C2000 MCUs for EV 2/3 Wheeler Traction

Inverter Systems
March 2024

TI Information – Selective Disclosure

Where is C2000TM Real-time Control?
Energy Delivery
Renewable Energy MotorMotor
Control
Control Pumps
Charging Infrastructure E-bike
Drones

Wind Power
Solar Power
Appliance
Industrial Drives
Digital Power
DC/DC
Converters
AC Drives
Robotics Automation
Uninterruptable
Power Supplies
Telecom / Server Servo Drive
AC/DC Rectifiers Power Motor Sensors

HV DCDC Traction Drive

Charging Stations Compressors Pumps/ Power-Steering / Fans
Lighting On-Board Charging
2
Automotive
TI Information – Selective Disclosure
C2000™ Real-Time Microcontrollers overview
Scalable, ultra-low latency, real-time controller platform designed for efficiency in power
electronics, such as high power density, high switching frequencies, GaN and SiC technologies

C2000 Real-Time MCU

Highly accurate sensing: High performance processing:
• 12-/16-bit ADCs, up to 24 channels Floating-point DSP C28x™ core + parallel multi-
• Full analog comparators with built-in DACs Sense Process core architecture + instructions set optimized for
• Quadrature Encoder and Capture Logic control math, up to 925 MIPS

Highly flexible, High-resolution PWMs:

• Up to 32 outputs Integrated communications:
• Tightly coupled with Sensing domain for fast Control Interface CAN, CAN-FD, LIN, UART, SPI, I2C, PMBus, USB,
response time 10/100 Ethernet MAC, EtherCAT® , XEMIF
• Buffered Output DACs

Leading innovation:
Expertise and support: Configurable Logic Block for peripheral
Software libraries, reference designs, and customization, Fast Serial Interface for high-speed
functional safety-compliant devices. 25 years expertise in communication, ERAD for enhanced diagnostics
real-time control systems and profiling

Functional Safety Support

Functional Safety:
Built-in HW features for safety
All Safety integrity levels for Automotive and
SW library and device drivers
Industrial
Safety certification documentation
Functional Safety Compliant
1.2-V core, 3.3-V I/O Up to 1.5 MB Flash, QFN, QFP, BGA -40 to 125C Q100 automotive 3
TI Information – Selective Disclosure design 256 kB RAM (ECC protected) packages temperature range qualified options
Over 1 billion units shipped for industrial and automotive applications with compatible software
 EV 2/3 Wheelers | Market Trends and Why C2000
Market Information Key Trends Why C2000
Global 2W Sales (ICE + EV) Cost, Speed - C2000 MCU solutions cover full range of
120 • Fast time to market requirements (from low to high end)
100 • OEMs going 3P to in-
# Vehicles

14
Millions

80 9 30 house
60 3
5 - Motor Control Resources + Expertise
40 69
60 65
20 47 53 Software
0 - Optimized IPs for real-time performance
FY21 FY23 FY25 FY27 FY30 • RTOS
• Model based design
ICE EV - Integrated CMPSS and PGA for BOM cost
savings
• Growing trend towards electrification Safety, Security
of 2 and 3 wheeler vehicles, - Mathworks (simulation and code generation)
• Limited req. today
especially in the Asian and • ASIL-B, EVITA in support
European markets future
• C2000 has had recent customer
success at India OEMs and Tier1s - Reference Design for traction
Integration to speed time to market
• Trends in traction +
OBC + BMS

TI Information – Selective Disclosure

EV 2/3 Wheelers | C2000 Portfolio
2/3 Wheel Traction
High-end (F28P65x):
• Motor control 5kW – 10kW

Increasing requirements / device capabilities

• RTOS support
F28P65x
C28+CLA • CLA for independent motor control execution
600 MIPS • CAN-FD
1 MB/512KB • Security: Secure boot, HSM
ASIL-B
• Functional Safety (>=ASIL B)
• FOTA (A/B swap)
F28P55x
C28+CLA
300 MIPS
1 MB/512KB Mid-end (F28003x & F28P55x)
ASIL-B • Motor control 2.5kW – 7kW
• RTOS support
F28003x • CLA for independent motor control execution
C28+CLA
240 MIPS
• CAN/CAN-FD
384 kB • EVITA light
ASIL-B • Security: secure boot
• Functional Safety (ASIL B)
F280015x
C28xLS
120 MIPS
256 kB Low-end (F28002x & F280015x)
ASIL-B
• Motor control- <1-2.5kW
• No RTOS
F28002x
C28x
• No FOTA
100 MIPS • CAN/CAN-FD
128 kB • QM Security Level
QM

TI Information – Selective Disclosure

F28P65x
Differentiation
F28P65x Temperatures 125C Q100-Grade-1
Mid-range bridge for industrial connected drives, digital power; OBC-PFC, DCDC
Sensing Processing Actuation
Enhanced performance & memory
ADC1: 16b-1MSPS /12-bit, 3.45 MSPS C28x™ DSP core C28x™ DSP core 18x ePWM Modules (Type 5)
• 200MHz / 600 MIPS, CPU1+CLA1 as Control Core; CPU2 as ESC master or Safety ADC2: 16b-1MSPS /12-bit, 3.45 MSPS 200 MHz 200 MHz 36x Outputs (36x High-Res)
Core; FPU64 with CPU1&2, Single core mode with 253KB SRAM ADC3: 16b-1MSPS /12-bit, 3.45 MSPS FPU, FastDIV, FPU64 FPU,FastDIV, FPU64 Fault Trip Zones
• Lockstep CPU + HWBIST for CPUs
11x Windowed Comparators w/ VCRC,TMU TMU 2x 12-bit DAC
• 1280KB Flash: 5 *256KB; 256KB SRAM with 144KB allocable to either CPU, FOTA 2x Integrated 12-bit DAC
support 6ch DMA 6ch DMA
16x Sigma Delta Channels
CLA Core 200MHz, FPU Connectivity
Advanced actuation, system flexibility and protection Temperature Sensor
2x UART, 1x LIN/UART
• Type-5 ePWM with HR, Type-3 ECAP with 2*HR, 6 Tiles CLB, 6x eQEP Memory
2x I2C,1x True PMBus
• Complete X-Bar, Trips and trigger architecture same as Tenor, 6 CLB Tiles 7 x eCAP (2 HR) 256KB * 5 Flash (5WS) +ECC
4x SPI, FSI(2-Tx , 4-Rx)
• 36 ADC channels on 176-pin, 40 ADC channels on 256-pin 253 kB SRAM + Parity
Configurable Logic Block 2x CAN-FD, 1x CAN 2.0B
ROM + Secure ROM
Precision sensing 1 x EtherCAT, 1x USB
6 Tiles Basic Security:
• 3 ADCs (16-b-1MSPS/12b-3.45MSPS), single ended 16b support, Type-4 Wrapper AES + JTAG LOCK + Secure BOOT
with auto averaging & trigger feature + ADC channel result comparison for safety. Power & Clocking
System Modules EMIF
2x 10 MHz 0-pin OSC
• 11 windowed comp. pairs, 2 DACs (12-b), 16 SDFM Channels, 6 EQEP 3x 32-bit CPU Timers
Real time connectivity Debug 1.2V VREG
NMI Watchdog Timer
cJTAG / Real-time JTAG POR/BOR Protection
• EtherCAT, CAN-FD, CAN, USB, 200 Mbps FSI, multiple serial ports 192 Interrupt PIE
Embedded Real -time Analysis and Diagnostic unit
Safety and security (ERAD)
• Safety: SIL-2 & ASIL-B capable
• Security: AES HW Accelerator, JTAG lock, Secure boot
Packages
Software
Tools
Experimenter’s Kit C2000Ware™ software
package
Part Number:TMDSCNCD28P65X Package Footprint Dimensions
100-pin TLQFP 12 x 12 mm, 0.4mmp
169-pin BGA 9 x 9 mm, 0.65mmp
LaunchPad Application SDKs 176-pin LQFP 26 x 26 mm, 0.5mmp
Part Number: LAUNCHXL-F28P65X 256-pin BGA 11 x 11 mm, 0.8mmp

TI Information – Selective Disclosure

6
C2000™ F28P55x
Differentiation
F28P55x Temperatures 125C Q100

More performance + integration in the performance class with richer Sensing Processing Actuation
peripherals and up to 1MB flash + 64KB data flash
Improved performance
ADC A: 12-bit, 4 MSPS C28x™ DSP core 12x ePWM Modules (24ch w/ 12 High Res)
ADC B: 12-bit, 4 MSPS 150 MHz Fault Trip Zones
• 150MHz / 300MIPS with multiple hardware accelerators including
ADC C: 12-bit, 4 MSPS FPU, VCRC 1x 12-bit Buffered DAC
• Control Law Accelerator (CLA)
ADC D 12-bit, 4 MSPS TMU, NLPID
• Trigonometric Math Unit (TMU) Connectivity
ADC E 12-bit, 4 MSPS CLA core
• Floating Point Unit (FPU) 3x SCI, 1x LIN/SCI, 1xFSI
4x CMPSS: 12-bit DAC 150 MHz, FPU
• up to 132KB SRAM (1x 12-bit DAC output option) 2x I2C, 1x PMBus
• up to 1MB Flash supporting Live Firm Update (LFU) 3x Programmable Gain Op-Amps 6ch DMA 2x SPI
• Option for 64KB data flash CLB (2-tiles) 2x CAN-FD
Advanced actuation Temperature Sensor Memory USB
• More ePWM channels (24ch w/ 12 High Res) 3x eQEP 1024 KB FLASH (2 bank) ECC
• Highly flexible 4th gen ePWM modules enabling implementation of the most Power & Clocking
2x eCAP 64 KB Additional Flash Bank
advanced switching techniques for increased efficiency and power density 2x 10 MHz OSC
132KB SRAM with Parity
Premium analog 1.2V VREG
System Modules ROM with parity
• 5x 12-bits ADCs @ 4MSPS; 2x 12-bits DACs POR/BOR Protection
3x 32-bit CPU Timers Dual Security Zones
• 3x Programmable Gain Op-Amps (PGA) Secure boot and JTAG lock Debug
NMI Watchdog Timer
Safety & security AES 256 cJTAG / Real-time JTAG
192 Interrupt PIE
• ASIL-B/ SIL-2 safety enablers
• AES 256, SRAM with Parity, JTAG Lock & Secure boot
Others
• USB for ease of debugging and in-field flash reprogramming Software Packages
• 128-pin QFP package for more GPIO options
C2000Ware™ software Package Footprint Dimensions
• 0.4mm pitch 80-pin and 128-pin packages for smaller footprint package
56-pin VQFN 7 x 7 | 0.4 pitch
Key applications 64-pin LQFP 12 x 12 | 0.5 pitch
• 1p solar inverter, micro-inverter, EV charging, ESS and DC optimizer 80-pin LQFP 12 x 12 | 0.4 pitch
Application SDKs
• Server Power AC-DC, Telecom Rectifiers, UPS 100-pin LQFP 16 x 16 | 0.5 pitch
• AC drive, servo (low-end), AGV, HVAC 128-pin LQFP 16 x 16 | 0.4 pitch
• Automotive qualified options: 2-3 wheeler for traction, OBC, HVAC
compressor, automotive lighting NOTE: Indicated sizes are in mm and include leads if applicable
TI Information – Selective Disclosure
C2000™ F28003x F28003x
Sensing Processing
Temperatures 125C

Actuation
Q100

Differentiation
ADC1: 12-bit, 3.45MSPS, C28x™ DSP core 8x ePWM Modules
Building on F28002x for High-Performance Power Control Applications 16x Outputs (8x High-Res)
ADC2: 12-bit, 3.45MSPS 120 MHz
Improved performance ADC3: 12-bit, 3.45MSPS
Fault Trip Zones
FPU, FastDIV, VCRC
• 120 MHz with CLA option 4x CMPSS : 12-bit DAC TMU +NLPID Connectivity
• 240 MIPS DSP Processing Power 8 COMP, 8 digital filters
CLA core 2x SCI, 2x LIN/SCI
• More Flash and RAM 8x Sigma Delta Channels
• Better ADC Performance - Effective throughput (2x Filters per ch) 120 MHz, FPU 2x I2C, 1x PMBus
2 * Buffered DAC 12-bit 2x SPI, 1x FSI
Advanced actuation and design flexibility 6ch DMA
Temperature Sensor 1x CAN-FD, 1 CAN 2.0B
• Premium Type 4 ePWM modules with more instances and channels BGCRC & HWBIST
2x eQEP
Premium analog Power & Clocking
3x eCAP , 1x HRCAP Memory
• 8 Sigma Delta Decimation Filters (with separate Data and Comparator 2x 10 MHz OSC
filters) 384 kB FLASH (3 bank) +ECC
Configurable Logic Block 1.2V VREG
• 2 * Buffered DAC 12-bit , +1 * 12 bit ADC @ 3.45MSPS 69 kB SRAM +ECC
POR/BOR Protection
4 Tiles
Rich digital options ROM with parity
• CAN-FD, +2 * CLB tiles, +1 * SCI System Modules 3 * 128-bit Dual Security Zones Debug
3x 32-bit CPU Timers Secure boot and JTAG lock cJTAG / Real-time JTAG
Safety
NMI Watchdog Timer AES
• ASIL-B/ SIL-2 safety enablers ERAD
Security 192 Interrupt PIE Host Interface Controller (HIC)

• AES, JTAG Lock & Secure boot

Perfect portfolio Software Packages
• Pin-pin to F28002x 64-pin (non-Q) and 80-pin(non-Q) and almost
compatible to 48-pin and 64-pin (Q) C2000Ware™ Software
Package
• 100-pin option
Package Footprint Temp
Dimensions
Tools Application SDKs 48-pin LQFP 9 x 9 mm S, Q
64-pin LQFP 12 x 12 mm S, Q
Experimenter’s Kit
80-pin LQFP 14 x 14 mm S
Part Number: TMDSCNCD280039C 100-pin LQFP 16 x 16 mm S, Q

LaunchPad
Part Number: LAUNCHXL-F280039C
TI Information – Selective Disclosure
C2000™ F280015x F280015x Grade 0/1 Temp(Tj) -40c to 155c

Sensing Processing Actuation

Differentiation
2xADC: 12-bit, 3 MSPS, 16ch 7x ePWM (14Ch - 4HR)
Optimized for cost-sensitive automotive applications C28x™ CPU +
High performance and integration CompSS w/ integrated 8b DAC (3) FPU + TMU +VCUCRC Fault Trip Zones
120 MHz
• 120MHz / 120 MIPS DSP Processing Power with FPU & TMU CompSS w/ integrated 12b DAC (1)
Connectivity
• 256 kB flash with 128 kB option Temp. Sensor
• 36 kB SRAM Memory 2xI2C , 1xSPI, 3xSCI, 1x CAN
3x eCAP, 2x eQEP
Advanced actuation and design flexibility Up to 256 kB Flash +ECC 1 PMBUS, 1xLIN, 1xCANFD
• 4th gen ePWM enables implementation of the most advanced switching System Modules Up to 36 kB SRAM + Parity
techniques for increased efficiency and power density Power & Clocking
3x 32-bit CPU Timers 2x 128-bit Security Zones
• Enhanced crossbars provide flexibility in combining inputs, outputs and NMI Watchdog Timer 2x 10 MHz OSC + APLL + DCC
Secure Boot + JTAG Lock
internal resources for advanced control and protection mechanisms
96 Interrupt PIE 4-20 MHz Ext OSC Input
Premium analog
GPIO(26+4Optional)-64QFP
• 2 12-bit 3MSPS ADC Debug 1.2V VREG

• 4 Windowed Comparator Sub-system (3 8-bit, 1 12-bit) Real-time JTAG POR/BOR Protection

Rich digital options
• 3x UART, 2x I2C, SPI, CAN 2.0B, CAN-FD, LIN
Perfect portfolio
Software Packages
• Architecture compatible with F28004x, F2807x, and F2837x
• Near compatibility with F28002x (power pins become GPIO) C2000Ware™ Software
Package
Package Footprint Temp
Dimensions
32 or 48 QFN 5x5 or 7x7 mm Q
Tools
Application SDKs 48-pin LQFP 9 x 9 mm Q
64-pin LQFP 12 x 12 mm Q
Experimenter’s Kit 80-pin LQFP 14 x 14 mm Q

Part Number: TMDSCNCD2800157

Functional Safety Compliant Product
LaunchPad Systematic Capability ASIL-D/SIL-3
Part Number: LAUNCHXL-F2800157
Diagnostic Coverage (DC) ASIL-B/SIL-2
TI Information – Selective Disclosure
Two- and Three- Wheeler Traction Inverter Reference Design
TI Design Number: TIDM-2017
Features Benefits
• Rated for 48V, 5kW nominal power. • Hardware design optimized for 2/3 wheeler applications
• Independent FreeRTOS, motor control FOC execution. including BOM selection, PCB layout and supported
• ABI interface for pos. sensing. Can also support, analog and communication interfaces.
sin/cos, SPI interfaces. • Rich software feature set out of the box.
• On-chip comparators’ (CMPSS) based protection for • HW, SW enable faster development, validation and time
BOM cost minimization. to market.
• Out of box software supports MTPA, field weakening • Mathworks model based development support.
control. • Provides ease of migration across C2000 device family.
• Support for both isolated, non-isolated architectures.
QEP
Lvl Translator
TXB0106-Q1

Resources Current Sen.

Conditioning

• Tools folder with hardware and user guide on TI.com today QEP

FETS
with F28P65x CAN TCAN
1044
ISO6731
C2000 Control
Card
DRV3255-Q1 (Infineon
IABUT300N Motor

• Design with F28P55x is coming to TI.com this year

10S5N015)

+5V +3.3V

• Design with Mathworks support coming to TI.com this year LMR33620 TPS7A21
48V
Battery
+12V Bat LM251 LMR
84
Rect. 38010
+12V Hot

TI Information – Selective Disclosure

2/3 Wheeler Traction Inverter Reference Design | Assembly Diagram

TI Information – Selective Disclosure

TIDM-2017| 2/3 Wheel Traction Inverter Reference Design
Tool folder with design guide, schematic, and assembly files on TI.com today!

12

TI Information – Selective Disclosure

Thank you!

13

TI Information – Selective Disclosure

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