5/7/25, 12:28 PM SIS 2.
2022/08/17 Maintenance Interval Schedule - Prime (SEBU6916-22)
SMCS - 1000, 7500 i09596761
Ensure that all safety information, warnings, and instructions are read and understood
PIP
before any operation or any maintenance procedures are performed. The user is responsible for the
-
performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and
202 1090
filters. The user is also responsible for the replacement of components due to normal wear and
5
07: 05/0 223
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aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished
performance of the product and/or accelerated wear of components. Use fuel consumption, service
2
hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals.
SEB 8:03+ 7
Products that operate in severe operating conditions may require more frequent maintenance.
Before each consecutive interval is performed, all maintenance from the previous interval must be
© 2 U691 05:00
performed.
When Required 025 6
Batteries - Replace
Cat
Battery - Recycle
erp
illa
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
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Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Fuel System - Prime
Heat Exchanger - Inspect nc.
Maintenance Recommendations
Zinc Rods - Inspect/Replace
Daily
Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel System Fuel Filter Differential Pressure - Check
Fuel Tank Water and Sediment - Drain
Instrument Panel - Inspect
Walk-Around Inspection
Initial 250 Service Hours
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5/7/25, 12:28 PM SIS 2.0
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Every 250 Service Hours
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fan Drive Bearing - Lubricate
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 500 Service Hours
Air Shutoff - Test
Engine Oil and Filter - Change
Every 1000 Service Hours
Cooling System Coolant Sample (Level 2) - Obtain
Engine - Clean
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Every 2000 Service Hours
Air Starting Motor Lubricator Bowl - Clean
Crankshaft Vibration Damper - Inspect
Engine Mounts - Check
Turbocharger - Inspect
Every Year
Engine Air Cleaner Element (Dual Element) - Replace
Every 3000 Service Hours
Air Starting Motor - Inspect
Every 3000 Service Hours or 3 Years
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5/7/25, 12:28 PM SIS 2.0
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Every 4000 Service Hours
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust
Every 6000 Service Hours
Air Shutoff Damper - Remove/Check
Magnetic Pickups - Clean/Inspect
Every 6000 Service Hours or 6 Years
Alternator - Inspect
Cooling System Water Temperature Regulator - Replace
Prelube Pump - Inspect
Starting Motor - Inspect
Water Pump - Inspect
Every 8000 Service Hours or 3 Years
Camshaft Roller Followers - Inspect
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change
Overhaul
Aftercooler Core - Inspect/Clean
Overhaul (Major)
Overhaul Considerations
PIP-10903223
2025/05/07
07:27:51+05:00
i05790934
© 2025 Caterpillar Inc.
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