More time on the road®

Illustrated Parts List

RTLO-20913A

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 9
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 12
COUNTERSHAFT ASSY...................................................................................................................................................... 13
FILTER REGULATOR .......................................................................................................................................................... 15
H & C W/A-5000 VALVE ...................................................................................................................................................... 16
HEAT EXCHANGER ............................................................................................................................................................ 18
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 19
INTEGRAL OIL PUMP ......................................................................................................................................................... 20
ISOLATORS ......................................................................................................................................................................... 22
KITS & ASSEMBLIES .......................................................................................................................................................... 23
LEVERS/HOUSINGS............................................................................................................................................................ 26
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 29
MAINSHAFT ASSY .............................................................................................................................................................. 31
MISCELLANEOUS ............................................................................................................................................................... 33
OIL FILTER ........................................................................................................................................................................... 34
RANGE CYLINDER .............................................................................................................................................................. 36
REVERSE IDLER ................................................................................................................................................................. 37
ROADRANGER VALVE ....................................................................................................................................................... 40
SHIFT BAR HOUSING ......................................................................................................................................................... 41
SLAVE VALVE - A-5000 ...................................................................................................................................................... 44
SPLITTER CYLINDER ......................................................................................................................................................... 45

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.

• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AFTERMARKET TRANSMISSIONS

Reman Transmission

AFTMKT 09-12 Generic Illustration - Not specific to part numbers listed below

AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

TA-F43- RTLO-20913A NEW SVC 1 WITH INTERNAL PUMP - NO

12X EXCH TRANS CLUTCH HOUSING

TA-F43- RTLO-20913A REMAN 1 WITH FORCED LUBE

50R TRANS

4
Group: AUXILIARY DRIVE GEAR

6 8
7
3
5

10484-6-93

AUXILIARY DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4304499 SPACER 1

2 5566510- BEARING 5566510 1 K-3459,K-3460,K-

BOX 3750

3 4304497 RETAINER 1

4 X-8-680 CAPSCREW 6 3/8"-16X1-1/2"

5 4304500 SPACER 1

6 4304084 AUXILIARY DRIVE GEAR 1

7 4303185 WASHER 4300901 1

8 4301254 SNAP RING 1 K-3327,K-3459,K-

3460,K-3750

5
Group: CASE (AUX)

OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor
(Threaded)
25
(Non-Threaded)

4
5
tic
g ne 20
3 Ma
7 2

26
24 21 l
a
nic
6 22
19 c ha
Me

16
15
9

10
11

13
12
10419A-5-00

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

2 5568511 -O- RING 1 K-2918,S-2501,S-

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

2503,S-2809,S-2887

3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3459,K-3460,K-
3750

4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM

5 S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC

ASSY ,4304652 ,4305830 PICK-UP

6 1009551 GASKET - RED EDGE 1 RED EDGE MOLDED GASKET - K-2262,K-2918,K-

MOLDED UNCOMPRESSED THICKNESS 3458,S-2502,S-
.043 - .051 - NOT 2809,S-2859
INTERCHANGEABLE WITH ANY
OTHER GASKET

6 4302247 GASKET - PURPLE EDGE 1 NON EDGE MOLDED GASKET - K-2262,K-2918,K-

MOLDED UNCOMPRESSED THICKNESS - 3458
.013 - .018 - NOT
INTERCHANGABLE WITH ANY
OTHER GASKET

7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4"

7 X-8L-614 CAPSCREW 6 3/8"-16X2" USE W/4303872 RBC

7 X-8L-614 CAPSCREW 2 3/8"-16X2"

8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"

8 X-8L-614 CAPSCREW 2 3/8"-16X2"

9 4302320 COVER 21346 2 S-2887

10 4305978 GASKET 4302246 2 K-3458,K-3547,S-

2887

11 K-2805 SHIM KIT 21452 K - 2106 1 K-3459,K-3460,K-

3750,S-2887

12 14335 GASKET 1 K-3458,S-2887

13 4303586 REAR HOUSING 1

15 20815 LIFTING EYE 17105 2 S-2887

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" K-3547

19 86104 SPEEDO DRIVE GEAR 1

20 S-2503 SPEEDO SPACER ASSY 4302590 1 MECHANICAL

21 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

22 X-8L-616 CAPSCREW X 8 616 6 3/8"-16X2-3/4"

23 K-3454 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

23 K-3455 SPEED SENSOR KIT, A - 7046 ,A - 7518 1 DUAL PICK-UP (4 PIN)

DUAL

24 7992 BUSHING 1 S-2502,S-2859

25 14142 -O- RING 1 S-2887

7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

26 S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING

26 S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING

8
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 40
22 1

42
41 2
39
18 4
5
43
44 7 6
3
20 15
18
17 8
10
9
16 11
12
15 13
14
10319-11-99 Alum Hsg

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3002 CASE ASSEMBLY 4305391 ,4305811 1

2 4304023 PLUG 4303747 2 1-1/16" MAGNETIC, O-RING K-3750

INCLUDED

3 A-7194 LUBE TUBE ASSY 4304921 ,A - 7141 1

3 A-7471 EXTENDED LUBE TUBE 4305393 1 NOT TO BE USED WITH 4304817

ASSY CASE

4 4305310 GASKET 4302810 1 K-3458

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-3458,K-3671,K-

GASKET 3672,K-3673,K-
3676,K-3677

8 K-3671 FORCED LUBE CL HSG A - 7148 1 #1 PULL IRON

KIT

8 K-3672 FORCED LUBE CL HSG A - 7149 ,A - 7150 1 #1 PULL IRON - NODAL MOUNT -

9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

KIT UPPER/LOWER

8 K-3673 FORCED LUBE CL HSG A - 7146 1 #1 PULL ALUMINUM - NODAL

KIT MOUNT

8 K-3676 FORCED LUBE CL HSG A - 7145 1 #1 PULL ALUMINUM

KIT

8 K-3677 FORCED LUBE CL HSG A-7592 1 #1 PULL IRON - NODAL MOUNT -

KIT UPPER

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY

DEPENDENT ON DESIGN

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60

,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18

14 20550 FRONT BEARING COVER 1 2" PULL K-2468,K-3750,K-

4125

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" K-3547

16 20549 FRONT BEARING COVER 1 2" PUSH

17 14311 GASKET 1 K-3458

18 12815 BUSHING 4 K-2468,K-3750

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR K-3677
SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON

SCREW/WASHER ASSY HOUSING

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-3458

27 14373 MAGNET 3 K-3750,S-3002

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60

,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 4302680 BUSHING 1

41 13835 -O- RING 2 K-3341,K-3750

42 13653 -O- RING 2 K-3331,K-3341,K-

3750

43 5568544 -O- RING 1 K-3341

44 13834 -O- RING 1 K-3341

11
Group: COUNTERSHAFT & BRGS(AUX)

2 3

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4301851- BEARING 4301851 4 K-3459,K-3460,K-

BOX 3750

2 A-7104 WELDED 2 C/S 4303141 - D/G 4304085 S/G

COUNTERSHAFT ASSY 4304087

3 4303124 SPACER 2

12
Group: COUNTERSHAFT ASSY

10
11

13 12

15 2 1
4 3
5
14 6
7
8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4302082 SNAP RING 2 K-3327,K-3459,K-

3460,K-3750

2 4302712 BEARING 2 K-3459,K-3460,K-

3750

3 4304073 CNTRSHFT-W/REV & LO 2

4 X-6-E KEY 2

5 62511 ROLL PIN 2 A-6429

6 4304840 KEY 19673 2

7 4304765 1ST GEAR-CNTRSHFT 4303702 ,4304520 2

8 4304518 2ND GEAR-CNTRSHFT 4303700 2

9 4303666 OD GEAR-CNTRSHFT 4304508 ,4304315 2 K-3750

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 15952 1

11 4302666 DRIVE GEAR-CNTRSHFT 4303697,4304512 2 K-3750

12 19198 SNAP RING 2 K-3327,K-3750

13 4304599 BEARING 4302677, 4304598, 2 K-3459,K-3460,K-

4306332 3750

14 4304605 RETAINER 19548 2

13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

14
Group: FILTER REGULATOR

NSS

2 -O- Ring/Element Kit

2

1
10130-1-92 AFR NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-4740 FILTER/REGULATOR 19600 1 K-3750

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

15
Group: H & C W/A-5000 VALVE

22
9
From
RRV H/L H

6 3 12
5 From
RRV

4 P
Range Cylinder
21
L 8
H
11
9
2
S
S 14
From 7 12
RRV 13
1 L
18 15
17 7 10 16

Splitter Cylinder
20
SP

10110T-7-97 A-5000 HC spl cyl

H & C W/A-5000 VALVE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-3750

2 19481 GASKET 1 K-3458

3 19462 -O- RING 14033 1 K-1969

4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-3750

5 21268 SPRING 19572 1

6 20490 PIN 19459 1

7 12845 ELBOW 2 1/8" K-3750

8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"

9 55528 HOSE ASSY 2 36" K-3750

10 55509 HOSE ASSY 1 34" K-3750

11 A-4740 FILTER/REGULATOR 19600 1 K-3750

12 X-12-208 PIPE PLUG 2 1/8" NPT

13 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4" K-3547

14 21427 HOSE CLAMP 1 K-3750

15 21425 STRAP 1 K-3750

16
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

16 21426 BRACKET 1 K-3750

17 21428 HOSE CLAMP 1 K-3750

18 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4" K-3547

20 55527 HOSE ASSY 1 15" K-3750

21 15114 -O- RING 2 A-5000,K-1935,K-

3341,K-3750

22 21086 BRANCH TEE 1 1/8" K-3750

17
Group: HEAT EXCHANGER

4 1

To Filter Adapter
3
Bottom Port

To Filter Adapter
"IN" Port 2

11520-5-00

gn
Desi
nt
rre
Cu

HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3963 HEAT EXCHANGER KIT 5586600,K-3620 1 MUST USE WHEN REPLACING

5586600 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4"
ADAPTERS ARE INCLUDED IN
THIS KIT

2 K-3952 HEAT EXCHANGER KIT 5586612,5586625 1 3/4" PORTS

3 5588101 OIL HOSE ASSEMBLY 5586901 1 14.5"

4 5588102 OIL HOSE ASSEMBLY 5586902 1 26.5"

5 21425 STRAP 2 K-3750

18
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-2468,K-3327,K-

3459,K-3460,K-
3750,K-4125

3 81504 BEARING 1 K-2468,K-3459,K-

3460,K-3750,K-4125

4 16463 SPACER 1

5 14750 SNAP RING 1 K-2468,K-3327,K-

3459,K-3460,K-
3750,K-4125

6 4304510 MAIN DRIVE GEAR 4303695 ,4304314 1 K-3750

8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3459,K-
3750,K-4125

8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

9 16566 BUSHING 1 K-3460,S-1659,S-

1660

19
Group: INTEGRAL OIL PUMP

22

21

Indicates part of item 999 21

13

12
19 15 14

17 11
16

9
18

10
26 27
6

10537-11-99 5
4

INTEGRAL OIL PUMP

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4 20823 PLUG 1

20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

5 14765 -O- RING 1 K-3341

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367

TUBE

19 4304629 PLUG 1

21 X-8-686 CAPSCREW 2 3/8"-16X3/4"

22 4305715 SPLITTER LUBE TUBE A - 7197 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1 K-3750

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

21
Group: ISOLATORS

12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4

3
2
1
7

12
10210-1-92 Isolator
11
n
Desig
New 10

Indicates Part Of Item 10

ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19124 -E- RING 2

2 K-3467 PIN REPLACEMENT KIT 21245 1

3 21246 BUSHING 2 K-2003,K-2428,K-

2429,K-2978,K-
3399,S-2129,S-
2130,S-2519

4 S-1794 ISOLATOR ASSY 1

6 21247 LEVER 1 STRAIGHT 18.67"

7 21235 STUB LEVER 1 LOW TOWER K-2428,S-1677

7 21236 STUB LEVER 1 HIGH TOWER K-2429,S-1579,S-

2130

7 4301168 STUB LEVER 1 MID TOWER K-2978

9 21767 90 DEG LEVER 1 STRAIGHT 33"

10 K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

11 X-8-560 SCREW 1 K-2003

12 X-9-503 NUT 1 K-2003

22
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER

,4304905 ,A - 4437

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE

VALVE

K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-3750

K-2003 PIN & BUSHING KIT 1

K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

K-2394 AIR SYSTEMS TOOL KIT 1

K-2428 LEVER REPLACEMENT 1 LOW TOWER

KIT

K-2429 LEVER REPLACEMENT 1 HIGH TOWER

KIT

K-2468 CLUTCH INSTALLATION 1 FOR USE WITH S-1659 INPUT

KIT SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

K-2805 SHIM KIT 21452 K - 2106 1 K-3459,K-3460,K-

3750,S-2887

K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3459,K-3460,K-
3750

K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER

,4303050 ,4304910 ,K
- 1630 K - 1941

K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER

6040

K-2978 LEVER REPLACEMENT 1 MID TOWER

KIT

K-3104 ACTUATOR PIN KIT 4303287 1 K-3750

K-3193 MASTER VALVE REPAIR 1 FOR A-6913 VALVE

KIT

K-3195 MASTER VALVE REPAIR 1 FOR A-7313 VALVE

KIT

K-3327 SMALL PARTS KIT 1

K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1

,4304032 ,A - 6862

K-3341 O-RING KIT 1 K-3459,K-3460,K-

3750

K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

,4304572 A - 6963 ,A -
7173

K-3376 O-RING & WASHER KIT 4301211 1

K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

K-3441 OIL FILTER/ADAPTER A - 7174 1

KIT

K-3454 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

K-3455 SPEED SENSOR KIT, A - 7046 ,A - 7518 1 DUAL PICK-UP (4 PIN)

DUAL

K-3458 GASKET KIT 1 K-3459,K-3460,K-

3750

K-3459 BASIC OVERHAUL KIT 1

K-3460 BASIC REBUILD KIT 1

K-3467 PIN REPLACEMENT KIT 21245 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3497 SYNCHRONIZER K - 3200 1 SLIDING CLUTCH INCLUDED IN

REPLACEMENT KIT KIT

K-3651 OIL SEAL TOOL KIT 1

K-3671 FORCED LUBE CL HSG A - 7148 1 #1 PULL IRON

KIT

K-3672 FORCED LUBE CL HSG A - 7149 ,A - 7150 1 #1 PULL IRON - NODAL MOUNT -
KIT UPPER/LOWER

K-3673 FORCED LUBE CL HSG A - 7146 1 #1 PULL ALUMINUM - NODAL

KIT MOUNT

K-3676 FORCED LUBE CL HSG A - 7145 1 #1 PULL ALUMINUM

KIT

K-3677 FORCED LUBE CL HSG A-7592 1 #1 PULL IRON - NODAL MOUNT -

KIT UPPER

K-3750 MASTER REBUILDER KIT 1 USE TO REBUILD RTLO-20913A

W/NON-SELECTIVE WASHERS
AND FORCED LUBE ONLY

K-4125 CLUTCH INSTALLATION 1 STANDARD RT INPUT SHAFT AND

KIT (RT), HYDRAULIC YOKE FOR HYDRAULIC CLUTCH
RELEASE RELEASE

S-1219 YOKE ASSY LOW-REV 1

S-1516 CAP ASSY 20851 ,20853 1

S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3459,K-
3750,K-4125

S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

S-1794 ISOLATOR ASSY 1

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

S-2269 SHIFT BAR HSG 4302679 1 HOUSING ONLY (XF)

S-2270 SHIFT BAR HSG 4302675 1 HOUSING ONLY (X)

S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING

S-2503 SPEEDO SPACER ASSY 4302590 1

S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER

S-2578 ROADRANGER VALVE 1

ASSY

S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC

ASSY ,4304652 ,4305830 PICK-UP

S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING

S-2887 RANGE SECTION ASSY 1

S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO)

S-2911 SHIFT BAR HSG ASSY 4302679 1 COMPLETE (RTLOF)

S-3002 CASE ASSEMBLY 4305391 ,4305811 1

S-3108 MAINSHAFT ASSY 4302658 ,4303403 ,S - 1

2268,S-2560

25
Group: LEVERS/HOUSINGS

2 4
3
5 23
6
7

15

8 1

K-2428 - Low
2 4 K-2978 - Mid
3
5 K-2429 - High
6
9
24
8

20

S-1677 - Low
17
16 13 S-1967 - Mid
21 S-1579 - High
4
3 22
5
13 6 33
14

10207-9-95 S-2129 - Low

S-2519 - Mid
S-2130 - High

LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3376 O-RING & WASHER KIT 4301211 1

2 18299 PIN 1 K-1476,K-2977,S-

1677

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" S-2269,S-2270,S-

2910,S-2911

4 X-1-600 NUT 4 3/8"-24-N.F.PLAIN

5 X-3-600 LOCKWASHER 4 3/8"

6 11934 STUD 7467 4

7 K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER

,4304905 ,A - 4437

8 4305294 GASKET 4303431 1 K-1476,K-2428,K-

2429,K-2973,K-
2977,K-2978,K-
3458,S-1579,S-
1677,S-1967,S-
2129,S-2130,S-
2519,S-2910,S-2911

9 K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER

6040

13 4303030 PIN 1 K-2973,S-1579,S-

2130

13 6541 PIN 1 3/8" - USED W/17167 ONLY

14 K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER

,4303050 ,4304910 ,K
- 1630 K - 1941

15 10427 BOOT 1 K-1476,K-2973,K-

2977,S-1579,S-
1677,S-2130

16 X-1-600 NUT 1 3/8"-24-N.F.PLAIN

17 X-3-600 LOCKWASHER 1 3/8"

20 17600 GEAR SHIFT LEVER 1 STRAIGHT - LOW 21-1/2"

20 18482 GEAR SHIFT LEVER 1 STRAIGHT - HIGH 35"

21 2538 RETAINER 1 K-1476,K-2973,K-

2977,S-1579,S-
1677,S-2130

22 2536 SPRING 1 K-1476,K-2973,K-

2977,S-1579,S-
1677,S-2130

23 K-2428 LEVER REPLACEMENT 1 LOW TOWER

KIT

23 K-2429 LEVER REPLACEMENT 1 HIGH TOWER

KIT

23 K-2978 LEVER REPLACEMENT 1 MID TOWER

KIT

24 S-1579 SHIFT TOWER ASSY 1 HIGH TOWER

27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

24 S-1677 SHIFT TOWER ASSY 1 LOW TOWER

24 S-1967 SHIFT TOWER ASSY 1 MID TOWER

33 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

33 S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

33 S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER

28
Group: MAINSHAFT & SYNCHRO(AUX)

11

10
9
6 8
7
5

3 4
1 2

16

e
oint Yok
e rsal J
Univ

14
13

12

10426A-03-04

MAINSHAFT & SYNCHRO(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4300907 SLIDING CLUTCH 1

2 X-7-1007 SCREW 1 5/8"-18X1-3/4"

3 A-6429 RETAINER ASSY 4302334 1 K-3750

4 62511 ROLL PIN 1 A-6429

5 4304828 SPLITTER GEAR- 1

MAINSHAFT

6 14897 SPRING 3 K-3327,K-3459,K-

3460,K-3492,K-
3497,K-3750

7 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492,K-3497,K-

5917 3750

8 4301840 SLIDING CLUTCH 4303386 1 K-3497,K-3750

9 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492,K-3497,K-

ASSEMBLY 3750

29
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

10 4303649 MAINSHAFT 1

11 4301842 WASHER 1 K-3750

12 4300940 REDUCTION GEAR 4300934 1

13 4300912 SPACER 1 K-3750

14 5556503- BEARING 5556503 1 K-3459,K-3460,K-

BOX 3750

16 K-4122 HEX FLANGE CRIMPED 4302321,4306520 1 K-3327,K-3750

NUT KIT

30
Group: MAINSHAFT ASSY

11 14
12 9

15 14

7
8 14
10 9

7 14

3 1
2
5 4
6
13

10337B-10-96

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3108 MAINSHAFT ASSY 4302658 ,4303403 ,S - 1

2268,S-2560

2 62504 ROLL PIN 1 S-3108

3 4304615 3-SIDED KEY 4300120 1 K-3750

4 14750 SNAP RING 1 K-2468,K-3327,K-

3459,K-3460,K-
3750,K-4125

5 23653 REVERSE GEAR- 1

MAINSHAFT

6 4302047 SPACER 1 K-3327,K-3750

7 16118 SLIDING CLUTCH 2

8 4303412 LO GEAR-MAINSHAFT 4303410 1

9 4303603 WASHER 4302397 2 K-3327,K-3750

10 4303701 1ST GEAR-MAINSHAFT 1

11 4304516 2ND GEAR-MAINSHAFT 4303699 1

31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

12 4304514 OD GEAR-MAINSHAFT 4302664 4303698 1 K-3750

,4304316

13 4300382 WASHER .249-WHITE 1 K-3327

14 4302398 WASHER 4 K-3327,K-3750

15 4304317 SLIDING CLUTCH 22026 1 K-3459

32
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4300764 SHIFT DIAGRAM LABEL 19819 ,20161 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION

SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3459,K-3750

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K-

2978,K-3331,K-
3341,K-3750

33
Group: OIL FILTER

Oil Filter Cover Kit 9

11 1 2
(not pictured)
4
- Contained in Item #11

3
10
2

2 6
5
7
8

10539-3-00

OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19419 CONNECTOR 1 K-3441,K-3547

2 X-8-453 SCREW 4 K-3441

3 X-8-452 SCREW 1 K-3441

4 4304820 GASKET 1 K-3441,K-3458

5 4301123 ELBOW 1 K-3441

6 K-3441 OIL FILTER/ADAPTER A - 7174 1

KIT

7 4304827 OIL FILTER ELEMENT 1 K-3441,K-3547

8 17007 ELBOW 1 K-3441

9 K-3441 OIL FILTER/ADAPTER 1

KIT

10 A-7300 AUX COUNTERSHAFT 1 K-3547

COVER ASSY

11 K-3547 OIL FILTER COVER KIT 1 CONTAINS A-7300

34
35
Group: RANGE CYLINDER

9 13
10 12 11
8
7
6

1 3
2

11462-5-98

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14347 GASKET 1 K-3341,K-3458

2 22823 SHIFT YOKE 16775 1

3 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"

4 A-6690 RANGE CYLINDER ASSY 4303595 1

5 X-8L-607 CAPSCREW X 8 607 4 3/8"-16X2-1/4", 3/8"-16X2-1/4"

6 14765 -O- RING 1 K-3341

7 4303596 YOKE BAR 1

8 14341 PISTON 23353 1

9 14345 -O- RING 1 K-3341

10 14344 -O- RING 1 K-3341

11 X-1-1010 NUT 1 5/8"-18

12 22826 GASKET 1 K-3341,K-3458

13 4303926 COVER 1

36
Group: REVERSE IDLER

8
5 9
3

4
3
8

Latest Design

5 6
3

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

2 14283 WASHER 2

3 4302982 WASHER 14282 4 K-3209

4 14287 BEARING 4305020 2 K-3459,K-3460,K-

3750

5 16757 REVERSE IDLER GEAR 22409 2

6 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2

,4305513

7 4303336 RETAINING RING 2 K-3209,K-3750

8 4303336 RETAINING RING 4 K-3209,K-3750

9 4305513 IDLER SHAFT 2 K-3209

37
38
Group: ROADRANGER VALVE

2
2
2 2
2
22 2 2 22 2
2
2

2
3 2
999

4 5

6
H/L P S SP

11 *7 * *7 *
7 7

12

See: Appendix / Airline Tubing

* 14 * * *
10 10 10
P S SP
Splitter Cylinder

H/L
10102F-3-00 * For Connector and Elbow Assy
component information see Appendix.
To Slave Valve

39
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6913,A-7313

ONLY

1 5586113 SHIFT DIAGRAM 1 RTLO - W/SHIFT PATTERN S-2578

MEDALLION

2 K-3193 MASTER VALVE REPAIR 1 FOR A-6913 VALVE

KIT

2 K-3195 MASTER VALVE REPAIR 1 FOR A-7313 VALVE

KIT

3 20495 LEVER 1 A-6913,A-7313

4 20112 COVER 1 A-6913,A-7313

5 X-8-213 SCREW X 8 202 2 8-32X3/8"

6 X-9-802 NUT 1 1/2"-13

7 84001 CONNECTOR ASSY 82501 4 1/8"TUBE-1/16"NPTF

7 84003 CONNECTOR ASSY 82503 4 5/32"TUBE-1/16"NPTF

7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- S-2578

1/16"NPTF

10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF

10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF

10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- K-3331,K-3459,K-

1/8"NPTF 3750

11 84101 UNION ASSY 1 1/8" TUBING

11 84102 UNION ASSY 1 5/32" TUBING

11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"

TUBING

12 13571 -O- RING CLAMP 2

14 84002 CONNECTOR ASSY 82502 1 1/8"TUBE-1/8"NPTF

14 84004 CONNECTOR ASSY 82504 1 5/32"TUBE-1/8"NPTF

14 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- K-3459,K-3750

1/8"NPTF

999 A-6913 ROADRANGER VALVE A - 4900 1 STANDARD-W/LOGO

ASSY

999 A-7313 ROADRANGER VALVE A - 5313 1 (LEFT OF DRIVER)-W/LOGO

ASSY

999 S-2578 ROADRANGER VALVE 1 RTLO - W/SHIFT PATTERN

ASSY

40
Group: SHIFT BAR HOUSING

19 14
18 20
13
12
17
16 21
15 22

1
2

3
7 8 3

5
23

999

42
41 29
26
40 28

27
39 29

35 30 27
38
34 31

29 29

33
37 32

36
29

10245-1-01 X-Bar

SHIFT BAR HOUSING

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2270 SHIFT BAR HSG 4302675 1 HOUSING ONLY (X)

2 4302676 GASKET 14918 1 K-3458,S-2269,S-

2270,S-2910,S-2911

41
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 4304602 BREATHER 23605 1 1/4" NPT K-3750

3 X-12-404 PIPE PLUG 1 1/4" NPT

5 20332 AIR VALVE SHAFT 17177 1 S-2910,S-2911

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

8 X-8L-609 CAPSCREW 1 3/8"-16X1-3/4"

12 17179 GASKET 1 S-2269,S-2270,S-

2910,S-2911

13 4303655 PLUG 17178 1 S-2269,S-2270,S-

2910,S-2911

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2 S-2887

16 X-8C-6109 CAPSCREW 2 3/8"-16X1-1/4" USE TO ATTACHED

COOLER TO SHIFT BAR HOUSING

16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"

16 X-8L-604 CAPSCREW 13 3/8"-16X1-1/4" OR USE 11 PCS OF K-3547

X-8L-604 WITH 2 PCS OF X-8L-602

17 15899 PIN 1 S-2269,S-2270,S-

2910,S-2911

18 15900 GASKET 1 S-2269,S-2270,S-

2910,S-2911

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN

SWITCH

20 4303656 PLUG 15917 1 S-2269,S-2270,S-

2910,S-2911

21 15918 SPRING 3 K-3327,K-3459,K-

3750,S-2910,S-2911

22 X-14-800 STEEL BALL 3 1/2"

23 K-3104 ACTUATOR PIN KIT 4303287 1 K-3750

26 16131 SHIFT YOKE 1 REVERSE/LO S-1219,S-2910

27 X-14-1200 STEEL BALL 2 3/4"

28 14658 SHIFT BLOCK 1 1ST/2ND S-2910

29 3220 LOCKSCREW 5 S-2910,S-2911

30 1634 INTERLOCK PIN 1 K-3327,S-2910,S-

2911

31 19063 SHIFT BLOCK 1 3RD/OD S-2910

32 20120 SHIFT BLOCK 18924 1 3RD/OD S-2910,S-2911

33 18928 YOKE BAR 4302760 1 3RD/OD S-2910

42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

34 18922 SHIFT YOKE 1 1ST/2ND S-2910,S-2911

35 18927 YOKE BAR 1 1ST/2ND S-2910

36 4302070 SNAP RING 1 K-3104,S-2910,S-

2911

37 4303225 ACTUATOR 1 S-2910,S-2911

38 4305575 SHIFT YOKE 20450 1 3RD/OD K-3750,S-2910,S-

2911

39 18926 YOKE BAR 1 REVERSE/LO S-2910

40 10019 PLUNGER 1 S-1219,S-2910,S-

2911

41 6392 SPRING 1 K-3327,S-1219,S-

2910,S-2911

42 8968 PLUG 1 S-1219,S-2910,S-

2911

999 S-2910 SHIFT BAR HSG ASSY 4302675 1 COMPLETE (RTLO)

43
Group: SLAVE VALVE - A-5000

2 3
22
22
2
22
7 2

2 4
2
2
5
2

8 1

2 Repair Kit
10120-10-97 A-5000 SV

SLAVE VALVE - A-5000

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1 K-3750

2 K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE

VALVE

3 20855 PLUG 1 A-5000

4 20854 PISTON 1 A-5000

5 20849 CAP 15131 1 A-5000

7 S-1516 CAP ASSY 20851 ,20853 1

8 X-8C-413 CAPSCREW 3 1/4"-20X1-1/2"

44
Group: SPLITTER CYLINDER

7
5

Indicates part of item 999

2 3

1
8
6
4
18
14

13

15

12
11465-5-98

SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-7012 SPLITTER YOKE ASSY A - 6304 ,A - 6892 1

2 4303583 GASKET 1 K-3341,K-3458

3 4303582 SPLITTER CYLINDER 1

4 21208 -O- RING 1 K-3341

5 4301964 PISTON 1

6 13653 -O- RING 1 K-3331,K-3341,K-

3750

7 X-1-805 NUT 1

8 21209 -O- RING 1 K-3341

12 5568534 -O- RING 1 K-3331,K-3341,K-

3750

13 13653 -O- RING 1 K-3331,K-3341,K-

3750

14 X2014210 BREATHER 7935 1

15 K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1

,4304032 ,A - 6862

45
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

18 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

999 K-3331 SPLITTER VLV REPL KIT 4300927 ,4304031 1

,4304032 ,A - 6862

46
47