PD Test Report (Motor)
PD Test Report (Motor)
For
IOCL, GUJARAT
Document ID : RPT_IOCL_GR_MT_CM_TST_V004
This document is for restricted circulation. No part of this document shall be reproduced, stored in retrieval system or transmitted
in any form or by any means – recording, photocopying, electronic and mechanical without prior permission of NCEPL.
Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
Reference:
Tender No JC20ELT221
Customer Details:
Contents
1 Executive Summary ................................................................................................... 6
3 Methodology ............................................................................................................... 8
a) PD-74 ..................................................................................................................................................................... 8
b) PD-30 ..................................................................................................................................................................... 8
c) Prycam Portable ..................................................................................................................................................... 8
d) PD-13 ..................................................................................................................................................................... 8
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Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
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Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
1 Executive Summary
Background:
Navitus Controls & Equipment (P) Ltd (NCEPL) received a contract from IOCL Gujarat refinery for online partial
discharge monitoring of 33 kV cables, HT transformer & motor termination box, Transformer main tank, 33 kV,
11 kV, 6.6 kV switchgears. The contract has defined the test procedures and also mentioned the type of
sensors that are to be used for testing each of the target assets. However, NCEPL not only complied with the
stated procedures and the type of sensors specified against each type of the asset but also deployed additional
sensors to achieve better sensitivity for the tests performed. The following table describes the sensors specified
in the contract and the additional tests performed by NCEPL team for achieving higher sensitivity and data
comparison among various sensors for better accuracy.
Motor Terminals- 56
NCEPL team has followed a proven testing methodology and has collected the On Line PD data of these target
assets for detail analysis. Depending on the outcome of the analysis, NCEPL team has classified the assets
into different categories based on their criticalities. NCEPL team has also provided specific recommendations
against each type of criticality. Recommendations provided are based upon NCEPL experience against various
types of discharges.
The progression of PD is a complex activity and depends on many factors making it almost impossible to
predict the time to failure for these PD pulses. It is through repeated testing IOCL has to determine the trend
analysis and a fast-increasing trend is what is most critical and requires immediate intervention. Hence it is
helpful to have the failure history of the target assets before any On Line PD Monitoring is performed on an
asset.
The assets with criticality ORANGE should be immediately inspected. The detailed recommendations were
provided in the detailed report later in the document. However, the criticality marked in YELLOW shall also be
inspected as per the recommendations. Failure history shall be shared for more accurate criticality assignment.
Conclusion:
th
NCEPL team has completed the 7 phase of the testing and shall undertake the next phase in close
coordination with the IOCL team. Meanwhile, NCEPL urges IOCL to open the assets marked critical and look
for physical marks/ traces of PD in these assets. If found these deteriorations need to be fixed and the assets
can be re-tested after that.
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Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
NCEPL engineers used multiple On Line PD Testing equipment to ascertain the test results as per the
technology requirement guided in the work order/ tender. The equipment that were used are:-
PD-13 (Acoustic & HFCT based device for location analysis in switchgears
3 Methodology
NCEPL deployed four partial discharge monitoring devices for comprehensive PD monitoring of the
assets listed in the work order of IOCL to NCEPL. The devices are:-
a) PD-74
b) PD-30
c) Prycam portable
d) Prycam Grids
e) PD-13
f) PD-71
a) PD-74
PD-74 is an HFCT based Cable PD monitoring device. It has three channels viz: Acoustic channel,
High frequency channel & Ultra high frequency channel. It has the following features:-
Real-time PD measurement with provision for Acoustic, HF & UHF range of measurements
in one single unit.
Provision for both Wideband & Narrow band spectrum measurement & analysis.
PRPD, 3D & PD Expert features are available in the unit itself. No requirement of laptop at
site as the unit has a well-defined HMI.
Apart from cables it can also be used for PD measurements in GIS, AIS & HV Switchboards.
b) PD-30
The PD-30 has the following features:-
PD-30 is a TeV& Acoustic measuring instrument.
Data archiving capability in the acquisition unit itself. So it can be easily handled at site for
data acquisition & viewing.
PD-30 is suitable for Cables & HT switchgear.
c) Prycam Portable
The Prycam portable is an EMI antenna based PD monitoring device. It captures PD signals in high
frequency range. The device has the following features:-
Traffic light indication (Green/Yellow/Red) in the power cycle providing an easy
understanding of the health of the asset (Basic mode).
PRPD, Spectrum, Pulse characteristics using waveform analysis, PRPD data filter, Pulse
count, intensity & amplitude for more refined and detailed analysis if the Traffic light is Red
(Advanced/Premium mode).
Data saving option along with the feature for uploading the data in Prysmian cloud for data
retrieving & analysis at a later stage using any i-pad with Prycam software installed with all
the data & photographs from any location.
d) PD-13
NCEPL followed testing methodology at stipulated in the tender and scope of work from IOCL.
However, NCEPL also performed additional tests to diagnose/ corroborate a defect once some suspicious PD
activity is observed from the tests stipulated by IOCL.
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Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
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Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
22 SS-38 2113-KM-01B 24.00 3698 0.781 Noise No Critical PD
23 SS-37 2093-PM-01B 17.00 1324 15.63 Noise No Critical PD
24 SS-37 2093-PM-03B 30.14 235 30.47 Corona Discharge Moderately Low Critical PD
25 SS-37 2093-PM-13A 110.2 205 7.03 Surface Discharge Moderate Critical PD
Possible surface
SS-37 2093-KM-02A C1 64.00 2022 4.69 Low Critical PD
Discharge
26
Possible surface
SS-37 2093-KM-02A C2 57.95 47 4.69 Low Critical PD
Discharge
SS 37 2093-X05-KM-01A C1 17.00 1298 0.781 Noise No Critical PD
27
SS 37 2093-X05-KM-01A C2 57.95 1440 4.69 Noise No Critical PD
28 SS-37 2093-PM-35A 125.00 311 1.56 Possible slot discharge Moderately Critical PD
Internal Surface Moderately High Critical PD
29 SS-37 2095-FD-01A 128.1 89 5.47
Discharge
Internal Surface Moderately High Critical PD
30 SS-37 2095-FD-01B 64.00 241 43.75
Discharge
Internal Surface Moderately High Critical PD
31 SS-37 2095-FD-02A 125.0 431 34.38
Discharge
Internal Surface Moderately High Critical PD
32 SS-37 2095-FD-02B 99.41 396 7.03
Discharge
33 SS-37 2095-ID-01 401.9 479 21.09 Internal Discharge Moderately Critical PD
34 SS-37 2095-ID-02 16.44 2907 3.13 Noise No Critical PD
35 SS-37 2095-PM-01C 4.685 2317 13.28 Noise No Critical PD
36 SS-37 2095-PM-05B 604.0 19 3.91 Surface Discharge Moderate Critical PD
37 SS-37 2095-PM-06A 59.97 139 3.13 Internal Discharge Moderate Critical PD
SS-37 2095-PM-08A C1 17.00 1994 3.91 Noise No Critical PD
38 SS-37 2095-PM-08A C2 17.00 4766 3.13 Noise No Critical PD
SS-37 2095-PM-08A C3 36.76 89 7.03 Noise No Critical PD
39 SS-37 2095-PM-11B 14.17 5918 13.28 Noise No Critical PD
40 SS-37 2095-PM-13B 17.00 46 17.97 Surface Discharge Low Critical PD
41 SS-37 2095-PM-29B 15.26 3749 13.28 Noise No Critical PD
42 SS-37 2095-PM-31B 11.24 572 13.28 Noise No Critical PD
43 SS-37 2117-PM-01A 80.08 274 3.91 Surface Discharge Moderate Critical PD
44 SS-37 2117-PM-01C 175.0 1018 4.69 Internal Surface Moderately High Critical PD
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Test Report for On Line Partial Discharge Testing at IOCL Gujarat
Refinery (WO : 26807898 Dated: 06/02/21)
Discharge
45 SS-37 2117-PM-01J 19.84 1797 19.53 Noise No Critical PD
46 SS-36 14-PA-CF-001A 21.73 1036 7.03 Noise No Critical PD
47 SS-36 14-PA-CF-014B 33.00 17 12.50 Surface Discharge Moderately Low Critical PD
48 SS-36 14-KAM-RP-002A 17.00 857 7.03 Noise No Critical PD
49 SS-36 15-KAM-RP-002B 24.00 1010 7.03 Noise No Critical PD
50 SS-36 15-KAM-RP-002C 89.29 74 2.34 Surface Discharge Moderate Critical PD
51 SS-36 15-PA-CF-001A 21.92 2897 7.03 Noise No Critical PD
52 SS-36 2061-K-001A 24.00 1097 3.13 Possible surface Discharge Moderately Low Critical PD
53 SS-36 2061-K-002A 16.20 625 7.03 Noise No Critical PD
54 SS-36 2061-P-01A 237.3 132 4.69 Internal Discharge Moderately High Critical PD
SS-36 2071-K-001 C1 64.00 571 22.66 Possible Corona Discharge Moderately Low Critical PD
55
SS-36 2071-K-001 C2 33.00 615 22.66 Possible Corona Discharge Moderately Low Critical PD
56 SS-36 2071-P-02A 125.0 772 5.47 Corona Discharge Moderately Low Critical PD
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at
Test Data
PRPD
Frequency Spectrum
Pulse Shape
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at
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 28.06 mV
Frequency Spectrum 21.88 MHz
PPS 3364
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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at
Cable-1
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 125 mV
Frequency Spectrum 37.50 MHz
PPS 81
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Cable-2
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 82.20 mV
Frequency Spectrum 18.75 MHz
PPS 335
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Cable-3
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 125 mV
Frequency Spectrum 19.53 MHz
PPS 288
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Cable-1
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 13.39 mV
Frequency Spectrum 6.25 MHz
PPS 843
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Cable-2
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 13.39 mV
Frequency Spectrum 6.25 MHz
PPS 1049
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 14.55 mV
Frequency Spectrum 15.63 MHz
PPS 1377
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 21.09 MHz
PPS 1330
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 18.75 MHz
PPS 1110
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 20.28 mV
Frequency Spectrum 0.781 MHz
PPS 6756
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 13.79 mV
Frequency Spectrum 0.781 MHz
PPS 3455
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 932.0 mV
Frequency Spectrum 0.781 MHz
PPS 4322
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 18.75 MHz
PPS 1289
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 13.42 mV
Frequency Spectrum 18.75 MHz
PPS 3822
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 27.54 mV
Frequency Spectrum 8.59 MHz
PPS 367
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 13.42 mV
Frequency Spectrum 18.75 MHz
PPS 3822
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 277.4 mV
Frequency Spectrum 0.781 MHz
PPS 5750
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 15.80 mV
Frequency Spectrum 0.781 MHz
PPS 4823
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 147.4 mV
Frequency Spectrum 18.75 MHz
PPS 3367
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 90.94 mV
Frequency Spectrum 18.75 MHz
PPS 5912
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 24.00 mV
Frequency Spectrum 0.781 MHz
PPS 3698
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 15.63 MHz
PPS 1324
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Frequency Spectrum
Pulse Shape
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Cable-2
Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 0.781 MHz
PPS 1298
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Cable-2
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 57.95 mV
Frequency Spectrum 4.69 MHz
PPS 1440
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 16.44 mV
Frequency Spectrum 3.13 MHz
PPS 2907
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 4.685 mV
Frequency Spectrum 13.28 MHz
PPS 2317
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 3.91 MHz
PPS 1994
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Cable-2
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 3.13 MHz
PPS 4766
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Cable-3
Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 36.76 mV
Frequency Spectrum 7.03 MHz
PPS 89
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 14.17 mV
Frequency Spectrum 13.28 MHz
PPS 5918
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 15.26 mV
Frequency Spectrum 13.28 MHz
PPS 3749
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 11.24 mV
Frequency Spectrum 13.28 MHz
PPS 572
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 19.84 mV
Frequency Spectrum 19.53 MHz
PPS 1797
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 21.73 mV
Frequency Spectrum 7.03 MHz
PPS 1036
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 17.00 mV
Frequency Spectrum 7.03 MHz
PPS 857
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 24.00 mV
Frequency Spectrum 7.03 MHz
PPS 1010
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 21.92 mV
Frequency Spectrum 7.03 MHz
PPS 2897
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
Pattern Noise
Amplitude 16.20 mV
Frequency Spectrum 7.03 MHz
PPS 625
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Cable-1
Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Cable-2
Test Data
PRPD
Frequency Spectrum
Pulse Shape
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Test Data
PRPD
Frequency Spectrum
Pulse Shape
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