Vehicle Unit Index
Vehicle Unit Index
Unit-Index.1
TABLE OF CONTENTS
1 - INTRODUCTION
To the Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Anti-Theft Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 - EMERGENCY INFORMATION
Emergency Escape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Roof Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Emergency Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Bi-Part Entrance Door, Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Plug Entrance Door (Optional), Emergency Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Vestibule (Mid) Door, Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lavatory Emergency Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lavatory Door Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 - COACH FAMILIARIZATION
Exterior Lightings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Interior Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Analog Gauges & Hard Telltales, MFD (Multi Functional Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Touch Screen LCD, MFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
On-Screen Telltales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Driver Message Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Left-Hand Console Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Left-hand Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Right-hand Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4 - PRE-SERVICE PREPARATIONS
Operational Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Interior Rear-View Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Exterior Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Driver’s Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Isringhausen Seat Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Recaro Seat Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
USSC Seat Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Pre-Trip Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5 - COACH OPERATION
Pre-Start Verifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Anti-Lock Brake System (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
High Traction Road Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Low Traction Road Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Panic Stop Braking Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Releasing Service or Park Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Parking and Emergency Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Park Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Emergency Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Hill Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Junction Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
In-Station Lighting (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Battery Charger (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Inverter/Charger (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
LV (Low Voltage) Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
HV (High Voltage) Charging Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6 - WHEELCHAIR SERVICE
Wheelchair Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Cable-Activated Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
To manually deploy or Stow ramp: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Ramp Passenger Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7 - LAVATORY (OPTIONAL)
9 - BASIC SPECIFICATIONS
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1 - INTRODUCTION
NOTICE
Typical illustrations may be used, therefore minor illustration differences may exist when
compared to actual parts or other publications.
MCI may make changes, revisions, and updates to any publications manual anytime without prior
notice. For the latest manual revisions please go to: www.micoach.com
To the Driver
This manual provides information on how to operate the basic, option and special equipment systems and
components used on this MCI Model D45CRT LE Series Intercity Coach.
Complete knowledge of this coach and correct operating practices are necessary in order to obtain the most
satisfactory and economical coach performance and also ensure maximum passenger safety and comfort.
This manual is not intended to instruct operators how to drive or operate an intercity coach safely and
courteously on public streets, roads and highways. A qualified coach driver should already possess these
required skills before attempting to operate this coach.
Positions “Left”, “Right”, “Front” and “Rear” are determined from sitting in the driver's seat facing the coach
forward travel direction. To clarify this, sometimes “Curbside” and “Roadside” are also used.
NOTICE
Report any malfunctions interfering with satisfactory operation of the coach to service
personnel for immediate attention, especially if safety is affected.
The terms “Optional” or “If Applicable” in this manual, pertains to all equipment and features other than basic
Indicates a hazardous situation which, if not avoided, will result in death or serious
DANGER injury.
Used when an operating procedure or practice, if not correctly followed, could result in
WARNING personal injury or loss of life.
Used when an operation procedure or practice, if not strictly observed, could result in
CAUTION damage to or destruction of equipment.
Used to provide additional information that requires special attention by the operator.
NOTICE
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DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death. Refer to
Section 8 “High Voltage Safety” in the Maintenance Manual from this coach for full details.
Please go to mcicoach.com and log into to Web TIV for access to the Maintenance Manuals.
Customer Service
Illinois California
200 East Oakton Street 4120 Eden Point Way
Des Plains, IL 60018 Hayward, CA 94545
(800) 428-7626 (800) 233-5574
Texas
9787 Clifford Drive
Dallas, TX 75220
(800) 248-4942
(800) 241-2947
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Decals are affixed on the LH console panel beside the driver’s seat base.
The certification decal certifies compliance with all applicable Federal Motor Vehicle Safety Standards in effect on
the date of manufacture. It also lists the date the coach was built, the GVWR, GAWR's, rim size, tire pressures,
coach model and coach serial number.
This vehicle was certified as a coach bus under 40 CFR 1037.105(h) and complies with U.S. EPA regulations for
2024 heavy duty vehicles.
3 - ERSA Decal
4
1
Codes Descriptions
1 The first three digits identify the manufacturing company
2 The fourth digit identifies the coach model
3 The fifth digit identifies the coach series
4 The sixth digit identifies the type of coach
5 The seventh digit identifies the type of engine
6 The eighth digit identifies the brake type
7 The ninth digit identifies the check number (computed)
8 The tenth digit identifies the year
9 The eleventh digit identifies the manufacturing location
10 The twelfth through seventeenth digit identify the coach unit number
Anti-Theft Precautions
a. Do not leave coach unattended with the HV system running.
e. Keep the step-well light switch in the OFF position (this is an anti-theft feature and the switch has to be in the
“ON” position to start the coach).
2 - EMERGENCY INFORMATION
Vehicle Evacuation and Shutdown
In the event of an emergency, the evacuation and shutdown procedure are listed in the sequence shown below:
1. If it is safe to do so, pull the vehicle over and park it in a safe location.
4. Turn off the High Voltage Disconnect switch located on the transom panel above the driver.
5. Emergency lighting feature will automatically turns on all interior lights and the exterior flasher light.
9. If it is safe to do so, go to the battery compartment (curbside) and turn OFF the LV main disconnect switch.
10. A second High Voltage Disconnect switch is available on the exterior side in the rear ESS compartment.
Proceed to its location if it is safe to do so and turn the switch off.
11. Provide Emergency Responder Personnel with the ERC (Emergency Response Card).
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Emergency Escape
Roof Hatch
WARNING
The roof hatch may be partially propped
open by the operator for ventilation
purposes when it is safe to do so. Before
doing so, the operator should ensure that
the coach will have adequate roof
clearance with the partially opened hatch
throughout the intended route of travel.
Emergency Windows
Six (6) egress passenger windows are equipped on this coach for emergency exits, they are highlighted shown
below. An “Emergency Exit” nameplate with illustration is mounted on the release bar. To open an emergency
window, pull the bottom of the release bar out and up, then push the window open from the bottom as shown in
the nameplate. Inspect regularly to assure latch is secure and serviceable. The rest of the passenger windows
cannot be opened, they are fastened to the frame.
WARNING
Windows close with enough force to cause injury. Ensure that hands are clear.
There are two air release valves available from the interior of the coach to release the mid vestibule door. One is
located in the under dash area to the right of the driver. To release the air at the driver’s area, push in the red
knob on the mid door air release valve, the door now can be pushed open to exit. The other interior air release
valve is at the mid door area located on the right hand side. To release the air, lift up and hold the transparent
cover on the air release valve and turn the red handle clockwise and hold it in this position until the air circuit
empties. The locking mechanism on the doors is now released, push door open to exit.
To release the air from the exterior of the coach, open the front junction box door and pull out the remote air
release (black knob) located beside the bumper release yellow handle. The locking mechanism on the doors is
now released, pull the doors open to enter.
Figure 8: Dash Air Release, Vestibule Air Release, Exterior Air Release
NOTICE
After an emergency release has been performed for the mid door, the door will not function
until it has been reset.
NOTICE
For the door to reset and operate correctly, all air dump valves must be in the closed
position.
If the mid door was released using the front dash or front junction box air dump valve, the AUX (mid door low air)
tell-tale on the MFD (multi-function display) will illuminate. If the mid door was released using the vestibule dump
valve, the tell-tale will not illuminate. Once the front dash and front junction box air dump valves have been
moved to the closed position, the tell-tale will extinguish. After the tell-tale has been extinguished, ensure the
vestibule dump valve is also in the closed position. Then press either the interior or exterior mid door switch to
the OPEN position once. The door will reset and open completely. The door will now resume normal operation.
If the switch was pressed in the CLOSE instead of the OPEN position when resetting the door, the door will reset
until the it is in the halfway open/closed position. The operator must then use the switch again to complete
opening or closing the door. Once the door has been completely open/closed, the door will resume normal
operation.
In the case of an emergency, the lavatory occupant can actuate the red push button switch located inside the
lavatory on the forward wall. This will alert the driver for assistance via a continuous tone with a text message
“Lavatory Emergency” displaying on the dash screen.
In the event of an occupant is unable to exit the lavatory and also the door cannot be open from the outside, the
lavatory door itself can be disengaged from outside of the lavatory to rescue the occupant.
1. Insert hands into slots in the upper panel and pull panel away from ceiling (Figure 10).
2. Look up at the open area where the panel was removed, locate the Yellow handle on the right hand side of
the door and flip it out (Figure 11). Note: A removal illustration nameplate is also located near the handle.
3. Grab the upper right portion of the door with one hand and the door handle with the other, tilt the top hinge
corner out and remove door (Figure 11).
Figure 10: Removable Panel Figure 11: Release Handle, Panel Removed
WARNING
Wheelchair ramp manual release to be operated by the bus operator only, ensure area is
clear and level for ramp to be fully deployed.
If the ramp does not operate when the switch is activated, the operators can deploy it manually in an emergency
situation. To manually deploy the wheelchair ramp, release the manual handle located behind the access door in
the vestibule area. Turn release handle to the left, pull and turn right to lock. Manually pull the ramp from the
stowed position using the two pull straps on the ramp itself. Ensure that the ramp is fully extended and rest on a
flat level surface.
NOTICE
After manually deploying or stowing the platform, ensure the manual release is positively
re-engaged. Rotate the T-Handle and push the T-Handle in fully. You will feel the release
mechanism re-engage the drive motor. The ramp cannot be power driven if the manual
release is disengaged.
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Fire Extinguisher
A five pound dry chemical (ABS) fire extinguishers is mounted under the #2 curbside side passenger seat. To
remove, disengage the latch on the strap and remove the fire extinguisher.
WARNING
In the event of a low air warning, stop the vehicle at once and do not operate the vehicle
until the air loss is fixed and the low air alarm is canceled.
Do not operated the coach with air pressure below 100 psi in either gauges, as brake
effectiveness could be reduced resulting in an increased stopping distance.
WARNING
The parking brake emergency release button allows the coach to be moved to safety if both
brake reservoirs are depleted and the parking brake has applied automatically. Do not use
this feature other than to move the coach to a safe parking location. Do not drive the coach
until the air loss problem is fixed and the brake reservoirs are fully charged.
NOTICE
Connection configuration will be different if coach is equipped with Glad Hands option.
Emergency Stops
If you must stop the coach because of a breakdown or an unsafe condition, ensure that it is safely parked
3. Obtain and place reflector triangles in front and behind the coach. Signal flares are provided in a cylindrical
case above the reflector triangles case.
Safety Equipment
The safety reflector triangles and the flare are stored beside the rear junction box in baggage bay 3, roadside.
Refer to Figure 17. The bottle jack, wheel wrench, wrench bar, and run-up block are also stored here.
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The Hazard/Warning lights automatically activate when the passenger door opens, the LOW ENTRY ACCESS
key / toggle switch is in the “ON” position or when reverse gear is selected. The lights extinguish when the
passenger doors closes, the LOW ENTRY ACCESS key / toggle switch is in the “OFF” position and the
transmission is not in reverse.
The lights that will illuminate are the interior ceiling and aisle lights, and the exterior four-way flashers.
Note: When emergency lighting is activated automatically it will then be On unless the following occur:
a) Battery is turned off.
b) Reset done by activating hazards and holding the kneeling switch “UP” for 10 seconds.
NOTICE
Gauge and telltale lamps are provided so the operator can observe the operation and
condition of various components and equipment.
CAUTION
If abnormal conditions are indicated, take action at once to locate and correct the cause
before serious damage can occur. Do not ignore warnings of abnormal operating conditions.
Regularly check all gauges and telltale lamps at start-up and during operation.
3 - COACH FAMILIARIZATION
High Voltage Safety
DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death.
Ensure to perform the Lockout / Tag-out Procedure prior to servicing the HV system. Refer
to “High Voltage Safety” on Section 8 for all safety requirements and Lockout / Tag-out Pro-
cedure.
Visually inspect all systems with special attention to ensure there is no High Voltage (HV) equipment damage,
and that High Voltage (HV) cables are not damaged or chafing. Do not operate coach if damage is found. Trained
service personnel when servicing the vehicle electrical components to remove all jewelry, wear personal
protective equipment (PPE) as outlined in the general safety requirements or as specified in each procedure.
Refer to the Maintenance Manuals for this coach on “High Voltage Safety” in Section 8 for full details.
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Entrance Door
The entrance door may be opened or closed from the driver’s area or from the exterior door switch. The driver’s
area switch is located on the LH console switch panel and the exterior switch is inside the pocket door on the
front fender below the marker light (curbside). To operate the door, push the switch up or down once to open or
close the door.
An optional heated upper glass is also available which operates automatically. The defroster automatically
activates for 22 minutes and then deactivates for 11 minutes and cannot be controlled by the operator. The plug
entrance door (optional) can be equipped with an upper glass defroster (also optional), which operates
automatically. The defroster will automatically activate for 22 minutes and then deactivate for 11 minutes. The
function cannot be controlled by the operator.
The mid vestibule door may be opened or closed from the driver’s area or from the exterior door switch. The
driver’s area switch is located on the LH console switch panel and the exterior switch is inside the pocket door on
the front fender below the marker light (curbside). To operate the door, push the switch up or down once to open
or close the door. The vestibule interior camera will be active when the mid door is opened, viewing of the
vestibule area can be seen on the LCD screen from the dash Multifunction Display.
Figure 22: Mid Vestibule Door, LH console Switch and Exterior Switch
WARNING
To avoid injury, keep hands clear
of door edge and door frame when
closing.
WARNING
Restore all cap on connectors
after use and ensure they are
secure.
WARNING
Use care when opening the door. Door is equipped with gas springs and an exertion of up
force will exist when lifting the door up to open, hold on to door during its travel.
Push the yellow handle in the service compartment to unlatch the rear ESS compartment door. Once the door is
unlatched, go behind the door and lift it up to open. This door is equipped with a locking gas spring and will lock
in place when fully raised. To close the door; squeeze the locking gas spring together, pull on the yellow strap
and push door down to close.
DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death.
To open the door; push down the yellow handle (primary latch) in the rear ESS compartment (door will open
slightly), go to door and pull up on the secondary latch to open door fully.
Condenser Door
The condenser door is located on the roadside of the coach. Lifting up the lever handle located behind the access
door to open.
Baggage Door
Only the third baggage bay on the roadside is equipped with a swing-up door, Pull down on latch to close door.
The first and second baggage bay are reserved for electric drive components and they are not accessible.
WARNING
To avoid injury, keep hands clear of door edge / frame when closing.
The front junction box door is located on the roadside below the driver’s window. To open the door from inside of
the coach, pull the handle on the LH console. To open the door from the exterior, push the latch up through the
cut-out hole on the floor located near the windshield washer reservoir.
WARNING
This compartment is not designed for miscellaneous storage. To avoid interference with the
steering linkage mechanism, do not store any loose objects in this area.
To open the front bumper; open the front junction box door and pull out the yellow handle to unlatch bumper.
Grab the top of the bumper and push down to open. Bumper is now latched in the open position.
To remove the spare tire, unhook the rubber strap and pull out the spare tire over the roller.
To close the bumper; (1) push down gently on bumper, (2) pull up the locking link bar on the left side to unlock,
(3) and raise bumper up to close. Ensure bumper is latched.
Exterior Lightings
Interior Familiarization
NOTICE
As part of the telltales lamp self test to temporary illuminate all the telltales 5-7 seconds
during start-up, it is normal to see the none-applicable telltales coming on at this time. They
will remain off during operation.
2. Front Air Gauge, Secondary System - Indicates the front air pressure (psi). Normal range 105-130 psi.
3. Rear Air Gauge, Primary System - Indicates the rear air pressure (psi). Normal range 105-130 psi.
WARNING
Low air pressure will trigger the RED lamp to illuminate in the air gauge and a buzzer alarm
will sound, indicating that the air pressure has dropped below 70 psi. Stop coach and
determine the reason for air loss and have it corrected.
Do not operate the coach if the air pressure is under 100 psi.
4. Left Turn Signal - Flashes when the left turn signal is activated.
5. Right Turn Signal - Flashes when the right turn signal is activated.
6. Speedometer (mph, km/h) - Indicates the vehicle speed in miles per hour (mph) and in kilometers per hour
(km/h)
8. Seat Belt - A safety reminder for driver to use seat belt. Light goes off when seat belt is engaged.
10. HV Battery Fail - Indicates High Voltage battery fail. See diagnostic mode for details. Solid tone audible.
11. HV Disconnect - Indicates the immediate loss of HV power while driving or parked. Solid tone audible.
12. HV Interlock - HV cannot start, broken HVIL signal within HV components. Solid on telltale and solid tone
audible.
ESS HVIL Fault - HV cannot start, broken ESS HVIL signal. Telltale flashing and beeping audible.
13. HV Battery Temp Out of Range - Active when ESS temp reaches above 40°C, or below -30°C. Solid tone
audible.
14. Stop Motor or Throttle Fault - Indicator Stop Motor or Throttle Fault. Flash beep audible.
15. Low Coolant, Motor/Inverter System - Indicates the coolant level is low. Short beep audible.
16. ESC (Electronic Stability Control) - Illuminates briefly when ESC intervenes to reduce risk of loss of
control. Remains on to indicates ESC is not available or malfunctioning.
17. ABS (Anti-lock Brake System) - Illuminates when the ABS is not available or malfunctioning. Short beep
audible.
18. Wait to Start (WST) - When ignition is activated, wait for the “hour glass” icon to extinguish before starting
the HV system.
19. Parking Brake - Illuminates when the parking brake control valve is applied.
21. Low Coolant, HVAC System - Indicates the coolant level is low. Single beep audible. Short beep audible.
22. Low Coolant, BTMS (Battery Thermal Management System) - Indicates the coolant level is low. Short
beep audible.
23. Wheel End - Illuminates when high temperature is registered from TPMS along with ABS fault. Solid tone
audible.
24. Low HV Isolation - (IDM) Isolation Measurement Device has detected an error. Solid tone audible.
DANGER
This Low HV Isolation telltale is a direct safety measure, do not operated the vehicle when
telltale is active. Contact service center immediately.
25. Fire Alarm - Indicates that a thermal event has triggered the alarm. Alternating, 2 tones audible.
26. Lavatory Emergency - Indicates that the lavatory emergency button is activated. Solid tone audible.
27. Battery Not Charging - Indicated that the low voltage battery is not charging. Short beep audible.
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The LCD touch screen provides indicators and text messages to alert the driver of the operating conditions. It
features two (2) rows of on-screen tell-tales (top row Telltales have fixed location), on-screen meter, trip
odometer, hour meter, outside temperature, and diagnostic capabilities.
1. Odometer - Shows the total number of miles or kilometer that the vehicle has accumulated.
2. Trip Meter - Shows the total number of mileage driven since the last reset. Trip A and B can be used
individually. Touch ODO screen area to toggle between trip A and B, touch and hold trip’s mileage to reset.
4. Regenerative Braking Level - Shows selected level. Level can be changed via Regen Brake switch on LH
console switch panel.
6. Power Steering, Electric - Indicates low power steering fluid. Short beep audible.
WARNING
Do not operate the vehicle if the Steering Fault telltale illuminates.
WARNING
Do not operate the vehicle with low ESS battery, driving range will be reduced significantly.
8. Charge System - Indicates Charge Status. Telltale is accompanied with a text message for the
following charging status: READY TO CHARGE, CHARGE CONNECTED,
CHARGE MODE ACTIVE, or CHARGE COMPLETED. Short beep audible.
Indicates Charge Temp Warning. Charging plug has reached the warning
temperature and charging current is reduced. Short beep audible.
9. Service Mode Menu - Service mode is reserved for service technician only, password is required to enter.
10. State of Charge (SOC) Meter - Indicates the remaining HV battery energy in percentage. Meter will turn
Amber when threshold is 10%, and Red when threshold is 5%.
11. On-Screen Telltales - Indicators for operating conditions, telltales are not in fixed location. See “On-Screen
Telltales” on next page for more details.
12. Key Start Acknowledged - Indication HV system is starting. Wait for icon to extinguish before driving.
13. 24V Voltage Reading - Shows current voltage reading on 24V battery. Normal voltage reading range 24-28V.
14. Message Center - Touch to bring up none-critical messages on screen. Touch arrow again to go back.
15. Driving Range Reading - Shows the remaining estimated driving range, which correspond to the Stage of
Charge (SOC) remaining percentage.
16. HV Battery, Temperature and Voltage Reading - Shows current HV battery temperature and voltage
reading.
17. Pre-Trip - Touch to activate exterior lights test, hard telltales and one on-screen telltale will also illuminate.
On-Screen Telltales
An indicator of the current operating conditions or malfunction of a system within a motor vehicle by an
illuminated symbol or text legend. These telltales do not have a fixed location on the screen, they will illuminate
based on priority when active. An audible is accompanied with each telltale when programmed.
VMM COMM FAULT - Indicates VMM com- ABS COMM FAULT - Indicates Anti-Lock
munication timeout. Short beep. Braking communication fault. Short beep.
FRONT DOOR COMM FAULT - Indicates Front Door Interlock - Indicates brakes
front entrance door communication Fault. are applied due to entrance door open.
Short beep. No audible
Rear Rise - Flashes when coach is enter- Bike Rack - Indicates bike rack is deployed
ing rear rise. Illuminates solid once coach is (Optional).
in rear rise. Repeating long beep.
High Ride - Flashes when coach enter high TPMS Temperature - Indicates high tem-
ride. Illuminates solid once coach is in high perature on one or more tire. Solid tone
ride. Short beep.
Low Ride - Flashes when coach is entering TPMS Pressure - Indicates extreme low
low ride. Illuminates solid once coach is in pressure on one or more tire. Solid tone.
low ride. Short beep.
Ride Fault - Indicates a fault in the MDSS TPMS Pressure - Indicates low pressure,
(MCI Dynamic Suspension System) Short or low battery, or missing programmed tire
beep. on one or more tire. Short beep.
Kneeling - Flashes when kneeling. Illumi- TPMS Fault - Tire pressure monitoring sys-
nates solid once coach is knelt. (Exterior tem is faulty. Service is required. Short
buzzer is beeping during kneeling). beep.
Tag Unload - Indicates tag axle is unload. Ramp Out - Indicates that wheelchair ramp
Short beep. is extended.
Entrance Door Open - Indicates entrance TPMS Communation Fault - Tire pressure
door is currently open. monitoring system comm error. Service is
required. Short beep.
Stop Request - Indicates passenger stop MID Door Open - Indicates that MID door
is requested from Wheelchair location. No is currently open.
audible.
Stop Request - Indicates passenger stop Low Entry Interlock - Indicates Low Entry
is requested. features in vestibule are active, brake is
interlocked.
Tag Lock Fault - Indicates there is a tag E-Fan Fault - Indicates there is a problem
lock fault. Do not drive above 15 mph with is the E-Fan cooling system. Service is
this fault. Repeating long beep. required. Short beep.
Tag Lock - Indicates that tag lock is locked E-Fan Reverse - Indicates that E-Fan is
when pressing the tag lock switch. running in reverse when test mode is
applied.
Quantum Stowed - Indicates that the Load Shed - Indicates battery voltage has
Quantum wheelchair restraint is in the dropped and some loads are disabled to
stowed position. save power. Short beep.
Quantum Secure - Indicates that the HVAC Fault - Indicates there is a fault with
Quantum wheelchair restraint is in the the HVAC system. Service is required.
secure position. Short beep.
Service Lights - Indicates that rear ESS Auto Traction Control - Indicates that
compartment service lights are on. ATC is active.
Show Mode - Indicates that show mode is MDSS Low Entry - Flashes when coach is
enabled. (Show mode will disabled certain lowering for passenger loading. Illuminates
driving features, call service center if exist) solid once coach is lowered.
In-Station Lighting - Indicates that in-sta- Radiator Door Open - Indicates the rad
tion lighting is powered. (Starter is disabled door is opened. Close the door. No audible.
when In-Station Lights are active)
Fog Lights - Indicates that fog lights are Baggage Door - Indicates that baggage is
on. open.
Pre-Trip Light Test - Indicates that exterior Reduced Range - Indicates the driving
lights test is in progress. range is reduced due to a problem (such as
missing an ESS string).
Low Air Warning - Indicates that the vehi- De-Humid Active - Indicates that dehumid-
cle air system is low. Do not operate the ification mode is enable.
vehicle with low air.
Charge Door Open - Indicates access Hill Hold - Indicates that Hill Hold feature is
door for the charging port is open. Door active.
must be closed to engage HV drive system.
An arrow located on the RH side of the LCD screen (refer to, Figure 35, item #14) allows the operator to view the
Driver Message Center. This will show any additional information to help the operator. For less severe situations,
the operator must press the arrow to see additional information. For more severe situations, the message will
automatically appear on the screen. To exit the message screen, touch the arrow on the LH side.
HIGH VOLTAGE LOOP HIGH VOLTAGE LOOP LOW ESS BATTERY SOC
NOTICE
If the “SHOW MODE” message appears on the screen, certain driving features will be
disabled. A fuse in the rear junction box needs to be removed to disable show mode, please
call 800-241-2947 MCI Technical Support for assistance. This Show Mode feature is strictly
reserved for MCI when the coach is being presented in a showroom. Under normal
operation, a fuse could be installed by mistake for this feature to be enabled.
18
1
1 17
1 16
15 1
Tag Lock / Auto Switch - Press switch UP to manually lock 14
1
the tag axle and prevent it from steering. Press switch
14 DOWN to enable AUTO mode.
19
1
Parcel Rack Blowers Switch - Press switch UP for turn on Side Defrost Switch (Optional) - Press
18 high speed. Press switch DOWN to turn on low speed. Mid- 19 switch UP to turn on defroster for driver’s
dle position OFF. window and/or entrance door window.
Auto shut off after 15 minutes.
1 25
1 24
1 23
1
1 22
1 21
20
RH Windshield Power Blind Switch - Press and hold the
switch up, or down until the desired position of the blind is
25 reached, release switch when position is acquired.
26
1
28
Front Interior Lights Switch - If switch is in
OFF position, the first row Window and Aisle
2 lights operate normally, with the Interior Lights
Switch. If the switch is in ON position, First row
Window and Aisle lights operate when front door
Ceiling Lights Switch (Optional) - Press Vestibule Lights Switch - Press switch UP to
5 switch UP to turn ON ceiling lights. Press switch 6 turn on all lights in Vestibule (overhead, reading,
DOWN to turn OFF. and stepwell).
Fog Lights Switch (Optional) - Press switch Dehumidify Switch - Press switch UP to turn
7 UP to turn ON fog lights. Press switch DOWN to 8 ON. Use in heating mode when humidity is high.
turn OFF.
Hazard Lights Switch - Press switch UP to acti- Start HV System Switch - Press switch up and
9 vate HAZRD lights. Press switch DOWN to turn 10 hold for one second, wait for key start acknowl-
off. edge icon (green round arrow) to extinguish
before driving the coach. Note: Ignition switch
must be in the ON position to start HV.
1 - Vestibule Camera Switch - Press the switch UP to show vestibule camera on instrumental panel. Camera will
show for 20 seconds. Pressing the switch again will hide the vestibule camera on the instrumental panel.
2 - Baggage Lock Switch (Optional) - Press switch DOWN to lock baggage doors. Press switch UP to unlock.
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Operation
OPERATION continued
Setup Menu
Connecting Bluetooth
Remote Control
Setup Operation
Item Description
1 Driver’s Fan Speed (Rotary Knob)
2 Driver’s Temperature - HEAT / COOL (Outer Rotary Knob))
3 Defrost Button (Center Pushbutton with green LED indicator when active)
4 Unit Display LCD
5 Module Reset Pinhole
6 Passenger Temperature (Outer Rotary Knob)
7 Power Button (Center Pushbutton)
Dehumidify Switch
NOTICE
When cooling mode is active, the dehumidify switch is
passive.
WARNING
Do not adjust the steering wheel while the vehicle is moving. Loss of control could result.
Park the vehicle safely and apply parking brake before making any adjustments, and ensure
that the column is firmly locked in place before driving.
WARNING
Do not operate the wipers when the windshield is dry
to avoid scratching the windshields. Free wiper
blades that may be frozen to the windshields before
operating the wipers to avoid damaging the wiper
motor.
Figure 43: Tilt / Telescoping lever
The multi-function lever is above the tilt and telescoping lever, it controls the turn signal, headlights beam,
windshield wipers, windshield washer, and air horn.
1. Turn Signal - Move the lever all the way up until it locks in
position to signal a right turn. Move it all the way down until it
locks in position to signal a left turn. The lever automatically
returns to the OFF position once the turn is completed. Note:
Turn signal can also be activated with the foot switch.
2. Lane Change Signal - Move the lever part way to the catch
position and hold until the lane change maneuver is
completed. The lever will spring back into the OFF position
once released.
4. Air Horn Button - Push in the button to sound the air horn. Figure 44: Multi-Function Lever
5. Windshield Washer - Push the outer ring at the end of the lever toward the steering column to activate the
windshield washer. The wipers automatically activates and continue wiping for a few seconds.
6. Windshield Wipers - Turn the lever counterclockwise to activate the windshield wipers. The 1st. position
activates the wipers intermittently. The 2nd. position is for the low speed and the 3rd. is for high speed.
NOTICE
The Turn Signal, High Beam, and Horn can also be activated via the Foot switches located
on the floor.
1. Electric Horn Switch - Momentary-on, switch activates the electric horn when held depressed.
2. Turn Signal Switches (Optional) - Momentary-on, switches control the right and left turn signal lights when
held depressed respectively. Signal indicators illuminate when respective floor switch is activated.
3. Headlight Dimmer Switch (Optional) - Pressing the switch toggle the headlight mode between high beam
or low beam. The blue high beam indicator on the instrumental panel illuminates when high beam is active.
4. Brake Pedal - The brake pedal is located to the left of the accelerator pedal and controls the application and
release of service brakes.
Brake application is proportional to the amount of pedal movement applied. Applying the brake pedal
illuminates the stoplights and the stop telltale.
NOTICE
Fanning or pumping the brake pedal is not recommended. This practice reduces the
effectiveness of the brake system and interferes with the ABS system. It also wastes air and
causes unnecessary wear on the brake parts.
5. Accelerator Pedal - The accelerator pedal controls the electric motor speed. The speed of the motor is
proportional to the amount of pedal movement being applied downwards.
NOTICE
Pedals surrounding area should be kept clean at all time. Remove dirt, gravel, and any
foreign object to avoid interference when operating.
CAUTION
Do not press on the accelerator pedal before or during starting, this is unnecessary to start
the electric drive and could damage the electronic control system.
The Drive Scene screen can show a single full-screen view or split-screen view. The system is configured to
automatically display certain views when the coach is in reverse gear, and when turn signals are engaged.
Pressing the 360° camera switch on the LH console will let you toggle through each individual view of the front,
rear, left or right. The display screen will shut off automatically if the speed of the coach is 17 mph and above.
WARNING
Due to the nature of this system, objects may not appear exactly as their real location with
respect to the coach body. Object may appear physically closer than they appear.
The 360° System cameras are connected to the SEON Surveillance system which is capable of capturing real-
time events onto a DVR (Digital Video Recorder) for later viewing.
A full view of the interior camera can be seen on the MFD LCD display when the MID door is opened. You can
hide the camera view on the screen by pressing and hold the Vestibule Camera switch on the RH switch panel.
Under normal operation, pressing the Vestibule Camera switch once will show a 15 seconds view of the vestibule
area.
A split view of the exterior and interior cameras will automatically appear on the LCD display when the coach is in
Low Entry Mode.
Visual and audible alerts will automatically appear on the LCD screen (located below the front junction box) when
abnormal pressure or temperature is detected. Virtual telltales illuminate along with an audible sound as
described below:
WARNING
Take action immediately when alerts are active and have the problem corrected.
NOTICE
Please refer to the Maintenance Manuals for programming and troubleshooting of the
SmartTire system, and for the operation of the external gauge located below the front
junction box.
4 - PRE-SERVICE PREPARATIONS
The Federal Motor Carrier Safety Administration and MCI recommends that the following daily checks to be made
in order to keep the coach in the best condition for safety, convenience, service and operating economy. Report
required repairs or adjustments to maintenance personnel before operating the coach. These recommended
checks are in addition to, not instead of any the Federal Motor Carrier Safety Administration requirements.
DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death.
1. Assure that all windows, mirrors, and lights are clean and unobstructed.
2. Ensure that all side windows are completely closed. A protrusion of 1/4” (6mm) or more indicates that a
window is not properly latched.
3. Check that the exterior of the coach is clear and clean of debris, and that all service doors are secure.
4. Check tires for proper pressure and inspect for damage. Check that wheel nuts are tight and inspect wheels
for any damage.
5. Look under the coach for any fluid leaks, animals, maintenance personnel, or any obstructions. Check the
area behind the coach if you intend to back up the coach.
7. Check the component compartments to ensure that there are no loose or unsecured objects.
10. Check that all access doors are closed and securely latched.
11. Make sure the remote HV ENABLE switch in the Rear ESS (Energy Storage System) Compartment is in the
ON position.
12. Make sure the low voltage (LV) disconnect switch is in the ON position. Switch is located inside the battery
compartment through the access door.
2. Inspect seat belt: ensure webbing is in good condition and belt latches and releases properly.
3. Check the brake and accelerator pedal and linkage for any obstruction that may prevent from being applied
or completely released.
4. Ensure side window roller blinds are securely mounted and function properly.
6. Inspect the seats and floor for debris. Clear debris as needed.
8. Ensure that emergency equipment and contents are in place and properly stowed.
9. Activate the P.A. system and do a microphone check. Adjust output volume if necessary.
Operational Checklist
1. While the system is running, look for fluid leaks, and listen for air leaks.
2. When HV is ON, ensure that the “HV ON” & “AUX 24V ON” lights are illuminated on remote box in the rear
ESS compartment.
3. The state of charge gauge on the LCD screen is reading 30% or greater.
4. The air system pressure is within normal operating range and the suspension is at normal ride height.
5. Run Exterior Lights and Telltale Lamps test, inspect all exterior lights.
NOTICE
The Pre-Trip test mode is useful to check proper operation of the multiplex outputs and the
exterior lights illumination. It doesn't test the functionality of the commands related to the
exterior lighting. For a complete testing, the directional signal operation, the headlights
operation and the brake lights operation have to be performed. Once these commands are
tested, activate the test mode to check the exterior lighting.
7. Position the inside and outside mirrors. Adjust the driver’s seat for comfort and fasten seatbelt.
9. Check steering wheel operation with HV system running. Steering should operate smoothly from left hand to
right hand max turn stops without binding or erratic movement.
CAUTION
For the steering system to operate when Shifter is in PARK mode, the Park Brake must be
released. Ensure to apply the service brake before releasing the Park Brake.
10. Check for proper operation of HVAC, windshield wipers and washers, and horn.
11. Ensure that the dual air pressure gauge shows at least 100 PSI pressure in both the primary and secondary
circuits.
12. Test service brake and parking brake and ensure that they are functional.
CAUTION
Before starting the HV system, ensure that the parking brake is applied.
Mirrors
Interior Rear-View Mirrors
WARNING
Do not adjust the interior rear-view mirror while
the coach is moving. Stop the coach and apply
parking brake to adjust mirror.
Exterior Mirrors
The coach is equipped with power adjustable exterior heated mirrors with convex upper mirror surfaces for wide
angle viewing and larger full lower flat mirror surfaces. An additional convex spot-view mirror is mounted on the
curbside arm allows the viewing of the blind spot area directly in front of the coach. Mirror adjustment controller is
located on the LH console switch panel, and the heated mirror switch is located on the LH switch panel right
above the Ignition switch.
Adjust the mirrors so that the sidewall of the coach can just be seen in the inner portion of the mirror. This will
help determine the relationship of the coach to objects seen in the mirror.
Ensure that some portion of the mirrors can also be seen through the wiper sweep when they are in use.
Driver’s Seat
The basic driver's seat is an adjustable air suspension with integrated 3 point seat belt. It can be adjusted for
height, fore and aft positioning, setback tilt and seat cushion pitch. After adjusting the seat, test by pushing
forward and rearward on the seat. Make sure seat does not move, and that the adjuster mechanisms have
latched.
WARNING
Do not attempt adjustment of the driver’s seat while the coach is in motion. The seat could
move suddenly and unexpectedly, causing the driver to lose control of the vehicle.
After making a seat adjustment, always test to ensure that the adjusters have latched.
Improperly latched seat adjusting mechanisms can impair driving capabilities and create an
unsafe operating condition. Report any seat mechanism locking problem immediately to
service personnel.
NOTICE
Driver’s seat must be adjusted to allow the driver to easily reach the controls of the coach
1. Adjustable Lumbar
5. Horizontal Adjustment
7. Recline
9. Tilt Adjustment
1. Backrest Adjustment
4. Adjustable Headrest
7. Bellows
NOTICE
Driver’s seat must be adjusted to allow the driver to easily reach the controls of the coach.
7. Seat-Belt Clip
8. Backrest Adjustment
9. Adjustable Headrest
7
1
6
5
4
3
2
WARNING
Not wearing a seat belt properly increases the chance of serious injury or death in a
collision.
NOTICE
If the seat belt is extended too quickly, it will lock in place. If this happens, slightly retract
the seat belt, then extend it slowly.
Inspect passenger and driver seat belts, buckles, latch plates, retractors, tethers, guide loops, and mounting
hardware for visible webbing wear or damage, including frays, cuts, burns, discolorations, abrasions, or any other
physical damage. The retractor should operate smoothly, and the belt buckles should latch easily. Also check for
loose or damaged parts that could keep the restraint system from operating properly. Keep sharp edges and
sharp objects away from the belts and other parts of the restraint system. Any belts that are questionable, do not
meet the above criteria, or were involved in a collision should be replaced regardless of mileage.
Belts should be kept clean and dry. Clean seat belts with mild soap and lukewarm water only, and avoid bleaching
or dying belts as this may weaken them.
NOTICE
After cleaning, make sure seat belt is completely dry before allowing it to retract.
WARNING
Not checking or maintaining seat belts can result in serious injury or death if the seat belts
do not work properly when needed. Check the seat belts regularly and have any problem
corrected as soon as possible.
All occupants should sit upright, well back in the seat, and remain in that position for the duration of the trip.
Slouching and leaning reduce the effectiveness of the belt.
Never place the shoulder part of a lap/should belt under your arm or behind your back. This could cause very
serious injuries in a collision.
CAUTION
Do not put any accessories on the seat belts. Devices intended to improve comfort or repo-
sition the shoulder part of a seat belt can reduce the protective capability and increase the
chance of serious injury in a collision.
NOTICE
Most states and all Canadian provinces and territories require drivers to wear seat belts.
The Seat Belt Tell Tale indicator will illuminate if the driver does not fasten their seat belt.
Following state and provincial regulations for driver’s and passenger’s seat belts. MCI
strongly recommends wearing them at all times to enhance your safety.
CAUTION
Make sure that the belt is not twisted or not
caught on anything.
4. Adjust to a snug fit by pulling the belt firmly across your lap toward the lap belt retractor so it can take up the
slack.
5. If necessary, pull up on the belt again to remove any slack, then check that the belt rests across the center of
your chest and over your shoulder.
WARNING
Improperly positioning the seat belts can cause serious injury or death in a collision. Make
sure all seat belts are properly positioned when in operation.
6. To unfasten the belt, push in the button in the center of the buckle. The retractor is designed to rewind the
belt automatically when the buckle is unlatched.
CAUTION
Do not let the belt twist while it is rewinding into the retractor. The bulk of the twisted belt
may cause the retractor to jam so it will not rewind further. At the same time the retractor
may keep the belt from being pulled out.
If a belt should get jammed, you may be able to release it by working the belt in and out until the belt rewinds far
enough to unlock. If the belt remains jammed the seat belt system may not operate correctly and should be
replaced.
WARNING
No one should sit in a seat with an inoperative seat belt or one that does not appear to be
working correctly. Using a seat belt that is not working properly may not protect the
occupant in a collision. Have a technician to check any questionable belts as soon as
possible.
Follow state and provincial regulations for securing children passengers with a seatbelt.
Pregnant Women
If you are pregnant, the best way to protect yourself and your unborn child when driving or riding in a vehicle is to
always wear a seat belt and keep the lap part of the belt as low as possible across the hips. A doctor should also
be consulted for any specific recommendations.
Sleep Mode
If the operator does not turn the main battery disconnect switch to the OFF position, the electrical system will go
into “sleep mode” thirty (30) minutes after turning the ignition switch OFF. The operator can “wake” the electrical
system by hitting the entrance door switch, the hazard lights switch, or by turning on the Master Power / Ignition
switch.
Pre-Trip Test
The exterior lights and dash tell-tales automatically
activate for two (2) minutes, when the “Pre-Trip” button
on the Multi Function Display LCD touch screen is
pressed. The message “Pre-Trip Checking” will display
on the LCD screen for the duration of the two minutes
feature, unless the screen is pressed again or the park
brake is released.
NOTICE
The Pre-Trip test mode is useful to check proper operation of the multiplex outputs and the
exterior lights illumination. It doesn't test the functionality of the commands related to the
exterior lighting. For a complete testing, the directional signal operation, the headlights
operation and the brake lights operation have to be performed. Once these commands are
tested, activate the test mode to check the exterior lighting.
5 - COACH OPERATION
DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death.
WARNING
Ensure that the shift pad is in Neutral and the Park Brake is applied before starting the
electric drive, the coach may have sudden unexpected movement if the park brake is not
engaged.
Pre-Start Verifications
• Verify that the LV main disconnect switch is in the ON position.
• Verify that the HV ENABLE switch in the rear ESS compartment is in the ON position.
• Adjust the tilt / telescopic steering column to suit your seating position.
WARNING
Driving while distracted can result in loss of vehicle control. Use extreme caution when
using the coach switches and control panel that may take your view off the road.
CAUTION
The service brake must be applied and the vehicle must be at a complete stop before chang-
ing gears on the shift pad (“N” Neutral, “D” Drive, or 'R” Reverse).
NOTICE
The electric drive runs much quieter than a diesel-powered coach. The driver should pay
more attention to pedestrians because there is no engine noise, the pedestrians may
misjudge the coach movement.
The selection of the electric drive operating modes is by the shift pad is located on the LH console panel. There
are three (3) selection available, push “D” for drive, “R” for reverse, and “N” for neutral. The LED display on the
shift pad indicates which gear you are in respectively.
1. Ensure park brake is enabled, press the Master Power / Ignition Switch to the ON (upper) position to enable
all of the multiplex modules and turn on the coach’s electrical system.
2. Verify that all gauges and tell-tale lamps are illuminated for a few seconds after Ignition is turned on. Wait for
the “Wait To Start (hour glass)” telltale to extinguished.
4. Push the START switch on the left-hand switch panel to start the Electric Drive System.
5. Wait for the “Key Start Acknowledge (round green arrow)” to extinguished.
6. Check all gauges and tell-tale lamps for normal range / operation. Ensure that the S.O.C (State of Charge)
meter is at 30% or greater.
7. Look and listen for any indications of system or equipment malfunction. Report any sign of trouble to service
personnel before operating the coach further.
8. Apply firm pressure on the service brake and select the require drive mode on the shift pad.
10. To change the driving direction (forward / reverse), bring the vehicle to a complete stop, keep applying firm
pressure on the service brake, and select the driving direction. Note: When shifting from Drive to Reverse, or
vice versa, you must select Neutral first for the driving direction to be changed. The system does not allow
you to go directly from Drive to Reverse or vice versa.
WARNING
Ensure the “N” neutral is shown on the shift pad and the park brake is applied before
starting the electric drive. If the parking brake telltale is not illuminating, do not operate the
vehicle.
NOTICE
The back-up alarm activates when “R” reverse is selected on the shift pad.
2. Place the shift pad in NEUTRAL, apply the park brake, and release the service brake.
3. Power down all accessories (lights, HVAC system, etc...) and turn OFF the Master Power / Ignition switch.
NOTICE
React promptly to alerts and warnings, take the earliest opportunity to get the issues
addressed.
Regenerative Braking
The regenerative brake is an energy recovery system which slows the coach by converting its kinetic energy into
electric energy, which is stored in the Energy Storage System (ESS) for later use.
Whenever the coach is in motion, and the accelerator pedal is released, and/or the service brake pedal is
depressed, the powertrain electric motor becomes a generator and provides regenerative, auxiliary braking to the
coach.
The regenerative braking level resets to default/minimum (0) level each time the coach is started, or restarted
after a trip. The level can be driver selected and adjusted during each trip, from the default level to a higher level
between 1-5, using the Regenerative Braking switch to bump Up/Down between levels 0-5. A 5 segment telltale
meter indicator displays the current, driver selected level between minimum (0) and maximum (5) setting levels.
When regenerative braking is active, the green telltale on the right of the meter illuminates.
WARNING
Do not rely on regenerative braking alone to slow down the vehicle, you must use the
service brake every time to stop or slow down the vehicle.
Cooling System
The electric drive cooling system on this vehicle is composed of three separate coolant circuits:
• Traction Motor / Inverters Cooling System - This circuit provides cooling for the traction (drive) motor
and the inverters.
• Battery Thermal Management System (BTMS) - This circuit provides heating or cooling to all ESS
(Energy Storage System).
• Cabin Heat - This circuit provides heat to interior cabin during colder weather, electrical energy is used
to heat up the coolant and a blower passes the warmer air into the cabin.
WARNING
Do not operate the vehicle for an extended time when the low coolant telltale is on.
WARNING
Never open the filler cap on the reservoirs when the system is hot. Coolant temperature can
be high and under high pressure. Do not work on the coolant system until it has cooled
down, then top up coolant as needed.
This vehicle is composed of three separate coolant circuits, each with its own reservoir. Coolant level can be
checked at each reservoir through the sight glass.
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Shift Selector
The Shift Selector module is located on the left-hand console switch panel, it
has 3 push-button switches with an LED display.
The 3 button switches allow you to select “D” for drive, “N” for neutral, and “R”
for reverse. The LED display will show which selection you have made
respectively, which indicates the driving mode that you are currently in.
NOTICE
When shifting from Drive to Reverse, or vice versa, you must
select Neutral first for the driving direction to be changed. The
system does not allow you to go directly from Drive to Reverse
or vice versa.
CAUTION
These conditions must be met before shifting can be enabled:
WARNING
Must apply the park brake after putting the shift selector into neutral (N).
Brakes
This coach is equipped with air-operated service brakes
which are applied using the foot pedal to the left of the
accelerator pedal. The amount of pressure applied to the
pedal determines the extent and force of the brake
application.
NOTICE
“Fanning” or “pumping” the brake pedal is not
recommended. This practice reduces the
effectiveness of the brake system and
interferes with the ABS system. It also wastes
air and causes unnecessary wear on brake
parts.
Figure 65: Service Brake Pedal
In addition to Regenerative Braking, which is active during deceleration and aid the service brake system when
braking is being applied.
CAUTION
Stop lights on the rear of the coach automatically illuminate when the brake pedal is
depressed. A tell-tale light on the dash illuminates when stop lights are activated.
The ABS (Anti-Lock Brake System) minimizes the potential of brake lock-up in low traction road conditions or in
panic stop braking situations. The coach retains a greater degree of stability and ability to steer properly.
During braking, the ABS system automatically senses any impending wheel lock-up due to loss of traction. The
system monitors deceleration rates during braking and automatically pulses brake application pressures at each
wheel.
An ABS indicator light on the Multi Function Display tell-tale cluster tells the condition of the anti-lock brake
system. At coach starting, the indicator first flashes and goes out. If the indicator illuminates when the coach is
moving at road speed (above 5-7 MPH), the anti-lock brake system is malfunctioning and service is required. An
ABS malfunction automatically reverts the brake system to standard non-ABS operation.
CAUTION
Do not pump the brake pedal, this defeats the purpose of the ABS.
The ABS system is not activated during normal brake applications on high traction, dry road surfaces. During
braking, apply a firm, positive brake pedal pressure.
Do not pump or fan the brakes in low traction road conditions. Apply firm, positive pedal pressure for the ABS
system to be most effective. The sensors and modulator valves cause the brakes to pulse and modulate at a very
rapid rate, sensing any wheel which is near lock-up because of less traction and which wheels have enough
traction.
Do not pump or fan the brakes in panic stop braking conditions. Apply firm, continuous, heavy pedal pressure.
The brakes the pulse and modulate at a very rapid rate, sensing which wheels are near lock-up because of less
traction and which wheels have enough traction. Brake pressure automatically adjusts at each wheel. In this way,
traction is maintained between the road surface and tires, increasing the potential for stable, non-skid stops
maintaining steering control.
CAUTION
Use the following release procedure to free service or park brakes. Do not attempt to brake
the coach free with system power if the brakes fail to release.
In the event of a normal service brake fails to release, reduce air pressure to below 75 ± 5 PSI (517 ± 34.5 kPa)
by pumping the brake pedal. Operate the system until dual air gauge reads above 100 PSI. Make a normal
service brake application and then release it, or make a normal park brake application, release it, and then make
a service brake application and release it. One of these procedures should free the brakes.
The coach is equipped with an air-operated parking brake control valve to release the spring applied park brakes
for parking the vehicle and for emergency braking function. The park brake control valve is located to the left of
the driver under the ignition switch panel. A guard over the valve prevents accidental release of the parking
brakes.
CAUTION
Do not apply the parking brakes until the
coach has come to a complete stop.
Push in the parking brake control valve, followed by a full service brake application. Parking brake release should
allow normal service brake operation.
NOTICE
The Park Brake is required to be manually set whenever the driver leaves the driver’s seat.
The parking brake is interlocked with, and affects the operation of several other coach components. The
relationship between these components and the park brake interlock are listed below:
• Kneeling Feature - Applying the park brake energizes the kneeling relay when the kneeling switch is
activated. Releasing the park brake de-energizes the kneeling relay and the coach returns to ride
height if in the kneeling mode.
• Wheelchair Ramp - The park brake is interlocked by the Low Entry Access key / toggle switch. Park
brake must be set for Low Entry Access key to enable the wheelchair system.
NOTICE
At coach speeds less than 2 MPH, the wheelchair park brake interlock is set.
The emergency parking brake release valve is a manually operated valve. It is used for emergency park brake
release. The valve is spring loaded and remains in the upper position unless constant manual downward force is
applied to release the park brakes.
CAUTION
Fully apply the service brakes to ensure complete release of the park brake. If the park
brake fails to release, refer to the park and service brake release procedure titled “Releasing
Service Brakes”.
The wheelchair ramp and MID door must be closed before the park brake will release.
Hill Hold
Hill hold is an automatic feature that will prevent the coach from inadvertent rolling back or forward when starting
off from a stop on a hill or sloped roadway. The Hill Hold system activates the service brake interlock
automatically to keep the coach still during the time driver's foot transition from the service brake pedal and onto
the accelerator pedal. When the system senses sufficient motor torque feedback, the service brake interlock will
be released and let the vehicle accelerate normally. This feature operates in DRIVE or REVERSE modes only!
Normal Operation:
Hill Hold Telltale will lit solid on when service brake interlock is
active.
To cancel alarm:
An application of the service brake pedal, or park brake switch,
or the accelerator pedal will cancel the alarm and the flashing
telltale.
NOTICE
If the service brake interlock was active and ignition was cycled, interlock is canceled.
The rear lower and upper brake lights will be lit when Hill Hold is active.
The MDSS leveling functions can be performed when ignition is on with HV system running or not. Entrance door
operation will pause and lock any suspension activities and only recovery can be done by hitting the recovery
switch. Wheelchair operation will also have the same effect.
NOTICE
Kneeling is disabled when park brake is not applied, transmission not in neutral, the
entrance door is opened, and/or wheelchair ramp key / toggle switch is in ON position.
IGNITION ON.
NORMAL RIDE Single momentary press of AND
switch will recover Front and
SHOW MODE OFF. N/A
Rear suspension to calibrated
AND
“Normal Ride” heights.
WHEELCHAIR NOT OPERATED
NO FUNCTION
N/A
CAUTION
Avoid parking too close to the curb or other obstacles that could damage the coach during
kneeling process.
NO FUNCTION
N/A
NO FUNCTION
N/A
MDSS Telltales
Telltales will appear in the location shown above. There is no fixed location for each telltales.
Rear Rise - Flashes when coach is entering rear rise. Illuminates solid once coach is in rear
rise. Repeating long beep.
High Ride - Flashes when coach enter high ride. Illuminates solid once coach is in high ride.
Short beep.
Low Ride - Flashes when coach is entering low ride. Illuminates solid once coach is in low
ride. Short beep.
Ride Fault - Indicates a fault in the MDSS (MCI Dynamic Suspension System) Short beep.
Kneeling - Flashes when kneeling. Illuminates solid once coach is knelt. (Exterior buzzer is
beeping during kneeling).
You can override the tag lock condition only at forward speed below 10 mph. This can be done via
activating the “Tag Lock” switch on the LH console, pressing on the “LOCK” position will override
the default condition and lock-up the tag axle, pressing on the “AUTO” position will put the system
back into default mode.
If drive wheels begin to lose traction during acceleration, ATC will engage automatically to assist
the driver in accelerating the vehicle. The ATC telltale light will flash rapidly to let you know
whenever ATC is actively functioning.
Enabling the “MUD SNOW” mode allows greater motor power and more wheel spin during ATC
operation. It is recommended to turn on this feature when operating on soft road surfaces. The
ATC telltale light will flash slowly to remind you that this function has been selected, and will flash
rapidly whenever the ATC system is actually operating in the Mud/Snow mode. Always remember
to turn the Mud/Snow feature OFF when driving on a firm road surface. A new ignition cycle, or a
second depression of the Mud/Snow switch will turn this function off.
Press the “ABS DIAG” to retrieve ABS blink codes from the ABS telltale.
ESC is automatic in that these systems become active when the system Electronic Control Unit (ECU) senses
conditions that could produce imminent roll or directional instabilities. Rapid lane changes or cornering at
excessive speed on dry or slippery surfaces can create the potential for spin-out or drift out, often before the
operator is aware. The ESC system uses a lateral accelerometer, a steer angle sensor in the steering column and
a yaw rate sensor to enhance the operator's control in these conditions.
WARNING
During an ESC system intervention, the vehicle automatically decelerates. The ESC system
can slow the vehicle with or without you applying the brake pedal, and even when you are
applying the throttle. Even with the ESC system equipped, the driver remains responsible
for ensuring vehicle stability during operation.
WARNING
In the case where a vehicle equipped with the ESC system pulls a trailer, the latter must be
equipped with ABS.
If the vehicle loses electric power while you are driving, electric power steering is lost. The steering system still
operates and let you steer your vehicle to a safe stop. Manual steering will required a lot more effort and not
meant to be used for an extended amount of time, it is meant for temporary use.
WARNING
If the power steering system detects a problem, a telltale and fault message will be shown
on message center display. Stop the coach as soon as it is safe to do so and contact a
service center.
Electrical System
DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death.
This coach is equipped with a 618 DC High Voltage system, the major HV components are shown in the figure
below. This vehicle also uses a dual low voltage system (12 and 24 Volts) to run the 12/24V components and
accessories. The low voltage battery compartment contains two 12V batteries, battery equalizer, main disconnect
switch/breakers panel, and an optional inverter/charger.
Junction Boxes
Two junction boxes containing electrical/electronic components that connect and control the entire electrical
system of the coach. The front junction box is located behind the front junction box door and the rear junction box
is in the third baggage bay on the street side.
NOTICE
Plugging in the In-Station Lighting converter will
disabled the start control.
Inverter/Charger (Optional)
NOTICE
Plugging in the Inverter/Charger will disabled the start
control.
The LV disconnect is a rotary switch that will turn ON and shut OFF 12 and 24 Volts power. Switch must be turned
ON first before operating the coach. Turn switch OFF when park for a long period to save battery power.
The HV charging receptacle box is located behind the rear service door on the curbside of the coach, the STOP
CHARGE switch is located to the right of the charging receptacle. LED indicator showing the Charge Status and.
The charge status led illuminates green under normal charging. If the red charge fault red led is on, contact
service center.
WARNING
Before charging, check and ensure that all of the HV compartment doors are closed.
The HV system may cause interference with ICDs and Pacemakers, personnel wearing such
devices should stay at least 6 ft. away from the HV equipment.
The charging plug from the stationary charger cannot be unplugged from the receptacle
when active charging or when stand by mode is on, turn off the stationary charger and
activate the stop charge switch on the box before disconnecting.
This charging sequence describes in detail the process of charging electrical vehicles.
1. Turn MDS (Main Disconnect Switch) to ON position to maintain 24VDC power during HV charging.
2. Start HV by pressing the Ignition switch to the ON position, make sure to wait for the “Wait To Start” TT to
disappear on IP (Instrument Panel), and only then press HV start switch to the ON position.
3. Open rear service door where the charging box is located, remove the receptacle plug cover, and plug in the
charger station plug into the vehicle charging receptacle.
4. Once the charge station and the vehicle are connected, coach detects a connected state and HV plug will be
locked/latched in the receptacle. The communication between the vehicle and the charging station is now
initiated. Charge plug connected message will show on IP and charge Telltale on IP start flashing with 0.5sec
ON and 0.5sec OFF interval.
Blue LED light on rear charge box will be ON solid once the charger plug is detected, LOCKED, and starts
flashing with 0.5sec ON and 0.5sec OFF interval during START UP communication between vehicle and
charger station until HV charging starts.
5. Once communication between vehicle and charging station is successfully established and handshaking
process is done, charging station starts providing HV power to the vehicle to charge the batteries (ESS).
Charging active message will show on IP and charge Telltale on IP start flashing with 1sec ON and 1sec OFF
interval.
Green LED light on rear charge box will have the following states:
a. SOC (State of Charge) below 21%: Flashing with 0.5sec ON and 1.5sec OFF interval.
b. SOC between 21% to 48%: Flashing with 1sec ON and 1sec OFF interval.
c. SOC between 49% to 99%: Flashing with 1.5sec ON and 0.5sec OFF interval.
Vehicle SOC can be monitored on IP and it starts to increase with time during charging.
Charging Indicator
State of Charge
6. When the ESS batteries have reached a maximum 100% charge, trickle charging start operating by
discharging slightly the batteries and then charging back to maximum charge. Changes in SOC on IP will not
be noticeable when trickle charging is active.
NOTICE
During the charging period, the HVAC system can be used to heat or cool the coach’s cabin
prior to putting the vehicle in service. Power is coming directly from the charging station
and charging time for the batteries (ESS) may be increased.
6 - WHEELCHAIR SERVICE
Wheelchair Ramp
NOTICE
The mid doors must be completely open prior to deployment or stowing of the ramp
WARNING
Keep clear of area in which ramp operates. Provide adequate clearance outside of vehicle to
accommodate ramp and allow ramp to deploy fully before boarding. Failure to do so may
result in serious bodily injury and/or property damage.
Do not exceed the 1000-pound (454 kilograms) load capacity of the ramp. Do not attempt to
load or unload a passenger in a wheelchair or other apparatus that does not fit on the ramp.
1. Park coach on a flat level surface, shifter in neutral, apply the park brake, and all doors are closed.
2. Turn the “LOW ENTRY ACCESS” Switch “ON” from the LH console.
3. Put coach into Low Entry mode by pressing down the Level Control Switch on the LH console panel.
4. Open the mid door by activating the Mid Door Switch on the LH console or the exterior toggle switch.
5. Press down and hold the Ramp toggle switch to “OUT” position to deploy. Ramp will stop automatically once
fully extended, release toggle switch.
To stow ramp; ensure that ramp is clear of passengers or obstacles, press up and hold the Ramp toggle switch to
“IN” position until ramp is fully stowed, release toggle switch.
4. Pull T-Handle
WARNING
Position and fasten the wheelchair-equipped
occupant seat belt before loading onto the
wheelchair ramp. Failure to do so may result in
serious bodily injury and/or property damage.
Wheelchair-Equipped Occupant Seat Belts: Wheelchair passengers should position and buckle their
wheelchair-equipped seat belt (torso restraint), as specified by the manufacturer, before loading onto a
wheelchair ramp. Different types of disabilities require different types of wheelchairs and different types of
wheelchair-equipped occupant restraint belt systems (torso restraint). It is the responsibility of the wheelchair
passenger to have his or her wheelchair equipped with an occupant restraint (seat belt) under the direction of
their health care professional.
Stabilizing Wheelchair: Powered and manual wheelchairs are designed to remain upright and stable during
normal operation. All activities which involve movement in a wheelchair have an effect on the combined center of
gravity of the occupant and wheelchair. Be aware of the ramp slope (angle). The slope of the ramp has a direct
effect on the center of gravity. The wheelchair passenger’s center of gravity and their ability to maintain stability
and balance must be kept in mind by the wheelchair passenger and the attendant.
The aid of an attendant stabilizing the wheelchair is recommended for optimum safety. Wheelchair passengers
who are unable to maintain stability and balance should not board a ramp without assistance. Counterbalance
devices (anti-tippers) may be available from the wheelchair representative to enhance stability and balance.
Wheelchairs should be operated at a slow and constant speed when on the ramp. Wheelchairs should not
accelerate suddenly when on the ramp. Wheelchair passengers should not raise the front wheelchair wheels (pull
wheelie) when on the ramp.
Wheelchair passengers who intend to enter and exit the vehicle without the assistance of an attendant must
determine the safest and most practical method and orientation of entering and exiting based on the physical
characteristics of their personal wheelchair and his or her physical capabilities to maintain stability while the
wheelchair is in motion on the ramp.
Wheelchair Attendants: When assisting a wheelchair occupant, remember to use good body mechanics. When
the wheelchair is on the ramp, the attendant must grasp the push handles (or other) securely. Detachable
wheelchair parts such as arm or leg rests must never be used for hand holds or lifting supports. Doing so could
result in the parts being inadvertently detached from the wheelchair resulting in possible injury to the wheelchair
occupant and/or the attendant.
WARNING
Read and become familiar with all ramp operation safety precautions, operation notes and
details, operating instructions and manual operating instructions prior to operating the
ramp. If this information is not fully understood, please contact Motor Coach Industries
service center or Braun Ability immediately. Failure to do so may result in serious bodily
injury and/or property damage.
Seat Positioning
The vestibule passenger seat default position is in the folded-up position. It is not necessary to fold the seats any
further when securing a wheelchair passenger using the Q’Straint QRT restraint system.
Securing Wheelchair/Passenger
NOTICE
When positioning the wheeled mobility device, please ensure that they are centered
between the front and rear anchorage.
CAUTION
The webbing must always be tensioned once the wheelchair is anchored, check for move-
ment by pulling on the wheelchair back and forth gently.
WARNING
Do not allow webbing to get twisted inside retractors.
1. Activate switch to unlock electric tie-downs.
2. Attach shoulder belt pin connector to pin on wall side lap belt, then secure seatbelts onto the storage pin on
the wall.
3. Pull electric tie-down hooks until fully extended, and attach J-hooks to rear wheelchair frame.
7. Attach Slide-N-Click tie-downs into floor anchorages and ensure they are locked in.
8. Attach J-hooks to front of wheelchair’s solid frame members. Do not attach hooks to wheels, plastic, or
removable parts of wheelchair.
9. Ensure all four tie-downs are locked and properly tensioned. If necessary, rock wheelchair back and forth.
10. Extend shoulder belt and wall side lap belt across occupant’s shoulder and hip, then buckle them to the aisle
side lap belt. Buckled seat belts should be against occupant’s
WARNING
Do not use removable armrests, footrests, wheels of the crisscross supports on the folding
wheelchair to attach the J-hook from the restraint system. Use solid frame.
WARNING
Lap and shoulder belts should bear upon the bony structure of the wheelchair occupant’s
body and must never infringe on any component of the wheelchair such as armrests,
panels, wheels, frames, etc.
WARNING
Ensure belt webbing is not twisted while being worn by passenger.
Release Passenger/Wheelchair
1. Detach occupant’s shoulder belt and lap belts.
2. Press red lever to remove front J-hooks from wheelchair frame. Detach Slide-N-Click tie-downs from floor
anchorages and place in storage.
CAUTION
Do not release or let go of the J-hook after undoing them, a strong force of pull back energy
from the retractor could cause damage to the vehicle, persons, and/or the retractors. Hold
them with your hand and aid them back until the webbing is fully retracted inside the retrac-
tor.
Q’Straint Placard
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WARNING
Remove any obstructions surrounding the Wheeled Mobility Device.
Keep all body parts away from the Quantum while in motion.
Make sure to read, understand and follows all instructions for the Quantum system.
Once the ramp is fully extended, the mobility passenger can move into the vestibule platform. Backup the
Wheeled Mobility Device (WMD) against the backrest of the Quantum and ensure that the WMD is centered
against the backrest. Apply brake or power-off chair and engage the Quantum by pressing the “Occupant
Interface” button on the wall. When the initial squeeze is completed by the occupant, the driver will perform the
final squeeze by pressing down the “Quantum Restraint Switch”. If the driver forgets to hit the switch, the system
will do the final squeeze automatically. Apply shoulder seat belt when the Quantum restraint is complete.
The driver can also secure the WMD by pressing the “Quantum Restraint Switch” once the WMD is centered
against the backrest of the Quantum. Pressing the switch DOWN once will initiate the first squeeze. When the
initial squeeze is completed, pressing the switch DOWN again for the final squeeze. Apply shoulder seat belt.
To release the WMD from the Quantum; First, all the steps for
deploying the ramp has to be performed (refer to “Wheelchair
Ramp” Section 6 in this manual” prior to releasing the chair. Once
the steps are done, the Occupant can press the “Quantum
Interface” button or the driver can press the “Quantum Restraint”
switch UP to release the WMD.
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7 - LAVATORY (OPTIONAL)
The lavatory is optional for D45 CRT LE CHARGE coach. It consists of a non-flush toilet, bathroom tissue
dispenser, mirror, trash bin, and a below floor chemical tank.
The door swings inward to open and locking the door will illuminate the lavatory sign Red. When vacant, the sign
illuminates Green. An emergency call button is located on the forward wall near the tissue dispensers.Pressing
this will alert the driver for assistance.
The lavatory door is equipped with an emergency release handle from outside of the lavatory. Refer to “Lavatory
Door Emergency Release” in Section 2 - Emergency Information of this manual for further details.
NOTICE
All fluids must be handled, stored and maintained according to the instructions on the decals
located on the service door shown in Figure 86.
Figure 88: Waste Fluid Removal Decal Figure 89: Lavatory Tank Dump Valve
WARNING
Avoid skin contact with lavatory chemical when handling.
DANGER
The Electric Drive System uses electrical energy that has a potential to be hazardous. There
is a risk of electric shock and severe burns. Only High Voltage Qualified Technician should
access components of the electric drive system. Failure to observe all high voltage (HV)
electrical safety precautions may result in severe personal injury and/or death.
NOTICE
The “HV ENABLE” switch on the remote rear ESS is primarily for maintenance purposes.
Before attempting to start the HV system from the front of the coach, make sure that the “HV
ENABLE” switch is in the ON position, shift selector is in NEUTRAL, ignition switch is ON,
and the parking brake is applied.
The remote electrical control box is capable of enabling/disabling the HV system from the rear of the coach, it can
also prevent normal HV starting from the dash Start switch. The control box panel is located inside the rear ESS
compartment. To gain access to the remote box panel, open the rear ESS compartment doors.
Setting the “HV ENABLE” toggle switch to the “OFF” position will prevent starting the HV system from the dash
“START” switch.
The “HV DISCONNECT” toggle switch allows you to cut off the High Voltage contactors from the rear of the
coach. Lift up the red protective cover to activate switch. This is to be used for Emergency purpose only.
The BTMS PUMP toggle switch allows you to manually activate the BTMS coolant pumps when in service.
NOTICE
A second HV disconnect switch is located on the transom panel above the driver’s area.
WARNING
The emergency air fill is to be used only in
emergency cases on a disabled coach.
WARNING
Apply parking brake using parking valve located inside coach before disconnecting the tow
vehicle.
The air line connections are color coded: red is for air supply and blue is for the service brakes. Air lines have
quick connectors. Included are dummy couplings to protect the system when not in use.
The electrical receptacle is a 7-pole socket. It functions to provide communication from the towing vehicle to the
coach multiplex system providing turning signals, stop lights, and towing mode while the coach is being towed.
This requires the coach power to be active. If the coach does not have power, this receptacle will not function and
other external measures will be required for turn signals and stop lights.
Item Description
1 Electrical Receptacle
2 Dummy Coupling
3 Red Air Coupling
4 Blue Air Coupling
If a flat tire occurs and the wheel is to be changed, contact service personnel to request maintenance assistance.
The following procedures are for maintenance personnel reference. Refer to the Maintenance Manual, Section 3
- Lifting and Towing for more detailed information.
WARNING
The front axle does not have any parking brakes. If the drive or tag axle are being lifted,
block the front tires to prevent rolling.
Do not remove wheel lifts and use jack stands as the only support for the coach. Keep the
wheel lifts in place, along with the jack stands, to provide stable and secure support for the
raised coach.
CAUTION
Use only the jacking locations specified in this section. Using any other jacking location
may result in damage to the coach body or frame.
Wheel and tire assemblies weigh more than 175 pounds each. Use caution if required to
handle the wheel and tire units.
Figure 94: Safety Stand, Jacking Point, Hoisting Point, and Towing Plate Locations
NOTICE
On the front and tag wheels, run the flat tire up on the coach run-up block.
CAUTION
Do not place the lifting jacks on any other points than those shown.
Front Axle
1. Turn the front wheels straight in preparation for wheel
and tire removal.
2. Run the flat tire up the run-up block. Stop the coach and
apply the parking brakes.
3. Place the jack under the front jack pad and raise the
wheel.
Tag Axle
2. Run the flat tire up the run-up block. Stop the coach and
apply the parking brakes.
3. Place the jack under the rear pipe strut jack pad and
raise the tire completely off the run-up block, and pro-
ceed with removing the wheel nuts.
NOTICE
Torque all wheel nuts to 450-500 ft-lbs using
criss-cross sequence. Re-torque wheels nuts
after 100 miles.
Drive Axle
2. Run the inflated tire up the run-up block. Stop the coach
and apply the parking brakes.
3. Place the jack under the rear jack pad and raise the
tire.
Roadside Tools
The bottle jack, wheel wrench, wrench bar, run-up block, triangle and flare are located below in the third baggage
bay on the roadside behind the rear junction box. These are the necessary tools needed to replace a flat tire.
(Y
DS
RUD
WRU
&R
PS
DUW
PH
QW
NOTICE
Ensure Hazard lights are on and use the safety triangle reflectors when replacing a flat on
the road.
CAUTION
Only operators authorized to and experienced in towing intercity coaches may tow coaches.
WARNING
Do not carry a driver or passengers in the coach that is being towed.
Remove drive axle half shafts and cover the exposed wheel hubs before towing the coach.
Apply parking brake using parking brake valve located inside coach before disconnecting
the tow vehicle.
CAUTION
Coaches are designed to be towed from the front only, without exceeding a maximum height
of 22 inches from the bottom rail of the front junction box to ground level when lifted. Tow-
ing from the rear can cause severe damage to the coach. MCI does not sanction lifting or
towing from the rear of the coach.
Do not lift the coach with tow eyes, they are to be used for off road or ditch extraction only.
Tow eyes at the front and rear of the coach are intended for the attachment of extraction or
tie-down cables only. Any other use may cause damage to the coach.
NOTICE
An auxiliary air supply must be provided to the vehicle being towed to release the spring
brakes and maintain suspension height. The auxiliary air should be a minimum of 100 psi.
The connection points are in the roadside, front service compartment door below the junction box.
CAUTION
Route the hoses away from the steering gear and linkage. Ensure that the tow hoses will not
be pinched or damage during towing.
Towing Procedure
1. Route the tow vehicle hoses to the coach connection points.
2. Attach the tow truck chains to the coach tow eyes and take up all slack.
CAUTION
Observe the normal towing precautions including, but not limited to, the ones listed below
when towing the coach:
• Make sure the park brake is release before towing by applying the service brakes.
• After approximately two miles of towing, check, and re-tighten the safety and tow chains as
necessary.
Lifted Towing
Use only heavy duty towing vehicles of an appropriate weight class. These vehicles must have hydraulic booms
that can extend under the front of the coach. They attach directly to the eyes at the crossbeam forward of the
front axle if lifting the front of the coach is necessary for towing. An acceptable alternative to lifted towing is a flat-
deck or ramp trailer that carries the entire coach.
CAUTION
Do not use sling lift tow trucks as they will damage the coach.
The drive axle half shafts must be removed and exposed wheel hubs covered when the
coach is being towed to avoid the possibility of damage to the electric drive system.
CAUTION
Only use vehicles that are rated to tow a coach with a Gross Vehicle Weight Rating (GVWR)
greater than 54,000 lbs.
WARNING
Coaches should only be towed by operators authorized and experienced in towing intercity
coaches.
9 - BASIC SPECIFICATIONS
General Weights and Measurement
Vehicle Overall Height - 138 inches (3.51 m) Vehicle Overall Width - 102 inches (2.59 m)
Vehicle Overall Length - 45.58 feet (13.8 m) Interior Height - 78.25 inches (2.14 m)
Rear Track (drive) - 75.38 inches (1.91 m) Rear Track (trailing) - 84.84 inches (2.15 m)
Front Overhang - 78.25 inches (1.99 m) Rear Overhang - 150.25 inches (3.82 m)
Turning Diameter - 40 feet 11 inches (12.42m) Gross Vehicle Weight - 54,000 lb (24,494 kg)
Capacities
Drive Axle Gear Lube ................................................................................................................................... 4.5 gal (17 L)
(SAE 80W-90 Note: Full Synthetic)
Cabin Heat Cooling System ......................................................................................................................... 9.8 gal (37 L)
(50/50 Glycol/Water coolant)
Motor / Inverter Cooling System................................................................................................................. 12.9 gal (49 L)
(50/50 Glycol/Water coolant)
Battery Thermal Management System....................................................................................................... 14.5 gal (55 L)
(50/50 Glycol/Water coolant)
Steering System Fluid Capacity ..................................................................................................................... 1.0 gal (4 L)
Air Conditioning......................................................................................................................................18.5 lbs (8.39 kg)
(R-134a refrigerant)
Parcel Rack (Right side) ........................................................................................................................1184 lbs (537 kg)
Parcel Rack (Left side)...........................................................................................................................1332 lbs (604 kg)
Low Voltage System Batteries ...........................................................................................AGM 31, 1150 CCA Stud type
The passenger seating capacity on this coach is available in several variations depending on options such as
passenger seat selection, lavatory availability, and wheelchair restraint type.
Passenger capacity ranges from 49 to 54 passengers. Shown below is a 54 passenger seating capacity layout.
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Exterior Dimensions
Turning Radius
Tire Specifications
Recommended Tire Inflation Pressures
Ride characteristics and tire wear are affected by tire inflation. MCI recommends that the inflations shown on the
certification plate be followed for that size tire. Inflation pressures for tires other than those shown may be found
on the chart below.
NOTICE
The tires listed below meet GHG regulations as LRR tires. It is the owner’s responsibility for
tire maintenance.
Always replace the tires with the same rating, size, and the same or better rolling resist coefficient (CRR).
Contact the tire manufacturer for the tires’ CRR Rating.
TIRE CHART
10 - INDEX
A Park Brake Interlock . . . . . . . . . . . . . . . . . . . . . . . 86
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Spare Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
H
Storage Compartment ESS . . . . . . . . . . . . . . . . . 23 High Beam
Driver Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Foot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Driver’s Information ......................... 1 Lever Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Hill Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
ECAS, MCI Dynamic Suspension System (MDSS) . . 88
HVAC
Electric Drive
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Driver’s Area Controls . . . . . . . . . . . . . . . . . . . . . 60
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Passenger’s Area Controls/Power . . . . . . . . . . . . . 60
Regenerative Braking . . . . . . . . . . . . . . . . . . . . . 81
System Warning . . . . . . . . . . . . . . . . . . . . . . . . . 81
Turn Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
I
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Inspection
Electronic Stability Control . . . . . . . . . . . . . . . . . . . 92 Exterior (walk around) . . . . . . . . . . . . . . . . . . . . . 69
Emergency Escape Interior Components . . . . . . . . . . . . . . . . . . . . . . . 69
Entrance Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operational Checklist . . . . . . . . . . . . . . . . . . . . . . 70
Evacuation and Shutdown . . . . . . . . . . . . . . . . . . . 7 Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Lavatory Door Emergency Release . . . . . . . . . . . 11 In-Station Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Lavatory Emergency Request . . . . . . . . . . . . . . . 11 Instrument Panel
MID (Vestibule) Door . . . . . . . . . . . . . . . . . . . . . . 10 Charge System Telltale . . . . . . . . . . . . . . . . . . . . . 32
Quantum Restraint Manual Release . . . . . . . . . . . 13 Driving Range . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Ramp Deployment, manual . . . . . . . . . . . . . . . . . 12 Front Air Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Roof Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Gauges & Telltales (hard) . . . . . . . . . . . . . . . . . . . 30
Side Sash (Window) . . . . . . . . . . . . . . . . . . . . . . . 8 HV Battery Readings . . . . . . . . . . . . . . . . . . . . . . 32
Emergency Lighting - Incident . . . . . . . . . . . . . . . . 19 HV Battery Telltale . . . . . . . . . . . . . . . . . . . . . . . . 32
Emergency Road Side Assistance .............. 3 Message Center . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Emergency Road Side Tools . . . . . . . . . . . . . . . . . . 18 On-screen Gauges & Telltales . . . . . . . . . . . . . . . 31
On-screen telltales . . . . . . . . . . . . . . . . . . . . . . . . 33
R
L
Reflector Triangle . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lavatory
M Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Manual Part Number . . . . . . . . . . . . . . . . . . . . . . . . . 1
Emergency Belt Cutter Tool . . . . . . . . . . . . . . . . . 15
MCI Service Center Locations . . . . . . . . . . . . . . . . . . 3
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
MDSS Telltales . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Mirrors
Pregnant Women . . . . . . . . . . . . . . . . . . . . . . . . . 77
Exterior Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Interior Rear-View . . . . . . . . . . . . . . . . . . . . . . . . 71
Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 83
SmartTire (TPMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
N Steering Column Tilt / Telescoping lever . . . . . . . . . 62
Stop Request
P Passenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Wheelchair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Power Outlet, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Switches
Pre-Start Verifications . . . . . . . . . . . . . . . . . . . . . . . 79
110V Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Pre-Trip Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 77
360° Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Public Address (PA) System . . . . . . . . . . . . . . . . . . 40
ATC / ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Publication Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Baggage Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Dehumidify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Driver Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 T
Electric Horn, Foot . . . . . . . . . . . . . . . . . . . . . . . 63
Tag Axle Steering & Lock Function . . . . . . . . . . . . . 92
Entrance Door . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tire / Wheel Removal . . . . . . . . . . . . . . . . . . . . . . . 126
Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Drive Axle Jacking . . . . . . . . . . . . . . . . . . . . . . . 128
Exterior Speaker . . . . . . . . . . . . . . . . . . . . . . . . . 38
Front Axle Jacking . . . . . . . . . . . . . . . . . . . . . . . 127
Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Jacking and Blocking . . . . . . . . . . . . . . . . . . . . . 126
Front Interior Lights . . . . . . . . . . . . . . . . . . . . . . . 39
Roadside Tools . . . . . . . . . . . . . . . . . . . . . . . . . 128
Hazard Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Tag Axle Jacking . . . . . . . . . . . . . . . . . . . . . . . . 127
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Tires
Interior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Recommended Tire Inflation Pressures . . . . 138, 139
Kneeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replacement Tires Chart . . . . . . . . . . . . . . . . . . 138
Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
LH Windshield Power Blind . . . . . . . . . . . . . . . . . 38
Air Connections . . . . . . . . . . . . . . . . . . . . . . . . . 129
Low Entry Access . . . . . . . . . . . . . . . . . . . . . . . . 38
Gladhands Connection . . . . . . . . . . . . . . . . . . . . 125
MID Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lifted Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Normal Ride . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Panel Dimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Turn Signal
Parcel Rack Blowers . . . . . . . . . . . . . . . . . . . . . . 37
Foot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Power Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lever Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Quantum Restraint . . . . . . . . . . . . . . . . . . . . . . . 38
U
Reading Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Rear Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Side Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 V
Start HV System . . . . . . . . . . . . . . . . . . . . . . . . . 39
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . 133
Stepwell Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Stop Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Exterior Dimensions . . . . . . . . . . . . . . . . . . . . . . 135
System Override . . . . . . . . . . . . . . . . . . . . . . . . . 36
General Weights and Measurement . . . . . . . . . . 133
Tag Axle Unload . . . . . . . . . . . . . . . . . . . . . . . . . 37
Turning Radius . . . . . . . . . . . . . . . . . . . . . . . . . . 136
VIN Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
W
Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wheelchair Service . . . . . . . . . . . . . . . . . . . . . . . . . 99
Ramp Operation . . . . . . . . . . . . . . . . . . . . . . . . . 99
Ramp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Windshield Washer . . . . . . . . . . . . . . . . . . . . . . . . . 62
Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . 62
The National Highway Traffic Safety Administration (NHTSA) has requested that the
following statement be provided for your information.
If the property believes that its vehicle has a defect which could cause a crash or could
cause injury or death, inform the National Highway Traffic Safety Administration (NHTSA)
in addition to notifying Motor Coach Industries Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a
safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
However, NHTSA cannot become involved in individual problems between you and Motor
Coach Industries Inc.
go to:
http://www.safercar.gov and download the SaferCar mobile application
or write to:
Administrator, NHTSA
1200 New Jersey Ave. SE
Washington, DC 20590 USA
Canadian Operators
or write to:
Road Safety and Motor Vehicle Regulation Directorate
Transport Canada Tower C, Place de Ville
330 Sparks Street,
Ottawa, Ontario Canada
K1A 0N5