switching
position
E 5.504.14/07.03
3
2.1.4 Standard valves
Type of Thread designation or Nominal bore Nominal pressure Order no. = Weight
connection outside diameter of pipe RA DN PN [bar] stock no. [kg]
Whitworth KHB3K- G 1/4 -L-1112-03X 06 500 701582 0.49
internal thread KHB3K- G 1/4 -L-1112-04X 06 500 702899 0.45
to ISO 228 KHB3K- G 1/4 -L-1112-09X 06 500 852633 0.40
KHB3K- G 3/8 -L-1112-03X 10 500 701585 0.61
KHB3K- G 3/8 -L-1112-04X 10 500 703362 0.57
KHB3K- G 3/8 -L-1112-09X 10 500 703328 0.52
KHB3K- G 1/2 -L-1112-03X-SW09 13 500 852709 0.76
KHB3K- G 1/2 -L-1112-04X-SW09 13 500 703309 0.72
KHB3K- G 1/2 -L-1112-09X-SW09 13 500 702860 0.67
G KHB3K- G 1/2 -L-1112-01X
KHB3K- G 1/2 -L-1112-02X
KHB3K- G 1/2 -L-1112-06X
KHB3K- G 1/2 -L-1112-09X
16
16
16
16
400
400
400
400
701590
701588
701641
852634
0.87
0.87
1.07
0.80
KHB3K- G 3/4 -L-1112-01X 20 315 701591 1.57
KHB3K- G 3/4 -L-1112-02X 20 315 703317 1.57
KHB3K- G 3/4 -L-1112-06X 20 315 701642 1.73
KHB3K- G 3/4 -L-1112-09X 20 315 703329 1.47
KHB3K- G 1 -L-1112-01X 25 315 701594 2.36
KHB3K- G 1 -L-1112-02X 25 315 851234 2.36
KHB3K- G 1 -L-1112-06X 25 315 701643 2.52
KHB3K- G 1 -L-1112-09X 25 315 852635 2.26
Threaded pipe KHB3K- 08LR -L-1112-03X 06 315 701528 0.38
connection light range KHB3K- 08LR -L-1112-04X 06 315 852708 0.34
to DIN 2353 KHB3K- 08LR -L-1112-09X 06 315 852637 0.29
KHB3K- 10LR -L-1112-03X 08 315 701531 0.55
KHB3K- 10LR -L-1112-04X 08 315 398901 0.52
KHB3K- 10LR -L-1112-09X 08 315 703369 0.47
KHB3K- 12LR -L-1112-03X 10 315 701534 0.55
KHB3K- 12LR -L-1112-04X 10 315 703393 0.52
KHB3K- 12LR -L-1112-09X 10 315 703357 0.46
KHB3K- 15LR -L-1112-03X-SW09 13 315 701539 0.69
KHB3K- 15LR -L-1112-04X-SW09 13 315 852740 0.66
KHB3K- 15LR -L-1112-09X-SW09 13 315 851259 0.61
LR KHB3K- 15LR -L-1112-01X
KHB3K- 15LR -L-1112-02X
KHB3K- 15LR -L-1112-06X
KHB3K- 15LR -L-1112-09X
12
12
12
12
315
315
315
315
701537
856737
702873
703377
0.78
0.77
0.97
0.71
KHB3K- 18LR -L-1112-01X 16 315 701540 0.77
KHB3K- 18LR -L-1112-02X 16 315 – 0.77
KHB3K- 18LR -L-1112-06X 16 315 562139 0.97
KHB3K- 18LR -L-1112-09X 16 315 703372 0.70
KHB3K- 22LR -L-1112-01X 20 160 701543 1.49
KHB3K- 22LR -L-1112-02X 20 160 852698 1.49
KHB3K- 22LR -L-1112-06X 20 160 562140 1.65
KHB3K- 22LR -L-1112-09X 20 160 852638 1.39
KHB3K- 28LR -L-1112-01X 25 160 701546 1.98
KHB3K- 28LR -L-1112-02X 25 160 – 1.98
KHB3K- 28LR -L-1112-06X 25 160 701548 2.14
KHB3K- 28LR -L-1112-09X 25 160 852639 1.88
Threaded pipe KHB3K- 08SR -L-1112-03X 04 500 701552 0.41
connection heavy KHB3K- 08SR -L-1112-04X 04 500 852734 0.37
range to DIN 2353 KHB3K- 08SR -L-1112-09X 04 500 852640 0.32
KHB3K- 10SR -L-1112-03X 06 500 701555 0.41
KHB3K- 10SR -L-1112-04X 06 500 701557 0.37
KHB3K- 10SR -L-1112-09X 06 500 852641 0.32
KHB3K- 12SR -L-1112-03X 08 500 701558 0.58
KHB3K- 12SR -L-1112-04X 08 500 852733 0.54
KHB3K- 12SR -L-1112-09X 08 500 852611 0.49
KHB3K- 16SR -L-1112-03X-SW09 13 500 856703 0.71
KHB3K- 16SR -L-1112-04X-SW09 13 500 – 0.67
KHB3K- 16SR -L-1112-09X-SW09 13 500 703358 0.62
KHB3K- 16SR -L-1112-01X 12 400 701564 0.79
SR
KHB3K- 16SR -L-1112-02X 12 400 852625 0.79
KHB3K- 16SR -L-1112-06X 12 400 856721 0.99
KHB3K- 16SR -L-1112-09X 12 400 851262 0.72
KHB3K- 20SR -L-1112-03X-SW09 13 500 – 0.76
KHB3K- 20SR -L-1112-04X-SW09 13 500 – 0.72
KHB3K- 20SR -L-1112-09X-SW09 13 500 562148 0.67
KHB3K- 20SR -L-1112-01X 16 400 701567 0.84
KHB3K- 20SR -L-1112-02X 16 400 852673 0.83
KHB3K- 20SR -L-1112-06X 16 400 856724 1.03
KHB3K- 20SR -L-1112-09X 16 400 703359 0.77
KHB3K- 25SR -L-1112-01X 20 315 701570 1.54
KHB3K- 25SR -L-1112-02X 20 315 852675 1.54
KHB3K- 25SR -L-1112-06X 20 315 551499 1.70
E 5.504.14/07.03
KHB3K- 25SR -L-1112-09X 20 315 852643 1.44
KHB3K- 30SR -L-1112-01X 25 315 701573 2.11
KHB3K- 30SR -L-1112-02X 25 315 856745 2.11
KHB3K- 30SR -L-1112-06X 25 315 702886 2.27
KHB3K- 30SR -L-1112-09X 25 315 852644 2.01
4
2.1.5 Type of construction 3. DIMENSIONS
The shut-off and/or diverting
device is a ball. 3.1. HANDLE
2.1.6 Type of connection Straight clamped handle
Whitworth internal thread to
ISO 228 light and heavy threaded
pipe connection to DIN 2353
2.1.7 Mounting position
Optional
2.1.8 Weight
(see table 2.1.4)
2.1.9 Flow direction
From port 1 to 3
(port 2 is shut off leakage-free)
From port 1 to 2
(port 3 is shut off leakage-free)
From port 2 or 3 to 1
(leakage dependent on pressure)
2.1.10 Ambient temperature
- 10 °C to + 80 °C
2.1.11 Materials
Housing, connection adaptors
and control spindle in steel L ØD Ød SW h1 Ball valve nominal bore Type Order no. = stock no.
Surface phosphate-plated or 150 22 15 09 10 04-10, 13 03 (ZG) 559419
yellow zinc-plated 175 28 22 12 12 12-16 01 (AG) 270100
Ball in steel, hard chromed 200 32 24 14 12 20-25 01 (AG) 270101
Ball seal in high quality synthetic
material (POM) 3.1.1 Notes on assembly
The clamped handle is pushed onto the square end of the ball valve spindle
Soft seal in Perbunan (NBR) or
and clamped to the square by means of a screw through the end of the handle.
Viton (FKM)
Handle SW 09 in zinc die-casting,
zinc-plated DN 04 - 10, 13 and
SW 12 - 14 in aluminium, red
anodised, or zinc-plated steel
DN 12 - 25.
2.2. HYDRAULIC DETAILS
2.2.1 Nominal pressure
PN 250 bar to PN 500 bar
(see table 2.1.4) torque rating
2.2.2 Operating fluids
Mineral oil to DIN 51524,
Part 1 and Part 2
(other fluids on request)
2.2.3 Temperature of operating fluid
- 10 °C to + 80 °C
SW 09 SW 12 SW 14
M5 x 20 M5 x 20 M6 x 30
Torque rating 3 Nm 3 Nm 5 Nm
The handles can be displaced by 45°.
E 5.504.14/07.03
5
3.2. 3/2 WAY BALL VALVE
Type of Type DN Int. RA d1 i L L1 B H h1 h2 h3 S SW1 SW2
connection diam.
LW
KHB3K-G 1/8 04 06 – G 1/8 10 69 35 25 48 13 35 8 35 09 19
KHB3K-G 1/4 06 06 – G 1/4 14 69 35 25 48 13 35 8 35 09 22
KHB3K-G 3/8 10 10 – G 3/8 14 72 42 32 53 17 40 8 36 09 27
KHB3K-G 1/2 13 12 – G 1/2 15 83 47 35 53 17 40 8 40 09 30
KHB3K-G 1/2 16 15 – G 1/2 16 83 47 38 62 19 45 11 42 12 32
KHB3K-G 3/4 20 20 – G 3/4 18 95 60 48 75 24.5 57 11 49 14 41
KHB3K-G 1 25 25 – G1 20.5 113 65 57 82 28.5 64 11 56.5 14 50
KHB3K-06LR 04 04 06 M 12x1.5 10 67 35 25 48 13 35 8 34.5 09 19
KHB3K-08LR 06 06 08 M 14x1.5 10 67 35 25 48 13 35 8 34.5 09 19
KHB3K-10LR 08 08 10 M 16x1.5 11 74 42 32 53 17 40 8 37 09 27
KHB3K-12LR 10 10 12 M 18x1.5 11 74 42 32 53 17 40 8 37 09 27
KHB3K-15LR 13 12 15 M 22x1.5 12 82 47 35 53 17 40 8 40 09 30
KHB3K-15LR 12 12 15 M 22x1.5 12 82 47 38 62 19 45 11 40 12 32
KHB3K-18LR 13 12 18 M 26x1.5 12 82 47 35 53 17 40 8 42 09 30
KHB3K-18LR 16 15 18 M 26x1.5 12 82 47 38 62 19 45 11 42 12 32
KHB3K-22LR 20 19 22 M 30x2 14 101 60 48 75 24.5 57 11 52 14 41
KHB3K-28LR 25 24 28 M 36x2 14 108 65 57 82 28.5 64 11 54 14 50
KHB3K-08SR 04 05 08 M 16x1.5 12 73 35 25 48 13 35 8 37 09 19
KHB3K-10SR 06 06 10 M 18x1.5 12 73 35 25 48 13 35 8 37 09 19
KHB3K-12SR 08 08 12 M 20x1.5 12 76 42 32 53 17 40 8 38 09 27
KHB3K-14SR 10 10 14 M 22x1.5 14 80 42 32 53 17 40 8 40 09 27
KHB3K-16SR 13 12 16 M 24x1.5 14 86 47 35 53 17 40 8 44 09 30
KHB3K-16SR 12 12 16 M 24x1.5 14 86 47 38 62 19 45 11 43.5 12 32
E 5.504.14/07.03
KHB3K-20SR 13 12 20 M 30x2 16 90 47 35 53 17 40 8 44 09 30
KHB3K-20SR 16 15 20 M 30x2 16 90 47 38 62 19 45 11 45.5 12 32
KHB3K-25SR 20 20 25 M 36x2 18 109 60 48 75 24.5 57 11 56 14 41
KHB3K-30SR 25 25 30 M 42x2 20 120 65 57 82 28.5 64 11 60 14 50
6
4. SPARE PARTS (Seal kit) 5. NOTE
The information in this brochure
relates to the operating conditions
and applications described.
For applications or operating
conditions not described, please
contact the relevant technical
department.
Subject to technical modifications.
Seal kit Order no. = stock no.
DN 04/06 703 048
DN 08/10 703 014
DN 13 703 046
DN 12/16 703 010
DN 20 703 005
DN 25 703 004
The parts indicated by numbers on the
above drawing are all included in the
seal kit.
E 5.504.14/07.03