Catalog Pulp Paper Industry
Catalog Pulp Paper Industry
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
3
Mechanical Seals and Support System www.aesseal.com
solutions for the Pulp and Paper Industry
Contents
16 Disclaimer 121
ALL DESIGNS CONTAINED WITHIN THIS PUBLICATION ARE PROTECTED BY COPYRIGHT & DESIGN RIGHTS AND
ARE THE SOLE PROPERTY OF AESSEAL PLC.
MOST DESIGNS REPRODUCED WITHIN THIS PUBLICATION ARE PROTECTED BY INTERNATIONAL PATENTS OR
HAVE PATENTS PENDING.
01 - Index of Specific Equipment Types & Manufacturers
Screen Seals Voith Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ahlstrom Moduscreens. . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Additional Screen design Concepts. . . . . . . . . . . . . . . . . 26
Ahlstrom Pressure Screens . . . . . . . . . . . . . . . . . . . . . . . 6
Refiner Seals
Beloit Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Andritz screw feeder refiner . . . . . . . . . . . . . . . . . . . . . . . 27
Beloit Jones Low Pulse Screens. . . . . . . . . . . . . . . . . . . 7
Andritz Sprout Bauer Refiner . . . . . . . . . . . . . . . . . . . . . . 27
Bird Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Beloit Jones DD Refiner . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bird Centiscreen CN70. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cavitron Deflaker CD1048F . . . . . . . . . . . . . . . . . . . . . . . 28
Black and Clawson Seletigier 8PH. . . . . . . . . . . . . . . . . . 9
Deflaker E4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Black and Clawson U V 500. . . . . . . . . . . . . . . . . . . . . . . 10
Recard Refiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Black & Clawson Ultra Screens . . . . . . . . . . . . . . . . . . . . 10
Sunds Defibrator Jalavarra Refiners. . . . . . . . . . . . . . . . . 30
Black & Clawson 62 / 55mm Screen . . . . . . . . . . . . . . . . 11
Voith AJS31 Turbo Refiner. . . . . . . . . . . . . . . . . . . . . . . . 30
Black & Clawson P24 Screen. . . . . . . . . . . . . . . . . . . . . . 11
Black & Clawson 300 Ultra H Screen. . . . . . . . . . . . . . . . 11
Centrifugal Pump Seals
Black & Clawson P30 Selectifier Screen . . . . . . . . . . . . . 12
Finckh Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 * Ahlstrom APP / APT Standard Single & Spacer . . . . . . 31
Heinrich Fielder Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . 13 * Ahlstrom APP / APT Standard Double & Spacer. . . . . . 31
Hooper / Impco Pressure Screens. . . . . . . . . . . . . . . . . . 13 * Ahlstrom APP / APT Exotic Single & Stubshaft. . . . . . . 32
Jylhavaara Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 * Ahlstrom APP / APT Exotic Double & Stubshaft. . . . . . 32
Jylhavaara 150 Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ahlstrom APT 42-6 Pump. . . . . . . . . . . . . . . . . . . . . . . . . 33
Lamort Screen -Single Designs . . . . . . . . . . . . . . . . . . . . 15 Ahlstrom 12 DTB 14L split case Fan Pump. . . . . . . . . . . 34
Sunds Jyla Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 * Goulds 3175 - single seals designed for optimum
performance c/w special stubshaft. . . . . . . . . . . . . . . . . . 36
Sunds Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
* Goulds 3175 - double seals designed for optimum
Toschi Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 performance c/w special stubshaft. . . . . . . . . . . . . . . . . . 36
Valmet Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 * Goulds 3196 XLT / XLT-X 2.500” - single seals
Valmet FS200 Tampella screen . . . . . . . . . . . . . . . . . . . . 19 designed for optimum performance c/w
special stubshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Valmet MS900 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
* Goulds 3196 XLT / XLT-X 2.500” - double seals
Valmet SDF 50/1G CMD Tampella. . . . . . . . . . . . . . . . . . 20 designed for optimum performance c/w
Voith Entstipper Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 21 special stubshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Voith Screen MF310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Goulds 3196 standard bore - single. . . . . . . . . . . . . . . . . 38
Voith Screens - MSS Range. . . . . . . . . . . . . . . . . . . . . . . 22 Goulds 3196 standard bore - double. . . . . . . . . . . . . . . . 38
Voith Screens - OS Range . . . . . . . . . . . . . . . . . . . . . . . . 22 Goulds 3196 big / taper bore - single. . . . . . . . . . . . . . . . 39
Voith Minisorter Type 052. . . . . . . . . . . . . . . . . . . . . . . . . 23 Goulds 3196 big / taper bore - double. . . . . . . . . . . . . . . 39
Voith Minisorter GR II - Single Design . . . . . . . . . . . . . . . 23 Goulds 3175 Knotter Feed Pumps. . . . . . . . . . . . . . . . . . 40
Voith Minisorter GR II - Double Design. . . . . . . . . . . . . . . 24 Goulds 3410L Black Liquor Pumps . . . . . . . . . . . . . . . . . 40
Voith GEV 34/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Mather and Platt split case Pumps. . . . . . . . . . . . . . . . . . 41
Voith Omnifractor OS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nagle Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Nagle Horizontal End Suction Pump . . . . . . . . . . . . . . . . 42
Nagle NRU Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
* Designs marked with an asterisk (*) are Equipment
4 LN-UK/US-PPG-01 Specific “special” seal designs with features aimed at
www.aesseal.com improving MTBF.
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
5
01 - Index of Specific Equipment Types & www.aesseal.com
Manufacturers
Nagle vertical 190 - F40. . . . . . . . . . . . . . . . . . . . . . . . . . 43 Other Equipment
T,E,D Egger Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Lamort Gyroclean Light rejects rotary cleaner. . . . . . . . . 59
Robbins & Myers RM6000 Macerator seal. . . . . . . . . . . . 59
PCP Pump Seals Oxygen reactor “Fluffer” Seal. . . . . . . . . . . . . . . . . . . . . . 60
MONO (Monoflo). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Warren EC 135 Thick Stock Screw Pump - Single
Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Seepex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Warren EC 135 Thick Stock Screw Pump - Double
Moyno / Robbins & Myers . . . . . . . . . . . . . . . . . . . . . . . . 45
Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Netzsch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Filter Seals
Kvaerner pressure disk filter. . . . . . . . . . . . . . . . . . . . . . . 56
Kamyer Kvaerner pulping centrifilter. . . . . . . . . . . . . . . . . 56
Paper Machine
Valmet Pressurised Headbox Seal. . . . . . . . . . . . . . . . . . 57
Deflection Rolls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Steam Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
02 - Seals to Suit Screens
Model Shaft Z Ref Drawing Number • Modular Design using standard components.
F1 55mm Z7522 7108513
F2 70mm - -
F3 110mm Z7113 7104236 Z Reference Details
F4 110mm Z7113 7104236
Model Shaft Z Ref Drawing Number
F5 5.875” Z8619 7115842
F1 55mm - 6462874
F2 70mm Z9004 7120935
F3 110mm Z4143 6460904
Outboard Rotary Face F4 110mm Z4143 6460904
Outboard Stationary Face Elastomer
Inboard Stationary Face Metallurgy F3F 120mm Z8934 7119672
Inboard Rotary Face
HB4 & HB5 140mm Z8749 7117311
AZA7113 TTXC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316
T = Tungsten Carbide E = EPR Stainless Steel,
A = Ceramic A = Aflas® Exotic materials Outboard Rotary Face
X = 316 S/S CrOx. K = Kalrez® available on Outboard Stationary Face Elastomer
request Inboard Stationary Face Metallurgy
Inboard Rotary Face
AZA4143 TTTC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
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02 - Seals to Suit Screens www.aesseal.com
Z7352
Z9070
AZA5693 SZ A 01
Outboard Rotary Face
Outboard Stationary Face Elastomer
Inboard Stationary Face Metallurgy
Inboard Rotary Face C = Carbon
B = Antimony Carbon
AZA9070 TTTC A 01 S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
C = Carbon K = Kalrez® on request
S = Silicon Carbide X = 316 S/S CrOx.
V = Viton® 01 = 316 Stainless
T = Tungsten Carbide Z = Silicon Carbide (Sintered)
E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
02 - Seals to Suit Screens
Bird Screens
PRODUCT SIDE
BEARING SIDE
For further information see Case Histories 224, 273, 706, 723
and 1208
Z Reference Details
Model Shaft Z Ref Drawing Number
100 1.750” Z8828 7118395
400 3.000” Z5755 6469586
400 85mm Z7386 7107036
Elastomer
14 3.750” Z7644 7109521 Stationary Face Metallurgy
Rotary Face
14B 3.750” Z9034 7121614
50 3.848” Z4460 6462135 AZA4460 TT A 01
80 4.724” Z4267 6461080 C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
Pulp and Paper Industry X = 316 S/S CrOx.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
9
02 - Seals to Suit Screens www.aesseal.com
AESSEAL® Drawing Number: 7107509 The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for
AESSEAL® have designed a range of cartridge mechanical
this type of equipment.
seals specifically to suit Bird Centriscreens.
• Modular Design using standard components.
The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for • Gland cavity design prevents hang-up / dry running on
this type of equipment. shutdown / start up cycle, as fluid is retained at the seal
faces when the basket is drained.
• Modular Design using standard components.
• Economical replacement due to Seal / Adapter plate design
Elastomer
Stationary Face Metallurgy
Rotary Face
Outboard Rotary Face
Outboard Stationary Face
Inboard Stationary Face
Elastomer
Metallurgy
AZA5854 TT A 01
Inboard Rotary Face C = Carbon
B = Antimony Carbon V = Viton® 01 = 316
AZA7423 TTXC A 01 S = Silicon Carbide
T = Tungsten Carbide
E = EPR Stainless Steel,
A = Aflas® Exotic materials
A = Ceramic K = Kalrez® available on
C = Carbon
X = 316 S/S CrOx. request
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
02 - Seals to Suit Screens
Z Reference Details
Model Shaft Z Ref Drawing Number
676 Ultra 100mm Z7419 7107454
Ultra 3.500” Z7510 7108441
Ultra 80mm Z8892 7119098
Ultra 3.625 Z9372 7125401
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA7419 TT A 01
Pulp and Paper Industry C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
Copyright © 2013 AESSEAL plc S = Silicon Carbide E = EPR Steel, Exotic
10 LN-UK/US-PPG-01
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
11
02 - Seals to Suit Screens www.aesseal.com
Black & Clawson Screen (62 / 55mm) Black & Clawson 300 Ultra H Screen (5.500”)
Elastomer
Stationary Face Metallurgy The gland has been designed to align with the existing flush
Rotary Face
holes in the equipment, whilst the volume around the seal
AZA5928 TT A 01 faces has been maximized to facilitate seal face cooling.
C = Carbon
B = Antimony Carbon
S = Silicon Carbide V = Viton 01 = 316 Stainless
E = EPR Steel, Exotic
T = Tungsten Carbide
A = Aflas materials available
The stationary has been designed using the AESSEAL®
A = Ceramic
X = 316 S/S CrOx. K = Kalrez on request standard, patented self aligning seat technology, and the
sleeve has been extended to seal inside the hub of the rotor.
Black & Clawson P24 Screen For further information, see Z Reference 5742 and AESSEAL®
general arrangement 6469547.
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA5742 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA5928 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
02 - Seals to Suit Screens
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA5266 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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02 - Seals to Suit Screens www.aesseal.com
AZA7129 TTTC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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02 - Seals to Suit Screens www.aesseal.com
AZA4096 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
02 - Seals to Suit Screens
The cross sections shown above have been chosen to AESSEAL® have designed a range of cartridge mechanical
illustrate typical examples of the wide variety of designs seals specifically to suit Model 25 Screens.
available for this type of equipment. The cross section shown above has been chosen to illustrate
• Modular Designs using standard components. a typical example of the wide variety of designs available for
this type of equipment.
• Cartridge design for ease of installation
• Modular Design using standard components.
Z Reference Details • Cartridge design for ease of installation
Model Shaft Z Ref Drawing Number
SP1200 90mm Z8473 7114661
Elastomer
- 100mm Z7152 7104706 Stationary Face Metallurgy
Rotary Face
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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02 - Seals to Suit Screens www.aesseal.com
AZA3840 CSSC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
02 - Seals to Suit Screens
Z Reference Details
120mm IASC™ Seal arrangement to suit a Toschi ECT4
Model Shaft Z Ref Drawing Number
screen
T9-CURC™ 100mm Z7883 7111145
T9 100mm Z7370 7106736 AESSEAL® Reference: Z7519
Elastomer
Stationary Face Metallurgy
Rotary Face AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit Toschi Screens.
AZA7883 TT A 01
C = Carbon
The cross section shown above has been chosen to illustrate
B = Antimony Carbon V = Viton
®
01 = 316 Stainless a typical example of the wide variety of designs available for
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available this type of equipment.
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx. • Modular Design using standard components.
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA7519 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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02 - Seals to Suit Screens www.aesseal.com
Z Reference Details
Model Shaft Z Ref Drawing Number
TL450/TL600 150mm Z8500 7114799
TP100 80mm Z4658 6463079
TAS 25H 70mm Z8879 7118982
AZA4658 TTTC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
02 - Seals to Suit Screens
180mm IADC™ to suit a VALMET MS900 Screen 140mm DMSF™ to suit a VALMET SDF 50/1G CMD Tampella
AESSEAL® have designed a range of cartridge mechanical AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit VALMET MS900 Screens. seals specifically to suit VALMET SDF 50/1G CMD Tampella.
The cross section shown above has been chosen to illustrate The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for a typical example of the wide variety of designs available for
this type of equipment. this type of equipment.
• Modular Design using standard components. • Modular Design using standard components.
• Cartridge design for ease of installation • Cartridge design for ease of installation
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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02 - Seals to Suit Screens www.aesseal.com
90mm CDSA™ seal to suit Voith type 2E Entstipper Screen. 101mm IADC™ to suit a VOITH MF310 Screen
• Modular Design using standard components. • Cartridge design for ease of installation
BEARING SIDE
Model Shaft Z Ref Drawing Number • Modular Designs using standard components.
MSS 08/05 MSS 10/06 94mm Z7280 6470880
MSS 12/12 101mm Z7277 6470881 Z Reference Details
MSS 15/15 130mm Z7278 6470890 Model Shaft Z Ref Drawing Number
GR12 60mm Z8931 7119576
Elastomer OS2 70.0mm Z4418 -
Stationary Face Metallurgy
Rotary Face OS4 80.0mm Z4419-
AZA4419 TT A 01
Pulp and Paper Industry C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
Copyright © 2013 AESSEAL plc S = Silicon Carbide E = EPR Steel, Exotic
22 LN-UK/US-PPG-01
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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02 - Seals to Suit Screens www.aesseal.com
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
02 - Seals to Suit Screens
AESSEAL® Drawing Number: 7108967 AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit VOITH 34/3 GEV
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Pulp and Paper Industry
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02 - Seals to Suit Screens www.aesseal.com
AYA8461 TT A 01
X = 316 S/S CrOx.
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
02 - Seals to Suit Screens
LN-UK/US-PPG-01
27
03 - Seals to Suit Refiners www.aesseal.com
The cross section shown above has been chosen to illustrate Shaft Size: 5.970”
a typical example of the wide variety of designs available for
Axial movement: 0.012” (Kingsbury type tilt pad bearing
this type of equipment.
opposite end to the refiner head).
• Modular Design using standard components.
Design Pressure: 11 barg (150 psig)
BJDD™ seal to suit a Beloit Jones DD Refiner. 60mm CDSA™ to suit a Cavitron CD 1048-F Deflaker
AESSEAL® Drawing Number: 6460811 AESSEAL® Reference: Z8256
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Pulp and Paper Industry
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03 - Seals to Suit Refiners www.aesseal.com
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA6002 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
03 - Seals to Suit Refiners
SEAL MOUNTING
FRAME
BEARING HOUSING/CAP
S9 SLIDE SEAL
MOVEMENT
AZA3580 TTTC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
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Pulp and Paper Industry
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04 - Seals to Suit Centrifugal Pumps www.aesseal.com
Ahlstrom APP / APT Pumps Standard Ahlstrom APP / APT Pumps Standard Double
Single Seals Seals
CURC™ to suit Ahlstrom APP/APT Pumps CDSA™ to suit Ahlstrom APP/APT Pumps
AESSEAL® have designed a range of Single cartridge AESSEAL® have designed a range of Double cartridge
mechanical seals specifically to suit Ahlstrom APP/APT mechanical seals specifically to suit Ahlstrom APP/APT
Pumps. Pumps.
The design shown removes the need for the OEM hooked The design shown removes the need for the OEM hooked
sleeve and replaces this with a simple spacer. The mechanical sleeve and replaces this with a simple spacer. The mechanical
seal is then mounted directly on to the shaft. This gives the seal is then mounted directly on to the shaft. This gives the
following benefits over a standard seal. following benefits over a standard seal.
• Large stuffing box clearances provide greater heat • Large stuffing box clearances provide greater heat
dissipation to optimize seal operating environment. dissipation to optimize seal operating environment.
• Seal is mounted directly on to the equipment shaft to • Seal is mounted directly on to the equipment shaft to
eliminate potential tolerance stack ups. eliminate potential tolerance stack ups.
*Note: the codes shown in the table are for a Seal supplied *Note: the codes shown in the table are for a Seal supplied
with a spacer as standard. To order a seal only add a -S suffix with a spacer as standard. To order a seal only add a -S suffix
to the stock code as shown in the example below. to the stock code as shown in the example below.
Seal stock codes show TC v TC seal faces and Aflas® Seal stock codes show TC/TC//TC/C seal faces and Aflas®
elastomers, adjust stock code using the example below to elastomers, adjust stock code using the example below to
meet your process requirements. meet your process requirements.
EG. 60mm CURC™ TC/TC Aflas EG. 60mm CDSA™ TC/TC//TC/CARBON Aflas
Ahlstrom APP / APT Pumps Exotic Single Seals Ahlstrom APP / APT Pumps Exotic Double Seals
LN-UK/US-PPG-01
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04 - Seals to Suit Centrifugal Pumps www.aesseal.com
60mm DMSF™ seal to suit AHLSTROM APT-42-6 pump. 50mm DMSF™ seal to suit AHLSTROM APP/APT pumps.
For further information see Case History 1238K. For further information see Case Histories 1224J, 1722K,
1757K, 1758K, 1759K.
• Patented pumping scroll and deflector arrangement • Large internal clearances for maximum cooling
optimize barrier fluid circulation under inboard seal faces. • Patented pumping scroll and deflector arrangement
• Double balanced seal faces tolerate large process pressure optimize barrier fluid circulation under inboard seal faces.
fluctuations. • Double balanced seal faces tolerate large process pressure
fluctuations.
• Mounted to equipment shaft to eliminate tolerance stack-
ups and maximize stuffing box clearances.
Outboard Rotary Face
Outboard Stationary Face Elastomer
Inboard Stationary Face Metallurgy
Inboard Rotary Face
Outboard Rotary Face
AZA5101 TTTC A 01 Outboard Stationary Face
Inboard Stationary Face
Elastomer
Metallurgy
C = Carbon Inboard Rotary Face
S = Silicon Carbide V = Viton® 01 = 316
T = Tungsten Carbide
A = Ceramic
E = EPR
A = Aflas®
Stainless Steel,
Exotic materials
AZA5119 TTTC A 01
X = 316 S/S CrOx. K = Kalrez® available on
C = Carbon
request
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
04 - Seals to Suit Centrifugal Pumps
Ahlstrom 12 DTB 14L Split Case Fan Pump Ahlstrom MPP1500 Stock Pump
2.375” CURC™ c/w FMG & Stepped sleeve to suit Ahlstrom AESSEAL® Reference: Z3841
12 DTB 14L Pump AESSEAL® Drawing Number: 6459765
AESSEAL Reference: Z4717
®
For further information see Case History 945H.
AESSEAL Drawing Number: 6463468
®
For further information see Case History 731G AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit Ahlstrom MPP1500 stock pumps.
AESSEAL® have designed a range of cartridge mechanical The cross section shown above has been chosen to illustrate
seals specifically to suit Ahlstrom 12 DTB 14L pumps. a typical example of the wide variety of designs available for
this type of equipment.
The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for • Modular Design using standard components.
this type of equipment. • Large internal clearances
• Modular Design using standard components. • Cartridge design for ease of installation.
• MTBF in excess of 2 1/2 years.
• Cartridge design for ease of installation.
Outboard Rotary Face
Outboard Stationary Face Elastomer
Elastomer Inboard Stationary Face Metallurgy
Stationary Face Metallurgy Inboard Rotary Face
Rotary Face
AZA3841 TTTC A 01
AZA4717 TT A 01 C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
C = Carbon T = Tungsten Carbide E = EPR Steel, Exotic
B = Antimony Carbon V = Viton® 01 = 316 Stainless A = Ceramic A = Aflas® materials available
S = Silicon Carbide E = EPR Steel, Exotic X = 316 S/S CrOx. K = Kalrez® on request
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
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04 - Seals to Suit Centrifugal Pumps www.aesseal.com
Goulds 3175 Pumps Single Seal Designs Goulds 3175 Pumps Double Seal Designs
CURC™ to suit Goulds 3175 Range of Pumps CDSA™ to suit Goulds 3175 Range of Pumps
AESSEAL® have designed a range of Single cartridge AESSEAL® have designed a range of Single cartridge
mechanical seals specifically to suit Goulds 3175 Pumps. mechanical seals specifically to suit Goulds 3175 Pumps.
The cross section shown above is a special design which The cross section shown above is a special design which
gives the following benefit over a standard seal. gives the following benefits over a standard seal.
• Seal is mounted directly on to the equipment shaft to • Large internal clearances provide maximum barrier fluid
eliminate potential tolerance stack ups volume to optimize seal face operating environment.
CURC™ Seal Ordering Information • Seal is mounted directly on to the equipment shaft to
Sleeve size Bare eliminate potential tolerance stack ups.
Model GA Drg. No. Stock Code
Before removal Shaft size
3175 - S 3.000” 2.500” 6464561 AZA4828TTA01*
CDSA™ Seal Ordering Information
Stubshaft - 2.500” 6464239 AZA4826
Model Sleeve size Bare GA Drg. No. Stock Code
3175 - M 3.750” 3.312” 6464561 AZA4829TTA01* Before removal Shaft size
Stubshaft - 3.312” 6461621 AZA4330 3175 - S 3.000” 2.500” 6464566 AZA4827TTTCA01*
3175 - L 4.750” 4.312” 6464561 AZA4830TTA01* Stubshaft - 2.500” 6464239 AZA4826
Stubshaft - 4.312” 6461625 AZA4331 3175 - M 3.750” 3.312” 6464566 AZA3871TTTCA01*
3175 - XL : details upon request / supplied to order Stubshaft - 3.312” 6461621 AZA4330
3175 - L 4.750” 4.312” 6464566 AZA4042TTTCA01*
*Note: the codes shown in the table are for a Seal supplied
with a stubshaft & elastomer as standard. To order a seal only Stubshaft - 4.312” 6461625 AZA4331
add a -S suffix to the stock code as shown in the example 3175 - XL : details upon request / supplied to order
AZA4827 TTTC A 01 - S
Pulp and Paper Industry
C = Carbon
Copyright © 2013 AESSEAL plc S = Silicon Carbide V = Viton®
36 LN-UK/US-PPG-01
T = Tungsten Carbide E = EPR 01 = 316 Stainless
A = Ceramic A = Aflas® Steel, Exotic
X = 316 S/S CrOx K = Kalrez® materials available
www.aesseal.com on request
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
37
04 - Seals to Suit Centrifugal Pumps www.aesseal.com
Goulds 3196 XLT & XLT-X Special Single Goulds 3196 XLT & XLT-X Special Double
Designs Designs
*Note: the codes shown in the table are for a Seal supplied
*Note: the codes shown in the table are for a Seal supplied
with a stubshaft & elastomer as standard. To order a seal only
with a stubshaft & elastomer as standard. To order a seal only
add a -S suffix to the stock code as shown in the example
add a -S suffix to the stock code as shown in the example
below. When only the seal is ordered a stubshaft elastomer is
below. When only the seal is ordered a stubshaft elastomer is
supplied as standard.
supplied as standard.
This design is applicable to sleeved Goulds 3196 XLT / XLT-X This design is applicable to sleeved Goulds 3196 XLT / XLT-X
pumps only - For solid shaft pump designs see standard pumps only - For solid shaft pump designs see standard
CURC™ Literature. 3175 XL details upon request/supplied to CDSA™ Literature or use Goulds sleeve part #B03743A with
order. Seal stock codes show TC v TC seal faces and Aflas® the standard CDSA™. 3175 XL details upon request/supplied
elastomers adjust stock code using the example below to to order. Seal stock codes show TC/TC//TC/CARBON seal
meet your process requirements. faces and Aflas® elastomers adjust stock code using the
example below to meet your process requirements.
EG. CURC™ TC/TC Aflas
S Denotes Seal
EG. CDSA™ TC/TC//TC/CARBON Aflas
Elastomer Only (supplied
Stationary Face Metallurgy without spacer) Outboard Rotary Face S Denotes Seal
Rotary Face Outboard Stationary Face Elastomer Only (supplied
Inboard Stationary Face Metallurgy without spacer)
C = Carbon
AZA4909 TTTC A 01 - S
S = Silicon Carbide V = Viton
®
C = Carbon
T = Tungsten Carbide E = EPR 01 = 316 Stainless S = Silicon Carbide V = Viton®
A = Ceramic A = Aflas® Steel, Exotic T = Tungsten Carbide E = EPR 01 = 316 Stainless
X = 316 S/S CrOx K = Kalrez® materials available A = Ceramic A = Aflas® Steel, Exotic
on request X = 316 S/S CrOx. K = Kalrez® materials available
on request
04 - Seals to Suit Centrifugal Pumps
Goulds 3196 Std. Box Bore Standard Single Goulds 3196 Std. Box Bore Standard Double
Designs Designs
Note: Seal stock codes show TC/TC//TC/C seal faces and * Requires Goulds Sleeve Part #B03742A
Aflas® elastomers. adjust stock code as necessary using the **Newer model pumps will have a 2.500” Sleeve
example below.
Note: Seal stock codes show TC/TC//TC/C seal faces and
EG. 1.750” CURC™ TC/TC Aflas Aflas® elastomers. adjust stock code as necessary using the
Elastomer
Stationary Face Metallurgy example below.
Rotary Face
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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04 - Seals to Suit Centrifugal Pumps www.aesseal.com
Goulds 3196 Big/Taper Bore Standard Single Goulds 3196 Big/Taper Bore Standard Double
Designs Designs
CURC™ to suit Goulds 3196 Big / Taper Box Bore Pumps. CDSA™ to suit Goulds 3196 Big / Taper Box Bore Pumps.
AESSEAL have designed a range of Single cartridge
®
AESSEAL® have designed a range of Double cartridge
mechanical seals specifically to suit Goulds 3196 Big / Taper mechanical seals specifically to suit Goulds 3196 Big / Taper
Box Bore Pumps. Box Bore Pumps.
The cross section shown above has been chosen to illustrate The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for a typical example of the wide variety of designs available for
this type of equipment. this type of equipment.
Note: Seal stock codes show TC/TC//TC/C seal faces and Note: Seal stock codes show TC/TC//TC/C seal faces and
Aflas® elastomers. adjust stock code as necessary using the Aflas® elastomers. adjust stock code as necessary using the
example below. example below.
EG. 1.750” CURC™ TC/TC Aflas EG. 1.750” CDSA™ TC/TC//TC/CARBON Aflas
Elastomer
Stationary Face Metallurgy Outboard Rotary Face
Rotary Face Outboard Stationary Face Elastomer
Inboard Stationary Face Metallurgy
C = Carbon
AD TTTC 14 A 01 - A
S = Silicon Carbide V = Viton® 01 = 316 Stainless C = Carbon
T = Tungsten Carbide E = EPR Steel, Exotic S = Silicon Carbide V = Viton® 01 = 316 Stainless
A = Ceramic A = Aflas® materials available T = Tungsten Carbide E = EPR Steel, Exotic
X = 316 S/S CrOx. K = Kalrez® on request A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
04 - Seals to Suit Centrifugal Pumps
CMAX™ type B seal arrangement to suit GOULDS 3175 2.750” CDSA™ Double seal c/w FMG to suit Goulds 3410L
pump used in a knotter application. pumps.
For further information see Case Histories 1834K & 1835K AESSEAL® Reference: Z4925
AESSEAL® have designed a range of cartridge mechanical AESSEAL® Drawing Number: 6464700
seals specifically to suit a 3175 Goulds pump.
For further information see Case History 927H.
The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for
this type of equipment. AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit Goulds 3410L pumps.
• Modular Design using standard components.
• Protected shaft design The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for
• Accepts axial movement
this type of equipment.
• Seal is mounted directly on to the equipment shaft to
eliminate potential tolerance stack ups. • Modular Design using standard components.
• Cartridge design for ease of installation. • Cartridge design for ease of installation.
AZA8885 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
41
04 - Seals to Suit Centrifugal Pumps www.aesseal.com
100mm CURC™ to suit a Mather & Platt Split Case Pump 3.937” CURC™ seal arrangement to suit Nagle pump.
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA8045 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
04 - Seals to Suit Centrifugal Pumps
3.000” CURC™ to suit a NAGLE Horizontal End Suction 130mm CDSA™ to suit a NAGLE NRU Pump
Pump
AESSEAL® Reference: Z8661
AESSEAL Reference: Z7775
®
AESSEAL® Drawing Number: 7116265
AESSEAL Drawing Number: 7110574
®
AZA7775 TT A 01 V = Viton®
E = EPR 01 = 316 Stainless
C = Carbon A = Aflas® Steel, Exotic
B = Antimony Carbon V = Viton® 01 = 316 Stainless K = Kalrez® materials available
S = Silicon Carbide E = EPR Steel, Exotic C = Carbon
on request
T = Tungsten Carbide A = Aflas® materials available S = Silicon Carbide
A = Ceramic K = Kalrez® on request T = Tungsten Carbide
X = 316 S/S CrOx. A = Ceramic
X = 316 S/S CrOx.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
43
04 - Seals to Suit Centrifugal Pumps www.aesseal.com
AESSEAL® Drawing Number: 7111088 48mm CURC™ seal to suit a T,E,D Egger Pump
• Modular Design using standard components. The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for
this type of equipment.
Elastomer
Stationary Face Metallurgy • Modular Design using standard components.
Rotary Face
AZA7880 TT A 01
Elastomer
C = Carbon Stationary Face Metallurgy
B = Antimony Carbon V = Viton® 01 = 316 Stainless Rotary Face
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide
A = Ceramic
A = Aflas®
K = Kalrez®
materials available
on request AZA9307 TT A 01
X = 316 S/S CrOx.
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
05 - Seals to Suit Progressing Cavity Pumps
PCP seals are used extensively in the Coatings Kitchens area of Paper mills Seepex
where AESSEAL® have extensive sealing experience.
AESSEAL plc have designed ‘flared’ and ‘big bore’ seal housings in full
co-operation with leading PC pump manufacturers, and as acknowledged by
recognized institutions. These designs maximize radial and axial clearances,
encourage solids transfer away from the seal faces, reduce heat build up and
EXTEND SEAL LIFE.
The examples shown on these pages are a small example of the range of
PCP seals available from AESSEAL®.
AESSEAL® has a huge range of sealing solutions for ALL major PCP pump
manufacturers. This is contained in a dedicated guide to Sealing PCP Pump
applications.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
45
05 - Seals to Suit Progressing Cavity Pumps www.aesseal.com
Netzsch
06 - Seal to suit Pulpers / Pulping area Equipment
5.500 RDS™ to suit Andritz Top Winder Feeder 5.500” CDSA™ to suit a BALE Pulper
Stationary Face
Elastomer
Metallurgy
AZA8819 TTTC A 01 - S
Rotary Face C = Carbon
S = Silicon Carbide V = Viton®
AZA4492 XC A 01 T = Tungsten Carbide
A = Ceramic
E = EPR
A = Aflas®
01 = 316 Stainless
Steel, Exotic
X = 316 S/S CrOx. K = Kalrez® materials available
on request
C = Carbon 01 = 316 Stainless
V = Viton®
X = 316 S/S CrOx. Steel
A = Aflas®
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
47
06 - Seal to suit Pulpers / Pulping area www.aesseal.com
Equipment
50 RCM Pulper VALMET Tampella Pulper
AESSEAL® have designed a range of cartridge mechanical The cross section shown above has been chosen to illustrate
seals specifically to suit 50 RCM Pulpers. a typical example of the wide variety of designs available for
this type of equipment.
The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for • Modular Design using standard components.
this type of equipment. • Sleeve designed to suit the Equipment.
5.500” CDMSC™ to suit a VALMET HD4250 Pulper 5.500” CDMSC™ to suit a VALMET SD-HD33 Pulper
AESSEAL® have designed a range of cartridge mechanical AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit VALMET HD4250 Pulpers. seals specifically to suit VALMET SD-HD33 Pulpers.
The cross section shown above has been chosen to illustrate The cross section shown above has been chosen to illustrate
a typical example of the wide variety of designs available for a typical example of the wide variety of designs available for
this type of equipment. this type of equipment.
• Modular Design using standard components. • Modular Design using standard components.
Outboard Rotary Face S Denotes Seal Outboard Rotary Face S Denotes Seal
Outboard Stationary Face Elastomer Only (supplied Outboard Stationary Face Elastomer Only (supplied
Inboard Stationary Face Metallurgy without spacer) Inboard Stationary Face Metallurgy without spacer)
Inboard Rotary Face Inboard Rotary Face
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
49
07 - Seals to Suit Agitators www.aesseal.com
• Modular Design using standard components. 2.500” RDS™ complete with ISOS™ Adapter plate to suit a
Lightnin Agitator
VOITH Buttenruhrwek Type 850M AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit VOITH M850 Agitators.
Elastomer
Stationary Face Metallurgy
Rotary Face
80mm IASC™ to suit a VOITH Buttenruhrwek Type 850M
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA7879 TT A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
105mm CSWIB™ Type C to suit a VOITH 1000M Horizontal
Agitator
VOITH M850 Agitator AESSEAL® Reference: Z8020
Elastomer
AESSEAL® Drawing Number: 7111698 Stationary Face Metallurgy
Rotary Face
AZA8020 TT A 01
Pulp and Paper Industry C = Carbon
Copyright © 2013 AESSEAL plc B = Antimony Carbon V = Viton® 01 = 316 Stainless
50 LN-UK/US-PPG-01
S = Silicon Carbide
T = Tungsten Carbide
E = EPR
A = Aflas®
Steel, Exotic
materials available
A = Ceramic K = Kalrez® on request
www.aesseal.com X = 316 S/S CrOx.
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
51
08 - Seals to Suit Mixers www.aesseal.com
AESSEAL® have designed a range of cartridge mechanical • Seal is mounted directly on to the equipment shaft to
seals specifically to suit Ahlstrom Ahlmix. eliminate potential tolerance stack ups.
AZA9237 TTTC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
08 - Seals to Suit Mixers
Ahlstrom Ahlmix 1991 & earlier Exotic Double Ahlstrom Ahlmix 1992 & later Exotic Single
Seals Seals
*Note: the codes shown in the table are for a Seal supplied Exotic Alloy CURC™ Seal Information
with a stubshaft & elastomer as standard. To order a seal only Ahlmix Model Bare Shaft GA Drg. No. Stock Code
add a -S suffix to the stock code as shown in the example AM-10 / AM-15 50mm - Contact AESSEAL*
below. When only the seal is ordered a stubshaft elastomer is AM-20.15 60mm - Contact AESSEAL*
supplied as standard. AM-20 / AM-25.20 70mm - Contact AESSEAL*
Note: Seal stock codes show TC/TC//TC/C seal faces Aflas ® AM-30 90mm - Contact AESSEAL*
elastomers and Ti7 wetted parts, adjust stock code as
necessary using the example below.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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08 - Seals to Suit Mixers www.aesseal.com
AZA4933 TTTC A 07 - S
C = Carbon 04 = Titanium Gr. 2
S = Silicon Carbide V = Viton® 07 = Titanium Gr. 7
T = Tungsten Carbide E = EPR 02 = Alloy 20
A = Ceramic A = Aflas® 03 = Alloy 276
X = 316 S/S CrOx. K = Kalrez® 23 = Monel
28 = Hastelloy B
08 - Seals to Suit Mixers
Elastomer
Stationary Face Metallurgy
Rotary Face
2AJ TT 0045 A 01
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc C = Carbon V = Viton®
54 LN-UK/US-PPG-01
S = Silicon Carbide
T = Tungsten Carbide
E = EPR
A = Aflas®
01 = 316 Stainless
Steel, Exotic
A = Ceramic K = Kalrez® materials available
www.aesseal.com X = 316 S/S CrOx. on request
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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08 - Seals to Suit Mixers www.aesseal.com
AESSEAL® Drawing Number: 6457887 2.750” DMSC™ to suit a Kamyer – Kvaerner Pulping
Centrifilter CF200
For further information see Case History 487G
AESSEAL® Reference: Z7999
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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10 - Seals to Suit the Paper Machine www.aesseal.com
SETTING CLIP
ARRANGEMENT
Elastomer
Stationary Face Metallurgy
Rotary Face
AZA4283 TB A 01
C = Carbon
B = Antimony Carbon V = Viton® 01 = 316 Stainless
S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
A = Ceramic K = Kalrez® on request
X = 316 S/S CrOx.
10 - Seals to Suit the Paper Machine
Steam Nozzles
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
59
11 - Seals to Suit Other Equipment www.aesseal.com
Lamort Gyroclean Light Rejects Rotary Robbins & Myers RM6000 Macerator Seal
Cleaner
AESSEAL® Drawing Number: 6466678 AESSEAL® have designed a range of cartridge mechanical
seals specifically to suit Robbins & Myers RM2000
Macerators.
AESSEAL® have designed a range of cartridge mechanical The cross section shown above has been chosen to illustrate
seals specifically to suit Lamort Gyroclean light rejects rotary a typical example of the wide variety of designs available for
cleaners. this type of equipment.
The cross section shown above has been chosen to illustrate • Modular Design using standard components.
a typical example of the wide variety of designs available for
• Robust Cartridge design
this type of equipment.
Oxygen Reactors - Fluffer Seal Warren EC 135 Screw Pump - Single Design
SIDE
ATMOSPHERIC
SIDE
PRODUCT
7.875” CDM™ “Fluffer” Double Cartridge Seal to Suit an AESSEAL® Reference: Z4801
Oxygen Reactor. AESSEAL® Drawing Number: 6463903
AESSEAL® Reference: Z4536
AESSEAL® Drawing Number: 6460948 AESSEAL® have designed a range of Single cartridge
For further details see Case History 704 mechanical seals specifically to suit Warren EC 135 Screw
Pumps with a hopper auger force feed.
• Modular Design using standard components. • For further information see Case History 1963K
AZA4801 BT A 01
Outboard Rotary Face
Outboard Stationary Face C = Carbon
Elastomer
Inboard Stationary Face B = Antimony Carbon V = Viton® 01 = 316 Stainless
Metallurgy
Inboard Rotary Face S = Silicon Carbide E = EPR Steel, Exotic
T = Tungsten Carbide A = Aflas® materials available
AZA4536 TTTC A 01 A = Ceramic
X = 316 S/S CrOx.
K = Kalrez® on request
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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11 - Seals to Suit Other Equipment www.aesseal.com
AZA8915 TTTC A 01
C = Carbon
S = Silicon Carbide V = Viton® 01 = 316 Stainless
T = Tungsten Carbide E = EPR Steel, Exotic
A = Ceramic A = Aflas® materials available
X = 316 S/S CrOx. K = Kalrez® on request
12 - AESSEAL® standardization options for the Pulp and Paper
Industry
Mill Area of S = Single Standardization API Plan
Description Elastomer Vessel
Type Plant D = Double Option No.
Circulation Water
All ALL (S) Convertor II™ CR/CH.OX 45
(Ambient temp.)
Power (Cooling
Defoamer All Tower) and (S) CURC™ CR/SiC Aflas®
Waste Water
(S) SCUSI™ or
Hot Condensate All Power CR/SiC Aflas® 11 or 22
CURC™
Demineralized
All Power (S) Convertor II™ CR/CH.OX Aflas® 11 or 22
Water
Batch Digester
(D) DMSF™ Aflas® - Inboard
Pump - Strong All Pulp Mill TC/TC//TC/CR SW2™ 53/54
(D) DBDS™ Viton® - Outboard
Black Liquor
Batch Digester
(D) DMSF™ Aflas® - Inboard
Pump - Weak All Pulp Mill TC/TC//TC/CR SW2™ 53/54
(D) DBDS™ Viton® - Outboard
Black Liquor
Concentrated
Aflas® - Inboard
Black Liquor All Pulp Mill (D) CDSA™ TC/TC//TC/CR SW2™ 53/54
Viton® - Outboard
Pump
Deflakers All Pulp Mill (S) SAI™ & STAT TC/TC Aflas®
Digester Flash
(S) SCUSI™ or
Tank Condensate All Pulp Mill CR/SiC Aflas® 11/22
CURC™
Pump
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
63
12 - AESSEAL® standardization options for the www.aesseal.com
Pulp and Paper Industry
Mill Area of S = Single Standardization API Plan
Description Elastomer Vessel
Type Plant D = Double Option No.
High Temperature
Aflas® - Inboard
Digester All Pulp Mill (D) CDSA™ TC/TC//TC/CR SW2™ 53/54
Viton® - Outboard
Circulation Pump
Kneader /
All Pulp Mill (S) SAI™ & STAT TC/TC Aflas®
Re-pulper
Knotters All Pulp Mill (D) IADC™-K TC/TC//TC/CR Aflas® SW2™ 53/54
Pressure Screen All Pulp Mill (D) CDSA™ TC/TC//TC/CR Aflas® SW2™ 53/54
Starch (Raw
Slurry) Pump Pulp Mill (used Aflas® - Inboard
All (D) CDSA™ TC/TC//TC/CR SW2™ 53/54
(140º-190ºF / as a binder) Viton® - Outboard
60º-80ºC)
Wash Circulation
All Pulp Mill S) CURC™ TC/TC Aflas® 32
to Heater Pump
Wood Pulp
All Pulp Mill (S) SAI™ & STAT TC/TC Aflas®
Breaker
Pulp Mill
Calcium
Fine Chemical Area Aflas® - Inboard
Carbonate (D) CDSA™ TC/TC//TC/CR SW2™ 53/54
Paper (used as a Viton® - Outboard
Solution Pump
pigment)
Paper Stock
All Fiber Plant (S) CURC™ TC/TC Aflas® 32
Pump
Brown Liquor
(weak Black All Fiber Plant (S) CURC™ TC/TC Aflas®
Liquor) Pump
Calcium
Fine Bleaching & Aflas® - Inboard
Hypochlorite (D) CDSA™ SiC/SiC//SiC/CR SW2™ 53/54
Paper Washing Viton® - Outboard
Pump
Sodium
Bleaching & Aflas® - Inboard
Hypochlorite All (D) CDSA™ SiC/SiC//SiC/CR SW2™ 53/54
Washing Viton® - Outboard
Pump
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Pulp and Paper Industry
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65
12 - AESSEAL® standardization options for the www.aesseal.com
Pulp and Paper Industry
Mill Area of S = Single Standardization API Plan
Description Elastomer Vessel
Type Plant D = Double Option No.
Sulfuric Acid Bleaching & Check Chemical Compatibility database. The correct metal, elastomer and faces vary widely,
All
Pump Washing depending on concentration and temperature.
Feed Transfer
Stock (D) DBDS™ or Aflas® - Inboard
Pump (Digestion All TC/TC//TC/CR SW2™ 53/54
Preparation DMSF™ Viton® - Outboard
Stage)
Finished
SiC/SiC//SiC/CR Kalrez® - Inboard
Alum Pump Kraft Products (D) CDSA™ SW2™ 53/54
Alloy 20 Viton® - Outboard
(Coating)
Often use single and no flush and accept early failure. no water can be added to the process
Finished
Products
(Soluble in
Casein Pump All (S) CURC™ TC/TC Aflas®
weak Acids and
Alkalis) Used for
Paper Coating
Finished
Aflas® - Inboard
Clay Filler Pump Kraft Products (Pulp (D) CDSA™ TC/TC//TC/CR SW2™ 53/54
Viton® - Outboard
Mill Interface)
Coating / Finished
All (mostly Aflas® - Inboard 53/54
Coating Colour Products (D) CDSA™ TC/TC//TC/CR SP2™
fine paper) Viton® - Outboard
Pump (Coating Area)
Finished
Products;
Used to
Plastic Pigment Fine Aflas® - Inboard
achieve high (D) CDSA™ TC/TC//TC/CR 53/54
Pump Paper Viton® - Outboard
gloss paper
coating eg.
Xerox paper
12 - AESSEAL® standardization options for the Pulp and Paper
Industry
Mill Area of S = Single Standardization API Plan
Description Elastomer Vessel
Type Plant D = Double Option No.
Finished
Protein Pump All (S) CURC™ CR/SiC Aflas®
Products
Finished
Products;
Used to
Retention Aid Aflas® - Inboard
All improve (D) CDSA™ TC/TC//TC/CR SP2™ 53/54
Pump Viton® - Outboard
retention of
Fines and
Fillers
Paper
Trash Screens All (S) IASC™ TC/TC Aflas®
Machine
Paper
Refiners All (S) CMAX™ TC/TC Aflas®
Machine
Paper
White Water Machine
All (S) CURC™ TC/TC Aflas®
Pumps (Return to
Re-process)
Paper Stock
Paper
(broke stock) All (S) CURC™ TC/TC Aflas®
Machine
Pumps
High Temperature
Paper
Condensate All (D) CDSA™ CR/SiC//SiC/CR Aflas® SW3™ 53/54
Machine
Pumps
Paper
Bearing Oil All (S) SAI™ & STAT TC/ANT.CR Aflas®
Machine
Paper
Steam Nozzles All (S) SNOZ™ TC/CR Aflas®
Machine
Waste water
Defoamer All (S) CURC™ CR/SiC Aflas®
processing
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
67
13 - Standard AESSEAL® Designs used for the www.aesseal.com
Pulp & Paper Industry
AESSEAL® have introduced a range of mechanical (S) Convertor II™
seals specifically designed for the arduous environments
encountered in the Pulp & Paper Industry. Cartridge Seal Designed to
Replace Packing
The Mechanical Seal range encompasses sealing solutions
for the equipment typically found in the industry, and includes
designs for Stock Process Pumps, Refiners, Screens, Mixers,
and Knotters, to name but a few.
AESSEAL® are a major force within the sealing Industry, and Maximum Temperature: Elastomer and Seal face dependant.
have been recognized as such by numerous convergence Maximum Shaft Speed: 3,600rpm (20m/s / 4,000fpm)
agreements, one of which is with a major player in the Pulp &
Paper industry.
CONSULT THE AESSEAL® TECHNICAL DEPARTMENT
The products highlighted in the following section provide an IF THE APPLICATION EXCEEDS 60% OF ALL THE
indication of the scope of AESSEAL® products which meet the OPERATING LIMITS
needs of the Pulp & Paper Industry. USE DOUBLE MECHANICAL SEALS WITH HAZARDOUS
PRODUCTS. ALWAYS TAKE SAFETY PRECAUTIONS.
• GUARD YOUR EQUIPMENT • WEAR SAFETY CLOTHING
WARNING
13 - Standard AESSEAL® Designs used for the Pulp & Paper
Industry
(S) SCUSI™ (S) CURC™
The Bi-Metal CURC™ (inset, above) uses exotic alloy wetted components
and is available in a range of alternative alloys.
A short externally mounted cartridge seal, with flush and self The CURC™ is the primary single cartridge seal installed by
aligning faces. AESSEAL® in thousands of Pulp & Paper Applications.
• Available with flush port as standard for cooling/venting to • Self aligning stationary face ensures perpendicular alignment
maximize seal life of face to shaft axis, maximizing seal life
• Self aligning stationary face ensures perpendicular alignment • Stationary face drive with contacting pins eliminates damage
of face to shaft axis, maximizing seal life in stop/start applications and viscous fluids
• Stationary face drive with contacting pins eliminates • Quench, drain and flush ports for cooling/heating options to
damage in stop/start applications and viscous fluids maximize seal life
• Flush port to increase seal life in arduous situations • Bi-Metal CURC™ option - maintains the features of
the standard CURC™ but includes exotic alloy wetted
components for use with corrosive chemicals
OPERATING PARAMETERS:
Maximum Pressure: 20barg (300psig).
OPERATING PARAMETERS:
Maximum Temperature: Elastomer and Seal face dependant.
Maximum Pressure: 20barg (300psig).
Maximum Shaft Speed: 3,600rpm (20m/s / 4,000fpm)
Maximum Temperature: Elastomer and Seal face dependant.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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69
13 - Standard AESSEAL® Designs used for the www.aesseal.com
Pulp & Paper Industry
(S) SMSS™ (S) CURE™
Single Monolithic Cartridge Single Seal for
Stationary Seal Low Pressure Barrier Fluid
Applications
A single cartridge stationary seal with modular monolithic seal • Quench, drain and flush ports for cooling/heating options to
faces. maximize seal life
• Monolithic seal faces provide maximum face stability in high • Stationary face drive with contacting pins eliminates damage
pressure and high temperature applications improving seal in stop/start applications and viscous fluids
longevity in these type of applications • Quench prevents solidification of materials on seal faces,
• Seal face drive by large contact area preventing damage to or for cooling/heating to maximize seal life in arduous
faces in stop/start applications and viscous fluids applications
• Large 3/8” ports maximize cooling and extend seal life • Lip seal option for oil barrier fluids and slow shaft speeds
available as CRCO™
CONSULT THE AESSEAL® TECHNICAL DEPARTMENT CONSULT THE AESSEAL® TECHNICAL DEPARTMENT
IF THE APPLICATION EXCEEDS 60% OF ALL THE IF THE APPLICATION EXCEEDS 60% OF ALL THE
OPERATING LIMITS OPERATING LIMITS
USE DOUBLE MECHANICAL SEALS WITH HAZARDOUS USE DOUBLE MECHANICAL SEALS WITH HAZARDOUS
PRODUCTS. ALWAYS TAKE SAFETY PRECAUTIONS. PRODUCTS. ALWAYS TAKE SAFETY PRECAUTIONS.
WARNING • GUARD YOUR EQUIPMENT • WEAR SAFETY CLOTHING
WARNING
• GUARD YOUR EQUIPMENT • WEAR SAFETY CLOTHING
13 - Standard AESSEAL® Designs used for the Pulp & Paper
Industry
(D) CDSA™ (D) CDFI™
Cartridge Mounted Double Cartridge Double Flow
Seal Induction/Convection
Bi-Metal CDSA™
The Bi-Metal CDSA™ (inset, above) uses exotic alloy wetted components
and is available in a range of alternative alloys.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
71
13 - Standard AESSEAL® Designs used for the www.aesseal.com
Pulp & Paper Industry
(D) DMSF™ (S) CSM™
Double Monolithic Cartridge Single for
Stationary Flow Mixers
(Patented Design)
• Seal face drive by large contact area prevents damage to • Can accept greater radial movement than pump seals
faces in stop/start applications and viscous fluids • Can be used on mixers with long overhang shafts
• Hydraulically double balanced and can withstand pressure • Designed to run in vapour applications
fluctuations • Suitable for top entry agitator service
• Incorporates bi-directional pumping scroll to maximize • Exotic alloy wetted parts available for use with corrosive
cooling and increase seal life chemicals
• Large 3/8” ports maximize cooling and extend seal life • Smooth non-clogging profile (springs out of the product)
• Integral deflector guides cooling barrier fluid to the most
essential areas and extends seal life
• Monolithic seal faces provide maximum face stability in high OPERATING PARAMETERS:
pressure and high temperature applications improving seal Maximum Pressure:20barg (300psig).
longevity
Maximum Temperature: Elastomer and Seal face dependant.
On processes where leakage of the primary product being USE DOUBLE MECHANICAL SEALS WITH HAZARDOUS
sealed cannot be tolerated, the barrier fluid pressure should PRODUCTS. ALWAYS TAKE SAFETY PRECAUTIONS.
• GUARD YOUR EQUIPMENT • WEAR SAFETY CLOTHING
WARNING
normally be set at 1 barg (15 psig) above the product pressure
USE DOUBLE MECHANICAL SEALS WITH HAZARDOUS CONSULT THE AESSEAL® TECHNICAL DEPARTMENT
PRODUCTS. ALWAYS TAKE SAFETY PRECAUTIONS. IF THE APPLICATION EXCEEDS 60% OF ALL THE
• GUARD YOUR EQUIPMENT • WEAR SAFETY CLOTHING
WARNING
OPERATING LIMITS
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
LN-UK/US-PPG-01
73
13 - Standard AESSEAL® Designs used for the www.aesseal.com
Pulp & Paper Industry
(S) IASC™ / (S) CMAX™
(D) IADC™ Cartridge Single Seal
Single & Double with Axial Movement
Screen Seals
CMAX™
TYPE ‘A’
CMAX™
TYPE ‘B’
Standard AESSEAL® screen seals are available to suit many The Standard CMAX™ design has 316L Stainless Steel
of the popular screen models including Voith, Impco, Hooper, wetted parts and is available in a wide range of seal face
Valmet and Ahlstrom. and elastomer combinations to suit individual process
• Available as single or double seal option requirements.
• Modular design for improved availability and industry leading • Able to accept Axial Movement / Shaft Growth
prices • Used on some refiner duties & Knotter Pumps
• Non shaft fretting design to reduce cost in pump/equipment
overhaul
• Operating parameters vary depending on design of seal, OPERATING PARAMETERS:
typically the same as equivalent cartridge seal designed to Maximum Pressure: 20barg (300psig).
suit pumps or mixers
Maximum Temperat: Elastomer and Seal face dependant.
OPERATING PARAMETERS: The Standard USFC™ design has 316L Stainless Steel
Maximum Pressure: 20barg (300psig). wetted parts and is available in a wide range of seal face
Maximum Temperature: Elastomer and Seal face dependant. and elastomer combinations to suit individual process
requirements.
Maximum Shaft Speed: 3,600rpm (20m/s / 4,000fpm)
On processes where leakage of the primary product being • Designed For Screens
sealed cannot be tolerated, the barrier fluid pressure should
normally be set at 1 barg (15 psig) above the product pressure • Optimized Seal Face environment
Based upon 25ºC (77ºF) operating temperature, the maximum • Standard modular Seal Faces
differential pressure of the barrier fluid, to atmosphere, is 17
barg (250 psig).
OPERATING PARAMETERS:
Maximum Pressure: 20barg (300psig).
CONSULT THE AESSEAL® TECHNICAL DEPARTMENT
IF THE APPLICATION EXCEEDS 60% OF ALL THE Maximum Temperature: Elastomer and Seal face dependant.
OPERATING LIMITS
Maximum Shaft Speed: 3,600rpm (20m/s / 4,000fpm)
USE DOUBLE MECHANICAL SEALS WITH HAZARDOUS
PRODUCTS. ALWAYS TAKE SAFETY PRECAUTIONS.
• GUARD YOUR EQUIPMENT • WEAR SAFETY CLOTHING
WARNING
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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75
13 - Standard AESSEAL® Designs used for the www.aesseal.com
Pulp & Paper Industry
(S) CSWIB-AX™ RDS™
Cartridge Mounted Single Radially Divided Seal
Seal
WARNING
MAXIMUM P.V. RATING IS 80 BAR M/S
(230,000 PSI FT/MIN)
13 - Standard AESSEAL® Designs used for the Pulp & Paper
Industry
(D) MagTecta™ LabTecta®66Non Contacting
Double Mechanical Seal Bearing Seal
Bearing Protector
66
If rotating equipment bearings are inadequately protected, The LabTecta®66 is a non contacting, while rotating, bearing
equipment damage, loss of fluid and ultimately catastrophic seal that is designed for use in Oil Splash, Dry Running and
equipment failure may result. The contamination that causes Grease applications, on pieces of horizontal equipment.
bearings to fail is normally due to the use of low cost bearing
seals such as lip seals and labyrinth bushes. The solution is
to use the AESSEAL® MagTecta™ double mechanical seal, a The LabTecta®66 can also be used in the vast majority
product which is probably the most technologically advanced of existing Oil Mist applications that comply with the now
bearing protector in the world. superseded API 610 7th Edition requirements and where a
small quantity of Oil Mist escapes to atmosphere.
This seal is offered with the following extra features:
• Non contacting seal
• Double faces, double protection
• Ingress protection to IP55
• Universal design
• Easy to refurbish
• Compact housing will fit the majority of lip seal cavities
without the need for modification of equipment • Safe - Non sparking
• Rotary elastomer fits within existing lip seal cavity • Low cost
therefore our standard seal can be fitted on stepped shaft • No shaft wear
applications, reducing cost • Rotary elastomer fits within existing lip seal cavity
• Reversible housing to suit two housing sizes on one shaft therefore our standard seal can be fitted on stepped shaft
which reduces inventory and cost applications, reducing cost
• Suitable for use on Gear Boxes, Pumps, Rotary Valves, • Suitable for use on Gear Boxes, Pumps, Rotary Valves,
Conveyor Fans, Rolling Mills and many other types of Conveyor Fans, Rolling Mills and many other types of
rotating equipment rotating equipment
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77
13 - Standard AESSEAL® Designs used for the www.aesseal.com
Pulp & Paper Industry
ISOS™
Inflatable Shut off seal
• Eliminates the need for pump shut off valves when changing
a seal and no pump re-priming is needed afterwards
• Fitted between the pump and seal it allows quicker and
easier changing of the mechanical seal without having to
drain equipment
• No re-priming of pumps needed after seal replacement
• Once inflated by a suitable and continuous supply it forms a
pressurized seal for zero product leakage
• For use in conjunction with Radially Divided Seals
14 - Barrier Fluid Systems and Double Mechanical Seals
Seals and Systems for the Pulp & Paper SW2™ Standard Water Management System
Industry
• AESSEAL® have sold thousands of Water Management Typical CDSA™ seal shown with SW2™
Systems, usually in combination with the CDSA™ Double Standard Water Management System
Seal, in the Pulp and Paper Industry.
Pressure
• Water Management Systems are maintenance friendly, Water Supply
Gauge
Regulator Air Vent
requiring no external compressed air or gas pressurisation. Valve Side
Spring
View
• Water Management Systems are largely self-regulating and Loaded
Non-Return
self-operating and do not require any manual intervention for Valve Flow
Indicator
refilling. Inline Filter
Option
• Although used throughout the Pulp and Paper Industry Ball
Valve
a primary application area is in heavy Black Liquor
MAX 2 METER
MIN FLUID
Vessel
Inline Filter
LEVEL
• A typical 1.875” shaft black liquor pump, either packed
AIN
DR
H
ENC
QU
SEAL
Peak
MAX 1 METER
in the traditional way or using a single flushed seal would 3-Way Valve Temperature
• For a plant operating 24 hours a day for 350 days per year,
this would amount to an annual total of 504,000 US Gallons
[1.9 Million Litres] of flush water entering the process fluid.
All of this would require reheating and then evaporating.
• The total annual cost of sealing, supplying water, heating
water, re-evaporating the water etc., for one Black Liquor
Pump is around $4,890 for a Packed Pump with Flush and
$4,050 for a Pump sealed with a Single Mechanical Seal 12mm (1/2”)
Hose Kit
and Flush.
• A Sealing System can often provide a Return on Investment
USED ON:
in a 6 to 12 month period – as well as being environmentally • Stock Pumps
friendly and saving water. • Liquor Pumps
• Mixers
• The total annual operating cost of a CDSA™ seal and
SW2™ Water management system would be around $820
on the same basis as above. This would give a typical return
SW2™ Standard Water Management System
on investment of around 200 days.
(Order Code VSE/SW02)
• A general purpose system with the highly recommended
additions of a water pressure regulator to prevent transient
or fluctuating supply pressure affecting barrier system
integrity, and a 3-way valve which allows periodic purging of
the seal to prevent any build up of contamination.
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
79
14 - Barrier Fluid Systems and Double
LN-UK/US-PPG-01
www.aesseal.com
Mechanical Seals
SW3™ & SP3™ Seal Support Systems for Hot Applications
Typical CDSA™ seal shown with SW3™ Hot SP3™ Inert Gas Pressurized System shown
Water Management System with optional integral cooling coil.
Pressure
Water Supply Gauge Level switch
Regulator connection
Air Vent Pressure regulator cap Vessel fill/vent valve
Valve
Spring Side
Loaded View Pressure Relief valve
Non-Return regulator adjuster cap
Valve Relief valve Pressure vessel
Flow Pressure lock nut
Indicator gauge
Weld pad
STAINLESS STEEL VESSEL
Pressure
MIN LIQUID
LEVEL regulator
Vessel port
MAX 2 METER
MIN FLUID
LEVEL
AIN
DR
H
ENC
QU
SEAL
Peak
MAX 1 METER
Temperature
Cooling coil
Finned tubing
Finned Tubing Ball
Valve
Cooling coil
inlet/outlet
Drain valve
SW3™ Hot Water Management System SP3™ Inert Gas Pressurized System (Order
(Order Code VSE/SW03) Code VSE/SP03)
• Intended for hot applications where high cooling capacity • The SP3™ is a inert gas pressurised system with the
is needed. 2 lengths of finned tubing boost the heat addition of finned tubing to remove excess heat on hot
dissipation to 1 Kw (1.35 hp). Stainless steel or copper- applications. The image above shows the system fitted with
nickel alloy pipework is recommended (not supplied). an optional integral cooling coil which gives the system extra
Additional cooling capacity can be added using the cooling capacity on high heat applications.
(optional) vessel with integral cooling coil as shown above
right.
15 - Case History Information
CAPI™ 1346, 1374, 1392, 1393, 1394, 1395, 1438, 1626, 1696,
1769, 1778, 1779
1618, 1664
Mixmaster IV™
CDM™
1915K
724g, 704h, 1263, 1727, 1733
MDC™
CDSA™
1207, 1206, 894H, 932H, 125K,
120C, 121C, 122C, 123C, 201C, 223C, 291C, 480G, 481G,
482G, 483G, 711G, 713H, 714H, 718G, 719G, 728G, PCP CURE™
730G, 882H, 886H, 927H, 944H, 945H, 957H, 958H, 960H, 1226
972, 998, 1006, 1057, 1059, 1065, 1359, 1396, 1446,
1695, 1741, 1742, 1743, 1744, 1745, 1746, 1747, 1748, RDS™
1749,1943K, 1944K, 1945K, 1946K, 1947K, 1948K, 1953K, 1254, 1836
1954K, 1955K, 1956K, 1957K, 1958K, 1959K, 1960K, 1964K
SAI™ v. USL
Convertor II™ 004B, 224C, 301C, 884H
485G, 707G, 709G, 710G, 712G, 715G
SAI™ v. Special Stationary
CSMO™ 477G, 478G, 487G
1413
SAI™ v. ‘O’ Ring mounted Stationary
CRCO™ 273C, 327E
140E, 142E, 143E, 222C, 225C, 253C, 254C, 255C, 256C,
257C, 258C, 259C, 260C, 261C, 262C, 264C, 265C, 266C, SAI™ v. CURC™ Stationary
267C, 268C, 269C, 270C, 271C, 272C, 921H 479G, 723G
CURC™ SAI™ Back to Back
027B, 060B, 094E, 088B, 130E, 141E, 195C, 226C, 237C, 724G
238C, 239C, 300C, 340E, 341E, 342E, 343E, 344E, 353E,
SCUSI™
400E, 701, 710G, 717G, 720G, 729G, 731G, 735G, 558H,
933H, 956H, 959H, 962H, 963H, 964H, 965H, 966H, 967H, 196C, 197C, 328E, 398E, 399E, 702G
968H, 969H, 970H, 971H, 973H, 974H, 976H, 977H, 978H, SE/T
979H, 980H, 981H, 982H, 983H, 984H, 985H, 986H, 987H,
292C
988H, 989H, 990H, 991H, 992H, 993H, 994H, 995H, 996H,
997H, 1000, 1002, 1003, 1004, 1005, 1036, 1039, 1040, SNOZ™
1041, 1042, 1043, 1044, 1045, 1046, 1047, 1048, 1049, 732G
1050, 1051, 1052, 1053, 1054, 1055, 1056, 1058, 1060,
1061, 1062, 1063, 1751, 1267, 1278, 1291, 1334, 1952K, TPOC™
1961K, 1962K, 1963K 1698, 1699
CSWIB™ Index of Applications - Equipment Type
1251
ABS
DBDS™
963H, 964H, 956H, 957H, 958H, 959H, 960H, 962H, 965H,
721G, 725G, 726G, 727G 966H, 967H, 968H, 969, 970, 971, 972, 973, 974, 975, 976,
DMSF™ 977, 978, 979, 980, 981, 982, 983, 984, 985, 986, 987, 988,
989, 990, 991, 992, 993, 994, 995, 996, 997, 998, 999,
1224J, 1238K, 1722K, 1740K, 1750K, 1752K, 1753K, 1000, 1001, 1002, 1003, 1004, 1005, 1049, 1050, 1051,
1754K, 1755K, 1756K, 1757K, 1758K, 1759, 1760K, 1761K, 1006, 1036, 1037, 1038, 1039, 1040, 1041, 1042, 1044,
1762K, 1763K, 1764K, 1765K, 1766K, 1918K, 1937K 1045, 1046, 1047, 1048, 1049, 1050, 1051, 1052, 1053,
FI CDSA™ 1054, 1055, 1056, 1057, 1058, 1059, 1060, 1061, 1062,
1063, 1064, 1065
484G, 708G
AHLSTROM
IADC™
027B, 123C, 196C, 197C, 254C, 300C, 301C, 735G, 933H,
703G, 705, 901H, 902H, 934H, 1208, 1210, 1788, 1209,
945H, 1224, 1291, 1238, 1722, 1750, 1752, 1758, 1759,
1411
1765, 1937K
AHLSTROM KARHULA BIRD CENTRISCREEN
Pulp and Paper Industry
224C, 273C, 706, 1208
Copyright © 2013 AESSEAL plc
80 LN-UK/US-PPG-01
ALLIS CHALMERS
140E, 142E, 143E, 1263, 1278, 1751, 1752,
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81
15 - Case History Information
LN-UK/US-PPG-01
www.aesseal.com
ALLWEILER IMPACT
253C 399E
ANDRITZ TOP WINDER IMPCO
894HAURORA, 944H 934H
AURORA KVAERNER
944H 487G
BELL PAPER MACHINE LAMORT
130E 239C
BELOIT LIGHTNIN MIXER
1210, 1780 1915
BINGHAM LIGHTNIN HORIZONTAL MIXER
725G, 726G, 727G 1827, 1823
BIRD SCREEN MATHER AND PLATT
1208 398E, 701
BLACK AND CLAWSON AGITATOR MONO
141C, 1781 060B
BLACK AND CLAWSON HYDRO PULPER NASH
477G, 478G, 1779 721G
BLACK AND CLAWSON PUMP SCAN
121C, 122C, 400E 222C, 223C, 225C, 226C, 237C, 238C, 255C, 256C, 257C,
258C, 259C, 260C, 261C, 262C, 340E, 341E, 342E, 343E,
BLACK AND CLAWSON 30 P SCREEN
344E, 353E
716G
SEEPEX
BLACK AND CLAWSON OMEGA SCREEN
720G
221C
SERLACHIOUS
BLACK AND CLAWSON PS 36 SCREEN
120C
722G
SIHI RYLAND
BLACK AND CLAWSON SELECTIFIER SCREEN
292C, 709G, 711G, 712G
397E
SPROUT BAUER
COCHRANE
882H
201C
STORK
EGGER TURO
484G, 485G, 702G, 707G, 709G, 710G, 713H, 714H
1569K
SULZER
ESCHER WEISS
264C, 265C, 266C, 267C, 268C, 269C, 270C, 271C, 272C
088B, 479G
SUNDS HYDROPULPER
FINCKH SCREEN
734G, 932H
004B
SUNDS JYLAVHAARA REFINER
GOULDS
480G, 481G, 482G, 1211, 1288
728G, 885G, 886H, 927H, 1334, 1359, 1740, 1741, 1742,
1743, 1744, 1745, 1747, 1749, 1754, 1755, 1756, 1918K, VALMET
1943K, 1944K, 1945K, 1946K, 1947K, 1948K, 1952K, 1205, 1209, 1254
1953K, 1954K, 1955K, 1956K, 1957K, 1958K, 1959K,
VOITH
1960K, 1961K, 1962K
094E, 291C, 327E, 328E, 884H, 1253
HARLAND
1267 WARMAN
HARWOOD 731G
1267 WARREN
HOOPER PRESSURE SCREEN 1963K, 1964K
700, 703G, 705, 901H, 902H,
15 - Case History Information
WORTHINGTON SIMPSON / IDP 886H, 921H, 975, 959H, 960H, 977, 980, 1053, 1054, 1055,
483G, 708G, 709G, 710G, 715G, 1760, 1761, 1762, 1763, 1056, 1063, 1080, 1253, 1733
1764, 1766, 1795 PARTIAL STOCK
Index of Applications - Product Type 239C
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Pulp and Paper Industry
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83
15 - Case History Information
LN-UK/US-PPG-01
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Case No. 004B and E1. These units rotate at 1,500 rpm and separate the
fibers in the Paper Stock prior to it going to the presses.
In a Paper Recycling Plant, an AESSEAL® 91mm SAI™/USL™
The product contains 20% Clay and is at 80ºC. It enters the
seal was fitted to a Herman Finckh Screen, which is a rotating
deflakers at 20 psig and the outlet pressure is 11 psig. The
vertical screen.
previous sealing material was packing made from Graphite/
This extracts the Sand and Grit Particles from the paper pulp Asbestos which constantly leaked and caused a great deal of
and rotates at 1,500 rpm. The input pressure is 2.5 barg shaft sleeve wear. Lost process stock also had to be cleared
and the outlet pressure is 1.8 barg. Previously, the bearing from drains, which proved very expensive.
cartridge in the middle of the assembly was sealed with
The AESSEAL® seals were fitted with a water flush and were
packing. This got embedded with the sand and grit, and
installed into the units in March 1988. The 56mm CURC™
rapidly became ripped and leaked into the bearings. The
seal and the 35/8” CURC™ seal lasted about 18 months.
unit had to be adjusted on a weekly basis, which involved an
almost complete strip-down. A new stuffing box was manufactured to hold the seal and
replace the detachable one used to hold the packing.
The Carbon/Chrome Oxide seal combination, with Viton ‘O’®
The pumps were previously packed with an Aramid Fiber 50mm, with Solid Tungsten Carbide faces and Viton® ‘O’
packing which needed constant attention and still could not Rings, was installed onto a Bell Paper-making Machine Vat
control the leakage, which entered the bearings, and caused Agitator Shaft. The shaft rotates at 80 rpm, and agitates
housekeeping problems. The packing also damaged the shaft the Silicon Cement in the vat prior to it being transferred to
sleeves due to its abrasive nature. the rollers to go through the machine to make fire retardant
boards. If the agitator shaft leaks, product is lost and the
The AESSEAL® CDSA™ seals, with water barrier fluid running
finished board becomes thin at one side and thick at the
to drain, were fitted in August 1989 and are still working well.
other. The product temperature is ambient and pressure is 4
The gland bolt p.c.d. was reduced to accommodate the seal ft/hd. Previously the shaft was sealed with packing or a rubber
gland plate. face seal; both failed within weeks.
The AESSEAL® CURC™ seal was installed in June 1988 and
Case No. 122C lasted four years before being replaced. 16 seals have now
been installed.
In a Paper Mill, AESSEAL® 2” CDSA™ seals, with Solid
Tungsten Carbide faces and Viton® ‘O’ Rings, were installed No modification to equipment was required.
into Black and Clawson 5” HM SS pumps. These pumps
rotate at 1,800 rpm and transfer 4% to 6% Paper Stock to the
chest. The product temperature is 35ºC and the pressure 70 Case No. 140E
psig. The pumps were previously packed with an Aramid Fiber In a Paper Mill, an AESSEAL® CRCO™ seal, 90mm, with Solid
packing which needed constant attention and still could not Tungsten Carbide faces and Viton® ‘O’ Rings, was fitted to
control the leakage, which entered the bearings and caused an Allis Chalmers 8 x 4 x 17 PWO pump. This pump rotates
housekeeping problems. The packing also damaged the shaft at 1,450 rpm, and supplies Paper Stock at 4% to the Stock
sleeves due to its abrasive nature. Chests. The product is at 40ºC and 2 barg pressure. The
previous seal was an expensive bellows seal which was not
The AESSEAL® CDSA™ seals, with water barrier fluid running
cartridge mounted and this led to installation problems and
to drain, were fitted in August 1989 and are still working well.
premature failure.
The gland bolt p.c.d. was reduced to accommodate the seal
The fitting of the AESSEAL® CRCO™, with water flush into the
gland plate.
stuffing box and oil via a pot at 4 ft/hd as a barrier fluid, has
cured the problems due to it being cartridge mounted. This
Case No. 123C seal was installed in June 1989 and is working well.
In a Paper Mill, AESSEAL® CDSA™ seals, 60mm with Solid No modification was required.
Tungsten Carbide faces and Viton® ‘O’ Rings, were installed
into Ahlstrom APP 44/200 pumps. These pumps rotate at
1,480 rpm and transfer 4% Separated Stock containing traces Case No. 141E
of Sulfuric Acid to the stock chest. The product is at 30ºC to In a Paper Mill, an AESSEAL® CURC™ seal, 100mm, with
40ºC and a pressure of 70 psig. The pumps were previously Solid Tungsten Carbide faces and Viton® ‘O’ Rings, was fitted
fitted with a P.T.F.E./Stainless Steel seal which would draw air to a Black and Clawson NY 3659 agitator in the base of the
on certain duties. This led to pressure surges on the line which Stock Chest. This unit keeps the paper stock in suspension.
could not be tolerated. The product is 4% paper stock at 50ºC and 15 ft/hd pressure.
The unit was previously packed with an Aramid Fiber packing,
The AESSEAL® CDSA™ seals, with water barrier fluid running
and even at its slow rotational speed of 120 rpm, the packing
to drain, were installed in September 1989 and are still
badly wore the shaft and could not control the leakage.
working well.
The AESSEAL® CURC™ seal was installed in October 1989
The CDSA™ has a special machined gland plate with an ‘O’
and is working well. 10 off seals have now been installed in
Ring fitted to the stuffing box face and large p.c.d. bolt slots to
this application.
suit the pump.
No modifications were required.
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previously packed with Aramid Fiber packing which leaked with a water flush and are still working satisfactorily.
badly. This gave the planned Maintenance Team a monthly
No modifications were required.
removal, strip down, rebuild and re-pack job which worked
out very expensive.
The AESSEAL® CRCO™ seal, with oil barrier fluid fed from a Case No. 197C
pot at 4 ft/hd was installed in May 1989 and lasted nineteen In a Paper Mill, AESSEAL® 70mm SCUSI™ seals with Solid
months before being replaced. Tungsten Carbide faces and EPR ‘O’ rings, were installed into
Ahlstrom APP42/150 pumps. These pumps rotate at 1,450
The sleeve was removed and the seal fitted directly to the
rpm and supply Paper Stock at 3.5% to 4.0% to the machine.
shaft. An adaptor plate was made to locate the seal to the
The stock is at 3 barg and 30ºC.
stuffing box face.
This was a new installation.
Case No. 143E The seals were fitted in April 1990 with a clean water flush.
In a Paper Mill, AESSEAL® CRCO™ seals, 23/4”, with Solid They are still working well.
Tungsten Carbide faces and Viton® ‘O’ Rings, were fitted to
Allis Chalmer 8 x 6 x 17 PWO pumps, rotating at 1,450 rpm.
The pumps supply Brown Paper Stock to the Stock Chests. Case No. 201C
The product is at 55ºC and 3 barg pressure. Previously the In a Paper Mill, an AESSEAL® 1” CDSA™ with Solid
pumps were packed with an Aramid Fiber packing which Tungsten Carbide faces and FEP ‘O’ rings was installed in a
needed changing every 1 - 2 months, and the pump required Cochrane pump. The pump rotates at 1,450 rpm and collects
refurbishing every 5-6 months due to damage caused by the Condensate from the side of the Corrugator where steam is
leakage and the packing. used to dry the paper. The Condensate is then returned to
the boiler feed system. The product is at 180ºC and 150 psig,
The AESSEAL® CRCO™ seals, with oil barrier fluid fed from
and is clean. The pump was previously packed and required
a pot at 4 ft/hd were installed in September 1989 and lasted
constant attention.
eighteen months before being replaced. The sleeve was
removed and the seal fitted directly to the shaft. An adaptor The AESSEAL® was installed in May 1988 and was taken out
plate was made to locate the seal to the stuffing box face. of service due to leakage in September 1990. It has since
been refurbished and re-installed.
Case No. 195C The stuffing box bore was machined to maximum clearance
for the seal, and the face of the box was skimmed to give a
In a Paper Mill, AESSEAL® 50mm CURC™ seals with Solid
good gasket area.
Tungsten Carbide faces and Viton® ‘O’ rings, were installed in
Harland 58908/401 Horizontal Split Case pumps. The pumps A water barrier fluid is used running to drain.
rotate at 1,470 rpm collecting and returning Back Water
via a Heat exchanger to the Stock Chest. The product is at
20ºC and 2 barg pressure and contains a small amount of
Case No. 221C
paper stock along with the water. The pumps were previously In a Paper Mill, an AESSEAL® 60mm Cartridge seal with Solid
packed using an Aramid Fiber packing. The pumps needed Tungsten Carbide faces and Viton® ‘O’ rings was installed in
covering to prevent spray, even after packing. a Black and Clawson Omega Screen. The screen rotates at
980 rpm and removes clumps of undigested paper and other
AESSEAL® CURC™ seals were installed in January 1990 and
foreign matter from the Paper Stock. The Paper Stock is at
are working satisfactorily. The seal gland plate was produced
30ºC and below 10 psig pressure. The screen was fitted with
as per our Z454 special.
a single spring type seal which proved difficult to install due
to the screw clamp arrangement for tightening the stationary
Case No. 196C onto the rotating element on the machine. Many breakages
were experienced.
In a Paper Mill, AESSEAL® 70mm SCUSI™ seals, with Solid
Tungsten Carbide faces and EPR ‘O’ rings, were installed to The AESSEAL® installed was a machined gland CURC™
Ahlstrom APP 42/150 pumps. The pumps rotate at 1,470 where the seal elements are mounted into the unit in a reverse
rpm and circulate Paper Stock at 5% between chests to allow direction.
the addition of additives. The stock is at 30º C and 3.5 barg
This IASC™ was installed in August 1990 and is working well.
pressure. The pumps were previously packed using an Aramid
Fiber packing. This gave poor service life and badly wore the Due to the seal design, a new plain shaft and seal ‘pedestal’
shaft sleeves. as per the AESSEAL® drawing were required.
Case No. 222C The USL™ body is ‘O’ ring mounted and has a pin
anti-rotation device.
In a Paper Mill, AESSEAL® 70mm CRCO™ seals, with Solid
Tungsten Carbide faces and Viton® ‘O’ rings were installed to
Scan Pumps -NB 125/100-22 pumps. These pumps rotate Case No. 225C
at 1,450 rpm and supply water to a ring main around the
In a Paper Mill, AESSEAL® 50mm CRCO™ seals with Solid
plant. This is used to cool rollers, flush seals etc. The water
Tungsten Carbide faces and Viton® ‘O’ rings were installed in
is at ambient temperature and 50 ft/hd pressure. The pumps
Scan Pump - NB 65/40-26 pumps. These pumps rotate at
were previously fitted with single spring seals which gave poor
2,900 rpm and are classed as White Water Shower Pumps.
service life.
They supply a high pressure water service to feed sprays in
The AESSEAL® CRCO™ seals, with water barrier fluid at 7 the machine which clean the rollers and the wire. The water
psig, were installed in November 1989 and are still working is at ambient temperature and 90m/hd pressure. The pumps
satisfactorily. were previously fitted with single spring seals which gave a
poor service life.
The Scan Pump was refitted with an adaptor plate and pump
packing sleeve which replaced the seal sleeve which had a The AESSEAL® CRCO™ seals, with water barrier fluid, were
thinner cross section. installed in January 1990 and are working satisfactorily.
The Scan Pump was refitted with an adaptor plate and pump
Case No. 223C packing sleeve which replaced the seal sleeve which had a
thinner cross section.
In a Paper Mill, AESSEAL® 80mm CDSA™ seals with Solid
Tungsten Carbide faces and Viton® ‘O’ rings were installed
to Double Ended Scan Pumps - Z22 450/400 - 40 pumps. Case No. 226C
These pumps rotate at 1,450 rpm and are designated Top
In a Paper Mill, AESSEAL® 45mm CURC™ seals with Solid
Fan pumps, supplying Paper Stock to the machine headbox.
Tungsten Carbide faces and Viton® ‘O’ rings were installed
The top fan pump supplies the high quality stock to the
to Scan Pump - HB/100 pumps. The pumps rotate at 1,450
machine for the top coat on cardboard whilst the bottom fan
rpm. After backwater has been squeezed from the paper by
pumps supply the coarser grades. The paper stock is 2%, at
the rollers, the pumps transfer it from the machine back to the
40ºC and 3.5 barg pressure.
stock chest. The product contains a small amount of stock
The pumps were previously sealed using multi-spring seals. fiber and is at 30ºC and 2.5 barg pressure. The pumps were
These gave poor service life and were converted to AESSEAL® previously fitted with single spring seals which gave very poor
CDSA™ seals, with a water barrier fluid, in January 1990, and service life.
are still working satisfactorily.
The AESSEAL® CURC™ seals, which were installed by Scan,
No modifications were required. were fitted in September 1990 and are working satisfactorily.
No modifications were required.
Case No. 224C
In a Paper Mill, AESSEAL® 95mm SAI™/USL™ seals with Case No. 237C
Solid Tungsten Carbide faces and Viton® ‘O’ rings were
In a Paper Mill, an AESSEAL® 45mm CURC™ seal with
installed into Ahlstrom Karhula Bird Centriscreens. The
Carbon/Chrome Oxide faces and Viton® ‘O’ rings was installed
screens rotate at 1,477 rpm and screen the stock from the
in a Scan pump. The pump rotates at 1,450 rpm and transfers
top fan pumps prior to it reaching the machine. The stock is at
Backwater to the Stock Chest. The product is at ambient
2% and 50ºC and a pressure of 15 psig.
temperature and 20 ft/hd. The pump was previously packed
The screens were previously sealed using Lip Seals which using GFO fiber packing and had to be re-packed every two
gave very poor service life due to the abrasive nature of days.
the product, and which allowed the stock into the bearing
The AESSEAL® was installed in July 1988 and is still working
assembly.
leak-free.
The AESSEAL® SAI™/USL™ seals were installed in October
The bolt p.c.d. on the pump was too small for the gland and
1990 and are working satisfactorily.
the slots were therefore deepened by milling.
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Scan 150 x 200 x 26 pumps. The pumps rotate at 1,450 rpm Case No. 255C
and supply Finished Paper Stock to the Machine Headbox.
In a Paper Mill, AESSEAL® 48mm CRCO™ seals with Solid
The paper stock is at 30ºC and 20 ft/hd pressure.
Tungsten Carbide faces and Viton® ‘O’ rings were fitted to
The pumps were previously packed using GFO fiber packing Scan 180-200 pumps. The pumps rotate at 1,450 rpm and
material and needed constant attention to keep these draw waste pulp and water from the bottom of a Pulper. The
important pumps in service. product is a very low percentage pulp, at 40ºC and 0.5 barg
pressure. The pumps were previously sealed using Cartridge
The AESSEAL® CURC™ seals were installed in July 1988 and
Mounted Single Spring seals which gave six months maximum
are still in service.
life.
The bolt p.c.d. was too small for the seal and the slots were
The AESSEAL® CRCO™ seals were installed in January 1991
deepened by milling.
and have an oil barrier fluid. The seals are working leak-free.
An adaptor plate was made to fit the seal to the pump.
Case No. 239C
In a Paper Mill, AESSEAL® 70mm CURC™ seals with Solid
Tungsten Carbide faces and Viton® ‘O’ rings were installed to Case No. 256C
Lamort TWS250 pumps as part of a new project. The pumps In a Paper Mill, an AESSEAL® 65mm CRCO™ seal with Solid
rotate at 1,473 rpm and circulate partial stock through a Drum Tungsten Carbide faces and Viton® ‘O’ rings was installed to
Filter plant. The stock is at ambient temperature and 1.5 barg a Scan 225-250 pump. The pump rotates at 1,450 rpm and
pressure. supplies warm water to the machine. The water is at 40ºC and
4 barg pressure. The pump was previously fitted with a Single
The AESSEAL® CURC™ seals were installed in December
Spring Cartridge seal which gave six months maximum life.
1990 and are still working leak-free.
The AESSEAL® CRCO™ seal was installed in April 1991 and
has no barrier fluid connected. The seal is working leak-free.
Case No. 253C
An adaptor plate was made to fit the seal to the pump.
In a Paper Mill, AESSEAL® 70mm CRCO™ seals with Carbon/
Chrome Oxide faces and Viton® ‘O’ rings were installed to
Allweiler ES100/400 pumps. The pumps rotate at 1,450 rpm Case No. 257C
and transfer 6% Paper Stock to a Chest at 40ºC and 1.5
In a Paper Mill, an AESSEAL® 65mm CRCO™ seal with Solid
barg pressure. The pumps were previously packed using a
Tungsten Carbide faces and Viton® ‘O’ rings was installed in
Kevlar material which caused shaft sleeve wear, and needed
a Scan 280-315 pump. The pump returns Backwater from the
constant attention. The leakage caused serious housekeeping
machine to the Chest. The product is a low percentage Paper
problems.
Stock at 20ºC and 2 barg pressure. The pump was previously
The AESSEAL® CRCO™ seals were installed in November sealed using a Single Spring Cartridge seal which gave six
1990 and are still working leak-free. months maximum life.
An oil barrier fluid at atmospheric pressure is in operation. The AESSEAL® seal was installed in December 1990 with no
barrier fluid and is working leak-free.
No modifications were required.
An adaptor plate was fitted to the stuffing box face against
which the seal was to be mounted.
Case No. 254C
In a Paper Mill, AESSEAL® 70mm CRCO™ seals with Carbon/
Case No. 258C
Chrome Oxide faces and Viton® ‘O’ rings were installed to
Ahlstrom DC 125/400 pumps. The pumps rotate at 1,450 rpm In a Paper Mill, an AESSEAL® 65mm CRCO™ seal with Solid
and circulate 4% Paper Pulp. The product is at 70º to 80ºC Tungsten Carbide faces and Viton® ‘O’ rings was installed to
and 3 to 5 barg pressure. The pumps were previously packed a Scan 225-250 pump. The pump rotates at 1,450 rpm and
using GFO Fiber packing which required constant attention. transfers 5% to 6% stock from the Dewatering operation. The
stock is at ambient temperature and 2 barg pressure.
The AESSEAL® CRCO™ seals were installed in March 1991
and have a grease barrier fluid. The seals are still working The pump was sealed using a Single Spring Cartridge seal
leak-free. which gave 3 to 4 months maximum seal life.
The seals are secured to the stuffing box face by a jacking The AESSEAL® CRCO™ seal was installed in April 1991 with
plate and bolts, from the bearing frame end. no barrier fluid and is still working leak-free.
An adaptor plate was fitted.
15 - Case History Information
Case No. 259C previous seals installed were Single Spring Cartridge seals,
which leaked from plant start-up.
In a Paper Mill, AESSEAL® 65mm CRCO™ seals with Solid
Tungsten Carbide faces and Viton® ‘O’ rings were installed to The AESSEALs were installed in February 1991 and had no
Scan 180-200 pumps. The pumps rotate at 1,450 rpm and barrier fluid connected. The seals are working leak-free.
transfer 3% to 4% stock around the mill. The product is at
An adaptor plate was utilized.
60ºC and 3 barg pressure. The pumps were previously sealed
using Single Spring Cartridge seals which gave six months
maximum life. Case No. 264C
The AESSEAL® CRCO™ seals were installed in February 1991 In a Paper Mill, AESSEAL® 45mm CRCO™ seals with Carbon/
and have no barrier fluid connection. Chrome Oxide faces and Viton® ‘O’ rings were installed to
Sulzer Weiss ES80-315 pumps. The pumps rotate at 1,450
The seals are still working leak-free.
rpm and supply very low percentage stock and dirty water for
An adaptor plate was utilized. re-cycling. The product is at 40ºC and 2 barg pressure. The
pumps were previously packed using a Kevlar material. This
needed constant attention and wore the shaft sleeve.
Case No. 260C
The AESSEAL® CRCO™ seals were installed in November
In a Paper Mill, AESSEAL® 65mm CRCO™ seals with Solid
1990 with an oil barrier fluid and are still working leak-free.
Tungsten Carbide faces and Viton® ‘O’ rings were installed to
Scan 225-250 pumps. The pumps rotate at 1,450 rpm and No modifications were required.
transfer low percentage stock to a Chest. The product is at
40ºC and 2 barg pressure. The pumps were previously sealed
using Single Spring Cartridge seals which gave six months Case No. 265C
maximum life. In a Paper Mill, AESSEAL® 55mm CRCO™ seals with Carbon/
Chrome Oxide faces and Viton® ‘O’ rings were installed to
The AESSEAL® CRCO™ seals were installed in February 1991
Sulzer Weiss ES50-315 pumps. The pumps rotate at 1,450
and have no barrier fluid connected.
rpm and are used to transfer 3% Paper Stock. The product
The seals are still working leak-free. An adaptor plate was is at 40ºC and 3 barg pressure. The pumps were previously
utilized. sealed using a Kevlar based packing which leaked constantly
and wore the shaft sleeve.
Case No. 261C The AESSEALs were installed on the 19th of November 1990
with an oil barrier fluid and are still working leak-free.
In a Paper Mill, AESSEAL 65mm CRCO™ seals with Solid
®
Tungsten Carbide faces and Viton® ‘O’ rings were installed to No modifications were required.
Scan 180-200 pumps. The pumps rotate at 1,450 rpm and
transfer Backwater to the Chest. The product is at 40ºC and 4
barg pressure. The pumps were previously sealed using Single Case No. 266C
Spring Cartridge seals which gave six months average life. In a Paper Mill, AESSEAL® 45mm CRCO™ seals with Carbon/
AESSEAL® CRCO™ seals were installed in October 1990, Chrome Oxide faces and Viton® ‘O’ rings were installed to
having had the oil pots removed. Sulzer Weiss ES 80-315 pumps. The pumps rotate at 1,450
rpm and circulate 3.3% Paper Stock around the system. The
The seals are working leak-free. product temperature is 40ºC and the pressure 3 barg. The
An adaptor plate was utilized. pumps were previously packed using a Kevlar based packing
which constantly leaked.
The AESSEAL® CRCO™ seals, with oil barrier fluid, were
Case No. 262C
installed in November 1990 and are still working leak-free.
In a Paper Mill, AESSEAL® 75mm CRCO™ seals with Solid
Tungsten Carbide faces and Viton® ‘O’ rings were installed to No modifications were required.
Scan BA 3200-200-40 pumps. The pumps rotate at 1,450
rpm and transfer 9% to 10% paper stock to the Blending
Plant. The product is at 40ºC and 4 barg pressure. The
Case No. 267C
In a Paper Mill, AESSEAL® 55mm CRCO™ seals with Carbon/
Chrome Oxide faces and Viton® ‘O’ rings were installed to
Pulp and Paper Industry
Sulzer Weiss ES 150-400 pumps. The pumps rotate at 1,450
Copyright © 2013 AESSEAL plc
rpm and transfer Paper Stock at 5%. The product is at 40ºC
88 LN-UK/US-PPG-01 and 3 bar pressure. The pumps were previously packed using
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
89
15 - Case History Information
LN-UK/US-PPG-01
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a Kevlar material which constantly leaked and caused shaft installed in January 1991 and are still working satisfactorily. No
sleeve wear. modifications were required.
The AESSEAL® CRCO™ seals, with an oil barrier fluid, were
installed in November 1989, then refurbished and re-installed
Case No. 272C
in November 1990, when they gave a further 12 months life..
In a Paper Mill, AESSEAL® 45mm CRCO™ seals with Carbon/
No modifications were required. Chrome Oxide faces and Viton® ‘O’ rings were installed to
Case No. 268C Sulzer Weiss ES 80-250 pumps. The pumps rotate at 1,450
rpm and transfer Backwater from the machine back to the
In a Paper Mill, AESSEAL® 55mm CRCO™ seals with Carbon/
Chest. The product is at 50ºC and 1 barg pressure. The
Chrome Oxide faces and Viton® ‘O’ rings were installed in
pumps were previously packed using a Kevlar material which
Sulzer Weiss ES 150-400 pumps. The pumps rotate at 1,450
leaked constantly.
rpm and transfer sorted pulp at 6%. The product is at 40ºC
and 2.5 barg pressure. The pumps were previously packed The AESSEAL® CRCO™ seals were installed in September
using a Kevlar material which leaked constantly and caused 1990 and are still working satisfactorily. The barrier fluid is oil.
sleeve wear. No modifications were required.
The AESSEALs were installed in mid 1990 and are supplied
with an oil barrier fluid. The seals are still operating leak-free. Case No. 273C
No modifications were required.
In a Paper Mill, AESSEAL® 5 1/2” SAI™ seals and ‘O’ ring
mounted stationaries with Carbon/Chrome Oxide faces
Case No. 269C and Viton® ‘O’ rings were installed in an Ahlstrom Karhula
Bird Centriscreen. The unit rotates at 16.7 revs/second and
In a Paper Mill, AESSEAL® 55mm CRCO™ seals with Carbon/
removes clumps of paper from the stock prior to it entering
Chrome Oxide faces and Viton® ‘O’ rings were installed to
the machine. The product is at 40ºC and 60 m/hd pressure.
Sulzer Weiss ES 100-400 pumps. The pumps rotate at 1,450
Previously the screen was sealed using an expensive
rpm and transfer Paper Pulp at 4%. The product temperature
multi-sprung seal which gave a six month maximum seal life.
is 60ºC and the pressure 3 barg. The pumps were previously
packed using a Kevlar material which leaked constantly. The AESSEAL® units were installed in January 1990 and are
working leak-free.
The AESSEALs were first installed in 1990 gave a twelve
months service life. An oil barrier fluid was used.No
modifications were required. Case No. 291C
In a Paper Mill, AESSEAL® 125mm CDSA™ seals with Solid
Tungsten Carbide inboard faces and Viton® ‘O’ rings were
Case No. 270C
installed to Voith Turbo Separators AJS31. The shafts rotate
In a Paper Mill, AESSEAL® 80mm CRCO™ seals with Carbon/ at 450 rpm and are used to clean recycled raw paper stock.
Chrome Oxide faces and Viton® ‘O’ rings were installed The product is at 30ºC, 2 barg pressure and includes staples
to Sulzer Weiss ES 250-400 pumps. The pumps rotate at and bailing wire. The pumps were previously packed using
1,450 rpm and transfer Paper Pulp at 1.3%. The product a Kevlar material. This required re-packing every two weeks
temperature is 40ºC and the pressure 1 barg. The pumps and caused extreme sleeve wear and product ingress to the
were previously packed using a Kevlar material and leaked bearings. The bearings required changing every three to six
constantly. months.
The AESSEAL® CRCO™ seals were installed in December The AESSEAL® CDSA™ seals, with water barrier fluid at 2.5
1987 and gave a three year seal life. The barrier fluid is oil. No barg supplied by an AESSEAL® CS10 vessel, were installed in
modifications were required. April 1991 and are still operating leak-free.
See Drawing Number 6449158 for seal design and installation.
Case No. 271C
In a Paper Mill, AESSEAL® 90mm CRCO™ seals with Carbon/
Chrome Oxide faces and Viton® ‘O’ rings were installed to
Case No. 292C
Sulzer Weiss pumps. The pumps rotate at 1,450 rpm and are In a Paper Mill, AESSEAL® 35mm SE/’T’ Shape stationaries
used to transfer Paper Stock at 5%. The product is at 50ºC with Carbon/Lead Bronze faces and EPR ‘O’ rings were
and 2 barg pressure. The pumps were previously packed installed to SIHI Ryaland Ryax F32/16 pumps. The pumps are
using a Kevlar material which leaked constantly. used to return Condensate from the rolls to the boiler feed
line for re-use. The product is at its vapourisation temperature
The AESSEAL® CRCO™ seals with oil barrier fluid were of 95ºC and 25” Hg vacuum. The pumps were previously
15 - Case History Information
packed and a constant leakage of steam into the bearings Tungsten Carbide faces and Viton® ‘O’ rings was installed in
caused premature failure. a Voith Turbo Separator ATS10. The shaft rotates at 525 rpm
and separates lumps of Paper Stock from the product. The
The AESSEALs were installed in March 1990 and gave six to
stock is approximately 3.5% to 4.5% and 50ºC with pressure
twelve months service life.
up to 3-4 barg. The unit was previously packed using Kevlar
A plate was manufactured to hold the ‘T’ Shape stationaries. packing but this gave poor service due to sleeve wear and
bearing contamination.
With products at vapourisation temperature AESSEAL®
recommend the use of double seals. The AESSEAL® was first installed in December 1991 and gave
an eleven month trouble-free service life. The unit was installed
with a new sleeve and the seal has a machined gland plate
Case No. 300C (Z856).
In a Paper Mill, AESSEAL® 60mm CURC™ seals with Carbon/
Chrome Oxide faces and Viton® ‘O’ rings were installed to
Ahlstrom 200-150-250 pumps. The pumps rotate at 1,450 Case No. 340E
rpm and transfer Backwater from the machine to the chests. In a Paper Mill, AESSEAL® 75mm CURC™ seals with Solid
The product temperature is 60ºC and the pressure 50 ft/hd. Tungsten Carbide faces and Viton® ‘O’ rings were installed
The pumps were previously packed and surges in the system in Scan 350/300/40 pumps. The pumps rotate at 1,450 rpm
pressure caused large leakage problems. and supply Paper Stock to the next cleaning process. The
The AESSEAL® CURC™ seals were installed in June 1989 product is at 35ºto 40ºC and 50 to 70 psig. The seals were
and are working leak-free. No modifications were required. supplied with the new pumps.
The AESSEALs were commissioned in December 1991 and
are still working leak-free.
Case No. 301C
In a Paper Mill, AESSEAL® 70mm SAI™/USL™ seals with No modifications to equipment were required.
Carbon/Chrome Oxide faces and Viton® ‘O’ rings were
installed to Ahlstrom APP 44/200 pumps. The pumps rotate at
1,460 rpm and transfer Paper Stock at 4% to 5%. The stock
Case No. 341E
temperature is 50ºC and the pressure 30 ft/hd. The pumps In a Paper Mill, AESSEAL® 65mm CURC™ seals with Solid
were previously sealed using packing and surges in the Tungsten Carbide faces and Viton® ‘O’ rings were installed
system pressure caused leakage problems. into Scan 250/250/32 pumps. The pumps rotate at 1,480 rpm
and supply Paper Stock to the next cleaning process. The
The AESSEAL® SAI™/USL™ seals were installed in 1987 and product is at 35ºto 40ºC and 50 to 70 psig. The seals were
gave an 18 month service life. No modifications were required. supplied with the new pumps.
The AESSEALs were commissioned in December 1991 and
Case No. 327E are still working leak-free. No modifications to the equipment
In a Paper Mill, an AESSEAL® 85/8” SAI™ and rigid mount were required.
stationary with Solid Tungsten Carbide faces and Viton® ‘O’
rings was installed into a Voith Hydropulper VS26. The shaft
rotates at 270 rpm and mixes water, recycled paper bales
Case No. 342E
and chemicals in a vat to re-dissolve the paper. The product In a Paper Mill, AESSEAL® 65mm CURC™ seals with Solid
is at 60ºC and a static head of approximately 6 feet. The unit Tungsten Carbide faces and Viton® ‘O’ rings were installed
was previously packed using Kevlar and G.F.O. fiber packings, into Scan 250/150/32 pumps. The pumps rotate at 1,450 rpm
neither of which could control the leakage. and supply Paper Stock to the next cleaning process. The
product is at 35º to 40ºC and 50 to 70 psig. The seals were
The AESSEAL® seal was installed in December 1991 and is supplied with the new pumps.
still working satisfactorily.
The AESSEALs were commissioned in December 1991 and
are still working leak-free. No modifications to equipment were
Case No. 328E required.
In a Paper Mill, an AESSEAL® 170mm SCUSI™ seal with Solid
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The product is at 35º to 40ºC and 50 to 70 psig. The seals the pumps were packed using Kevlar material which leaked
were supplied with the new pumps. constantly.
The AESSEALs were commissioned in December 1991 and The AESSEALs were installed in March 1992 and are still
are still working leak-free. No modifications to equipment were operating leak-free No modifications to equipment were
required. required.
The AESSEAL® CURC™ seal was installed in October 1991 The AESSEAL® CURC™ seals were installed in March 1992
and is still working leak-free. and are still operating leak-free.
An adaptor plate was produced against which to mount the No modifications to equipment were required.
seal.
Case No. 477G
Case No. 397E In November 1992, Hydro-Pulper Seals were fitted in a Paper
In a Paper Mill, an AESSEAL 21/8” IASC™ seal with Solid
® Mill in Northumberland, England.
Tungsten Carbide faces and EPR ‘O’ rings was installed to a Mill No P1 had 2 off Black and Clawson units. The 1st Unit on
Black and Clawson P30 Selectifier Pressure Screen. The unit P1 was installed with a 12.0” seal in November 1992 and was
rotates at 900 rpm and removes clumps of paper fibers from successful for 2 years. It was changed in 1995 and again in
3% to 5% stock. The product is at 30ºC and 3 barg pressure. 1997 due to seal damage from mis-use.
The unit was previously sealed with the manufacturer’s seals
which were difficult to install and only gave a six month Seal type SAI™ XL XS 12.0” TC vs TC DWG. 6450761
average life. (Reference, Z1062)
Case No. 479G April 1992 on an IDP Dimer Dump Tank Pump.The duty was
Dimer (mix of fatty acids and clay solids), and the AESSEAL®
In March 1993, Hydro-Pulper Seals were fitted in a paper mill
replaces a Crane 109 back to back design. The seal operated
in Northumberland, England.
with clean fatty acid barrier fluid, thermosyphoning from an
Mill No P2 had 2 off Esher Wyss Units. The 1st Seal (240mm) existing pressure pot.
was installed in March 1993. It had 2 years operation and was
The seal performance was very good despite constant
changed in 1995, and 1997 due to mechanical damage from
clogging problems in the pump. This meant that the pump
mis-use.
was regularly stripped for cleaning. However, it was rebuilt
Seal Type SAI™ XL XS 240mm TC vs TC, Dwg. 6452291, Z using the same seal without any leakage problems. The seal
Reference Z1171 eventually had to be repaired after numerous refits, but was
The 2nd Unit was fitted in February 1996 and had 18 months considered by the customer to have given excellent results.
successful operation but was changed in 1997 due to A spare seal was also purchased so there was no down time
damage from mis-use. when the seal was sent to the Derby repair centre.
On this particular application the ‘sister’ pump was fitted with
a Chesterton 241 double seal which gave endless problems.
Case No. 480G These were resolved by Chesterton only when they replaced
In a Paper Mill, in the UK, several 150mm CDSA™ TC/TC// the IDP pump with a Chesterton pump and supplied a new
CRO2/CAR/Viton® seals (Z1427) were fitted to 5 off SUNDS type 255 seal design.
JALAVARRA REFINERS (Defibrators), type JC03. These
units have excessive axial movement of the shaft and were
traditionally packed, with resulting inefficient sealing and high Case No. 484G
leakage rates. In August 1995, 4 off 40mm FI-CDSA™ seals, CAR/SIC//
The first seal was fitted in September 1993. To date, no CER/CAR, with Aflas® elastomers inboard and Viton®
failures have been reported. elastomers outboard, were fitted to Stork pumps, in a Tall oil
plant, in England. The duty was tall oil and fatty acids at 180-
200ºC (355-395ºF). The seals operated with cooled fatty acid
Case No. 481G barrier fluid via SSE10 retention vessels supplied at constant
In a Paper Mill, in the UK, several 200mm CDSA™ TC/TC// pressure from existing system. Good service life to date, with
CRO2/CAR/Viton® seals Z3580 were fitted to 2 off SUNDS no reported problems. During a planned shutdown, 4 off seals
JALAVARRA REFINERS (Defibrators), type JC04. These were sent for repair May/June 1997, and the stocked spare
units have excessive axial movement of the shaft and were seals were subsequently fitted.
traditionally sealed with Burgmann Back to Back seals. The
Burgmann seals lasted approximately 9 months.
Case No. 485G
The first seal has been in service for 18 months with no
In August 1995, 6 off 48 and 58mm CONII seals, CAR/CER,
reported failures to date.
were fitted to Stork pumps, in a Tall oil plant, in England. The
duty was tempered water supply and cooling water supply.
Case No. 482G Good service life to date, with no reported problems.
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The seal was specially designed for ease of installation and a vessel, so that the seal could be bolted from the bearing side.
letter exists from Advanced Fluid Technologies, complimenting
The seal primarily seals screened paper stock, at an ambient
the company on the design work undertaken.
temperature and a pressure of 80 psig (5.5 barg). The seals
The AESSEAL® unit, seal and stationary, were supplied at were installed and have no reported problems to date. See
$12,000 US and were still working on the 14th October 1997, Z4422 for the Seal, & Z4423 for the adapter plate, and
leak free. AESSEAL® drawing G.A. Number 6462045 for further details.
The seal is fitted on the external side of the Kvaerner unit, In February 1998, the plant ordered 3 more identical seal
which is the higher pressure side. It is worthy of note that units for a Hooper pressure screen model PSV 400, see case
another Mill in Arkansas also uses this Kvaerner unit and histories 700 and 705.
that both inboard and outboard seals, as supplied by the
competitor, were leaking after less than 12 months.
Case No. 704G
In December 1997, AESSEAL® supplied a 7.875” CDM™, TC/
Case No. 700 TC//TC/CAR double seal with Aflas® elastomers for a Oxygen
In February 1998, AESSEAL® supplied and installed two Reactor application. The “Fluffer seal” ran at 350 rpm primarily
4.125” IADC™, TC/TC//TC/CAR double seals with Aflas® sealing water, paper stock and caustic with a PH of 10.5 to
elastomers for a PSV 400”B” Hooper Pressure Screen 11.0, a temperature of 96-105ºC (200-220F) and a pressure
application, in a paper mill in the USA. from 5.5-10 barg (80-150 psig).
An adapter plate was designed to fit directly onto the screen See Z4536, and AESSEAL® drawing G.A. Number 6460948
vessel, so that the seal could be bolted from the bearing side. for further details.
The seal primarily seals screened paper stock, at an ambient
temperature and a pressure of 80 psig (5.5 barg). The seals Case No. 705
were installed and have no reported problems to date. See
In February 1998, AESSEAL® supplied and installed one
Z4422 for the Seal, & Z4596 for the adapter plate, and
4.125” IADC™, TC/TC//TC/Car double seals with Aflas®
AESSEAL® drawing G.A. Number 6462849 for further details.
elastomers for a PSV 400”C” Hooper Pressure Screen
application, in a paper mill in the USA.
Case No. 701 An adapter plate was designed to fit directly onto the screen
In September 1997, AESSEAL® supplied and installed two vessel, so that the seal could be bolted from the bearing side.
285mm special CURC™, CAR/CRO2 single seals with Viton®
The seal primarily seals screened paper stock, at an ambient
elastomers for a cooling water pump application.
temperature and a pressure of 80 psig (5.5 barg). The seals
The seals replaced a Trist Type CW mechanical seal, and were installed and have no reported problems to date. See
were installed on a Mather & Platt cooling water pump. The Z4422 for the Seal, & Z4597 for the adapter plate, and
seals operated at 375rpm at an Ambient temperature and a AESSEAL® drawing G.A. Number 6462850 for further details.
pressure of 2 barg (30 psig), and were connected as API plan
13. The seals were installed and have no reported problems
to date. See Z 4209 and AESSEAL® drawing G.A. Number Case No. 706
6460579 for further details.In March 1998, the plant ordered 4 In September 1997, AESSEAL® supplied and installed one
more identical seals. 4.724” (120mm) Bird Screen Seal, TC/TC single seal, with
Aflas® elastomers for a Bird Centriscreen model 80, in a paper
mill in the USA.
Case No. 702G
The seal replaced a Sealol 676 (special) unit, and primarily
In January 1996, a 30mm SCUSI™, CAR / CER / Aflas® was
screened paper stock, at an ambient temperature (mill water)
installed on a Stork pump operating on Duty solvents. The
and a pressure of 80 psig (5.5 barg). The seals were installed
seal has had no reported failures to date.
and have no reported problems to date. See Z4267 for the
Seal, and AESSEAL® drawing G.A. Number 6461080 for
Case No. 703G further details.
In December 1997, AESSEAL® supplied and duly installed
two 4.125” IADC™, TC/TC//TC/CAR double seals with Case No. 707G
Aflas® elastomers for a PSV 2600 Hooper Pressure Screen
In 1995, 2 off CONII, TC/SIC/Viton® seals were installed on
application, in a paper mill in the USA.
Stork pumps operating in a Liquid resin duty at 160 and
An adapter plate was designed to fit directly onto the screen 140ºC. Both seals have no reported failures up to November
15 - Case History Information
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inboard, Viton® elastomers outboard, is fitted on a Nash Liquid psig (9 barg) and a Stuffing box pressure of 0 to 100 psig (7
ring vacuum pump, model 125I. The seal was fitted in June barg). The seal was originally installed in August 1997 with
1997, sealing a Vinyl Chloride stripper tank and is working Viton® inboard elastomers, and was replaced in December
to date. The pump operates at 1,750 rpm, with temperature 1997 due to inboard O-ring attack.
ranging from ambient to 40ºC (100ºF). The barrier fluid is
propylene Glycol 190 PSJ.
Case No. 727G
In a mill in Jessup, USA, a DBDS™ operating on a Bingham
Case No. 722G pump on a digester circulation duty was installed. The process
In a recycling mill in the South of England, several IASC™ temperature was 150-175ºC (300ºF-350ºF) and the barrier
screen seals were fitted on BLACK & CLAWSON PS pressure was set at 6 barg (90 psig). The seal was replaced
36 Screens. The AESSEALs replaced Ropac R32 Slurry after 6 months service, and is still working well.
Stationary seals, and were installed in November 1993. One
failed in July 1997. However, this was replaced and all are still
running, since November 1997. Case No. 728G
In a Paper Mill, in USA, numerous CDSA™ seals 2.500”,
3.312”, and 4.312” were fitted to operate in paper stock on a
Case No. 723G range of Goulds 3175S, M and L stock pumps.
In a recycling mill in the South of England, 6 off SAIs and
Most of the process pressures were 30-45 psig (2-3 barg),
CURC™ Stationaries have been installed on BIRD SCREENS.
and paper stock was around 6% consistency.
Slight modifications were made to the machine in November
1993, when the AESSEALs replaced the OEM Garlock Clipper All units were configured with a flow through barrier fluid
seal. Since November 1997, no failures have been reported. approximately 15 psig (1 barg) higher than the process
pressure in the stuffing box, with flow rates of 1/4 to 3/8
Gallons per Minute (2.5 L/Min). This was accomplished by
Case No. 724G using a pressure and flow regulating device to control the
In a Chemical division of a paper mill, in the North of England, barrier fluid. In most cases a proximity probe is used to
50mm and 3.000” CDM™ double seals CAR/SIC//SIC/CAR/ monitor the flow rate of the barrier fluid to seal. If a loss of flow
Viton® were installed on Batch Reactors on a Dimer duty plus is detected, the unit either trips an alarm or disables the pump.
various additions, including fatty acids, phosphoric acid and
Seals were fitted at various times through 1997, and are
resins.
running perfectly to date.
In total three batch reactors were converted, the third sealed
with a 3.500” SAI™ back to back unit which was converted
from a Lightnin cartridge unit and Crane 109 back to back Case No. 729G
design. In a paper finishing plant in Northumberland, England, almost
all stock pumps handling paper stock are fitted with CURC™
All seals are providing good service, and all new equipment
seals, with a standard specification of TC/TC/V and operate
coming on site will be specified with AESSEAL® seals.
with water flush. Average seal life 5-6 years.
combination with the EPR elastomers. Clean flush water was (118ºF). The shaft speed was 1,440 rpm.
supplied to the gland at approximately 1 barg above stuffing
The packing previously employed leaked excessively and
box pressure. To better utilize the flush media, a floating
contaminated the bearings resulting in bearing failure. Each
stuffing box bushing was employed.
pump was completely rebuilt after less than 11 months
The average run to failure for this seal configuration has been operation.
2 to 2 1/2 years.
The CURC™ ’s fitted are still running satisfactorily to date (July
For further details on this seal see drawing number 6463468 1998).
(Z-4717).
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CASE No. 887H The previous seal was a Safematic Safebellow SBE-065-
In a Waste Treatment plant in the USA, a 1.875” SCUSI™ GRVH Single seal with Viton® elastomers. The seal leaked
with TC/TC faces with Viton® elastomers was fitted to a under the lip seal into the bearing. See Z4594 for further
Goulds pump, model HS3X3-10. details.
leakage: contaminated bearing and the bearing failed also with CASE No. 958H
failure of the rotating element. Complete rebuild of pump in
In a UK Pulp & Paper Industry a 100mm CDSA™ TC/TC/
less then 11 months.
CROX was fitted to a ABS Machine Tank Pump, model
BA400/400-56.
CASE No. 934H The product being pumped is Stock at a temperature of 50°C
In a Fiber Preparation/Bleaching plant a 85mm IADC-FS™ with a shaft speed of 740 rpm and a pressure of 400 psig (27
TC/TC//TC/CB with Aflas® inboard and Viton® outboard barg).
elastomers was fitted to a IMPCO/BELOIT 208/210/210
The mechanical seal also operated with a W2 System.
Pressure Screen.
The duty being pumped is Paper “Brown” Stock at a product
temperature of 220°F with a shaft speed of 1200 rpm and a
CASE No. 959H
product pressure of 150 psig. In a UK Pulp & Paper Industry a 100mm CURC™ CAR/TC
with Viton® ‘O’ rings was fitted to a ABS 3rd Stage Cleaner
The previous seal was a Lip seal from OEM was purged with
Pump, model BA400/400-56.
grease when leakage occurred water to into the bearings and
failed screen. The seal lasted only 12 months. The product being pumped is Paperstock at a temperature
of 50°C with a shaft speed of 990 rpm and a pressure of 400
See Z4855 for further details.
psig (27 barg).
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CASE No. 978H The product being pumped is Broke Pulp at a temperature of
50°C with a shaft speed of 1485 rpm and a pressure of 400
In a UK Paper Mill a 65mm CURC™ CAR/TC with Viton ‘O’ ®
psig (27 barg).
rings was fitted to a ABS Wire Pit Heating Water Pump, model
BA250-250-32.
The product being pumped is White Water at a temperature of CASE No. 984H
50°C with a shaft speed of 1485 rpm and a pressure of 250 In a UK Pulp & Paper Industry a 65mm CURC™ CAR/TC
psig (17 barg). with Viton® ‘O’ rings was fitted to an ABS Super Clean Filtrate
Pump, model NB200/150-32.
CASE No. 979H The product temperature is 50°C with a shaft speed of 1485
rpm and a pressure of 150 psig (10 barg).
In a UK Paper Mill a 75mm CURC™ CAR/TC with Viton ‘O’ ®
CASE No. 980H The product being pumped is Clear Filtrate at a temperature of
50°C with a shaft speed of 2900 rpm and a pressure of 100
In a UK Pulp & Paper Industry a 65mm CURC™ CAR/TC with
psig (6 barg).
Viton® ‘O’ rings was fitted to a ABS 6th Stage Cleaner Pump,
model NB150/125-32.
The product being pumped is Paperstock at a temperature of CASE No. 986H
50°C with a shaft speed of 1485 rpm and a pressure of 125 In a UK Paper Mill a 55mm CURC™ CAR/TC with Viton® ‘O’
psig (9 barg). rings was fitted to an ABS Warm Water Heat Recovery Pump,
model NB200/150-40.
CASE No. 981H The product being pumped is Water at a temperature of 50°C
with a shaft speed of 1485 rpm and a pressure of 150 psig
In a UK Pulp & Paper Industry a 75mm CURC™ TC/TC with
(10 barg).
Viton® ‘O’ rings was fitted to a ABS Winder 2 Pulper Pump,
model BA250-250-40.
The product being pumped is Broke Pulp at a temperature of CASE No. 987H
50°C with a shaft speed of 990 rpm and a pressure of 250 In a UK Paper Mill a 38mm CURC™ CAR/TC with Viton®
psig (17 barg). ‘O’ rings was fitted to an ABS Heat Recovery Shower Water
Pump, model NB65/40-20.
CASE No. 982H The product being pumped is Water at a temperature of 50°C
with a shaft speed of 2950 rpm and a pressure of 40 psig (3
In a UK Pulp & Paper Industry a 100mm CURC™ TC/TC with
barg).
Viton® ‘O’ rings was fitted to a ABS 4th Press Pulper Pump
model BA400/400-56.
The product being pumped is Broke Pulp at a temperature of CASE No. 988H
50°C with a shaft speed of 740 rpm and a pressure of 400 In a UK Paper Mill a 48mm CURC™ with Viton® ‘O’ rings was
fitted to a ABS Retention Agent Dilution Water Pump, model
Pulp and Paper Industry NB100/65-28.
Copyright © 2013 AESSEAL plc
The product being pumped is Water at a temperature of 50°C
100 LN-UK/US-PPG-01 with a shaft speed of 2980 rpm and a pressure of 65 psig (4
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
101
15 - Case History Information
LN-UK/US-PPG-01
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The product being pumped is Broke Pulp at a temperature of The product being pumped is Fresh Water at a temperature
50°C with a shaft speed of 1450 rpm and a pressure of 80 of 40°C with a shaft speed of 1485 rpm and a pressure of 65
psig (5 barg). psig (4 barg).
15 - Case History Information
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Pump, model BA150/150-26. The pump operates at 1470 rpm with a stuffing box pressure
of 250 psig (17 barg).
The product being pumped is Water at a shaft speed of 1470
rpm and a pressure of 150 psig (10 barg).
CASE 1049I
CASE 1043I In a UK Pulp & Paper Industry a 48mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to an ABS Spray
In a UK Pulp & Paper Industry a 65mm CURC™ CAR/STC
Water Booster Pump 4, model NB80/50-26.
with Viton® ‘O’ rings was fitted to an ABS Treated River Water
Pump, model BA250/250-32. The product being pumped is Final Treated Effluent with a
temperature of 25/35°C (68/95°F) with a stuffing box pressure
The product being pumped is Water with a stuffing box
of 50 psig (3 barg). The pump operates at 2950 rpm.
pressure of 250 psig (17 barg). The pump operates at 1470
rpm.
CASE 1050I
CASE 1044I In a U Pulp & Paper Industry a 48mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to an ABS Tertiary
In a UK Pulp & Paper Industry a 48mm CURC™ CAR/STC
Sludge pump, model BA150/150-26.
with Viton® ‘O’ rings was fitted to an ABS Process Water
Storage Mixing Pump, model BA150/150-26. The pump operates at 990 rpm with a temperature of
25/35°C (68/95°F) with a stuffing box pressure of 150 psig (10
The product being pumped is Water with a stuffing box
barg).
pressure of 150 psig (10 barg). The pump operates at 1470
rpm.
CASE 1051I
CASE 1045I In a UK Pulp & Paper Industry a 48mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to an ABS Chilled
In a UK Pulp & Paper Industry a 48mm CURC™ with CAR/
Water Pump 1, model NB100/65-26.
STC faces with Viton® ‘O’ rings was fitted to an ABS Treated
River Water Pump, model nb80/50-26. The pump operates at 1485 rpm with a temperature of
5/30°C (41/86°F) with a stuffing box pressure of 65 psig (4
The product being pumped is Water with a temperature of
barg).
20/35°C (68/95°F) with a stuffing box pressure of 50 psig (3
barg). The pump operates at 2950 rpm.
CASE 1052I
CASE 1046I In a UK Pulp & Paper Industry a 75mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to an ABS 2nd
In a UK Pulp & Paper Industry a 65mm CURC™ with CAR/
Stage Prescreen Feed Pump1, model BA250/250-40. The
STC with Viton® ‘O’ rings was fitted to an ABS Vitox Pump for
seal was also fitted with a quench.
Primary Treated Effluent, model BA200/200-32.
The product being pumped is Re Pulped Waste with a
The product being pumped is Primary Treated Effluent with
temperature of 50°C (122°F) with a stuffing box pressure of
a stuffing box pressure of 200 psig (13 barg). The pump
250 psig (17 barg). The pump operates at 1485 rpm.
operates at 1480 rpm.
Tank 2 Recirculation Pump, model BA350/300-40. The seal is temperature of 45°C (113°F) with a stuffing box pressure of
also fitted with a quench. 300 psig (20 barg).
The product being pumped is Paper Stock with a stuffing box
pressure of 300 psig (20 barg). The pump operates at 1450 CASE 1060I
rpm.
In a UK Pulp & Paper Industry a 100mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to a ABS Cloudy
CASE 1055I Filtrate Pump 1, model BA500/500-56.
In a UK Pulp & Paper Industry a 75mm CURC™ with The product being pumped is Filtrate with a stuffing box
STC/STC faces with Viton® ‘O’ rings was fitted to an ABS pressure of 500 psig (34 barg). The pump operates at 990
Preflotator Stock Pump, model BA350/300-40. The seal is rpm.
also fitted with a quench.
The product being pumped is Paper Stock with a stuffing box CASE 1061I
pressure of 300 psig (20 barg). The pump operates at 720
In a UK Pulp & Paper Industry a 75mm CURC™ with CAR/
rpm.
STC faces with Viton® ‘O’ rings was fitted to a ABS White
Water Tower Pump, model BA350/300-40.
CASE 1056I The product being pumped is White Water with a temperature
In a UK Pulp & Paper Industry a 100mm CURC™ with of 45°C (113°F) with a stuffing box pressure of 300 psig (20
CAR/STC faces with Viton® ‘O’ rings was fitted to an ABS barg).
Preflotator Feed Pump 1, model BA500/500-56.
The product being pumped is Paper Stock with a stuffing box CASE 1062I
pressure of 500 psig (34 barg).
In a UK Pulp & Paper Industry a 100mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to a ABS Clear
CASE 1057I Water Tower Pump, model BA500/500-56.
In a UK Pulp & Paper Industry a 100mm CDSA™ with TC/ The product being pumped is White Water with a temperature
TC//CROX/C faces was fitted to a ABS 2nd Stage Cleaner of 45°C (113°F) with a stuffing box pressure of 500 psig (34
Feed Pump, model BA500/500-56. barg). The pump operates at 740 rpm.
The product being pumped is De-inked Pulp with a
temperature of 45°C (113°F) with a stuffing box pressure of CASE 1063I
500 psig (34 barg). The pump operates at 990 rpm.
In a UK Pulp & Paper Industry a 100mm CURC™ with CAR/
STC faces with Viton® ‘O’ rings was fitted to an ABS Post
CASE 1058I Flotator Stock Pump 1, model BA500/500-56.
In a UK Pulp & Paper Industry a 75mm CURC™ with CAR/ The product being pumped is Paperstock with a stuffing box
STC faces with Viton® ‘O’ rings was fitted to an ABS 3rd pressure of 500 psig (34 barg). The pump operates at 990
Stage Cleaner Feed Pump, model BA250/250-40. rpm.
The product being pumped is De-inked Pulp with a stuffing
box pressure of 250 psig (17 barg). The pump operates at CASE 1064I
1485 rpm.
In a UK Pulp & Paper Industry a 100mm CDSA™ with TC/TC/
CROX/C faces was fitted to an ABS LW Cleaner Feed Pump
CASE 1059I 1, model BA500/500-56.
In a UK Pulp & Paper Industry a 75mm CDSA™ with TC/TC// The product being pumped is De-inked Pulp with a
CROX/C faces was fitted to a ABS FS Reject LW Cleaner temperature of 45°C (113°F) with a stuffing box pressure of
Pump 1, model BA350/300-40. 500 psig (34 barg). The pump operates at 990 rpm.
The product being pumped is De-inked Pulp with a
CASE 1065I
Pulp and Paper Industry In a UK Pulp & Paper Industry a 100mm CDSA™ with TC/TC/
CROX/C faces was fitted to an ABS LW Cleaner 2nd Stage
Copyright © 2013 AESSEAL plc
104 LN-UK/US-PPG-01
Pump, model BA400/400-45.
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
105
15 - Case History Information
LN-UK/US-PPG-01
www.aesseal.com
The product being pumped is De-inked Pulp with a The product being pumped is Effluent with a temperature
temperature of 45°C (113°F) with a stuffing box pressure of of 45°C (113°F) with a stuffing box pressure of 250 psig (17
400 psig (27 barg). The pump operates at 1485 rpm. barg). The pump operates at 1485 rpm.
The product being pumped is White Water with a temperature The product being pumped is Fresh Water with a temperature
of 45°C (113°F) with a stuffing box pressure of 300 psig (20 of 20°C (69°F) with a stuffing box pressure of 400 psig (27
barg). The pump operates at 1485 rpm. barg). The pump operates at 990 rpm.
The product being pumped is White Water with a temperature The product being pumped is Effluent with a temperature of
of 45°C (113°F) with a stuffing box pressure of 500 psig (34 20 - 45°C (68 - 113°F) with a stuffing box pressure of 300
barg). The pump operates at 990 rpm. psig (20 barg). The pump operates at 900/1060 rpm.
The product being pumped is Clear Water with a temperature The product being pumped is Water with a stuffing box
of 45°C (113°F) with a stuffing box pressure of 150 psig (10 pressure of 300 psig (20 barg). The pump operates at 1485
barg). The pump operates at 1485 rpm. rpm.
The product being pumped is Clear Water with a temperature The product being pumped is Process Water with a stuffing
of 45°C (113°F) with a stuffing box pressure of 150 psig (10 box pressure of 300 psig (20 barg). The pump operates at
barg). The pump operates at 1485 rpm. 740 rpm.
The product being pumped is Clear Filtrate with a temperature The product being pumped is Process Water with a stuffing
of 45°C (113°F) with a stuffing box pressure of 300 psig (20 box pressure of 300 psig (20 barg).
barg). The pump operates at 1485 rpm.
CASE 1077I
CASE 1071I In a UK Pulp & Paper Industry a 75mm CURC™ with CAR/
In a UK Pulp & Paper Industry a 75mm CURC™ with CAR/ STC faces with Viton® ‘O’ rings was fitted to an ABS Primary
STC faces with Viton® ‘O’ rings was fitted to an ABS Sludge Treated Effluent Pump 1, model BA350/300-40.
Dewatering Filtrate Pump, model BA250/250-40.
15 - Case History Information
The product being pumped is Primary Treated Effluent The seal is currently installed and working without any
with a temperature of 20/35°C (68 - 113°F) with a stuffing problems.
box pressure of 300 psig (20 barg). The pump operates at
For further information, see Z Reference 4658, and AESSEAL®
900/1100 rpm.
general arrangement 6463079.
CASE 1079I
In a UK Pulp & Paper Industry a 75mm CURC™ with CAR/ CASE No. 1207J
STC faces with Viton® ‘O’ rings was fitted to an ABS Recycled In 1996, a 75mm MDC Double mechanical cartridge seal was
Activated Sludge Pump 1, model BA350/300-40. fitted to a Sunds Jyla 100 screen in a plant in Sweden.
The product being pumped is Recycled Activated Sludge The seal is currently installed and working (for 163 weeks to
with a temperature of 25/35°C (77/95°F) with a stuffing box date) without any problems.
pressure of 300 psig (20 barg). The pump operates at 990
For further information, see Z Reference 3840, and AESSEAL®
rpm.
general arrangement 6459736.
www.aesseal.com
compared to the John Crane seals previously installed. of 50°C (122°F) with a stuffing box pressure of 10 psig. The
pump operates at 1200 rpm.
The seal water line was installed using an inverted P-Trap
configuration and the seals did not fail when the mill lost its See Z7088 for further details.
entire mill water supply due to a broken water line soon after
start-up. The inverted P-trap water supply maintained enough
water to provide an adequate fluid film to the seal in spite of CASE No. 1253J
the fact that there was no mill water for a period of time. In a PULP & PAPER plant in Germany a 90mm CDSA™ was
installed to a Voith Entstipper screen.
For further information, see Z Reference 4855 and AESSEAL®
general arrangement 6464344. The product being pumped is Paper Stock with a temperature
of 20°C (68°F) with a stuffing box pressure of 4 barg (58 psig).
The pump operates at 1410 rpm.
CASE No. 1211J
See Z7103 for further details.
In a paper mill with a preferred supplier contract with AES, a
Sunds Model CMB 8030 was retro-fitted with AESSEALs on
May 14th 1999. This seal was purchased as an alternative to CASE No. 1254J
the Safematic option. The seal installed was a CDSA™ with
In a PAPER & PULP plant a 140mm RDS™ with CAR/CHOX
FMG 5.500” TC/TC//TC/Car with Aflas® elastomers. The cost
faces and Aflas® ‘O’ rings was fitted to a SUNDS/VALMET
saving was $2,100 (£1,400)!.
Chip Screw feeder, model SD-60.
The product being pumped is Wood Chips/Chip chute with a
CASE No. 1224J temperature of 90 - 120°C (194 - 248°F) with a stuffing box
In a Paper and Pulp plant in the USA, a 50mm DMSF™ pressure of 3 barg (43 psig). The pump operates at 700 - 800
(53mm parts) with TC/TC//TC/CARB faces and Aflas®/Viton® rpm.
‘O’ rings was fitted to a Ahlstrom Frame 3 pump, model APT-
See Z7140 for further details.
32-4.
The product being pumped is Black Liquor with a temperature
of 210°F (98°C) with a stuffing box pressure of 15 psig (1
CASE No. 1263J
barg). The pump operates at 1200 rpm. In a Pulp & Paper plant a 4.500” CDM™ with TC/TC//TC/CB
faces and Aflas®/Viton® ‘O’ rings was fitted to a Allis Chalmers
See Z5119 for further details.
pump, model F8N1.
The product being pumped is Black Liquor with a temperature
CASE No. 1226J of 220°F (104°C) with a shaft speed of 32 psig (2 barg). The
In a Pulp & Paper plant a 85mm PCP CURE™ with TC/TC pump operates at 1200 rpm.
faces and EPR ‘O’ rings was fitted to a MONO Screw Pump.
See Z7002 for further details.
API Plan 62 is employed.
The product being pumped is Calcium Liquor with a
temperature of 80°C (176°F) with a stuffing box pressure of 4
CASE No. 1264J
barg (58 psig). The pump operates at 600 rpm. In a Pulp & Paper plant in the USA a 4.500” CDM™ with TC/
TC//TC/CB faces with Aflas®/Viton® ‘O’ rings was fitted to a
Allis Chalmers pump, model F8N1.
CASE No. 1238J
The product being pumped is Black Liquor with a temperature
In a Pulp & Paper plant in the USA a 60mm DMSF™ with TC/
of 212°F (100°C) with a stuffing box pressure of 35 psig (2
TC//TC/CAR faces and Aflas®/Viton® ‘O’ rings was fitted to a
barg). The pump operates at 1200 rpm.See Z7002 for further
Ahlstrom pump, model APT-42-6.
details.
The product being pumped is Black Liquor with a temperature
of 150°F (65°C) with stuffing box pressure at 25 psig (1.7
barg). See Z5101 for further details.
CASE No. 1267J
At a Paper Mill in Scotland a 5.000” CURC™ TC/TC Viton®
316L was installed onto a Harwood Pulper.
CASE No. 1251J
Please contact AESSEAL plc Scotland for additional
In a PULP & PAPER plant in the UK a 55mm CSWIB was
information.
fitted to a Lamort Thermo Fiber Teknik Cleaner pump.
The product being pumped is Paper Fiber with a temperature
15 - Case History Information
CASE No. 1278J starts talking and actually suggests something! They acted on
it, only they put it in a condensate location, using a CDSA™/
A 5.00” CURC™ with EPDM ‘O’ Rings and Tungsten Carbide
VSE/10 ltr/W3 system. Then they directed a condensate line,
on Tungsten Carbide faces was fitted to a 8 x 6 x 21 PWO
probably 160*+F condensate, directly at the seal for 4 days!!!
Allys Charmers pump at Nampac Cardboard (pulp and paper
And no it didn’t fail, it is still working with no moisture in the
industry), in Roslyn situated in Pretoria, South Africa. The
bearing housing. Contact Fred Osborn (AESSEAL USA) for
media being pumped is hot water at about 65 Deg C, with
further details.
palp fiber in this water. This seal was put in on trial and the
agreement was that the customer would only need to make
payment once our seal had outlasted the old seal by twice the CASE No 1346K
life span.
In April 2003, 2 off 2.125” MagTecta™ (3.125” parallel
This customer was using a Chesterton split seal that cost housing) were designed and dispatched to AESSEAL Knoxville
about R 35000 - 00. Our seal with some small adaptations USA for an end user application in New Hampshire. The
only cost them R18000 - 00. The CURC™ has outlasted the MagTecta™ sealed the bearing chamber of the pump. For
Chesterton split easily, and the customer was so impressed further information see AZA9285 and GA 7124187.
with the cool running temperature and general manner of
For further information contact Dave Drew from SPG
operation of the AESSEAL® that the customer has made
(AESSEAL USA Distributor).
full payment within 4 months instead of the 6 months, as
previously agreed.
CASE No 1359K
CASE No. 1288J A 1.750” CDSA™ TC/TC//TC/Car (Aflas® inboard and Viton®
outboard elastomers) was fitted to a Goulds 3196MT Chip
Jylavhaara screen seal in a paper mill in Chepstow - model
Chute pump in a Pulp mill in North East coast of USA. The
100 ML. Was using packing for the sealing and required the
seal was installed in March 03 and sealed AQ Dispersion pulp.
benefits of the mechanical seal. Fitted with 100mm IASC™
Contact Charles Lynch (AESSEAL USA sales engineer) for
CAR/TC/Aflas® with FMG to utilize the threaded gland follower.
further details.
No modification required to seal housing.
CASE No 1334K
In March 2003, a Pulp & Paper mill in the USA installed CASE No 1392K
a MagTecta™ on a Goulds 3196MT on a spare pump A 70mm MagTecta-TXS™ was installed on a Screw press
assembly. The maintenance foreman was asked by AES to gearbox in the Pulp and Paper Industry in South East of
put it through the “test”. AES suggested that they put the England.
pump in service with a water hose soaking the seal/radial for
The MagTecta™ was sealing the oil filled bearing chamber.
a few hours. Well, you know what happens when a salesman
The customer had a bucket under the previous lip seal
arrangement. The bucket was filled will oil every day. The
Pulp and Paper Industry operators had to empty the bucket and refill the gearbox. This
Copyright © 2013 AESSEAL plc
involved 1 hour per day of there time. The leaking oil would
108 LN-UK/US-PPG-01
also fall onto coating operators, which was creating a health
and safety issue. Every four to six months they would have to
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
109
15 - Case History Information
LN-UK/US-PPG-01
www.aesseal.com
machine new shaft sleeves and repair seal housings of at a machine pumping paper stock (pulp) at 60ºC 6 barg pressure
cost of approx £160.00 a time. with Aflas® elastomers, 1450 RPM.
The MagTecta™ was installed end of March and is currently
leak free. Needless to state that the end-user operators are
CASE No 1411K
delighted with the performance.
In August 2002 a 140mm IADC™ screen seal was installed
For further information contact Gary Mills (AESSEAL SE sales on a Ahlstrom Moduscreen HB4 in a Pulp and Paper plant
engineer). in Northern Europe. The single seal had TC/TC seal faces
and Aflas® elastomers. The IADC™ sealed vapours of
Formaldehyde, fatty acids, aliphatic aromatic vapours and
CASE No 1393K others at a temp of 260ºC. The shaft rotated at 100 rpm and
A 3.750” MagTecta-LXS™ was installed on the 2nd dryer the barrier was 15ºC set at a pressure of 3 barg.
gearbox on a coating machine in the Pulp and Paper Industry
See AZA8749 and GA 7117311 for further details. For further
in South East of England.
details contact John Van Rijsbergen (AESSEAL Netherland).
The MagTecta™ was sealing the oil filled bearing chamber
and replaced a lipseal arrangement. The lipseal allowed oil to
enter and contaminate the greased filled bearing chamber. CASE No 1413K
This lead to the failure of bearings. In the Paper & Pulp Industry, a 6.000 CSMO™, AZA9204,
Furthermore, there was no lipseal at the other side of the drawing no. 7123122, was fitted to a Chemineer Mixer, model
bearing chamber. The escaped oil therefore poured through 5HSN, mixing 3-5% Paper Stock. Seal faces are Tungsten
the bearings and out onto the floor. This created a plant safety Carbide/Tungsten Carbide, and Aflas® elastomers, 316L
hazard. metallurgy.
The MagTecta™ was installed mid April. For further information please contact Bill Fryers, Chemineer
Ltd.
For further information contact Gary Mill (AESSEAL® SE sales
engineer).
CASE No 1438K
2 off 125mm MagTecta™ are fitted on a Solvo Pulper (similar
CASE No 1394K
to a Hydro pulper) in the UK Pulp and Paper industry. The
In April 2003, 10 off 3.400” MagTecta™ (4.400 housing) were Magtecta™ are installed to stop water ingress into a grease
designed and dispatched to be installed on a Worthington filled bearing housing, running at around 300rpm. Seal was
Pump application in the USA. installed 1st week in March 2003. Contact David Stone UK
The MagTecta™ sealed the bearing chamber of the pump. sales engineer
For further information see AZA9287 and GA 7124210.
For further information contact Fred Osborn (AESSEAL® USA CASE No 1446K
Sales engineer) or Industrial Packing (AESSEAL® distributor). On an Escher Wyss Pump, E2K, a 95mm CDSA™ seal
AZA9230, drawing 7123404 was fitted in April 2003. Faces
are Tungsten Carbide/Tungsten Carbide/Tungsten Carbide/
CASE No 1395K
Carbon with Aflas® elastomers inboard and outboard, seal
In April 2003, 8 off 2.937” MagTecta™ (4.000 housing) were
metallurgy is 316L SS. The product is 4-5% Paper Stock
designed and dispatched to be installed on a Fan application
at 60°C and cavity pressure 6 barg. Contact John Van
on the west coast of the USA.
Rijsbergen for further information.
The MagTecta™ were installed on a split pillar block bearing
arrangement replacing an Inpro lab bush. The customer
machined the pillar block to suit the MagTecta™ outside
CASE No 1569K
diameter. On a Egger Turo Submersible pump, Model E, a 48mm
CURC™, Drg no. 7124500, seal Z ref 9307, was fitted
For further information contact Fred Osborn (AESSEAL® USA
with Tungsten Carbide/Tungsten Carbide faces and Viton®
Sales engineer) or Industrial Packing (AESSEAL® distributor -
elastomers, and 316L Stainless Steel wetted parts.
west coast).
The seals are to be installed in the first week of May.
For further information please contact Gary Mills, AESSEAL plc
CASE No 1396K
(SE) in the UK.
A 55mm CDSA™ was fitted to an Escher Wyss paper
15 - Case History Information
www.aesseal.com
Seal failure was mainly down to poor quality water supplied to 1765rpm and handle Strong Liquor.
the seals. The SSE10 SW2™ now maintains a good quality
Seal failure was mainly down to poor quality water supplied to
barrier to the seals thus extending seal life. The customer has
the seals. The SSE10 SW2™ now maintains a good quality
been extremely pleased with this solution.
barrier to the seals thus extending seal life. The customer has
The seals and systems were installed in January 2002 and been extremely pleased with this solution.
were still working in June 2003.
The seals and systems were installed in March 2002 and were
For additional details contact Fred Osborn, email fosborn@ still working in June 2003.
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1746K
In a paper mill on the west coast of the USA, CDSA™ seals CASE No 1749K
TC/TC/TC/CAR and Aflas® elastomers were installed into
In a paper mill on the west coast of the USA, CDSA™ seals
Goulds 3180S pumps. The system used in conjunction with
TC/TC/TC/CAR and Aflas® elastomers were installed into
the seals were SSE10 SW2™. The pumps rotate at 1770 rpm
Goulds 3196LTX pumps. The systems used in conjunction
and handle Liquor Spill.
with the seals were SSE10 SW2™. The pumps rotate at 1775
Seal failure was mainly down to poor quality water supplied to rpm and handle liquor from the 3rd effect transfer tank.
the seals. The SSE10 SW2™ now maintains a good quality
Seal failure was mainly down to poor quality water supplied to
barrier to the seals thus extending seal life. The customer has
the seals. The SSE10 SW2™ now maintains a good quality
been extremely pleased with this solution.
barrier to the seals thus extending seal life. The customer has
The seals and systems were installed in June 2002 and were been extremely pleased with this solution.
still working in June 2003.
The seals and systems were installed in December 2001 and
For additional details contact Fred Osborn, email fosborn@ were still working in June 2003.
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com.
For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1747K
In a paper mill on the west coast of the USA, CDSA™ seals CASE No 1750K
TC/TC/TC/CAR and Aflas® elastomers were installed into
In a paper mill on the west coast of the USA, DMSF™ seals
Goulds 3180S pumps. The systems used in conjunction with
TC/TC/TC/CAR and Aflas® elastomers were installed into
the seals were SSE10 SW2™. The pumps rotate at 1180 rpm
Ahlstrom APT 5 pumps. The systems used in conjunction with
and handle Weak Liquor.
the seals were SSE25 SW2™ with Cooling Coil. The pumps
Seal failure was mainly down to poor quality water supplied to rotate at 1,750 rpm and handle 73% Black Liquor at 234°F
the seals. The SSE10 SW2™ now maintains a good quality
Seal failure was mainly down to poor quality water supplied to
barrier to the seals thus extending seal life. The customer
the seals. The SSE25 SW2™ with Cooling Coil now maintains
has been extremely pleased with this solution. The seals and
a good quality barrier to the seals thus extending seal life. The
systems were installed in May 2002 and were still working in
customer has been extremely pleased with this solution.
June 2003.
The seals and systems were installed in January 2002 and
For additional details contact Fred Osborn, email fosborn@
were still working in June 2003.
aesseal.com or AESSEAL Inc, email
knxadmin@aesseal.com For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1748K
In a paper mill on the west coast of the USA, CDSA™ seals CASE No 1751K
TC/TC/TC/CAR and Aflas® elastomers were installed into In a paper mill on the west coast of the USA, CDSA™ seals
Goulds 3196MTX pumps. The systems used in conjunction TC/TC/TC/CAR and Aflas® elastomers were installed into
with the seals were SSE10 SW2™. The pumps rotate at Allis Chalmers PWO F8B1 pumps. The systems used in
conjunction with the seals were SSE10 SW3™. The pumps
Pulp and Paper Industry rotate at 1150 rpm and handle Black Liquor in the Evaporator
Copyright © 2013 AESSEAL plc Pump.
112 LN-UK/US-PPG-01 Seal failure was mainly down to poor quality water supplied to
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
113
15 - Case History Information
LN-UK/US-PPG-01
www.aesseal.com
the seals. The SSE10 SW3™ now maintains a good quality been extremely pleased with this solution.
barrier to the seals thus extending seal life. The customer has
The seals and systems were installed in February 2001 and
been extremely pleased with this solution.
were still working in June 2003.
The seals and systems were installed in March 2002 and were
For additional details contact Fred Osborn, email fosborn@
still working in June 2003.
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1755K
In a paper mill on the west coast of the USA, DMSF™ seals
CASE No 1752K TC/TC/TC/CAR and Aflas® elastomers were installed into
In a paper mill on the west coast of the USA, DMSF™ seals Goulds 3196MTX pumps. The systems used in conjunction
TC/TC/TC/CAR and Aflas® elastomers were installed into with the seals were SSE10 SW2™. The pumps rotate at
Ahlstrom APT22-2 pumps. The systems used in conjunction 1800 rpm and handle 5th Effect Liquor Discharge in the No 5
with the seals were SSE10 SW2™. The pumps rotate at 1800 Evaporator.
rpm and handle Steam Condensate in the No 5 Evaporator.
Seal failure was mainly down to poor quality water supplied to
Seal failure was mainly down to poor quality water supplied to the seals. The SSE10 SW2™ now maintains a good quality
the seals. The SSE10 SW2™ now maintains a good quality barrier to the seals thus extending seal life. The customer has
barrier to the seals thus extending seal life. The customer has been extremely pleased with this solution.
been extremely pleased with this solution.
The seals and systems were installed in September 2001 and
The seals and systems were installed in July 2000 and were were still working in June 2003.
still working in June 2003.
For additional details contact Fred Osborn, email fosborn@
For additional details contact Fred Osborn, email fosborn@ aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1756K
CASE No 1753K In a paper mill on the west coast of the USA, DMSF™ seals
In a paper mill on the west coast of the USA, DMSF™ seals TC/TC/TC/CAR and Aflas® elastomers were installed into
TC/TC/TC/CAR and Aflas® elastomers were installed into Goulds 3196LTX pumps. The systems used in conjunction
Goulds 3196MTX pumps. The systems used in conjunction with the seals were SSE10 SW2™. The pumps rotate at 1200
with the seals were SSE10 SW2™. The pumps rotate at rpm and handle No 6 Effect Liquor Discharge in the No 5
1,800 rpm and handle 7th Effect Condensate in the No 9 Evaporator.
Evaporator.
Seal failure was mainly down to poor quality water supplied to
Seal failure was mainly down to poor quality water supplied the seals. The SSE10 SW2™ now maintains a good quality
to the seal. The SSE10 SW2™ now maintains a good quality barrier to the seals thus extending seal life. The customer has
barrier to the seals thus extending seal life. The customer has been extremely pleased with this solution.
been extremely pleased with this solution.
The seals and systems were installed in May 2001 and were
The seals and systems were installed in April 2002 and were still working in June 2003.
still working in June 2003.
For additional details contact Fred Osborn, email fosborn@
For additional details contact Fred Osborn, email fosborn@ aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1757K
CASE No 1754K In a paper mill on the west coast of the USA, DMSF™ seals
In a paper mill on the west coast of the USA, DMSF™ seals TC/TC/TC/CAR and Aflas® elastomers were installed into
TC/TC/TC/CAR and Aflas® elastomers were installed into Ahlstrom APT32-2 pumps. The systems used in conjunction
Goulds 3196STX pumps. The systems used in conjunction with the seals were SSE10 SW2™. The pumps rotate at 1200
with the seals were SSE10 SW2™. The pumps rotate at 1800 rpm and handle Liquor Discharge from Flash Tank and No 5
rpm and handle No 6 Effect Dirty Condensate in the No 10 Evaporator.
Evaporator.
Seal failure was mainly down to poor quality water supplied to
Seal failure was mainly down to poor quality water supplied to the seals. The SSE10 SW2™ now maintains a good quality
the seals. The SSE10 SW2™ now maintains a good quality barrier to the seals thus extending seal life. The customer has
barrier to the seal thus extending seal life. The customer has been extremely pleased with this solution.
15 - Case History Information
The seals and systems were installed in May 2001 and were barrier to the seals thus extending seal life. The customer has
still working in June 2003. been extremely pleased with this solution.
For additional details contact Fred Osborn, email fosborn@ The seals and systems were installed in March 2001 and were
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com still working in June 2003.
For additional details contact Fred Osborn, email fosborn@
CASE No 1758K aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
In a paper mill on the west coast of the USA, DMSF™ seals
TC/TC/TC/CAR and Aflas® elastomers were installed into CASE No 1761K
Ahlstrom APT31-4 pumps. The systems used in conjunction
In a paper mill on the west coast of the USA, DMSF™
with the seals were SSE10 SW2™. The pumps rotate at 1800
seals TC/TC/TC/CAR and Aflas® elastomers were installed
rpm and handle 7th Effect Liquor from No 8 Evaporator.
into Worthington 6 CNG 84 pumps. The systems used in
Seal failure was mainly down to poor quality water supplied to conjunction with the seals were SSE10 SW2™. The pumps
the seals. The SSE10 SW2™ now maintains a good quality rotate at 1800 rpm and handle No 4 Effect Liquor from No 9
barrier to the seals thus extending seal life. The customer has Evaporator.
been extremely pleased with this solution.
Seal failure was mainly down to poor quality water supplied to
The seals and systems were installed in September 1999 and the seals. The SSE10 SW2™ now maintains a good quality
were still working in June 2003. barrier to the seals thus extending seal life. The customer has
been extremely pleased with this solution.
For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com The seals and systems were installed in April 2002 and were
still working in June 2003.
CASE No 1759K For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
In a paper mill on the west coast of the USA, DMSF™ seals
TC/TC/TC/CAR and Aflas® elastomers were installed into
Ahlstrom APT31-6 pumps. The systems used in conjunction CASE No 1762K
with the seals were SSE10 SW2™. The pumps rotate at 1800
In a paper mill on the west coast of the USA, DMSF™
rpm and handle No 7 Effect Liquor from No 9 Evaporator.
seals TC/TC/TC/CAR and Aflas® elastomers were installed
Seal failure was mainly down to poor quality water supplied to into Worthington 6 CNG 84 pumps. The systems used in
the seals. The SSE10 SW2™ now maintains a good quality conjunction with the seals were SSE10 SW2™. The pumps
barrier to the seals thus extending seal life. The customer has rotate at 1200 rpm and handle No 6 Effect Liquor from No 10
been extremely pleased with this solution. Evaporator.
The seals and systems were installed in January 1999 and Seal failure was mainly down to poor quality water supplied to
were still working in June 2003. the seals. The SSE10 SW2™ now maintains a good quality
barrier to the seal thus extending seal life. The customer has
For additional details contact Fred Osborn, email fosborn@
been extremely pleased with this solution.
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
The seals and systems were installed in May 2000 and were
still working in June 2003.
CASE No 1760K
For additional details contact Fred Osborn, email fosborn@
In a paper mill on the west coast of the USA, DMSF™
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
seals TC/TC/TC/CAR and Aflas® elastomers were installed
into Worthington 6 CNG 84 pumps. The systems used in
conjunction with the seals were SSE10 SW2™. The pumps CASE No 1763K
rotate at 1800 rpm and handle No 5 Effect Liquor from No 9
In a paper mill on the west coast of the USA, DMSF™
Evaporator.
seals TC/TC/TC/CAR and Aflas® elastomers were installed
Seal failure was mainly down to poor quality water supplied to into Worthington 6 CNG 84 pumps. The systems used in
the seals. The SSE10 SW2™ now maintains a good quality conjunction with the seals were SSE10 SW2™. The pumps
rotate at 1800 rpm and handle No 5 Effect Liquor from No 10
Evaporator.
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
Seal failure was mainly down to poor quality water supplied
114 LN-UK/US-PPG-01
to the seals. The SSE10 SW2™ now maintain a good quality
barrier to the seal thus extending seal life. The customer has
www.aesseal.com
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
115
15 - Case History Information
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been extremely pleased with this solution. The seals and systems were installed in May 2000 and were
still working in June 2003.
The seals and systems were installed in August 1999 and
were still working in June 2003. For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
For additional details contact Fred Osborn, email fosborn@
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
CASE No 1769K
CASE No 1764K In Early May 2003, 2off 4.000” Magtecta™ were installed on
a Pillar/plummer block in P&P plant on the west coast of the
In a paper mill on the west coast of the USA, DMSF™
USA. The pillar block housing was machined to accommodate
seals TC/TC/TC/CAR and Aflas® elastomers were installed
a standard MagTecta™. The pillar blocks housed the oil
into Worthington 6 CNG 84 pumps. The systems used in
lubricated bearings for a fan. The seals are currently working
conjunction with the seals were SSE10 SW2™. The pumps
leak free and the customer is very happy.
rotate at 1800 rpm and handle No 4 Effect Liquor from No 10
Evaporator. Contact Fred Osborn (AESSEAL® USA sales) for further
details.
Seal failure was mainly down to poor quality water supplied to
the seals. The SSE10 SW2™ now maintains a good quality
barrier to the seal thus extending seal life. The customer has CASE No 1778K
been extremely pleased with this solution.
4 off 190mm MagTecta™ were installed on a roller in
The seals and systems were installed in March 2002 and were Germany in May 2003.
still working in June 2003.
They are currently working leak free and replaced a lipseal
For additional details contact Fred Osborn, email fosborn@ design which constantly leaked and gave problems.
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
The bearing chamber was filled with 500ml of oil. The seals
were successfully tested in Rotherham before dispatch.
CASE No 1765K For further information, contact Barry Bamford (AESSEAL
In a paper mill on the west coast of the USA, DMSF™ seals Germany)
TC/TC/TC/CAR and Aflas® elastomers were installed into
The shaft rotates at 750rpm.
Ahlstrom APT42-6 pumps. The systems used in conjunction
with this seals were SSE10 SW2™. The pumps rotate at 1800
rpm and handle No 5 Weak Liquor to Evaporators. CASE No 1779K
Seal failure was mainly down to poor quality water supplied to 1 off 7.250” Magtecta™ is designed and scheduled to be
the seals. The SSE10 SW2™ now maintains a good quality dispatched in Aug 2003 for a P&P plant in North Carolina.
barrier to the seal thus extending seal life. The customer has
The MagTecta™ is to be installed on a Falk Gearbox on a
been extremely pleased with this solution.
Black Clawson Hydropulper which seals bleached paper
The seals and systems were installed in October 2000 and stock. It will have a 6 bolt hole flange.
were still working in June 2003.
The temp is 120 deg F and shaft speed is 450 rpm
For additional details contact Fred Osborn, email fosborn@
Contact Jerome Moore (AESSEAL® Knoxville sales engineer)
aesseal.com or AESSEAL Inc, email knxadmin@aesseal.com
for further information.
CASE No 1781K that currently has saved two seals and nearly $5,000 in
re-evaporation costs since installed in January of 2003. An
A 3.625” IASC™ was fitted to a Black and Clawson Ultra
ongoing cost study is being conducted by Mill staff for all of
Screen, Product, Temp, pressure unknown. Seal faces were
the Plant for consideration as standard system on all Oxidizer/
Tungsten Carbide/Tungsten Carbide with Aflas® ‘O’ rings.
Black Liquor transfer pumps. Submitted by Chris Stanton,
Wetted parts was 316L Stainless Steel.
AES Seal PGH, PA.
See AZA9372 and GA 7125401 for further details.
CASE No 1810K
CASE No 1795K Customer previously utilized John Crane seals with a Flush
At a paper mill in Florida USA, two CDSA™ seals TC/TC/ on Caustic. Several seal failures attributed to loss of seal
TC/CAR and Aflas®/Viton® elastomers were installed into water and improper environmental controls. AES has installed
Worthington 4CNG-104 pumps. The systems used in CURC™ seals with a steam quench and seal has run since
conjunction with the seals was a SSE10 SW2™. The pumps March of 2002. Submitted by Chris Stanton AES Seal PGH,
handle Green Liquor and is situated in the power house. PA (USA)
The SSE10 SW2™ systems maintain a good quality barrier to
the seal thus extending seal life. CASE No 1811K
The seals and systems were installed in July 1998 and were A Pulp & Paper Mill in the USA had a problem with seal life
still working in June 2003. on Starch pumps. As in many cases, seal flush water supply
For additional details contact AESSEAL Inc, email knxadmin@ is a problem at this mill. AES set up CDSA™ with a Quench
aesseal.com and Drain monitoring pressure into and out of seal and made
recommendations to isolate the water header for pumps in
area. Seal has run since December of 2001. Submitted by
CASE No 1801K Chris Stanton PGH, PA (USA)
The paper mill is situated in the South of the USA and has two
paper machines, a bleach plant and a ground wood mill. The
CASE No 1812K
seal installed was a CDSA™ seal TC/TC/TC/CB and Aflas®/
Viton® elastomers. The system used in conjunction with the A Pulp Mill in the USA had this application packed and saw
seal was a SSE10 SW3™. To date the seal water system has several failures, costly equipment repairs and lost product.
saved 5’256’000 gallons of water to this one pump. This mill AES installed CDP seals in April of 2002 and seals are still
values water at $100.00 per million gallons, so in the past five running. Conversion from packing to seals has been a priority
years the seal water system has saved $525.60 in clean seal at this site as few seals had been utilized in years past due to
water alone. This does not account for the cost of disposal perceptions of high cost. Submitted by Chris Stanton PGH,PA
which is as much or even more.
Each seal replacement covers the cost of the SSE10 SW3™ CASE No 1813K
system. Seal and system were installed in May 1998 and A Paper Mill Coatings area had long-standing problem of
were still working in July 2003. For additional details contact losing seals after periods of downturn on Latex supply pumps.
AESSEAL Inc, email knxadmin@aesseal.com During inspection it was found that while pumps were idle
the seal water supply was either shut off or greatly reduced.
Several Competitors seals were found encased with Latex.
CASE No 1809K AES first set up seal water system with pressure gauges on
A Pulp & Paper Mill in th USA had a problem with the Oxidizer inlet and outlet, as well as isolating the pumps from the main
system and the cost to re-evaporate water from the Black water supply. This enabled customer to monitor the proper
Liquor system. In the past seals were set up with either a amount of flush pressure to overcome system and box
water flush or Quench and Drain arrangement. At times large pressures. CDP seals were installed in August of 2002 and
volumes of water would need to be drawn off at a cost of have run since with no failures. Previous seals were lasting 1
over $500.00/gallon. As well several seals had failed due to month. Submitted by Chris Stanton PGH, PA
main Flush water header being shut off during washdown
cycle. AES has installed an SW2™ system and CDSA™
CASE No 1823K
In 2003 a CDSA™ seal was fitted on a Lightnin Horizontal
Pulp and Paper Industry
mixer, model 208VSE25. Contact Charley Lynch (AES USA
Copyright © 2013 AESSEAL plc
sales engineer) for further information.
116 LN-UK/US-PPG-01
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Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
117
15 - Case History Information
LN-UK/US-PPG-01
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CASE No 1836K
CASE No 1915K
In a Paper Mill in the SE USA, 2 Prochem Side Entry Agitators
A 3.500” Mixmaster IV was fitted to a Lightnin’ Model 84S20
were fitted with AES RDS™ Split Seals and a specially
in March, 2001 The seal is still working fine.
designed split adapter plate and split seal service device.
The units had previously been packed and could only be
re-packed every other year due to the malfunction of the CASE No 1918K
OEM Shut Off Device. With the AES Solution, the 100’ Paper
In a Pulp plant in Canada, a 1.750” DMSF™ was installed in a
Stock Tower can be isolated from the split seal and the faces
Goulds 3196 MTX pumping weak Black Liquor.
changed when ever required. The seals are inspected and
new faces installed every two years. The seals have been The seal with TC/TC/TC/C faces, Aflas® elastomers and
installed since 1999. Stainless wetted parts was used in a SSE25 SW2-US-CC
system.
15 - Case History Information
www.aesseal.com
the Stripped Condensate Pump. Plant number M24-4030. the seals thus extending seal life. The customer has been
extremely pleased with this solution, as the seal mean-time-
The SSE25 SW3™ now maintain a good quality barrier to
between-failure was 973 days.
the seals thus extending seal life. The customer has been
extremely pleased with this solution. The seal mean-time-
between-failure was 973 days. CASE No 1958K
In a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR
CASE No 1954K and Aflas® and Viton® elastomers were installed into Goulds
3196 MTX pumps in January 2001. The systems used in
At a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR
conjunction with the seals were SSE10 SW2™. The pumps
and Aflas® and Viton® elastomers were installed into Goulds
rotate at 1800 rpm and handle Foul Condensate in the Pre-
3410 M DBL END pumps in February 2001. The systems
Evap Hotwell Foul Cond.W pump. Plant number M24-4043.
used in conjunction with the seals were SSE10 SW2™. The
pumps rotate at 1800 rpm and handle Foul Condensate in the The SSE10 SW2™ now maintains a good quality barrier to
Stripper FD. #1 East Pump. Plant number M24-4004. the seals thus extending seal life. The customer has been
extremely pleased with this solution, as the seal mean-time-
The SSE10 SW2™ now maintain a good quality barrier to
between-failure was 973 days.
the seals thus extending seal life. The customer has been
extremely pleased with this solution. The seal mean-time-
between-failure was 973 days.
CASE No 1959K
In a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR and
CASE No 1955K Aflas® and Viton® elastomers were installed into Goulds 3410
L DBL END pumps in January 2001. The systems used in
At a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR
conjunction with the seals were SSE25 SW3™. The pumps
and Aflas® and Viton® elastomers were installed into Goulds
rotate at 900 rpm and handle Black Liquor 13% in the Pre-
3410 M DBL END pumps in February 2001. The systems
Evap Feed #1 pump. Plant number M24-4055.
used in conjunction with the seals were SSE10 SW2™. The
pumps rotate at 1800 rpm and handle Foul Condensate in the The SSE25 SW3™ now maintains a good quality barrier to
Stripper FD. #2 West Pump. Plant number M24-4033. the seals thus extending seal life. The customer has been
extremely pleased with this solution, as the seal mean-time-
The SSE10 SW2™ now maintain a good quality barrier to
between-failure was 973 days.
the seals thus extending seal life. The customer has been
extremely pleased with this solution. The seal mean-time-
between-failure was 973 days. CASE No 1960K
In a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR and
CASE No 1956K Aflas® and Viton® elastomers were installed into Goulds 3410
L pumps in January 2001. The systems used in conjunction
In a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR
with the seals were SSE25 SW3™. The pumps rotate at 900
and Aflas® and Viton® elastomers were installed into Goulds
rpm and handle Black Liquor 13% in the Pre-Evap Feed #2
3196 MTX pumps in January 2001. The systems used in
pump. Plant number M24-4056.
conjunction with the seals were SSE10 SW2™. The pumps
rotate at 1800 rpm and handle Foul Condensate in the Pre- The SSE25 SW3™ now maintains a good quality barrier to
Evap Hotwell Foul Cond.E pump. Plant number M24-4042. the seals thus extending seal life. The customer has been
extremely pleased with this solution, as the seal mean-time-
The SSE10 SW2™ now maintains a good quality barrier to
between-failure was 973 days.
the seals thus extending seal life. The customer has been
extremely pleased with this solution, as the seal mean-time-
between-failure was 973 days. CASE No 1961K
In a paper mill in the USA, CURC™ seals CAR/TC and
CASE No 1957K Aflas® elastomers were installed into Goulds 3700 L pumps
in January 2001. No systems were used in conjunction with
In a paper mill in the USA, CDSA™ seals TC/TC/TC/CAR
the seals. The pumps rotational speed is unknown and they
and Aflas® and Viton® elastomers were installed into Goulds
handle Water.
3196 MTX pumps in January 2001. The systems used in
conjunction with the seals were SSE10 SW2™. The pumps
rotate at 1800 rpm and handle Foul Condensate in the Pre- CASE No 1962K
Evap Hotwell East pump. Plant number M24-4042.
In a paper mill in the USA, CURC™ seals CAR/TC and Aflas®
The SSE10 SW2™ now maintains a good quality barrier to elastomers were installed into Goulds 3409 L pumps in
15 - Case History Information
January 2001. No systems were used in conjunction with the The original products evolved into more modern seals which
seals. The pumps rotational speed is unknown and handle were designed to enhance application performance. The
Water, location unknown. Plant number M24-4022. product model reference in the case study is the most modern
design, even if at the time of installation the actual installation
was the predecessor model.
CASE No 1963K
All information featured in these case histories has been
In a Pulp and Paper Mill in the USA 4 off 6.250” CURC™
obtained directly from Plant Engineers.
seals with Antimony Carbon / TC Seal faces and Aflas®
Elastomers were fitted in 1998 to 2 Warren EC 135 Screw Although we have confidence in the accuracy of this
pumps with hopper auger force feeds - there are thought to information, it is not offered as a guarantee for seals
be only around 20 of these pumps in the world. The CASE No manufactured by AESSEAL®.
1964K
Any prospective user of our product should verify the
In a Pulp and Paper Mill in the USA 2 off 6.250” CDSA™ seals information stated to their own satisfaction.
with TC/TC//TC/Carbon Seal faces and Aflas® Elastomers
Further information is available on all the case histories
have been fitted to a Warren EC 135 Screw pump with
contained in this booklet upon request.
hopper auger force feed - there are thought to be only
around 20 of these pumps in the world. The seals are fitted Issue ‘A’ refers to information which was current on the 31st.
to the high pressure end of the pump with the Suction end January, 1989.
being packed. The Pump is not yet commissioned in service
Issue ‘B’ refers to information which was current on 31st.
(October 2003). The product being pumped is Thick Paper
January, 1990.
Stock at a concentration of 20%. For further information see
AZA8915 and AESSEAL® drawing number 7119226. Issue ‘C’ refers to information which was current on 31st.
January, 1991.
Note:
Issue ‘D’ refers to information which was current on 31st.
Due to the AESSEAL® policy of continuous improvement the
January, 1992.
following seal types have been upgraded:-
Issue ‘E’ refers to information which was current on 31st.
SCI™ upgraded to SCUSI™
January, 1993.
CSAI™ upgraded to CURC™
Issue ‘F’ refers to information which was current on 31st.
CAPI™ upgraded to CURC™ January, 1995.
CAPO™ upgraded to CRCO™ Issue ‘G’ refers to information which was current on 31st.
January, 1998.
CMDS™ upgraded to CDSA™ & DMSF™
Issue ‘H’ refers to information which was current on 31st.
October, 1999.
Issue ‘I’ refers to information which was current on 31st.
March, 2000.
Issue ‘J’ refers to information which was current on 31st.
November, 2000.
Issue ‘K’ refers to information which was current on 31st.
March, 2003.
Where the statement ‘the seals are still working’ is made,
this means that the customer is or was still using AESSEAL®
mechanical seals at the time the case history was updated: as
denoted by either
Issue ‘A’, Issue ‘B’, Issue ‘C’, Issue ‘D’, Issue ‘E’, Issue ‘F’,
Issue ‘G’, Issue ‘H’, Issue ‘I’ or Issue ‘J’.
For more detailed information, please contact our Applications
Department.
Pulp and Paper Industry
Copyright © 2013 AESSEAL plc
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LN-UK/US-PPG-01
121
16 - AESSEAL plc Disclaimer www.aesseal.com
EXCEPT AS EXPRESSLY PROVIDED HEREIN, AESSEAL plc SHALL NOT BE LIABLE FOR THE BREACH OF ANY
WARRANTY, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY
OF FITNESS FOR A PARTICULAR PURPOSE, OR FOR ANY DAMAGES OR OTHER LIABILITY ARISING OUT OF OR
IN CONJUNCTION WITH CUSTOMERS’ USE OF SUPPLIER PRODUCTS OR AESSEAL plc OR THE AUTHORISED
DISTRIBUTOR DESIGNING, MANUFACTURING OR SELLING SUPPLIER PRODUCTS. IN NO EVENT SHALL AESSEAL
plc BE LIABLE FOR DIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT
LIMITATION LOST SALES OR PROFIT, LOST PRODUCTION OR OUTPUT, INJURY TO PROPERTY OR REPUTATION,
OR ANY OTHER DAMAGES WHETHER ARISING IN CONTRACT OR TORT OR OTHERWISE (WHETHER OR NOT
ATTRIBUTABLE TO THE FAULT OR NEGLIGENCE OF AESSEAL plc). UNDER NO CIRCUMSTANCES SHALL ANY
RECOVERY OF ANY KIND AGAINST AESSEAL plc BE GREATER IN AMOUNT THAN THE PRICE OF THE PRODUCT
TO THE END USER.
This information corresponds to our current knowledge on the subject. It is offered solely to provide possible suggestions for your
own experimentations. It is not intended, however, to substitute any testing you may need to conduct to determine for yourself
the suitability of our products for your particular purposes. This information may be subject to revision as new knowledge and
experience becomes available. Since we cannot anticipate all variations in actual end-use conditions, AESSEAL plc makes no
warranties and assumes no liability in connection with any use of this information. Nothing in this publication is to be considered
as a license to operate under or a recommendation to infringe any patent right.
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All other trademarks and registered trademarks contained within this publication are the property of their relevant owners. E&OE.
Our purpose is to give our customers such exceptional service
that they need never consider alternative sources of supply.
AESSEAL® is a Registered Trademark of AESSEAL plc AESSEAL plc recognizes all trademarks and trademark names as the property of their owners.
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