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QC Inspector Piping CV

Sathish Kumar D is a Piping Engineer with 10 years of experience in the oil and gas and petrochemical industries, currently working with L&T Energy Hydrocarbon Engg. He holds a BE in Mechanical Engineering and has expertise in various piping testing methods and standards. His professional experience includes roles in multiple projects for major clients like Reliance Industries and Linde Engineering, focusing on fabrication, inspection, and quality assurance in piping systems.

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0% found this document useful (0 votes)
142 views5 pages

QC Inspector Piping CV

Sathish Kumar D is a Piping Engineer with 10 years of experience in the oil and gas and petrochemical industries, currently working with L&T Energy Hydrocarbon Engg. He holds a BE in Mechanical Engineering and has expertise in various piping testing methods and standards. His professional experience includes roles in multiple projects for major clients like Reliance Industries and Linde Engineering, focusing on fabrication, inspection, and quality assurance in piping systems.

Uploaded by

Sathishkumar D
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CONTACT:

SATHISH KUMAR D
+91-8838847348
PIPING ENGINEER
EMAIL ID:
dsathishkumar197@gmail.com

EDUCATIONAL COURSE: CARRIER ABSTARCTS:


BE-Mechanical
A self-motivated professional with overall 10 years’
Engineering
experience in Piping Engineer of Structural on
Annamalai University
2008-2012. construction & Maintenance Projects related to Oil & Gas
and Petrochemical Industries
TECHNICAL COURSE:
Outstanding Leadership performed throughout the carrier
and have excellent communication skills to work
ASNT LEVEL II efficiently among peers and lead assignments to
Dye Penetrate completion within the aimed schedule
Testing (DPT) Besides the detail given in my resume, I believe in
Magnetic Particle character, values, vision and action
Testing (MPT) Presently working with L&T Energy Hydrocarbon
Engg, MFFK, Chennai for their Offshore Platforms &
Radiographic Testing Modules fabrication (Client:Linde Position:Piping
Ultrasonic Testing Engineer)
Visual Testing (VT)
PROFFESSIONAL EXPERIENCE:
Radiographic
Interpretation Film
Company :L&T Energy Hydrocarbon Engg Ltd.,
Test (RTFI)
Client :Linde Engineering-Singapore.,
Project :New Pitch Gassification SGP Plant
ADDRESS:
Designation :Piping Engineer,
128,North Colony, Third Party :MMK Kushal Engineers,
Ko.Adhanur Duration :17-12-2020 To till Working.
Post,Vriddhachalam
Tk Pincode-606003 Company :Quality Fabricator & Erectors Engineers.
Cuddalore Dist,TN- Client :Engineers India Limited,(EIL)
India. Project :Polymers Addition Project HMEL-Bhatinda,
SKILL: Designation :Piping Engineer
MS Word & Excell. Third Party :Technip FMC,
Duration :2019 To 2020.
Well versed in CMS
Construction
Company :Tarachandra Engineering Pvt Ltd.,
Management System
Client :Reliance Industries Limited (RIL)-Jam.,
e-ALPHS (Electronic Project :J3-OSBL Sibur (IIR&HIIR) Plant Jamnagar,
Activity Level ISBL DTA-Coker Revamp Plant Shutdown,
Planing System) Designation :Piping Engineer
Software. Duration :2018 To 2019.

LANGUAGES: Company :Excellent Projects I Pvt Ltd-Mumbai.,


Client :Reliance Industries Limited (RIL)-Jam
Tamil,Hindi,English Project :J3-SEZ Fluidized Catalytic Cracker Unit.,
ISBL DTA-Crude Distillation Units-Shutd
Designation :Piping Engineer
PASSPORT DETAILS: Duration :2017 To 2018.

Passport no :N3151174 Company :Penta Contractors Pvt Ltd-Jamnagar.,


Date of Issue :16/09/2015 Client :Reliance Industries Limited,(RIL)-Jam.,
Date of Expiry :15/09/2025
Place of Issue :Chennai
Date of Birth :10/06/1991
Project :J3 OSBL-LLDPE & CPF,C2-Complex-Jam
J3-DTA Piping Fabrication Shop-(PFS-4)
Designation :Piping Engineer,
Duration :2014 To 2017.

Company :Tarachandra Engineering Pvt Ltd


Client :Reliance Industries Limited (RIL)
Project :J3-DTA Piping Fabrication Shop (PFS-2).
Designation :Piping Engineer,
Duration :2013 To 2014.

Company :Aarvi Encon Private Ltd-Mumbai.,


Client :Reliance Industries Limited (RIL)
Project :J3-ISBL DTA-Aromatics Plant Shutdown,
Designation :Piping Engineer
Duration :2012 To 2013.

KNOWLEDGE ABOUT STANDARDS & CODES:

 Good reference knowledge in, ASME Sec II part A & C, ASME Sec V, ASME Sec
VIII Div1, ASME Sec IX, ASME B31.3, AWS D1.1, IS Codes etc.

SCOPE OF WORKS:

 Fabrication & Erection Mechanical Testing of Piping the mechanical


Construction firm in the field site fabrication and
(CS/LAS/SS/DSS/HASTAOLLY) tanks Piping equipment and cross
country-Pipeline mechanical engineering construction activity associated with
Major Project of hydrocarbon plant power generation water management
chemicals and other Engineering.

JOB HANDLED PIPING:

 Layout Study & Finalization.


 Finalization of Pipe Routing (Big Bore+Small Bore)
 Checking & Issue of Isometrics (P&ID Check, Line Routing,
Support Check, Special requirement check etc.)
 Preparation & Checking of Civil Loading Data (Structure & Pipe
Rack),Foundation Load Data
 Preparation & Checking of Nozzle Orientation
 Preparation of TQs/Comments on the Vendor Documents
(Equipment Drawing, Spring Support Drawing, Special Valve
Drawing etc.)
 Preparation of Comments on Civil Structural Drawing, P&IDs,
Equipment Engineering Drawings etc.
 Selection of Pipe Supports, Special Support & Spring Hangers.
 Preparation of P&ID MTO & Requisitions
 Continuous use of Material Specifications for finalizing Line
Routing & Layout
 Hands on Experience of PDS Software for 3D Modelling
 Interface/co-ordination with Stress Group for Critical
Lines/Crictical Stress Systems, other Functional Disciplines

DUTIES AND JOB RESPONSIBILITIES :

 Inspecting the incoming materials of all piping components including valves


asper project specifications and approved Method of statements.
 For damages dimensions and corrosions, Ensure that MTC is available and
according to the requirements. Ensure satisfactory identification of materials,
proper protection of pipe, fittings and components. Verify proper size and
schedule of pipe, rating of flanges and o lets, and fittings.
 Inspection of prefabrication of piping spools of materials including Carbon Steel,
Stainless steel and other alloy steel per approved Isometric drawings and details
at fabrication shop.
 Witnessing Reinforcement pad test and checking Orientation and flush
grindingof Orifice Flange.
 Inspect painting works of prefabricated piping spools. Make sure the pipe spools
are properly covered with end caps and safely transported to the site without
damage.
 Inspect piping just before erection to verify that interior is clear of foreign
materials. Check edge preparation and fit ups to verify that areas to be weld are
free of contaminants and that fit up is within tolerance.
 Check flow direction arrows on valves; verify that the properly identified valves
are Installed in accordance with the flow diagram P&ID. Ensure that pipe
supports have been installed properly in accordance with the piping drawing and
Support details.
 Preparation and review of test package contents to ensure that required NDT,
PWHT, Hardness Test, PMI, Reinforcement Pad Test and Flush Grinding of
Orifice Flange welding has been performed prior to final system Pressure
Testing.
 Line checking against drawing and P&ID requirements to ensure completeness
and Accuracy of the piping system as per the code and project standards. And to
incorporate the punch list with category "A & B" items.
 Verify initiation of field piping and equipment pressure test punch list. Ensure
completion of cat "A" punch list items prior to Pressure test. Verify preparation
of Testing package including piping test record.
 Check and assure that all joint are exposed for examination during pressure test.
Ensure that isolation or disconnection of equipment not to be used. Check vents
are open when filling and draining lines.
 Witness final pressure tests, including verification that pressure gages have
adequate dial range and are calibrated, Water requirement for testing
includingph value and chlorine content for Stainless Steel piping. Verify that the
required test pressure was maintained for the specified length of time with no
leakage.
 Confirm repairs, retesting and re-instatement in accordance with specifications.
Ensure Blinds are removed and correct gaskets are installed. Verify that control
valve, Internal of Check Valves, Flow Orifice, instruments and other piping
components which removed for the test are reinstated.
 Execution of installation and erection of fabricated spools and clearing of Test
packages for Testing at site. Preparation of pending points, Check list, Punch
listing and clearance of the same.
 Witnessing hydro and pneumatic tastings, flushing, chemical cleaning, Air
blowing, Leak testing, Inert gas purging, oil flushing, and final lining up of
various systems.
 Ensure that the surface to be insulated shall be clean, dry and free from coarse
rust and scale, monitoring the insulation works and ensure that the insulation
materials per specification and thickness per Isometric drawings free of moisture
and protected from rain.
 Monitoring cladding works and ensures sheet materials and thickness per
specification. Ensure that the cladding is rigid and fixed in such a manner that it
cannot be slide off and damage.
 Participate meeting with client and subcontractor to resolve construction quality
issues Giving spot suggestion on small problems at site and identifying
engineering issues, communicating with construction and engineering
department forresolving the same at earlier stage.
 Monitoring QA/QC inspection and documentation of contractor and
subcontractor and ensure that all inspection activities are incorporated with ITP
and that can be traced according to the project requirement.
 Conduct and coordinating walk through for each completed piping system and
Verification of closed punch items prior to mechanical completion acceptance.
 Witnessing System and Sub system functional test.

STRUCTURAL:

 Receiving inspection of Raw materials & Prefabricated


materials as per Drawing
 Inspection of Pad elevation & Anchor Bolt projection on
Support Foundation Pedestal as per the approved drawings
and standards
 Inspection of the dimension of the connections and the welded
plates before Erection to avoid the time delay for the rework.
 Perform Surveillance during fabrication and erection to
compliance with Procedures.
 Inspection of the plumbness, verticality and after the installation
of Structures on foundation.
 Witnessing of Bolt tightening at different stages. (SNUG & Final Torque).
 Inspection of Grouting as per the client’s specifications and standards.
 Walk through, Punch List & Final Inspection.
 Final Inspection of Handrails, Ladders, Staircase, Platforms,
Local Supports, and Gratings.

Signature

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