Product File

End Carriage
Page 1

STANDARD CRANE
GIRDER CONNECTIONS
2001
Note, for EC& EB end carriages, see EC&EB
end carriages section!

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 2

Contents

1 CRANE CONNECTION TYPES (summary) ................................................................... 3

1.1 Old connection types ......................................................................................... 3
1.2 New connection types ........................................................................................ 4
2 AVAILABLE JOINT TYPES (OLD JOINTS) ........................................................................ 5
2.1 Profile main girder............................................................................................... 5
2.2 Box girders (old joints).......................................................................................... 6
3 TOP RUNNING CRANE CONNECTION TYPES (OLD TYPE) .............................................. 7
3.1 PROFILE GIRDERS ................................................................................................. 7
3.2 BOX GIRDERS ...................................................................................................... 9
4 AVAILABLE JOINT TYPES (NEW JOINTS 2001) ............................................................. 11
4.1 Profile & box main girder ................................................................................... 11
5 TOP RUNNING CRANE CONNECTION (NEW TYPE 2001) ............................................ 12
5.1 Profile girders .................................................................................................... 12
Note, with side joints there is no joint utilization limits !! ............................................. 12
5.2 BOX GIRDERS .................................................................................................... 14
6 UNDER RUNNING CRANES...................................................................................... 18

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 3

1 CRANE CONNECTION TYPES (summary)

1.1 Old connection types

The girder connection types have been first divided to:

P Girder Connections for Profile Girders

B Girder Connections for BOX Girders

Both of the above types have been further divided to:

Top running

STD Standard Connections (girder not notched)

MED Medium Connections (girder notched)
LOW Low Connections (girder notched)

Under running

STD Standard Connections (girder not notched)

MED Medium Connections (girder notched)
HIGH High Connections (girder notched)

Note! Note that for UL- end carriages only STD and MED connections are valid!

Each girder connection type is calculated and the maximum utilization limits are
shown further in this document. These limits must be followed.

In all (not some under running crane connections) girder connections the joint
plate or the girder itself is bolted to the end carriage. The shear of the bolted
connection between joint plate and end carriage is not transmitted by the shear
of the bolts but by the friction between the joint plate and the end carriage. It is
important that both connection surfaces are clean and smooth and that correct
bolt tightening order and torque is used. Crane must not be operated if the bolts
are loose.

The joint includes also two spring pins (roll pins) which align the joint plate to the
end carriages. Pins must be used always when aligning end carriages and when
bolting end carriages back to joint plates after removing them. It is important to
use correct size pins.

The table on following page shows the available joint plates for different crane
and end carriage types.

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 4
1.2 New connection types

Connection code (NOT VALID FOR EC end carriages, see EC&EB end carriages
section)

Code consists of 14 digits

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1. Digit P = Profile
B = Box
2. Digit always -
3-5. Digit TOP = TOP connection plate
SID = SIDe connection plate
6. Digit always -
7-8. Digit Joint plate: Top connection plates: B3, B4, B6, C1, C4, H1, H2, H3, T1, T2
Side connection plates: F0, F1, F2, F3
9. Digit - = Nothing special in bottom flange
R = Reinforced bottom flange
S = Single girder type bottom flange
D = Double girder type bottom flange
10-12. Digits STD = STanDard main girder position to joint plate
MED = MEDium main girder position to joint plate
LOW = LOW main girder position to joint plate
13. Digit - = Normal bottom flange positioninig
H = High bottom flange positioning
L = Low bottom flange positioning
14. Digit S = Top flange Straight
C = Top flange Cutted
No value for LOW main girder positioning to joint plate
An example: P-TOP-B4-STD-S = Profile, TOP connection plate, B4 joint plate, STanDard
main girder position, Straight main girder end

An example: B-SID-F3RSTD-C = Box, SIDE connection plate, F3 joint plate, Reinforced,

STanDard-main girder position, Cutted main girder end

An example: B-SID-F3DMEDLC = Box, SIDE connection plate, F3 joint plate, Double

girder type bottom flange, MEDium main girder position, Low bottom flange positioning,
Cutted main girder end

Note, underrunning joints are not made with these new joint methods!!

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 5

2 AVAILABLE JOINT TYPES (OLD JOINTS)

2.1 Profile main girder

TOP RUNNING CRANES

Connec- STD MED LOW

tion type

Crane Single Single girder Compact Single Single girder Compact Single Single girder Compact
type girder + Double crane girder + Double crane girder + Double crane
girder girder girder

End
carriage
UP09- -- -B3 -- -- -B3 -- -- --

UP11- -- -B4, -B6, -C1 -- -B4, -B6, -C1 -- -B4, -B6, -C2 --

UP14- -- -B4, -B6, -C1 -- -B4, -B6, -C1 -- -B4, -B6, -C2 --

UP20- -- -H1, -H2, -C4 -- -H1, -H2, -C4 -- -- -M3 --

UP25- -- -H1, -H2, -C4 -- -- -H1, -H2 -- -- -M3 --

UH25- -- -H1, -H2, -C4 -- -- -H1, -H2 -- -- -M3 --

UH32- -- -H1, -H2, -C4 -- -- -H1, -H2 -- -- -M3 --

UNDER RUNNING CRANES

Connec- STD MED HIGH LOW

tion type

Crane Single girder Single girder Single girder Single girder

type

US10- -C5, -CS -C6 -D1 -C3

US13- -C5, -CS -C6 -D1 -C3

US16- -D2 -D2 -D1, -D4

-US16
UL10- -D1 -D1 -- --

UL13- -D1 -D1 -- --

UL16- -D1 -D1 -- --

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 6
2.2 Box girders (old joints)

TOP RUNNING CRANES

Conn. Type STD MED LOW

Crane type Single Single Compact Single Single Compact Single Single Compact
girder girder + crane girder girder + crane girder girder + crane
Double Double Double
girder girder girder

End
carriage

UP09- -- -B3 -- -- -- -- -- -- --

UP11- -- -B4, -B6 -- -- -T3, -T4 -- -- -S4, -S6 --

UP14- -- -B4, -B6 -- -- -T3, -T4 -- -- -S4, -S6 --

UP20- -- -H1, -H2, - -T1, -T2 -- -U3, -U6 -U6 -- -N1, -N2, - --
T1, -T2 N7

UP25- -- -H1, -H2, - -T1, -T2 -- -U3, -U6 -U6 -- -N1, -N2, - --
T1, -T2 N7

UH25- -- -H1, -H2, - -T1, -T2 -- -U3, -U6 -U6 -- -N1, -N2, - --
T1, -T2 N7

UH32- -- -H1, -H2, - -T1, -T2 -- -U3, -U6 -U6 -- -N1, -N2, - --
T1, -T2 N7

UNDER RUNNING CRANES

Conn. type STD LOW

Crane type Single Single Compact Single Single Compact

girder girder + crane girder girder + crane
Double Double
girder girder
US10- -CS -- -- -- -- --

US13- -CS -- -- -- -- --

US16- -- -- -- -D2, -D4 -- --

Drawing code: P-STD-C1 = profile girder, standard connection, C1 joint plate.

B-MED-N1 = box girder, medium connection, N1 joint plate.
B-LOW-T1 = box girder, low connection, T1 joint plate.

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 7

3 TOP RUNNING CRANE CONNECTION TYPES (OLD TYPE)

3.1 PROFILE GIRDERS
PROFILE GIRDERS
*)
Joint type Description Joint Plate End Joint utilization limits
carriage Single girder Double girder Compact
crane crane crane
type My Mx My Mx My Mx
STD
P-STD-C1 4-bolt straight bolt connection -- UP11- no limit n/a n/a
(bolt distance 240 mm) UP14-
(max. girder flange 320 mm)
P-STD-C4 8-bolt straight bolt connection -- UP20- 38 7.2 n/a n/a
(inner bolt distance 140 mm)
(max. girder flange 320 mm)
P-STD-B3 4-bolt connection UP9-OP2 (1) UP09- no limit no limit n/a
(bolt distance 360 mm)
(max. girder flange 315 mm)
P-STD-B4 4-bolt connection UP14-OP2 (1) UP11- 32 3.8 32 3.8 n/a
(bolt distance 400 mm)
(max. girder flange 350 mm) UP14-
P-STD-B6 4-bolt connection UP14-OP2 (4) UP11- no limit no limit n/a
(bolt distance 600 mm)
(max. girder flange 555 mm) UP14-
P-STD-H1 8-bolt connection SPJM01-1 UP20- 75 16.5 75 16.5 n/a
(max. girder flange 300 mm)
UP25-
(inner bolt distance 480 mm) UH25-
UH32-
P-STD-H2 8-bolt connection SPJM01-2 UP20- 75 16.5 75 16.5 n/a
(max. girder flange 430 mm)
(bolt distance 480 mm) UP25-
UH25-
UH32-
(inner bolt distance 790 mm)

MED
P-MED-C1 4-bolt straight bolt connection -- UP11- no limit n/a n/a
(bolt distance 240 mm) UP14-
(max. girder flange 320 mm)
P-MED-C4 8-bolt straight bolt connection -- UP20- 38 7.2 n/a n/a
(inner bolt distance 140 mm)
(max. girder flange 320 mm)
P-MED-B3 4-bolt connection UP9-OP2 (1) UP09- no limit no limit n/a
(bolt distance 360 mm)
(max. girder flange 315 mm)
P-MED-B4 4-bolt connection UP14-OP2 (1) UP11- 32 3.8 32 3.8 n/a
(bolt distance 400 mm)
(max. girder flange 350 mm) UP14-
P-MED-B6 4-bolt connection UP14-OP2 (4) UP11- no limit no limit n/a
(bolt distance 600 mm)
(max. girder flange 555 mm) UP14-
P-MED-H1 8-bolt connection SPJM01-1 UP20- 55 8.2 55 8.2 n/a
(max. girder flange 300 mm)
(inner bolt distance 480 mm) UP25-
UH25-
UH32-

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 8
PROFILE GIRDERS
*)
Joint type Description Joint Plate End Joint utilization limits
carriage Single girder Double girder Compact
crane crane crane
type My Mx My Mx My Mx
P-MED-H2 8-bolt connection SPJM01-2 UP20- 55 8.2 55 8.2 n/a
(max. girder flange 430 mm)
(inner bolt distance 480 mm) UP25-
UH25-
UH32-
LOW
P-LOW-C2 4-bolt straight bolt connection -- UP11- no limit n/a n/a
(bolt distance 240 mm) UP14-
(max. girder flange 320 mm)
P-LOW-B4 4-bolt connection UP14-OP2 (1) UP11- 32 3.8 32 3.8 n/a
(bolt distance 400 mm)
(max. girder flange 350 mm) UP14-
P-LOW-B6 4-bolt connection UP14-OP2 (4) UP11- no limit no limit n/a
(bolt distance 600 mm)
(max. girder flange 555 mm) UP14-
P-LOW-M3 8-bolt connection SPJM06 UP20- 55 8.2 55 8.2 n/a
(inner bolt distance 480 mm) UP25-
(max. girder flange 430 mm) UH25-
UH32-

** applicable wheel bases

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 9
3.2 BOX
BOX GIRDERS
*)
Joint type Description Joint Plate End Joint utilization limits
carriage Single girder Double Compact
crane girder crane crane
type My Mx My Mx My Mx

STD
B-STD-B3 4-bolt connection UP9-OP2 (1) UP09- no limit no limit n/a
(bolt distance 360 mm) (max.
girder flange 315 mm)
B-STD-B4 4-bolt connection UP14-OP2 (1) UP11- 32 3.8 32 3.8 n/a
(bolt distance 400 mm)
(max. girder flange 350 mm) UP14-
B-STD-B6 4-bolt connection UP14-OP2 (4) UP11- no limit no limit n/a
(bolt distance 600 mm)
(max. girder flange 555 mm) UP14-
B-STD-H1 8-bolt connection SPJM01-1 UP20- 140 16.5 140 16.5 n/a
(max. girder flange 300 mm)
(bolt inner distance 480 mm) UP25-
UH25-
UH32-
B-STD-H2 8-bolt connection SPJM01-2 UP20- 140 16.5 140 16.5 n/a
(max. girder flange 410 mm)
(bolt inner distance 480 mm) UP25-
UH25-
UH32-
B-STD-T1 12-bolt connection SPJM02-1 UP20- 180 22.5 180 22.5 180 22.5
(max. girder flange 740 mm)
(bolt inner distance 980 mm) UP25-
UH25-
UH32-
B-STD-T2 12-bolt connection SPJM02-2 UP20- 180 22.5 180 22.5 180 22.5
(max. girder flange 860 mm)
(bolt inner distance 980 mm) UP25-
UH25-
UH32-
(inner bolt distance 790 mm)

MED
B-MED-T3 4-bolt connection UP11-OP7 (A) UP11- 32 3.8 32 3.8 n/a
(bolt distance 400 mm) UP11-OP7 (B)
(no extension)
(max. girder flange 345 mm) UP14-
B-MED-T4 4-bolt connection UP11-OP9 (A) UP11- no limit no limit n/a
(bolt distance 600 mm) UP11-OP9 (B)
(no extension)
(max. girder flange 545 mm) UP14-
B-MED-U3 8-bolt connection SPJM13 UP20- 140 16.5 140 16.5 n/a
(inner bolt distance 480 mm) UH25-
(no extension)
(max. girder flange 430 mm) UH32-
UP25-

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 10

BOX GIRDERS
*)
Joint type Description Joint Plate End Joint utilization limits
carriage Single girder Double Compact
crane girder crane crane
type My Mx My Mx My Mx
B-MED-U6 12-bolt connection SPJM17 UP20- 180 22.5 180 22.5 180 22.5
(inner bolt distance 900 mm)
(no extension)
(max. girder flange 855 mm) UH25-
UH32-
UP25-

BOX GIRDERS
*)
Joint type Description Joint Plate End Joint utilization limits
carriage Single girder Double Compact
crane girder crane crane
type My Mx My Mx My Mx

LOW
B-LOW-S4 4-bolt connection UP14-OP7 (A) UP11- 32 3.8 32 3.8 n/a
(bolt distance 400 mm) UP14-OP7 (B)
(with extension)
(max. girder flange 301 mm) UP14-
B-LOW-S6 4-bolt connection UP14-OP9 (A) UP11- no limit no limit n/a
(bolt distance 600 mm) UP14-OP9 (B)
(with extension)
(max. girder flange 450 mm) UP14-
B-LOW-N1 8-bolt connection SPJM10-1 UP20- 115 10.5 115 10.5 n/a
(max. girder flange 300 mm)
(with extension)
(inner bolt distance 480 mm) UH25-

UH32-
B-LOW-N2 8-bolt connection SPJM10-2 UP20- 115 10.5 115 10.5 n/a
(max. girder flange 410 mm)
(with extension)
(inner bolt distance 480 mm) UH25-

UH32-
B-LOW-N7 8-bolt connection SPJM10-3 UP20- 115 10.5 115 10.5 n/a
(max. girder flange 520 mm)

(inner bolt distance 480 mm) UP25

UH25-
UH32-

** applicable wheel bases

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 11

4 AVAILABLE JOINT TYPES (NEW JOINTS 2001)

4.1 Profile & box main girder

TOP RUNNING CRANES, PROFILE MAIN GIRDER

Connection TOP STD TOP MED SIDE STD SIDE MED SIDE MED SIDE LOW SIDE LOW
type HIGH LOW HIGH LOW

Crane type Joint plates

End carriage

UP09- -B3 -B3

UP11- -B4,-B6,-C1 -B4,-B6,-C1 -F0,-F1 -F0,-F1 -F0,-F1 -F0,-F1 -F0,-F1

UP14- -B4,-B6,-C1 -B4,-B6,-C1 -F0,-F1, - -F0,-F1, - -F0,-F1, - -F0,-F1, - -F0,-F1, -

F2 F2 F2 F2 F2
UP20- -C4,-H1,-H2,- -C4,-H1,-H2,- -F3 -F3 -F3 -F3 -F3
H3 H3
UP25- H1,-H2,-H3 H1,-H2,-H3 -F3 -F3 -F3 -F3 -F3

TOP RUNNING CRANES, BOX MAIN GIRDER

Connection TOP STD TOP MED SIDE STD SIDE MED SIDE MED SIDE LOW SIDE LOW
type HIGH LOW HIGH LOW

Crane type Joint plates

End carriage

UP09- -B3 -B3

UP11- -B4,-B6 -B4,-B6 -F0,-F1 -F0,-F1 -F0,-F1 -F0,-F1 -F0,-F1

UP14- -B4,-B6 -B4,-B6 -F0,-F1, - -F0,-F1, - -F0,-F1, - -F0,-F1, - -F0,-F1, -

F2 F2 F2 F2 F2
UP20- -H1,-H2,-H3, - -H1,-H2,-H3, - -F3 -F3 -F3 -F3 -F3
T1, -T2 T1, -T2
UP25- H1,-H2,-H3 H1,-H2,-H3 -F3 -F3 -F3 -F3 -F3

Applicable wheelbases with side joints (mm *100)

Joint plate End carriages
UP11 UP14 UP20 UP25
F0 all 13,14,18,20 - -
F1 all 13,14,18,20 - -
F2 - 22,28,35 - -
F3 - all 32,35,42,48

Note! For underrunning cranes, only old joints are valid!!

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 12

5 TOP RUNNING CRANE CONNECTION (NEW TYPE 2001)

5.1 Profile girders
PROFILE GIRDERS
Joint code Description End Joint utilization limits
carriage
type My Mx
TOP STD
P-TOP-B3-STD-S 4-bolt bolt connection UP9 no limit
(max. girder flange 315 mm)
P-TOP-B4-STD-S 4-bolt bolt connection UP11 30 3.8
(max. girder flange 350 mm) UP14
P-TOP-B6-STD-S 4-bolt connection UP11 no limit
(max. girder flange 555 mm)
UP14
P-TOP-C1-STD-S 4-bolt connection UP11 no limit
(max. girder flange 320 mm)
UP14
P-TOP-C4-STD-S 4-bolt connection UP20 no limit
(max. girder flange 320 mm)
P-TOP-H1-STD-S 8-bolt connection UP20 75 16.5
(max. girder flange 300 mm)
UP25
P-TOP-H2-STD-S 8-bolt connection UP20 75 16.5
(max. girder flange 420 mm)
UP25
P-TOP-H3-STD-S 8-bolt connection UP20 75 16.5
(max. girder flange 520 mm) UP25
TOP MED
P-TOP-B3-MED-S 4-bolt bolt connection UP9 no limit
(max. girder flange 315 mm)
P-TOP-B3-MED-C 4-bolt bolt connection UP9 no limit
(max. girder flange 315 mm)
Main girder chamfered!
P-TOP-B4-MED-S 4-bolt bolt connection UP11 30 3.8
(max. girder flange 350 mm) UP14
P-TOP-B4-MED-C 4-bolt bolt connection UP11 30 3.8
(max. girder flange 350 mm) UP14
Main girder chamfered!
P-TOP-B6-MED-S 4-bolt connection UP11 no limit
(max. girder flange 555 mm)
UP14
P-TOP-B6-MED-C 4-bolt connection UP11 no limit
(max. girder flange 555 mm)
UP14
Main girder chamfered!
P-TOP-H1-MED-S 8-bolt connection UP20 75 16.5
(max. girder flange 300 mm)
UP25
P-TOP-H1-MED-C 8-bolt connection UP20 75 16.5
(max. girder flange 300 mm)
Main girder chamfered!
UP25
P-TOP-H2-MED-S 8-bolt connection UP20 75 16.5
(max. girder flange 420 mm)
UP25
P-TOP-H2-MED-C 8-bolt connection UP20 75 16.5
(max. girder flange 420 mm)
Main girder chamfered!
UP25
P-TOP-H3-MED-S 8-bolt connection UP20 75 16.5
(max. girder flange 520 mm) UP25-
P-TOP-H3-MED-C 8-bolt connection UP20 75 16.5
(max. girder flange 520 mm) UP25
Main girder chamfered!

Note, with side joints there is no joint utilization limits !!

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 13
PROFILE GIRDERS PROFILE GIRDERS
Joint type Description End Joint type Description End
carriage carriage
type type
SIDE STD SIDE MED LOW
P-SID-F0-STD-S 6-bolt connection UP11 P-SID-F0-MEDLS 6-bolt connection UP11
(max. girder flange 350 mm.) (max. girder flange 350 mm.)
UP14 UP14-
P-SID-F0-STD-C 6-bolt connection UP11 P-SID-F0-MEDLC 6-bolt connection UP11
(max. girder flange 350 mm.) (max. girder flange 350 mm.)
Main girder chamfered! !
UP14- Main girder chamfered! !
UP14-
P-SID-F1-STD-S 6-bolt connection UP11 P-SID-F1-MEDLS 6-bolt connection UP11
(max. girder flange 520 mm) UP14 (max. girder flange 520 mm) UP14
P-SID-F1-STD-C 6-bolt connection UP11 P-SID-F1-MEDLC 6-bolt connection UP11
(max. girder flange 520 mm) UP14 (max. girder flange 520 mm) UP14
Main girder chamfered! ! Main girder chamfered! !
P-SID-F2-STD-S 6-bolt connection UP14 P-SID-F2-MEDLS 6-bolt connection UP14
(max. girder flange 520 mm) (max. girder flange 520 mm)
P-SID-F2-STD-C 6-bolt connection UP14 P-SID-F2-MEDLC 6-bolt connection UP14
(max. girder flange 520 mm) (max. girder flange 520 mm)
Main girder chamfered! !
P-SID-F3-STD-S 10-bolt connection UP20 *) P-SID-F3-MEDLS 10-bolt connection UP20
(max. girder flange 520 mm) (max. girder flange 520 mm)
UP25 **) UP25
P-SID-F3-STD-C 10-bolt connection UP20 *) P-SID-F3-MEDLC 10-bolt connection UP20
(max. girder flange 520 mm) (max. girder flange 520 mm)
Main girder chamfered! !
UP25 **) Main girder chamfered! !
UP25
P-SID-F3RSTD-S 10-bolt connection UP20
(max. girder flange 520 mm)
Main girder chamfered! !
UP25 SIDE LOW HIGH
Straight girder end! !
P-SID-F3RSTD-C 10-bolt connection UP20 P-SID-F0-LOWH 6-bolt straight bolt connection UP11
(max. girder flange 520 mm) (max. girder flange 350 mm.)
Main girder chamfered! !
UP25 UP14
P-SID-F0-MEDLC 6-bolt straight bolt connection UP11
(max. girder flange 350 mm.)
SIDE MED HIGH UP14
Main girder chamfered! !
P-SID-F0-MEDHS 6-bolt straight bolt connection UP11 P-SID-F2-LOWH 6-bolt connection UP14
(max. girder flange 350 mm.) (max. girder flange 520 mm)
UP14
P-SID-F0-MEDHC 6-bolt straight bolt connection UP11 P-SID-F3-LOWH 10-bolt connection UP20
(max. girder flange 350 mm.) (max. girder flange 520 mm)
Main girder chamfered! !
UP14 UP25
P-SID-F1-MEDHS 6-bolt straight bolt connection UP11
(max. girder flange 520 mm) UP14 SIDE LOW LOW
P-SID-F1-MEDHC 6-bolt straight bolt connection UP11 P-SID-F0-LOWL 6-bolt straight bolt connection UP11
(max. girder flange 520 mm) (max. girder flange 350 mm.)
UP14 UP14-
Main girder chamfered! !
P-SID-F2-MEDHS 6-bolt connection UP14 P-SID-F1-LOWL 6-bolt straight bolt connection UP11
(max. girder flange 520 mm) (max. girder flange 520 mm) UP14
P-SID-F2-MEDHC 6-bolt connection UP14 P-SID-F2-LOWL 6-bolt connection UP14
(max. girder flange 520 mm) (max. girder flange 520 mm)
P-SID-F3-MEDHS 10-bolt connection UP20 P-SID-F3-LOWL 10-bolt connection UP20
(max. girder flange 520 mm) (max. girder flange 520 mm)
UP25 UP25
P-SID-F3-MEDHC 10-bolt connection UP20
(max. girder flange 520 mm)
Main girder chamfered! !
UP25

*) With P-SID-F3-STD-S/C joint and UP20 maximum dynamic wheel load is 51.6 kN.
**) With P-SID-F3-STD-S/C joint and UP25 maximum dynamic wheel load is 64 kN.

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 14

5.2 BOX GIRDERS

BOX GIRDERS
Joint type Description End Joint utilization limits
carriage Single girder Double girder
crane crane
type My Mx My Mx
TOP STD
B-TOP-B3-STD-S 4-bolt bolt connection UP9 no limit no limit
(max. girder flange 315 mm)
B-TOP-B4-STD-S 4-bolt bolt connection UP11 30 3.8 30 3.8
(max. girder flange 350 mm) UP14
B-TOP-B6-STD-S 4-bolt connection UP11 no limit no limit
(max. girder flange 555 mm)
UP14
B-TOP-H1-STD-S 8-bolt connection UP20 75 16.5 75 16.5
(max. girder flange 300 mm)
UP25
B-TOP-H2-STD-S 8-bolt connection UP20 75 16.5 75 16.5
(max. girder flange 420 mm)
UP25
B-TOP-H3-STD-S 8-bolt connection UP20 75 16.5 75 16.5
( max. girder flange 520 mm) UP25
B-TOP-T1-STD-S 8-bolt connection UP20 no limit no limit
(max. girder flange 740 mm) UP25
B-TOP-T2-STD-S 8-bolt connection UP20 no limit no limit
(max. girder flange 865 mm) UP25
TOP MED
B-TOP-B3-MED-S 4-bolt bolt connection UP9 no limit no limit
(max. girder flange 315 mm)
B-TOP-B3-MED-C 4-bolt bolt connection UP9 no limit no limit
(max. girder flange 315 mm)
Main girder chamfered!
B-TOP-B4-MED-S 4-bolt bolt connection UP11 30 3.8 30 3.8
(max. girder flange 350 mm) UP14
B-TOP-B4-MED-C 4-bolt bolt connection UP11 30 3.8 30 3.8
(max. girder flange 350 mm) UP14
Main girder chamfered!
B-TOP-B6-MED-S 4-bolt connection UP11 no limit no limit
(max. girder flange 555 mm)
UP14
B-TOP-B6-MED-C 4-bolt connection UP11 no limit no limit
(max. girder flange 555 mm)
UP14
Main girder chamfered!
B-TOP-H1-MED-S 8-bolt connection UP20 140 16.5 140 16.5
(max. girder flange 300 mm)
UP25
B-TOP-H1-MED-C 8-bolt connection UP20 140 16.5 140 16.5
(max. girder flange 300 mm)
Main girder chamfered!
UP25
B-TOP-H2-MED-S 8-bolt connection UP20 140 16.5 140 16.5
(max. girder flange 420 mm)
UP25
B-TOP-H2-MED-C 8-bolt connection UP20 140 16.5 140 16.5
(max. girder flange 420 mm)
Main girder chamfered!
UP25
B-TOP-H3-MED-S 8-bolt connection UP20 140 16.5 140 16.5
(max. girder flange 520 mm) UP25
B-TOP-H3-MED-C 8-bolt connection UP20 140 16.5 140 16.5
(max. girder flange 520 mm) UP25
Main girder chamfered!

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 15
BOX GIRDERS
Joint type Description End Joint utilization limits
carriage Single girder Double girder
crane crane
type My Mx My Mx
TOP MED
B-TOP-T1-MED-S 8-bolt connection UP20 no limit no limit
(max. girder flange 740 mm)
UP25
B-TOP-T1-MED-C 8-bolt connection UP20 no limit no limit
(max. girder flange 740 mm)
UP25
B-TOP-T2-MED-S 8-bolt connection UP20 no limit no limit
(max. girder flange 865 mm)
UP25
B-TOP-T2-MED-C 8-bolt connection UP20 no limit no limit
(max. girder flange 865 mm)
UP25
SIDE STD
B-SID-F0-STD-S 6-bolt connection UP11 no limit no limit
(max. girder flange 350 mm.)
UP14
B-SID-F0-STD-C 6-bolt connection UP11 no limit no limit
(max. girder flange 350 mm.)
UP14
Main girder chamfered! !
B-SID-F1-STD-S 6-bolt connection UP11 no limit no limit
(max. girder flange 520 mm)
UP14
B-SID-F1-STD-C 6-bolt connection UP11 no limit no limit
(max. girder flange 520 mm)
UP14
Main girder chamfered! !

B-SID-F2-STD-S 6-bolt connection UP14 no limit no limit

(max. girder flange 520 mm)

B-SID-F2-STD-C 6-bolt connection UP14 no limit no limit

(max. girder flange 520 mm)

B-SID-F3-STD-S 10-bolt connection UP20 *) no limit no limit

(max. girder flange 520 mm)
UP25 **)
B-SID-F3-STD-C 10-bolt connection UP20 *) no limit no limit
(max. girder flange 520 mm)
UP25 **)
Main girder chamfered! !
B-SID-F3RSTD-S 10-bolt connection UP20 no limit no limit
(max. girder flange 520 mm)
UP25
Main girder chamfered! !
Straight girder end! !
B-SID-F3RSTD-C 10-bolt connection UP20 no limit no limit
(max. girder flange 520 mm)
UP25
Main girder chamfered! !

*) With B-SID-F3-STD-S/C joint and UP20 maximum dynamic wheel load is 51.6 kN.
**) With B-SID-F3-STD-S/C joint and UP25 maximum dynamic wheel load is 64 kN.

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 16

BOX GIRDERS
Joint type Description End Joint utilization limits
carriage Single girder Double girder
crane crane
type My Mx My Mx

SIDE MED HIGH

B-SID-F0-MEDHS 6-bolt connection UP11 no limit no limit
(max. girder flange 350 mm.)
UP14-
B-SID-F0-MEDHC 6-bolt connection UP11 no limit no limit
(max. girder flange 350 mm.)
UP14-
Main girder chamfered! !
B-SID-F1-MEDHS 6-bolt connection UP11 no limit no limit
(max. girder flange 520 mm)
UP14
B-SID-F1-MEDHC 6-bolt connection UP11 no limit no limit
(max. girder flange 520 mm)
UP14
Main girder chamfered! !

B-SID-F2-MEDHS 6-bolt connection UP14 no limit no limit

(max. girder flange 520 mm)

B-SID-F2-MEDHC 6-bolt connection UP14 no limit no limit

(max. girder flange 520 mm)
B-SID-F3-MEDHS 10-bolt connection UP20 no limit no limit
(max. girder flange 520 mm)
UP25
B-SID-F3-MEDHC 10-bolt connection UP20 no limit no limit
(max. girder flange 520 mm)
UP25
Main girder chamfered! !
SIDE MEDIUM LOW
B-SID-F0SMEDLS 6-bolt connection UP11 no limit n/a
(max. girder flange 350 mm.)
UP14
B-SID-F0SMEDLC 6-bolt connection UP11 no limit n/a
(max. girder flange 350 mm.)
Main girder chamfered! !
UP14
B-SID-F0DMEDLS 6-bolt connection UP11 n/a no limit
(max. girder flange 350 mm.)
UP14
B-SID-F0DMEDLC 6-bolt connection UP11 n/a no limit
(max. girder flange 350 mm.)
Main girder chamfered! !
UP14
B-SID-F1SMEDLS 6-bolt connection UP11 no limit n/a
(max. girder flange 520 mm) UP14
B-SID-F1SMEDLC 6-bolt connection UP11 no limit n/a
(max. girder flange 520 mm) UP14
Main girder chamfered! !
B-SID-F1DMEDLS 6-bolt connection UP11 n/a no limit
(max. girder flange 520 mm) UP14
B-SID-F1DMEDLC 6-bolt connection UP11 n/a no limit
(max. girder flange 520 mm) UP14
Main girder chamfered! !
B-SID-F2SMEDLS 6-bolt connection UP14 no limit n/a
(max. girder flange 520 mm)
B-SID-F2SMEDLC 6-bolt connection UP14 no limit n/a
(max. girder flange 520 mm)
Main girder chamfered! !
B-SID-F2DMEDLS 6-bolt connection UP14 n/a no limit
(max. girder flange 520 mm)
B-SID-F2DMEDLC 6-bolt connection UP14 n/a no limit
(max. girder flange 520 mm)
Main girder chamfered! !

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 17

BOX GIRDERS
Joint type Description End Joint utilization limits
carriage Single girder Double girder
crane crane
type My Mx My Mx
SIDE MEDIUM LOW
B-SID-F3SMEDLS 10-bolt connection UP20 no limit n/a
(max. girder flange 520 mm)
UP25
B-SID-F3SMEDLC 10-bolt connection UP20 no limit n/a
(max. girder flange 520 mm)
Main girder chamfered! !
UP25
B-SID-F3DMEDLS 10-bolt connection UP20 n/a no limit
(max. girder flange 520 mm)
UP25
B-SID-F3DMEDLC 10-bolt connection UP20 n/a no limit
(max. girder flange 520 mm)
Main girder chamfered! !
UP25
SIDE LOW HIGH
B-SID-F0-LOWH 6-bolt straight bolt connection UP11 no limit no limit
(max. girder flange 350 mm.)
UP14-
B-SID-F1-LOWH 6-bolt straight bolt connection UP11 no limit no limit
(max. girder flange 520 mm) UP14
B-SID-F2-LOWH 6-bolt connection UP14 no limit no limit
(max. girder flange 520 mm)
B-SID-F3-LOWH 10-bolt connection UP20 no limit no limit
(max. girder flange 520 mm)
UP25
SIDE LOW LOW
B-SID-F0SLOWL 6-bolt straight bolt connection UP11 no limit n/a
(max. girder flange 350 mm.)
UP14-
B-SID-F0DLOWL 6-bolt straight bolt connection UP11 n/a no limit
(max. girder flange 350 mm.)
UP14-
B-SID-F1SLOWL 6-bolt straight bolt connection UP11 no limit n/a
(max. girder flange 520 mm) UP14
B-SID-F1DLOWL 6-bolt straight bolt connection UP11 n/a no limit
(max. girder flange 520 mm) UP14
B-SID-F2SLOWL 6-bolt connection UP14 no limit n/a
(max. girder flange 520 mm)
B-SID-F2DLOWL 6-bolt connection UP14 n/a no limit
(max. girder flange 520 mm)
B-SID-F3SLOWL 10-bolt connection UP20 no limit n/a
(max. girder flange 520 mm)
UP25
B-SID-F3DLOWL 10-bolt connection UP20 n/a no limit
(max. girder flange 520 mm)
UP25

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 18

6 UNDER RUNNING CRANES

UNDER RUNNING CRANES

*)
Joint type Description End Joint utilization limits
carriage Single girder Double Compact crane
crane girder crane
type My Mx My Mx My Mx

STD
P-STD-C5 8-bolt straight bolt US10- 34 4.5 n/a n/a
connection
US13-
P-STD-CS 4-bolt bolt connection US10- 10 12 n/a n/a
100<B<150
US13- n/a n/a
P-STD-CS 4-bolt bolt connection US10- 17 12 n/a n/a
151<B<200
US13- n/a n/a
P-STD-CS 4-bolt bolt connection US10- 23 12 n/a n/a
201<B<335
US13- n/a n/a
B-STD-CS 4-bolt bolt connection US10- 10 12 n/a n/a
100<B<150
US13- n/a n/a
B-STD-CS 4-bolt bolt connection US10- 17 12 n/a n/a
151<B<200
US13- n/a n/a
B-STD-CS 4-bolt bolt connection US10- 23 12 n/a n/a
201<B<335
US13- n/a n/a
P-STD-US16 W elded connection US16- no limit n/a n/a
P-STD-D1 W elded connection UL10 n/a n/a
UL13 no limit n/a n/a
UL16 n/a n/a
MED
P-MED-C6 W elded connection US10- no limit n/a n/a
US13- n/a n/a
P-MED-D2 W elded connection US16- no limit n/a n/a
P-MED-D6 W elded connection UL10 n/a n/a
UL13 no limit
UL16
LOW
P-LOW-C3 4-bolt straight bolt US10- 34 4.5 n/a n/a
connection
US13- n/a n/a
P-LOW-D1 W elded connection US16 no limit n/a n/a
P-LOW-D4 W elded connection US16 no limit n/a n/a
B-LOW-D2 W elded connection US16 no limit n/a n/a
B-LOW-D4 W elded connection US16 no limit n/a n/a
HIGH
P-HIGH-D1 W elded connection US10- n/a n/a
US13- no limit n/a n/a
P-HIGH-D2 W elded connection US16- no limit n/a n/a

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G
 Product File
End Carriage
Page 19

*) JOINT UTILIZATION LIMITS

In the CRANE CONNECTION TYPES table the Joint utilization limits means following:

• no limit Connection can be used always when the end carriage type can
be used based on the maximum wheel loading.

• n/a Connection is not possible for this type of crane

• value The value indicated for M x and M y in the table is the maximum
allowed value. If either of the calculated values is greater than the
maximum allowed value in the table, normal connection type can
not be used.

The real value is calculated from the following formulas:

0.25 x P ST x H EC
MX=
1 + ( N GIR - 1 ) x 0.5

0.3 × PST × SWB

MY = 1
N GIR

where : 2
PSR= Max Static Wheel Load [ kN]
SWB= Wheelbase [ m]
NGIR= Number of girders
HEC = Height of End Carriage [ m]

Normally, the height of end carriage is measured from the runway rail to the
connection surface between end carriage and joint plate. In under running
cranes the height is measured as indicated in the figure.
E C
H

KCI HOISTS CORPORATION KCI KONECRANES GROUP

KCI Hoists Corporation reserves the right to alter or amend the above information without notice 13.1.2003 • KHH ECENEC05G