Job Safety Analaysis

PROJECT NAME AND LOCATION: GLOBE FORGE LTD NIBE / SHIRDI JSA No . 20

CONTRACTOR: SM INFRA PROJECTS INDIA PVT LTD TASK: ERECTION & SHEETING

SR. No Activity Description Potential Hazard Preventive Action

1. Ensure to safe drinking water facility which is tested in once in a months

Inadequate drinking & Sanitation Facility 2. Ensure Toilet facility to workers, maintaion ratio 20:1
3. Emergency preparedness by providing emergency vehicle , near by
hospital tie up , first aid material as per the requirement.
Un-fit Workers 4. Provide dedicated first aider
5. Medical checkup should be done before safety induction.
6. Given Tool Box Talk to all workers. What are activities to be carried out,
Non availability of First aid facility what are the hazards, what are the precautions that are to be taken.
7. To ensure no entry of child labour at site.
8. No worker shall be permitted to work the influence of alcohol.
Lack of Emergency preparedness 9. Thermal screening or Oxypulse checking should be done at main gate and
record also maintain.
10. Safety Induction & information of Site rules & regulation prior to enter
Untrained Worker work site. Medical check up
11. Age proof submitted before enters at site.
12. Gate pass for all worker & staff shall be providing.
1 Site Mobilization Child or under age worker 13. Mandatory PPE’s shall be providing.
14. PTW shall be taken prior to work.

Working without work permit

Drunken Workmen

Working without PPEs

Unhealthy Worker

Lack of awereness

1. Verification of driver fitness cerificate and competence.

Overloading of equipment 2. Verification of equipment fitness documents and other lifting tools &
tackles including third part certificates. (license, insurance, PUC & Form 11)
3. Ensuring workers are not under influence of alchohol, drugs etc.
4. Obtaining lifting work permit prior initiating work activity.
5. Conducting induction/TBT training for driver/operator and explaining of
site specific guidelines.
6. Deployment of signal man & traffic control person to ensure safe
movement of equipments.
7. No climbing up or getting down from vehicle while in motion.
8. Elimination of reversing by proper planning to take the vehical within
work premises. (Pre defining turning radious space)
9. Deployment of signal man for proper communication and reversing of
vehicle.
 1. Verification of driver fitness cerificate and competence.
2. Verification of equipment fitness documents and other lifting tools &
tackles including third part certificates. (license, insurance, PUC & Form 11)
3. Ensuring workers are not under influence of alchohol, drugs etc.
Over turning/sharp corners 4. Obtaining lifting work permit prior initiating work activity.
5. Conducting induction/TBT training for driver/operator and explaining of
site specific guidelines.
Tripping over 6. Deployment of signal man & traffic control person to ensure safe
movement of equipments.
7. No climbing up or getting down from vehicle while in motion.
Reversing of vehical 8. Elimination of reversing by proper planning to take the vehical within
work premises. (Pre defining turning radious space)
9. Deployment of signal man for proper communication and reversing of
Over speeding vehicle.
10. Proper comminication between signal man and operator (No third
person involvement).
Uneven ground level 11. Restriced vehicle speed limit of 10 km/hr within work area.
12. Barricading of work area/periphery of 10 ft and display of signage
boards to keep unauthorized personnel away from lifting area.
Incline ground 13. Identification of vehical rout and keeping driver visibility & routes
unobstructed.
14. Use of correct capacity of slings and shackles as per weight and shape of
Use of damaged equipment/lifing tackles (worn the load.
out, cut, kinking, rust etc) 15. Proper connection of lifting appliances to load with safe accepted
procedures.
Lack of communication 16. Trial lifting of load to observe the center of gravity and adjusting the
slings accordingly.
17. Monitoring of safe load indicator to observe the load lifted as to prevent
Absence of form 11 & driver license oveloading (auto cut off limit switch in case overloading).
18. Preventing work/entry below suspended load.
19. Keeping the load as low as possible to ground while shifting from one
Improper connection of lifting tackles place to another.
20. No dragging, pulling, swinging or dropping of load.
2 Material Unloading with help of Farana & Shifting of material 21. Use of guide rope for handling the unexpected load movement.
22. Switching off ingition source, removal of key and applying hand break
Poor driver visibility when driver is moving away from equipment.
23. Use of job specific PPE's (Hard hat, safety shoes, high visibility jacket
etc).
Riding of load 24. Ensure use of cut resistance gloves while handling the sharp edge
material.
25. Ensure the condition of Lifting tools & tackles.
Work below suspended load 26. Tools & Tackles TPI should available with Farana.

Inadequate barricade and signage boards

Work near moving equipment

Lack of training and supervision

Damage belt & Lifting Tools, Tackles

Sudden swing/drop of loads

 Excessive Stacking

Weak Wooden Slipper

Sharp edges of Material

1. Ensure the work is barricaded with display of signage.

Slip and Fall of material from hand. 2. All required PPE's should be provided to workmen's
3. Inspected vehicle with ensuring reverse horn and proper stopper should
be provided to vehicle at parking .
Fall of person 4. Signal man should be deployed with vehicle.
5. Access and egress should be clear and clean for person and vehicle
movement.
Lack of training and supervision 6. Proper stacking of material on ground.
7. Material stacking heingh should be maintain.(1.5 Mtr) or provide rack for
stacking
Lack of communication 7. Material Stacking ground surface should be leveled.
7. Shoulder pad must be used by worker where is
3 Manual Material Loading Unloading & Handling (Hardware) required. 8. proper supervision
Sharp edge and ensure all workmen undergoes proper material handling training.
9. Ensure maintain matrial stacking height as per standerd 1.5 Mtr.
10. Ensure Safe access between stack material.
Uneven surface 11. Racking system should follow for matrial stacking
12. Ensure all workmen undergoes proper material handling training.

Lifting overload

Caught in between stacked material

1. Tools and Tackles should be used as per Lifting plan.

Selection of Incorrect lifting tools & Tackels
2. Damaged tools should not allowed.
3. All lifting accessories should be checked before used.
Untrained & Unauthorised worker for Slinging 4. As per lifting plan tools and vehicle should be purform the work.
5. Only riggers do the slinging activity instructed by Foremen or erection
Engineer/ Supervisor.
Unidentified Lifting Point 6. All lifitng accessories have valid Third party certificate (Form No:-11)
7. Only Trained & Authorised workers should be deployed for Slinging.
8. Perform the work in closed supervision.
Uneven & Loose Ground Level 9. On job Training should be conducted for riggers and foremen for safe
rigging practices or slinging procedure.
10. Lifitng point should be identified & sketch of the same should attached
Adverse Weather Condition with the lifting Plan.
11. Asymetrical material should be checked before operation.
12. Ground Should be Leveled & compacted and same is checked to prior of
Unknown Weight start work by Supervisor.

13. In muddy surface no work should carried out.

Unauthorized movement at radius of work 14. Work should be stopped at the time of Adverse weather condition.
15.At the time of rain work should be stopped and start after half an Hour
after rain stopped.
16. All Tools & tackles shall be checked as per approved checklist before
entering work premises.
4 Erection of Column, beam & Rafter 17. Daily visual Inspection should be carried out as per checklist &
maintained record.

18. No Tools allowed without inspection mark twisted , Broken , burd cage
lifitng rope should not used.
19. Area should be cordonned off properly.
20. Lifitng activity should be planned one day before and inform to nearby
 10. Lifitng point should be identified & sketch of the same should attached
with the lifting Plan.
11. Asymetrical material should be checked before operation.
12. Ground Should be Leveled & compacted and same is checked to prior of
start work by Supervisor.

13. In muddy surface no work should carried out.

14. Work should be stopped at the time of Adverse weather condition.
15.At the time of rain work should be stopped and start after half an Hour
after rain stopped.
Non Provision of Guy Rope 16. All Tools & tackles shall be checked as per approved checklist before
entering work premises.
4 Erection of Column, beam & Rafter 17. Daily visual Inspection should be carried out as per checklist &
Communication Gap Between Team maintained record.

18. No Tools allowed without inspection mark twisted , Broken , burd cage
Uncertfy Pedestal lifitng rope should not used.
19. Area should be cordonned off properly.
20. Lifitng activity should be planned one day before and inform to nearby
Unauthorized operator agency.
21. Signages related to work should be displayed on working location.
22. Guy Rope should be provided before lifting activity.
23. Both end of guy rope should have minimum 3 nos of U -clamp Should be
Wrong Selection of Anchoring Point tied.
24. Twisted or damaged guy rope should not be used.
25. Guy rope having valid third party certificate & it should be checked by
Wrong Signaling competent Person.
26. Permittee should verify strength of Pedestal.
27. Sufficient number of Packing plate should be given on pedistal before
Untrained workers erection and checked by Erection Engineer.
28. Licence & Expirance certificate of Driver should be checked.
Boom lift work under suspended load 29. Physical fitness should be checked by certified sergen before entering
work premises.
30. Under suspended load no work alloweded for Boom lift.
Poor visibility of operator

1. Material List should be available at location

Unknown Weight 2. Weight should be identified by engineer.
3. Ground Should be Leveled & compacted and same is checked to prior of
start work by Supervisor.
Sharp edges of Material 4. Close and contineous supervison should be carried out till work done.

5. Area should be baricaded.

Uneven Surface 6. Un Autorised entry should be ristricted.
7. Without Wooden slipper no material will shifted/ Lifted.
8. Only Trained & experienced foreman instruct the team to proper working
Worker Movement near Shifitng activity condition.
9. Only inspected tools should be used for shifting by F-15 Crane
10. A symmetrical material should be verified at the time of shifitng.
Cought in Between 11. Shifited Material should not stacked More than 1 Mtr height
12. Acess should be free from obstruction.
13. over aged / tinny aged workmen do not shift the material manually.
Unknown Centre of Gravity 14. Cut Resistance hand gloves should be used by workers.
15. sharp edge material should not shifted manually because thereis a
chance of cut the skin of neck.
Obstructed Acess 16. Shouldr pad should be used.
17 Weight of Material should not exceed more than 50 Kg to lift by 2
workers.
Unauthorized movement at radius of work 18. The height of workers should be same so the weigth of material equally
diverted.
19. No one can run while manual shifting.
5 Erection of Purling, Guirts & Bracing Excessive Weight 20. On job Training should be provided.

21. Without Wooden slipper no material will shifted/ Lifted.

22. All lifting accessories should be checked before used.
23. As per lifting plan tools and vehicle should be purform the work.
24. Heavy lift or over bundle of purlines should be checked before lifitng by
Supervisor / Engineer.
25. Inspction of vehicle as per checklist & Defective vehicles should not
allowed at site.
26. No Tools allowed without inspection mark twisted , Broken , burd cage
lifitng rope should not used.
27. Tag Line should be provided before lifting of material.
28. only inspcted and approve tools should be used.
 chance of cut the skin of neck.
16. Shouldr pad should be used.
17 Weight of Material should not exceed more than 50 Kg to lift by 2
workers.
18. The height of workers should be same so the weigth of material equally
diverted.
19. No one can run while manual shifting.
5 Erection of Purling, Guirts & Bracing 20. On job Training should be provided.

21. Without Wooden slipper no material will shifted/ Lifted.

Hot surface of material 22. All lifting accessories should be checked before used.
23. As per lifting plan tools and vehicle should be purform the work.
24. Heavy lift or over bundle of purlines should be checked before lifitng by
Non Provision of Tag Line Supervisor / Engineer.
25. Inspction of vehicle as per checklist & Defective vehicles should not
allowed at site.
26. No Tools allowed without inspection mark twisted , Broken , burd cage
Selection of Incorrect lifting tools & Tackels lifitng rope should not used.
27. Tag Line should be provided before lifting of material.
28. only inspcted and approve tools should be used.
Untrained & Unauthorised worker for Slinging 29. 2 nos of 18 mm Nylone rope life line should be used.
30. Only 2 workers allowed on one rafter for purline fixing.
Fall of person / Material from height

Wrong selection of tools & tackles

Uneven & Loose Ground Level

Adverse Weather Condition

1. Not Lift the excess weight of material.

Obstructed Acess
2. Acess should be free from obstruction.
3. over aged / tinny aged workmen do not shift the material manually.
Sharp edges of Material 4. Cut Resistance hand gloves should be used by workers.
5. sharp edge material should not shifted manually because thereis a
chance of cut the skin of neck.
Hot surface of material 6. Shouldr pad should be used.
6 Shifting & Fixing of Sagrod 7. If the surface of the sag rod platform is too hot do not shifted or work on
it.
8. Only Approved hand tools should be used.

Defective Hand Tools 9. All hand Tools should be

tied with the 8 mm Nylone rope to avoild fall from height.

1. Ground Should be Leveled & compacted and same is checked to prior of

Uneven Surface start work by Supervisor.
2. Movement should be restricted at the Designated area.
3. Wooden Slipper should be inspected by Supervisor.
Workers movement nearby area
4. Inspect the wooden slipper by
supervisor before using.
Excessive Stacking 5. Cut resistance hand gloves should be used.
6. Stop the activity in case of heavy wind & rain.
7. Beyond 21 KPH wind speed work should not carried out.
Weak Wooden Slipper 8. On Job Training should be conducted for workers.
9. Only approved operator of GS should be operate the machine.

Cought in Between 10. Competency certificate of the operator should be submitted by GS.
11. Area Should be cordon off & Barricade.
12. Provide above IP-44 industrial distribution boards and panels.
13. ELCB /RCCB inspection should be carried out once in month or Weekly
as per approved Checklist.

14. Depute only trained operator & electrician.

15. Provide rubber mats in front of DB'S.
16. Before start of the elecrtical work all cables should be checked visually &
it should be joint free.
17. Only Authorized operator should be operate the machine.
 supervisor before using.
5. Cut resistance hand gloves should be used.
6. Stop the activity in case of heavy wind & rain.
7. Beyond 21 KPH wind speed work should not carried out.
8. On Job Training should be conducted for workers.
9. Only approved operator of GS should be operate the machine.

10. Competency certificate of the operator should be submitted by GS.

11. Area Should be cordon off & Barricade.
12. Provide above IP-44 industrial distribution boards and panels.
Heavy wind / Rain 13. ELCB /RCCB inspection should be carried out once in month or Weekly
as per approved Checklist.
Use of Defective and non standard Electrical
distribution boards 14. Depute only trained operator & electrician.
15. Provide rubber mats in front of DB'S.
16. Before start of the elecrtical work all cables should be checked visually &
Faulty routing of inner electrical connections or it should be joint free.
use of faulty ELCB/RCBO / RCCB. 17. Only Authorized operator should be operate the machine.
18. Only certified electrician to manage the electrical supply management.
Damaged electrical cables 19. Cut Resistance hand Gloves should be used by workers.
20. Stop the activity in adverse weather Condition.
7 Standing Seam sheet production & manually lifting on roof 21. Do not Stack material above 1 Mtr. on ground level.
Unknown Operation of Machine 22. Work should be carried out with the help of PP rope @ every 3MTR.
23. Edge protection at roof level or after proposed demo.
24. Only Sheeting workers was engaged in the sheeting work.
Unauthorized Electrician 25. Beyond 21 KPH speed work should not carried out on roof.
26. Sheet load should be distribut on roof. (no stacking more than 10 sheets
at one location)
27. Laying area should be free from obstacles.
Sharp edges of Material 28. Training should be conducted on safe operating procedure.

Glare 29. Below sheeting area should be cordonoff

30. before sheet fixing safety net should be installed required area.
31. Safety net should be fix with help of boom lift.
Unauthorized KSS Operator 32. Use black googles on roof
33. Face shield should be provide to screwing team.
Hot Surfafe Of sheet

Lack of awareness

Unprotected Edge

Flying Partical

Obstruction due to Machinary, 1. Work Should be carried out as per sanctioned traffic plan.
manpower,Material & Overhead
2. Depute Signal man for the work.

Congested area 3. Close & contineous Supervision.

4. Area Should be inspect & Monitor by Supervisor before start of the

8 Fixing of safety net Neglegience of Operator activity
5. On Job Training should be conducted for workers By Supervisor.

Improper Tieing of Safety net with Rafter 6. Worker is fully trained for fixing of safety net with Rafter.

7. Only Rigger is engaged for fixing.

Obstruction due to Vision
8. Provision of Cut Resistance Sharp edge Protection.
 1. Provide work specific training.
Adverse Weather Condition - Heavy wind / Rain 2. Conduct TBT before start of work.
3. Close & Contineous Supervision.
4. Cut Resistance hand Gloves used by workers.
Unknown Weight of Wall Sheet 5. Ensure height Work permit to be taken from GS safety officer
6. Ensure safe access eg.Only inspected Scaffold, Ladder with tie at top with
firm support
Hot Surfafe Of sheet 7. Ensure Lifeline at roof top frame
8. Ensure Full Body Safety Harness above 2 mtr.
9. On the roof all workers are advised to move on strong frame only.
Unprotected work Platform at Height 10. One to one communication to be maintain at all time during work.
11. Cotton hand gloves to be provided to the labours involved in shifting of
sheets.
Un balance load / Swinging Load 12. Proper space management throughout working area so as to get
material stacked in appropriate space in adequate nos.
9 Wall Cladding 13. Only trained persons to be deployed for this operation.
Sharp edges of Material 14. Ensure only inspected tools & portable equipments should use for work
15. Ensure supply of equipments from only inspected D.P. with 30ma ELCB
16. Ensure tools & equipment are tie with rope
Cought in Between 17. Ensure person should not stand below lifting sheet
18. All stacked sheets are tied together by using ropes.

Untrained worker

Flying Partical

1. The area of gas cutting shall be barricaded, isolated.

Miss communication 2. Good conditioned & Inspected cutting set shall be arrange
3. Ensure cylinder are in good condition
4. Ensure the cutting torch, hose pipe, regulator, flash back arrestor, are in
Sharp edge good & working condition
5. keep nozzle cleaner, cylinder key, extra hose clamps always with cutting
set
Abrasion injury 6. Ensure cylinders are kept on cylinder trolley & vertical position.
7. Empty & full cylinder must be kept in separate store
8. Store of cylinder, paint, and diesel, thinner & other flammable material at
Leakage of gas least 20 meters away from fabrication area.
9. Use industrial lighter only.
10. Check leakage by using soap solution or water.
Burn Injury 11. Well Conditioned & Inspected Welding Machine Shall be providing.
12. Provide proper PPE's like as leather hand gloves, apron, welding helmet,
safety shoes, nose mask etc.
Electrical shock 13. Welder should be trained & experienced in welding activity.
14. Work area should be clean & free from combustible materials.
15. Check all electrical connection, Input & Output cables are in proper way
Inhalation of welding fumes without joint (lug, fastener clip shall be provide).
16. Periodic inspection sticker shall be place on W/M body.
10 Hot Work 17. MCB shall be provide for machine itself fixed on W/M body (other than
On/Off Switch)
18. The power supply taken through 30mA ELCB. for W/M.
19. The Cable terminal Box should be of good condition providing adequate
safeguarding from accidental touch with electricity.
20. Ensure welding cables & Holders are in good condition.
21. Earthling shall be providing to welding m/c.
22. Placed fire extinguisher & buckets with sand & water.
 10. Check leakage by using soap solution or water.
11. Well Conditioned & Inspected Welding Machine Shall be providing.
12. Provide proper PPE's like as leather hand gloves, apron, welding helmet,
safety shoes, nose mask etc.
13. Welder should be trained & experienced in welding activity.
14. Work area should be clean & free from combustible materials.
15. Check all electrical connection, Input & Output cables are in proper way
without joint (lug, fastener clip shall be provide).
16. Periodic inspection sticker shall be place on W/M body.
10 Hot Work 17. MCB shall be provide for machine itself fixed on W/M body (other than
Radiation hazard On/Off Switch)
18. The power supply taken through 30mA ELCB. for W/M.
19. The Cable terminal Box should be of good condition providing adequate
safeguarding from accidental touch with electricity.
20. Ensure welding cables & Holders are in good condition.
21. Earthling shall be providing to welding m/c.
22. Placed fire extinguisher & buckets with sand & water.

Work near flamable material

1. Skilled and experienced workers are to be allowed.

Falling while lifting 2.Job briefing,hazards.controls will be given to all workers.
3.Mandatory PPE and along with FBH, double lanyard,scaffolding
hook.
Damage lifting Gears
4.Area to barricaded and display the caution sign boards
5.PP ropes must be inspected before use. Any damaged ropes will be
Skin Irratation discarded immediately.
6.Ensure the safety net under the roof for fall protection.
7.Before start of the job, two person will reach to the top of rafter to
Unprotected edge arrange the life line. Then workers will sit on platform arraged by
anchoring the safety bely to life line.
8.Insulation bundle will be tied up with the PP ropes on both edges
11 Lifting & fixing of insulation Un-avaibality of MSDS and lifted by the workers by standing on platform arranged.
9.Life lines must be arranged on roof for anchoring the safety
harness.
10.A KR/KSS sheet layed as temporary platform,screwed at both
ends and intermediate levels will be used for laying and stiching.
11.Valid work permit need to obtained from execution team before
Poor communication start of work.
12.Insulation laying & stitching work is carried out as per MSDS.

1. Work permit shall be taken before starting the activity.

contact to skin and eye. 2. Ensure close supervision for every work.
3. Well trained and experienced workers doing this activity.
4. Ensure access/egress is very clear withot any obstruction.
irritation 5. Remove all combustable material from working area
6. Smoking is strictly prohibited at the working location.
7. Avoid any ignition sources like matches, lighter, grinding & welding
activity.
8. MSDS should be refered befor handling the material
9. The content of the MSDS should be discussed with the tool box meeting.
10. Provide a secondary container to prevent direct contact with soil incase
fall of paint.
11. Ensure painting activity shall be done at a desinated painting yard.
12.Use proper clothing while working with paint and thinner avoided paint
and thinner contact with bare skin
13. Safety helmet, shoes, reflective jacket, dust mask, safety goggle for
12 Painting Work painting to be used while performing the task.
 1. Work permit shall be taken before starting the activity.
2. Ensure close supervision for every work.
3. Well trained and experienced workers doing this activity.
4. Ensure access/egress is very clear withot any obstruction.
5. Remove all combustable material from working area
6. Smoking is strictly prohibited at the working location.
7. Avoid any ignition sources like matches, lighter, grinding & welding
uncontiouseness due to inhalation activity.
8. MSDS should be refered befor handling the material
9. The content of the MSDS should be discussed with the tool box meeting.
lung disease 10. Provide a secondary container to prevent direct contact with soil incase
fall of paint.
11. Ensure painting activity shall be done at a desinated painting yard.
Soil contamination 12.Use proper clothing while working with paint and thinner avoided paint
and thinner contact with bare skin
13. Safety helmet, shoes, reflective jacket, dust mask, safety goggle for
12 Painting Work painting to be used while performing the task.
14.Ensure before painting the material, material is stable or is in rigid
position and side supports given or not.
15.Barricade the working area to prevent unauthorized entry.
16. Hazardous area should be partitioned off, and direct expose should be
minimized 17.
While mixing the paint/thinner below area to be covered by green mesh
which is used while paint / thinner mixing to be segregated and separately
Environmental loss accumulated as hazardous waste.

18. Empty paint/thinner tins should be kept properly at designated area.

1. Ensure Site has the emergency rescue plan and Personnel are trained on
Fire Explosion it
2. Practice periodic emergency drills
3. Ensure Emergency Contact numbers are displayed
Snake Bite 4. Ensure Medical Tie-up with nearby Hospital
13 Emergency
5. Ensure emergency vehicle is available 24X7 or working period at site.

Poisoning

Darkness.
1. Night work permit to be taken from concern engg.and safety dept.
Fall of person. 2. Ensure proper illumination during dark hours.
14 Night Work 3. Electrical cable should lead min 2 m height. No exposed electrical
wire. Earthing.
Electrical shock. 4. Provide Torch, Use proper PPE
5. Route shall be illuminated.
Snake bite

This JSA takes into account only those potential hazards that exist at the time it was conducted. A revised Risk Assessment will be required if there is a significant change in working
conditions, at critical stages during construction, or when High Risk Construction Work is performed.
Prepared By: Md Sufaid Reviewed by: Approved By: