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Calculadora Parametros

The document provides calculations for feed and speed parameters for machining processes, including tool diameter, RPM, IPM, and metal removal rate. It also includes tap drill size calculations and material factors for different materials. Additionally, it contains formulas and references for further verification of the provided data.
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0% found this document useful (0 votes)
26 views33 pages

Calculadora Parametros

The document provides calculations for feed and speed parameters for machining processes, including tool diameter, RPM, IPM, and metal removal rate. It also includes tap drill size calculations and material factors for different materials. Additionally, it contains formulas and references for further verification of the provided data.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Feed & Speed Calc Inch Metric

Tool Diameter (D) 0.12 3.048


# of Teeth (T) 3
Surface Feet Per. Min. (SFM) 650 198.12
Feed Per Tooth (FPT) 0.0011 0.02794
Part Diameter (DW) 2.5 63.5
Width of Cut % of Tool Dia. (WOC) 10
Depth of Cut (DOC) 0.5 12.7
Material Factor (MF) 1

RPM 20692
IPM (Linear Feed) 68.28 1734.38
Feed at CL - OD Radius (FCLOD) 71.6 1817.63
Feed at CL - ID Radius (FCLID) 65.0 1651.13
Metal Removal Rate (MRR) 0.41
Horsepower Consumption (HP) 0.41
Chip Thinning Adj. IPM (AFPM) 152.68 3878.18

Tap Drill Calc Inch


Thread DIA 0.25
% of full thread 75
TPI 28

Tap Drill Size 0.2152

Disclaimer: All information provided in this document has been


gathered from online sources and is provided only as a reference.
User assumes all responsibilities for results based on information
gained by this document. Data provided should only be used as a
reference and thoroughly checked before using.
Disclaimer: All information provided in this document has been
gathered from online sources and is provided only as a reference.
User assumes all responsibilities for results based on information
gained by this document. Data provided should only be used as a
reference and thoroughly checked before using.
Drilling Feed & Speed Inch Metric Abbreviati
Tool Diameter 0.55 13.97 SFM
Surface Feet Per. Min. (SFM) 60 18.288 IPM
Inch Per Revolution (IPR) 0.005 0.127 FPT

WOC
RPM 417 RPM
IPM 2.1 52.92 AFPM

T
Material Factor Referance FCLOD
MF - steel = 1 FCLID
MF - gray iron = .65 DW
MF - aluminum = .3 HP

MRR
Feed Degrees Per Minute Inch Metric MF
Linear FPM (IPM) 30 762 DOC
Part Radius (R) 2 50.8
Formula
Degrees Per Min. 859.44 RPM = 3.82 x SFM / D

IPM = FPT x T x RPM


Arc Length Inch Metric FCLID = (IPM x (DW - D)) / DW
Diameter 4 101.6 FCLOD = (IPM x (DW + D)) / DW
Geometry Angle 70 AFPM = IPM x sqroot of ((D/2) / (WO
HP = MMR x MF
Arc Length 2.443461 62.06391 MMR = IPM x WOC x DOC
Tap Drill Size = Thread DIA - ((0.01299 x
Drill RPM = 3.8197/ D x SFM
Drill IPM = IPR x RPM
DegPerMin = F(IPM) x 57.296 / R
Arc Length= Diameter x 3.1415 x (an
Abbreviations
Surface Feet per Minute

Inches per Minute

Feed per Tooth

Width of Cut

Revolutions per Minute

Adjusted Feed per Minute

# of Teeth (Flutes)

Feed at Center Line - OD Radius

Feed at Center Line - ID Radius

Part Diameter (for radial feed calc)

Horsepower Consumption

Metal Removal Rate - Cubic Inches per Min.

Material Factor

Depth of Cut

Formulas
RPM = 3.82 x SFM / D

IPM = FPT x T x RPM

FCLID = (IPM x (DW - D)) / DW


FCLOD = (IPM x (DW + D)) / DW
AFPM = IPM x sqroot of ((D/2) / (WOC/100 x D))
HP = MMR x MF
MMR = IPM x WOC x DOC
Tap Drill Size = Thread DIA - ((0.01299 x % of full thread) / TPI)
Drill RPM = 3.8197/ D x SFM
Drill IPM = IPR x RPM
DegPerMin = F(IPM) x 57.296 / R
Arc Length= Diameter x 3.1415 x (angle/360)
References: CDTooling.com, www.the-carbide-end-mill-store.com
References: Advent-threadmill.com
References: www.norsemandrill.com, www.wellsindustrial.ca, www.rockrivertool.com
Reference: mooncutter.com

Recommended
FPT .001 - .005
Radial Chip Thickness
SFM 230
RPM 1757.2
DIA 0.5
# Teeth 5
AP DOC 0.5
AE Radial 0.015
IPT 0.002

0.8836
0.341174442185

New IPT 0.0059


IPM 51.5044

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