SIMATIC TIA Portal Programming 1
Contents                                                                                                                                           2
2.     System Overview....................................................................................................2-2
       2.1.        SIMATIC S7 Overview .......................................................................................................... 2-3
       2.2.        TIA Portal Information Center ............................................................................................... 2-4
       2.3.        Overview Controller .............................................................................................................. 2-5
       2.3.1.      Positioning the Modular S7 Controllers ................................................................................ 2-6
       2.4.        Overview: Available Modules................................................................................................ 2-7
       2.4.1.      Central Modules.................................................................................................................... 2-7
       2.4.2.      Signal Modules (Central) ...................................................................................................... 2-8
       2.5.        SIMATIC S7-1200: The Modular Mini-PLC........................................................................... 2-9
       2.5.1.      SIMATIC S7-1200: Modules ............................................................................................... 2-10
       2.5.2.      SIMATIC S7-1200: Installation and Mounting Positions..................................................... 2-11
       2.5.3.      SIMATIC S7-1200: Signal, Communication or Battery Board ............................................ 2-12
       2.6.        SIMATIC S7-1500: Modular Controller for the Mid to Upper Performance Range............. 2-13
       2.6.1.      SIMATIC S7-1500: Modules ............................................................................................... 2-14
       2.6.2.      I/O Addressing of the S7-1500............................................................................................ 2-16
       2.6.2.1.    Channel Addressing of Digital S7-1500 Modules ............................................................... 2-17
       2.6.3.      SIMATIC S7-1500: Installation and Mounting Positions..................................................... 2-18
       2.6.4.      SIMATIC S7-1500: Connection Technology / Front Connector.......................................... 2-19
       2.6.5.      SIMATIC S7-1500: CPU-Display          Overview ................................................................... 2-20
       2.6.6.      SIMATIC S7-1500: CPU-Display          Menu and Colors ....................................................... 2-21
       2.7.        SIMATIC S7-1200/1500: Memory Card(s).......................................................................... 2-22
       2.8.        Exercise 1: Display ............................................................................................................. 2-23
       2.9.        Exercise 2: Loading the Program onto the SMC ................................................................ 2-24
       2.9.1.      Exercise 3: Diagnostics and Program Test......................................................................... 2-25
       2.10.       Additional Information ......................................................................................................... 2-26
       2.10.1.     ET200SP and ET200pro Controller .................................................................................... 2-27
       2.10.2.     Software Controller ............................................................................................................. 2-28
       2.10.3.     ET200SP Open Controller “All in one” ................................................................................ 2-29
       2.10.4.     SIMATIC S7-300: Modular Automation System ................................................................. 2-30
       2.10.4.1.   SIMATIC S7-300: Modules ................................................................................................. 2-31
       2.10.5.     SIMATIC S7-400: Modular Automation System ................................................................. 2-32
       2.10.5.1.   SIMATIC S7-400: Modules ................................................................................................. 2-33
TIA-PRO1 - System Overview
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                                                                             SIMATIC TIA Portal Programming 1
2.     System Overview
      At the end of the chapter the participant will ...
                              ...   be familiar with the concept of “Totally Integrated Automation” (T.I.A.)
                              ...   be familiar with the TIA Portal Information Center
                              ...   have an overview of the available modules
                              ...   have an overview of the new SIMATIC S7-1200/1500 system family
                              ...   be familiar with the SIMATIC Memory Card as well as the S7-1500
                                    Display
                              ...   know the S7-300 and S7-400 automation systems
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2.1.        SIMATIC S7 Overview
         SIMATIC HMI                                         SIMATIC PG                SIMATIC Software
                                                             SIMATIC PC
                                                                                  MPI - Network
       SIMATIC NET                                                                Industrial Ethernet/PROFINET
                                                                                  PROFIBUS
                         SIMATIC                                                  PC-based
                         SIMATIC
                         Controller
                         Controller
                                                                                                PROFIBUS-DP
                                                                                                PROFINET
                                                                        AS-Interface
Introduction
            For the operation of machines, equipment and processes in almost all areas of manufacturing
            you require control elements in addition to energy supply. It must be possible to initiate, control,
            monitor and end the operation of any given machine or process.
Hard-wired Programmed Controller           PLC
            In the hard-wired controllers of the past, the program logic was governed by the task-specific
            wiring of contactors and relays.
            Today, programmable logic controllers are used to solve automation tasks. The logic stored in the
            program memory of an automation system does not depend on equipment design and wiring and
            can be modified at any time with the help of a programming device.
Totally Integrated Automation
            Production processes are no longer seen as individual partial processes, but rather as integral
            components of an entire production process. The total integration of the entire automation
            environment is today achieved with the help of:
                 one common software environment that integrates all components and tasks into one uniform
                 easy to use system
                 a common data management (central database)
                 a common communication between all participating automation components.
TIA-PRO1 - System Overview
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                                                                           SIMATIC TIA Portal Programming 1
2.2.       TIA Portal Information Center
       https://support.industry.siemens.com
       Entry ID 65601780
           By entering the Product/Article No. (Entry ID) 65601780, you arrive at the start page “TIA-Portal -
           An Overview of the Most Important Documents and Links”.
           Here you will find all important documents and links about the TIA Portal as well as the controllers
           S7-1200 and S7-1500.
           In addition, you can get to the “TIA Portal Information Center”. Through it you can also get to all
           important links and information.
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2.3.        Overview Controller
                                            Engineered with TIA Portal
                                       Advanced Controller
                                                                         Software
                                        SIMATIC S7-1500
                                                                         Controller
                                                                          SIMATIC
                                                                          S7-1500
                                    Distributed
                                    Controller
                Basic Controller             SIMATIC
                                              ET 200
               SIMATIC S7-1200
                                                                              Application complexity
            Depending on the complexity, different controllers from S7-1200 to S7-1500 can be used.
TIA-PRO1 - System Overview
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                                                                    SIMATIC TIA Portal Programming 1
2.3.1.   Positioning the Modular S7 Controllers
                                                                            TIA Portal
             SIMATIC S7-400
                                          SIMATIC S7-1500
             SIMATIC S7-300
             SIMATIC S7-200
                                         SIMATIC S7-1200
SIMATIC S7
         The programmable logic controllers can be divided into the performance ranges Basic (S7-1200)
         and Advanced (S7-1500).
         The product range of the S7-1200 and S7-1500 will be expanded in the next few years such that
         the S7-200, S7-300 and even the S7-400 can be completely replaced.
                                                                               TIA-PRO1 - System Overview
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2.4.        Overview: Available Modules
2.4.1.      Central Modules
                               S7-1200              S7-1500            S7-300           S7-400
       Standard
       Fail-safe
       Compact
       High
       availability
                                              Different functions
                                 Different
       Technology                functions                                      T-CPU
                                                       T-CPU
More Information under the Link:
            TIA Portal Information Center > Product information > Controllers
TIA-PRO1 - System Overview
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                                                                          SIMATIC TIA Portal Programming 1
2.4.2.       Signal Modules (Central)
                                S7-1200             S7-1500             S7-300             S7-400
      DI/DQ
      AI/AQ
      F-DI/F-DQ
      F-AI
More Information under the Link:
             TIA Portal Information Center > Product information > Controllers
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2.5.        SIMATIC S7-1200: The Modular Mini-PLC
Features
                 Modular compact control system for the low-end performance range
                 Scaled CPU range
                 Extensive range of modules
                 Can be expanded to up to 11 modules (depends on the CPU)
                 Can be networked with PROFIBUS or PROFINET
                 Slot rules
         CM left of the CPU (number depends on the CPU)
         SM right of the CPU (number depends on the CPU)
                 "Total package" with CPU and I/O in one device
         integrated digital and analog I/O
         an expansion with signal board
                 "Micro PLC" with integrated functions
TIA-PRO1 - System Overview
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                                                                           SIMATIC TIA Portal Programming 1
2.5.1.   SIMATIC S7-1200: Modules
                                   Communication module(s)                             Signal module(s)
                                   (max. 3 depending on CPU)                         (max. 8 depending on
                                                                                             CPU)
                                                                               ...
                               CPU              DI, DQ, DI/DQ, AI, AQ, AI/AQ
                   CM/CP
                   - Point-to-Point
                     (RS232, RS485)                 Optional signal,    - DI, DQ, DI/DQ
                   - PROFIBUS                                           - AI, AQ, AI/AQ
                                                    communication       - Point-to-Point (RS485)
                   - ASi
                                                    or battery board    - Battery backup of real-time clock
                   - GPRS
Slot Rules
                CM left of the CPU (number depends on the CPU)
                Signal modules (digital, analog) right of the CPU (number depends on the CPU)
Signal Modules
                Digital input, output or mixed modules (24VDC, relay)
                Analog input, output or mixed modules (voltage, current, resistance, thermocouple)
Communication Modules (CM - Communication Module, CP - Communication Processor)
                Point-to-point connection (RS232, RS485)
                PROFIBUS
                ASi-Master
                Telecontrol (GPRS functionality)
Expansion Board
             With this, the CPU can be expanded by onboard I/O or an interface.
             A battery board ensures the long-term battery backup (buffering) of the real-time clock.
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2.5.2.      SIMATIC S7-1200: Installation and Mounting Positions
          Standard
         mounting rail                                  Bus
                                                        Busverbinder
                                                            connector
                                                                            Vertical
                                                    1x expansion cable
                                                                            Horizontal
                               Alternative attachment
Installation
            The modules are mounted on a standard mounting rail or alternatively screwed into the control
            cabinet.
S7-1200 Expansion Cable
            It offers additional flexibility in configuring the S7-1200 system. One expansion cable can be used
            for each CPU system.
                 Either between the CPU and the first SM or between two SMs
Bus Connector
            It is located as a mechanical slide on the left side of the SM modules.
            It is mechanically attached on the right side of the CMs/CPs.
Mounting Positions
            A horizontal or vertical mounting is possible.
                    Caution!
                    With a vertical mounting, the maximum allowed ambient temperature is 10 °C lower.
TIA-PRO1 - System Overview
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