Rto 11607L
Rto 11607L
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AUX. COUNTERSHAFT PUMP ............................................................................................................................................. 4
OIL COOLER/CONNECTIONS ........................................................................................................................................... 4
AUX. COUNTERSHAFT PUMP ............................................................................................................................................. 6
OIL PUMP AND INLET LINE............................................................................................................................................... 6
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 8
CASE (AUX) ........................................................................................................................................................................... 9
CASE (FRONT) .................................................................................................................................................................... 11
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 14
COUNTERSHAFT ASSY...................................................................................................................................................... 15
FILTER REGULATOR .......................................................................................................................................................... 17
H & C W/19470 VALVE ........................................................................................................................................................ 18
H & C W/A-4688 VALVE ...................................................................................................................................................... 19
H & C W/A-5000 VALVE ...................................................................................................................................................... 20
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 21
ISOLATORS ......................................................................................................................................................................... 23
KITS & ASSEMBLIES .......................................................................................................................................................... 24
LEVERS/HOUSINGS............................................................................................................................................................ 27
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 30
MAINSHAFT ASSY .............................................................................................................................................................. 32
MISCELLANEOUS ............................................................................................................................................................... 35
RANGE CYLINDER .............................................................................................................................................................. 36
RANGE VALVE .................................................................................................................................................................... 38
REVERSE IDLER ................................................................................................................................................................. 40
ROADRANGER VALVE ....................................................................................................................................................... 43
SHIFT BAR HOUSING (STD)............................................................................................................................................... 45
SLAVE VALVE - 19470 ........................................................................................................................................................ 47
SLAVE VALVE - A-4688 ...................................................................................................................................................... 48
SLAVE VALVE - A-5000 ...................................................................................................................................................... 49
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AUX. COUNTERSHAFT PUMP
10
9 6
To
1 Shift Bar
Housing
8
30
29 11
5 2 3
31
6
8 Outlet Inlet
6 5 5
5
9
6
21 From
7 Pump
Outlet
8
Optional
10527-10-94 Cooler
OIL COOLER/CONNECTIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 18211 BRACKET 4
4 18210 NUT 2
5 19419 CONNECTOR 5
6 19415 SWIVEL 4
7 17190 STRAP 8
9 19423 CLAMP 5
10 19420 ELBOW 1
4
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11 19422 ELBOW 2
5
Group: AUX. COUNTERSHAFT PUMP
40
37 41
Indicates part of item 36
Pump
43 Outlet 36
44
45
46
39
42 38
34 27
32
28
28 To Drain
35 Plug
Opening
33
32 24 26
25
24 19412 TEE 1
25 19413 STRAINER 1
27 19418 ELBOW 1
33 19409 GASKET 1
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
43 12757 VALVE 1
44 12755 SPRING 1
46 19411 PLUG 1
7
Group: AUXILIARY DRIVE GEAR
9
1
5
7
2 3
1
6
10482-12/92 Aux DG
8
Group: CASE (AUX)
11
12 12
10
23 5
24
7 6 19
22 16
21 20
18
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
3 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2262,S-2119,S-2151
10
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23
22 1
* 18
39
19
4 3
20 5
15 40 7
18 6
*
19
41 17 8
10
9
16 11
12
15 13
10304A-02-05 14
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
12
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
27 14373 MAGNET 3
28 14334 DOWEL 2
38 20814 SPACER 2
13
Group: COUNTERSHAFT & BRGS(AUX)
3 4
10442-4/92 Aux CS
14
Group: COUNTERSHAFT ASSY
9
10
12 11
13
6
8 7
2 1
4
3
10344-12-93 CS
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 16664 KEY 2
5 20134 COUNTERSHAFT 2
15
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
17
Group: H & C W/19470 VALVE
9
7
H
6 3 14
8
5
From
RRV
4 Range Cylinder
P
15
10 12
2 13
S
S
From 7
RRV 1
L 14
16
7
10111E-6/93 19470 HC
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
18
Group: H & C W/A-4688 VALVE
From
RRV
6
5 2 13
S
4
From 9 14
1 RRV
P
H
Range Cylinder
11
10
8 L
3
7
S 12
7 15
10112A-3-94 A-4688 HC
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
5 6392 SPRING 1
6 14361 PIN 1
19
Group: H & C W/A-5000 VALVE
9
7
H
6 3 14
5 From
RRV
P 8
4
Range Cylinder
15
13 12
2 10
S
S
From 7
RRV
1 L 14
16
7
10110E-6-93 A-5000 HC
4 K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
20
Group: INPUT SHAFT & DRIVE GEAR
6 9
2 3 4
1
7 9
2 3 4
11
10
8 9
2 3 4
11
* 12
3 16396 SPACER 1
21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 S-1661 INPUT SHAFT ASSY 20540 23569 ,691518 1 2" PULL - USE W/FBC 20550 K-1980
8 S-1662 INPUT SHAFT ASSY 20541 ,23570 1 2" PUSH - USE W/FBC 20549
,4300430 ,S - 1507
22
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-1969 SLEEVE KIT 14362 19460 ,21446 1 FOR SLAVE VALVES K-1963
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"
25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-1661 INPUT SHAFT ASSY 20540 23569 ,691518 1 2" PULL K-1980
26
Group: LEVERS/HOUSINGS
69 72
4
73 82
71 22
70
60
74 S-1677 - Low
S-1579 - High
63
75
57 58 76
78
77
68
79
61
23
K-2428 - Low
63 K-2429 - High
80 81
62
72 64
4
73
71 33
56
65
66
S-2129 - Low
63
S-2130 - High
10203-6-94
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
61 K-1631 SHIFT LEVER HSG 14456 ,17168 1 LOW, USE W/14795 BOOT
,4304327
74 14453 CLAMP 1
75 14795 BOOT 1
76 14454 CLAMP 1
28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
78 14461 PIN 1
29
Group: MAINSHAFT & SYNCHRO(AUX)
5
4
1 3
13
oke
al J oint Y
Un ivers
12
10 11
10429-6-94 Aux MS
8 19277 LO GEAR-MAINSHAFT 1
30
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
12 20191 ROTOR 1
31
Group: MAINSHAFT ASSY
17 12
2 1
16 4
15
14
13 18
12
11 2 1
10 4
2
1
8
9
6 7
3 45
2
1
10325-12-93 MS
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
35
Group: RANGE CYLINDER
5
13
12
10
8
5
7
11
6 9
3 4
2
1
7
n
tD esig
Lates
10462A-7-93 Rng Cyl
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
36
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
37
Group: RANGE VALVE
3 3 999
3
3
3 3
3
3 K-1566 Valve Repair Kit
16
*10
17
18
20
15*
10099-5/93 AV
RANGE VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
39
Group: REVERSE IDLER
11
7
5 6
n 4
t Desig
Lates 3
2
12
8
5 7
6
4
3
2
1
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 5202 PLUG 2
40
41
Group: ROADRANGER VALVE
Old Design
2
2
2 999
2
2 2 2 2
3
2
5
6
P S 2 Valve Repair Kit
* 7 7*
11
12 * 10 10 *
P S
13
43
Group: SHIFT BAR HOUSING (STD)
16
9
10 12 17
15 11 13
21 7
14
20 6
19
18
1
2
4
8
5
8
37 36
23
35 34
33
25
22
32
22
24
28
31
26 32
22
27
29
22
22
30
11220-12-94 Std
44
SHIFT BAR HOUSING (STD)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
22 3220 LOCKSCREW 5
45
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33 19790 PLUNGER 1
34 19791 SPRING 1
35 19838 SPRING 1
36 19792 RETAINER 1
46
Group: SLAVE VALVE - 19470
10121-1/92 19470 SV
47
Group: SLAVE VALVE - A-4688
2
5
2
2
2
2
6 2
3
2
4 1
10123-5/93 A-4688
2 Repair Kit
48
Group: SLAVE VALVE - A-5000
2 3
22
22
2
22
7 2
2 4
2
2
5
2
8 1
2 Repair Kit
10120-10-97 A-5000 SV
49
50
51