Project 2
Project 2
ABSTRACT
The current methods and operations with the individual costing compared to conventional
methods. Reducing the input cost and increasing the output is the main motto of agriculture
now a days. But due to rainfall problem and draught in some areas, it is essential to conserve
the water and make optimum use of it. Hence, the best way of optimization of water is the
Mulching and Dripping method. Mulching is the effective method to reduce the rise of weeds
around the plants and make optimum use of water by conservation of moisture.
The initial cost of mulching and dripping by manually is very high and it should be reduced.
For that purpose, we are designing and fabricating such a machine that it will perform several
operations like- bed formation, drip pipe laying on bed, mulch paper laying, covering the
mulch paper and finally making holes on the mulch paper simultaneously in one pass of the
machine.
To meet the growing needs of the farmers who wish continuously to improve the profitability
of their farming by using more efficient materials and machinery. The use of mulching paper
in agriculture is increasing day by day to growing the importance in increasing the crop yield.
It is also one of the best methods to cover the soil and maintain the required atmosphere
around the crop. The working and parameters of mulch paper laying machine for minimizing
the human efforts and increasing productivity of crops.
In modern agriculture, the focus is on reducing input costs while increasing output. Water
conservation is particularly crucial in areas prone to rainfall shortages and droughts.
Mulching and dripping are effective methods for optimizing water usage. Mulching
suppresses weed growth around plants and conserves moisture, making it essential for
maximizing crop yields. However, the initial cost of manual mulching and dripping can be
prohibitively high. To address this challenge, we are designing and fabricating a machine
capable of performing multiple tasks in a single pass. This machine will streamline
operations such as bed formation, laying drip pipes, spreading mulch paper, covering the
paper, and creating holes simultaneously.
Key words: Mulching paper, Automatic mulch and drip laying machine, Drip irrigation,
Portable machine, Weed control.
CONTENTS
CHAPTER PAGE.NO
1. INTRODUCTION
2. LITERATURE REVIEW
3. OBJECTIVES ......................................................................................... 12
7. REFERENCES ........................................................................................ 27
LIST OF FIGURES
13 4.3.2 FRAME 19
14 4.3.3 WHEELS 20
15 4.3.4 HUB 20
17 4.3.6 SPOKES 22
19 4.3.8 SHAFT 23
LIST OF TABLES
CHAPTER 1
INTRODUCTION
1.1 INTRODUCTION
   This project will provide less effort to be taken by farmer due to reduction in the capital
   cost and time for laying the mulching paper using the most convenient method. To
   accomplish these tasks it is essential to fabricate the machine and get the required results
   in less effort. It is very effective technique to improve the yield and germination of plants
   but, the conventional method of mulch lying is very costly and is not easy to handle.
   The rare certain problems while handling the mulch paper like tearing of mulch paper,
   skirring away the paper due to wind. Hence to overcome this problem the automatic mulch
   and drip laying machine is fabricated. Drip irrigation is the type of micro irrigation which
   has the potential to save water by evaporation and to give extra nutrients to plant. The water
   directly into root zone and minimizes evaporation. The objective of this project is to design
   and manufacture a small sized portable mulching and drip laying machine withhole making
   mechanism in it. This machine can be operated manually or externally powered.
   Natural mulches do not always provide sufficient weed control, they may also carry weed
   seeds and repeatedly slow down the soil warming in the spring season and such condition
   can delay the growth and ripening in warm season vegetables. To meet the growing needs
   of the farmers and to increase the profitability by using more efficient types of machinery
   in the least capital cost, the manual mulching machine can be the one. The use of plastic
   mulch in agriculture gives benefits such as an increase in soil temperatures, easy of weed
   management, moisture conversation, reduction of certain insect pests, high crop yields, and
   more efficient use of soil nutrients.
 Agriculture has been vital to humanity for thousands of years. Over the millennia, farmers have
 had multiple encounters with the devastation caused by erosion, soil depletion and
 desertification. While modern gardeners and landscape professionals have learned to avoid
 these unpleasant consequences by using natural mulch, the technique has an interesting and
 long-lived history. At Wholesale Wood Products, we provide bulk mulch and compost to
 property owners and landscape designers in Atlanta, Georgia and surrounding metro area
 communities. We enjoy helping our local customers discover the amazing benefits of wood
 mulch and would love to share more information with you. Have you wondered about the
 development of mulch? Here are some fun facts to satisfy your curiosity.
The earliest known example where the use of mulch as an agricultural technique was discussed in
written record comes from China, around 500 BC. However, there is evidence of widespread use
of mulching throughout various regions of the ancient and classical world. Many societies used
green manuring, which involves cutting down crops for the sole purpose of mixing the material
into the soil to provide additional nutrients. Examples of this practice include Sunn hemp form
India and Seaweed in Ireland and Scotland. While these materials may have been used primarily
for supplying nutrients and building the soil, and less for aesthetics or weed suppression, it
performed many of the same functions that wood mulch provides modern day property owners.
The selection of mulches depends upon the ecological situations and primary and secondary
aspects of mulching.
2. The mulching area should preferably be equivalent to the canopy of the plant.
3. The required size of mulch film is cut from the main roll.
4. Clean the required area by removing the stones, pebbles, weeds etc.
5. Till the soil well and apply a little quantity of water before mulching
 6. Small trench could be made around the periphery of the mulching area to facilitate
 anchoring of the mulch film.
 7. Cover the film to the entire area around the tree and the end should be buried in the
 ground. Semicircular holes could be made at four corners of the film in order to facilitate
 water movement.
 8. The position of the slit/opening should be parallel to the wind direction 7 • Cover the
 corners of the film with 4-6 inches of soil on all sides to keep the film in position.
 9. In hard soil, make a trench of 1’x1’x2’ depth on four corners of the mulching area and
 fill it up with gravel or stones, cover the trenches with the mulch film and allow the water to
 pass through the mulch to the trenches via semicircular holes on the film.
CHAPTER 2
                               LITERATURE REVIEW
2.1LITERATURE SURVEY
 [1]. Swapnil Sutar, Rajesh Yamgar, Pavan Patil, Sangram Bhosale & Prof. U.Y. Siddha
 they Concluded The design of all the components is according to the proposed plan. The
 components are designed so as to obtain the required results. The machine thus designed can
 successfully lay mulching paper, lay drip line and punch hole simultaneously and efficiently.
 Time required to laying the mulch paper is 2.5 hours per acre for our machine. Hence, we are
 reduced time required to lay the mulch paper by 80% and 72% as compared to conventional
 method and tractor attachment respectively. The operational cost of our machine is Rs 350 per
 acre and hence we reduce operational cost required to lay the mulch paper 93% and 87% as
 compared to manual method and tractor attachment respectively.
 [3]. Ashutosh Bhagat, Parth Lokhande, Suraj Bhakare, Wable Rohit, Prof. S.S. Gholap,
 this process leads to preparation of raised seed bed, spread mulch film and anchoring of edges
 of film. If this process done manually then it requires number of persons for laying the plastic
 over the soil bed and also for shovel the soil onto the edges of the mulch and then this overall
 manual process tends to be very time-consuming, labour intensive, tedious and costly. So
 working through this machine is more efficient to do Above discussed parameters will
 definitely provide the basic ideas associated with mulching laying machine.
 [4]. Chandan BS, Cholaraju S Mohan Raju, Dhanush MP, Dinakar MK, Asha Rani A.
 They suggested that laying of plastic mulch film entails considerable time, labour expenditure
 and is extremely tiring. Laying of plastic mulch film by means of machines increases
 efficiency and results in less expenditure on labor. The increasing demand for horticultural
 produce and health consciousness among people has become imperative for us to produce
 more as well as good quality produce to sustain in the international market. Plasticulture is
 crucial to Indian agriculture in view of the changing technological scenario for boosting crop
 yields and productivity.
CHAPTER 3
3.1 OBJECTIVES
  1. Design a machine that can lay plastic mulch, place drip pipes, and punch holes
  simultaneously.
5. Develop machines to work without electricity for easy use in rural areas.
  6. Create a prototype that solves design challenges and is practical for real-life farming
  situations, helping farmers save effort and money.
To design and fabricate economical, automatic, multipurpose paper mulching machine. The
machine aims to streamline agricultural operations by reducing manual labor, saving time, and
optimizing resource utilization.
CHAPTER 4
                                4.1 METHODOLOGY
  •   The methodology used for the whole processing of design and development of mulch paper
      laying machine is given below. This methodology gives way about how work is carried out
      in a systematic way. It is the standard process of describing process how it is done in the
      simplest manner.
SELECTION OF MATERIAL
TESTING
CONCLUSION
  • The basic idea behind this machine is plastic mulch and drip pipe will be placed under the
      press wheel assembly before going to start the plastic mulch laying operation.
  • The plastic mulch laying equipment consist of plastic mulch roller assembly, drip roll carrier
      assembly, soil covering devices and press wheel assembly.
  • When the machine is moved in the forward direction the mechanism is done so that plastic is
      layed on the ground and the back wheels will drop soil on the side of the plastic.
  • The soil covering assembly will be adjusted properly to cover the soil over the adjust of the
      plastic mulch to make a tight plastic mulched soil bed.
  • The spiked wheel will be free to rotate and will be used to drill the hole.
  • Other components mounted on the main frame which are drip roller, drip line director roller,
      mulch paper roller, paper pressing roller and joining arrangement to tractor.
  • When machine is pulled forward dripline and mulch paper start to unwound as both are
      anchored at other end.
  • Drip line guided below the paper by drip line director and at the same mulch paper is placed
      over the bed by paper pressing rollers.
  • The working of this machine is very simple just like pulling the machine in a straight line in
      the farm.
  • This machine has a very simple operation, and no skilled operator is required, and it makesthe
      work simple and effortless. Now a days the farmer lays the mulch paper by hand, and thiswill
      not maintain the uniformity and no proper distance maintain between the mulch films.
 COMPONENTS
     1. Wheel
     2. Frame
     3. Shaft
     4. Engine
     5. Roller support
4.3 COMPONENTS
             a) Engine(petrol)
             b) Main frame
             c) Ball bearing
             d) Shaft
             e) Wheels
             f) Hoeing blade
             g) Punching wheel
             h) Drip pipe roller
        •   ENGINE
             The engine powers the machine’s various components, including the wheelsand the
             mud closer plate.
 • FRAME
     ➢ The metal frame is generally made of mild steel bars for machining, suitable for lightly
         stressed components including studs, bolts etc. It can be case hardened to improve wear
         resistance. They are available in bright rounds, squares, and flats, and hot rolled rounds.
         Suitable machine allowances should therefore be added when ordering.
     ➢ It does not contain any additions for enhancing mechanical or machining properties.
         Bright drawn mild steel is an improved quality material, free of scale, and has been cold
         worked (drawn or rolled) to size. It is produced to close dimensional tolerances.
     ➢ Straightness and flatness are better than black steel. It is more suitable for repetition
         precision machining.
     ➢ This is made of mild steel material. The whole parts are mounted on this frame structure
         with suitable arrangement. Boring of bearing sizes and open bores done in one settingto
         align the bearings properly while assembling. Provisions are made to cover the bearings
         with grease.
                          Size                  1.5*2 m
                          Weight                11 kg
                          Shape                 Rectangular
                          Material              Iron
   • WHEELS
Guiding Wheels and Punch Wheel A bicycle tire is a tire that fits on the wheel of a bicycle or similar
vehicle. They may also be used on wheelchairs and hand cycles, especially for racing. Bicycle tires
provide an important source of suspension, generate the lateral forces necessary for balancing and
turning, and generate longitude.
   • HUB
A hub is the center part of a bicycle wheel. It consists of an axle, bearings and a hub shell. The hub
shell typically has two machined metal flanges to which spokes can be attached. Hub shells can be
one-piece with press-in cartridge or free bearings or, in the case of older designs; the flanges may be
affixed to a separate hub shell. diagonal forces necessary for propulsion.
• AXLE
The axle is attached to dropouts on the fork or the frame. Quick release - a lever and skewer that pass
through a hollow axle designed to allow for installation and removal of the wheel without any tools
(found on most modern road bikes and some mountain bikes). Nut - the axle is threaded and protrudes
past the sides of the fork/frame. (Often found on track, fixed gear, single speed, BMX and inexpensive
bikes) Bolt - the axle has a hole with threads cut into it and a bolt can be screwed into those threads.
(found on some single speed hubs, Cannondale Lefty hubs) Thru axle - a removable axle with a
threaded end that is inserted through a hole in one fork leg, through the hub, and then screwed into
the other fork leg. Some axles have integrated cam levers that compress axle elements against the
fork leg to lock it in place, while others rely on pinch bolts on the fork leg to secure it. Diameters for
front thru axles.
• SPOKES
 The rim is connected to the hub by several spokes under tension. Original bicycle wheels used
 wooden spokes that could be loaded only in compression, modern bicycle wheels almost
 exclusively use spokes that can only be loaded in tension. There are a few companies making
 wheels with spokes that are used in both compression and tension. One end of each spoke is
 threaded for a specialized nut, called a nipple, which is used to connect the spoke to the rim and
 adjust the tension in the spoke.
• MULCHING PAPER
 The bearings are pressed smoothly to fit into the shafts because if hammered the bearing may
 develop cracks. Bearing is made up of steel material and bearing cap is mild steel. Ball and roller
 bearings are used widely in instruments and machines in order to minimize friction and power
 relations given the application's importance for mobility.
Length 400 M
Thickness 17 GSM
Colour Black
 • SHAFT
 The bearings are pressed smoothly to fit into the shafts because if hammered the bearing
 may develop cracks. Bearing is made up of steel material and bearing cap is mild steel. Ball
 and roller bearings are used widely in instruments and machines to minimize friction and
 power loss.
• DRILLER
 It is major part of machine it is used to make the holes on paper, and it is operated by lever, and
 it can create 47 holes per minute.
 • HOEING BLADE
It is used for loosening the soil and for removing weeds. Draw hoe is used for removing
undesired vegetation, which is grown along with crops. A sweeping hoe is used for slicing and
Sweeping of the weeds on the surfaces.
              ENGINE                                 1          8000
      1
              SHAFT                                  2          2500
      2
              BEARING                                4          1500
      3
              WHEEL                                  4          4000
      4
              FRAME (CAST IRON)                      25 KG      6000
      5
              MULCHING PAPER                         10 M       1000
      6
              DRIP PIPE                              10 M       700
      7
9 OTHER 5000
TOTAL 29300
CHAPTER 5
5.1 RESULTS
       •   Our machine lays mulch paper in 2.5 acre per hour, reducing time by 80% compared to
           conventional method.
       •   Operational cost is Rs 350 per acre, reducing costs by 93% compared to manual methods
           and 87% compared to conventional methods.
       •   To reduce the soil erosion from wind or water up to 97% compared to conventional methods.
       •   Mulches maintain a warm temperature of about 27degree Celsius, even during nighttime which
           enables seeds to germinate.
       •   Improves productivity 23% compared to traditional methods.
5.2 DISCUSSION
CHAPTER 6
CONCLUSION
1. Plastic residues are distributed in agricultural field soils due to plastic film mulching.
2. Up to 30 cm depth plastic residues are present in the plastic film mulched fields.
4. The rhizosphere soil microbial activity was not affected by plastic film mulching.
5.   Soil organic matter was significantly influenced by mulching which in turn resulting in
improvement of soil physical, chemical, and biological properties upon decomposition.
6.   Pesticides, organic mulches act as a nutrient reserve to the soil which upon mineralization
adds up to the soil fertility in turn resulting in higher crop yields.
The future scope for this project includes incorporating additional operations to further enhance
its functionality and efficiency in agricultural practices. Some potential enhancements could
involve:
     •     Data Analytics and Monitoring: Incorporating sensors and software for real-time
           monitoring of crop health, soil conditions, and machine performance, enabling data-
           driven decision-making for farmers.
           By incorporating these advancements, the mulch laying machine can evolve into a
     comprehensive agricultural solution, offering farmers greater efficiency, productivity, and
     sustainability in their operations.
CHAPTER 7
REFERENCES
1.[1]. Swapnil Sutar, Rajesh Yamgar, Pavan Patil, Sangram Bhosale & Prof. U.Y.Siddha Department
of Mechanical Engineering Adarsh Institute of Technology, Vita. Shivaji University, Kolhapur
“Advanced Mulching Paper and Drip laying Machine”, Imperial Journal of Interdisciplinary Research
(IJIR) Vol-3, Issue-10, 2017
2.[2]. AmayTipayale, Mayur S. Salunke, Samadhan U. Thete, Tushar S. Thete, Sandip B. Thete
Department of Mechanical Engineering JIT College/ Sappu, India. “Advance Mulching Paper Laying
Machine” IJSRDhnologies and Innovative Research (JETIR) www.jetir.org i871International
Journal for Scientific Research &Development.Vol. 5, Issue 03, 2017.
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Of Mechanical Engineering, Pravara Rural Engineering College, Loni, India. “Mulching paper laying
machine” Volume:06/Issue:04/April-2024.
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Mechanical Engineering, Sir MVIT, Bangalore, “Design and Fabrication of Solar Powered Mulch Laying
Machine” 2023 JETIR May 2023, Volume 10, Issue 5.
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Deshmukh5.Mechanical Engineering Department, Sandip institute of Engineering and Management, Sandip
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