REMACLEAN

Belt Cleaning Systems

Industrie
Industrie REMA TIP TOP

ONE BRAND – ONE SOURCE – ONE SYSTEM

REMA TIP TOP

We have been an expert partner you can rely on for over 50

years. REMA TIP TOP offers you sophisticated technical and economical
solutions to problems in the areas of:
• Conveyor and Processing Systems
• Surface Protection
• OTR/EM Tyre Repair and Service.

We specialize in ensuring your industrial systems are always ready and operating
to their maximum.

For you, this means • increased production capacity

• longer service life, • and higher profits.
• reduced downtime,
• optimized operational safety, We advise. We deliver.
We install. We support.

The brand name REMA TIP TOP stands for a comprehensive

network of expert knowledge and skills:

• You benefit from a differentiated range • And you can access our unique global
of products that are constantly setting sales and service network of experi-
new standards when it comes to quality. enced, established partners. Anytime.
• You can rely on the optimum all-round
service provided by our team of highly
qualified specialists

Subsidiaries
Agencies

2
Content Industrie

REMACLEAN

REMA TIP TOP 2 Belt cleaning brushes

REMACLEAN GRB 16
REMA TIP TOP – 4 REMACLEAN TMB 17
Your capable partner for conveyor belt REMACLEAN SGB 17
cleaning
Internal belt cleaning systems
Scraper rubber 5 REMACLEAN RB-IGP –
V plough scraper 18
Scraper bars REMACLEAN RB-IGD –
REMACLEAN KWA 6 Diagonal scraper 18
REMACLEAN PUR 7
REMACLEAN C 7 Overview:
REMACLEAN M 8 Which system for which application
F-Series 19
Tension units 8-9 U-Series 20
Scraper bars 21
REMACLEAN F-Series – Brushes 22
Primary belt cleaning systems IG 22
REMACLEAN HM-F1 10
REMACLEAN HM-F2 10 REMA TIP TOP Service Models
REMACLEAN PUR-F3 / PUR-F4 11
REMACLEAN PUR-F5 11

REMACLEAN U Series –
Belt cleaning systems for return side
application
REMACLEAN HM-U1 12
REMACLEAN HM-U2 13
REMACLEAN HM-U3 13
REMACLEAN HM-U4 / HM-U5 14
REMACLEAN HM-U6 15
REMACLEAN HM-U7 / HM-U8 15

3
 REMA TIP TOP
Industrie Your capable partner for conveyor belt cleaning

Increase your productivity –

with REMACLEAN conveyor belt cleaning systems from REMA TIP TOP!

The cleaning of conveyor belts is a subject that is often neglected by many plant
operators. Optimal cleaning, however, contributes to the economic operation of
the plant, because interruptions to production process caused by contamination
can lead to inefficiency and even to the entire conveying system coming to a halt.
In addition, inadequate cleaning of the belt brings additional cost, for example
through increased wear on pulleys or belt, loss of bulk material and expenses for
manual cleaning-up work.

Reductions in plant availability and maintenance costs that can be avoided

are no longer acceptable to operators.

The demands placed on the manufacturers of conveyor belt cleaning systems are
therefore clearly formulated:
• Optimum cleaning results while at the same time protecting the belt
• Efficient installation and servicing
• A long service life of the belt cleaning system

Conveyor belt cleaning is a complex matter. Several factors must be simultaneously

taken into account in order to achieve good and economical cleaning results:

• Selection of a suitable belt cleaning system for the particular application

• Combination of the right systems (pre- and fine cleaning)
• Optimum position of the belt cleaners in the conveyor system
• Installation by trained technicians
• Determination and execution of regular servicing activities by trained technicians

If any one of these points is not taken into account even the best system will
fail after a short time and therefore will not contribute to economic operation.

REMA TIP TOP is your competent partner for the choices, installation and servicing
of belt cleaning systems – and much more. REMA TIP TOP has suitable products
and services for all areas of belt conveyors.
Our experienced specialists advise on, develop and optimize your conveying
systems. Our dense service network guarantees the availability of trained techni-
cians – anytime.
Our modern training center for conveyor belt systems in Nauen, near Berlin, has
both seminar rooms for the teaching of theoretical knowledge and models for
practical training (installation, servicing, etc.).

4
Scraper rubber Industrie

REMACLEAN 60 and 70

Due to its excellent abrasion-resistance and high elasticity, our special rub-
ber materials REMACLEAN 60 and REMACLEAN 70 are perfectly suitable
and achieve significantly longer service life compared to conventional rubber
materials. The scraper rubber is mounted on the system’s existing scraper
system and when new may protrude from the bracket by up to its own thick-
ness.

Hardness Abrasion Available dimensions

Product [± 5 Shore A] [mm3] [Roll length 10 m]

REMACLEAN 60 60 90 Thickness: 5/7/8/10/15/20/30 mm

Width: 100/120/150/200/250/2000 mm

REMACLEAN 70 64 50 Thickness: 5/7/10/15/20/30 mm

Width: 100/120/150/200/2000 mm

REMACLEAN 70 V* 62 130 Thickness: 8/10/15/20/30 mm

Width: 100/120/150/200/2000 mm

* German underground approval: LOBA No. 18.43.21-91-4

Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/2007
May be used in ATEX installations.

REMACLEAN CAB

REMACLEAN CAB consists of three layers with different Shore hardnesses:

two hard outer layers surround a soft core. This combination allows intensive
and yet protective conveyor belt cleaning. At the same pressure against the
conveyor belt, the cleaning effect of REMACLEAN CAB is approximately
20 % better than standard qualities. Service life is often several times longer
than that of conventional scraper rubber materials.
REMACLEAN CAB is mounted on the existing scraping system of the equip-
ment and when new can protrude from the bracket by more than one and a
half times its own thickness.

Hardness Abrasion Available dimensions

Product [± 5 Shore A] [mm3] [Roll length 10 m]

REMACLEAN CAB 70 / 54 / 70 90 / 110 / Thickness: 15/20/25/30/40/50 mm

green 90 Width: 100/120/150/200/250/2000 mm

REMACLEAN CAB 82 / 50 / 82 140 / 130 / Thickness: 15/20/25/30/40/50 mm

gray 140 Width: 100/120/150/200/250/2000 mm

REMACLEAN CAB V* 75 / 62 / 75 120 / 130 / Thickness: 15/20/25/30/40/50 mm

120 Width: 100/120/150/200/250/2000 mm

* German underground approval: LOBA No. 18.43.21-91-4/18.43.21-30-33

Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/2007
May be used in ATEX installations.

5
Industrie Scraper bars and tension units

REMA TIP TOP offers a wide range of scraper bars for cleaning of con-
veyor belt top covers on the return side of the conveyor. Scraper bars made
of rubber, polyurethane, rubber-ceramic and rubber-metal are available.

REMACLEAN KWA

Benefits and features

• Three scraper bars which can be used one after the other
• Belt-friendly scraper with good cleaning efficiency
• Long service life due to highly abrasion resistant rubber material
• Cost-effective due to excellent price-performance ratio
• Installation is recommended with REMA TIP TOP tension units
INNOVATION, PRECISION or STANDARD
• For belt speeds up to 3.5 m/s

Hardness Abrasion Belt width

Product [± 5 Shore A] [mm3] [mm] Features

REMACLEAN KWA 64 50 500 – 1800 Highly abrasion resistant

REMACLEAN KWA V* 62 130 500 – 1400 Self-extinguishing, anti-

static and moderate oil
resistant

* German underground approval: LOBA No. 18.43.21-91-24

Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/2007

REMACLEAN KWA

6
Scraper bars and tension units Industrie

REMACLEAN PUR

Benefits and features

• Two scraper bars which can be used one after the other
• Long service life of REMATHAN polyurethane (90 ±5 Shore A)
• Oil and grease resistant
• For belt widths 500 - 1600 mm
• Installation is recommended with REMA TIP TOP tension units
INNOVATION, PRECISION or STANDARD
• Suitable for use with mechanical fasteners
• Suitable for shuttle belt operation in combination with tension unit
INNOVATION
• For belt speeds up to 3.5 m/s

REMACLEAN PUR

REMACLEAN C

Benefits and features

• Highly wear resistant through Al2 O3 ceramic material
• Flexibility through ceramic material embedded in rubber
• Belt friendly cleaning due to rounded outer ceramic elements
• For belt widths 400 - 1600 mm
• Installation is recommended with REMA TIP TOP tension units
INNOVATION, PRECISION or STANDARD
• Do not use with quartz-containing bulk material
• For belt speeds up to 3.5 m/s

REMACLEAN C

7
Industrie Scraper bars and tension units

REMACLEAN M

Benefits and features

• Highly wear-resistant through tungsten carbide insert
• Permanently vulcanised into an elastic rubber base
• Belt friendly cleaning through rounded outer tungsten carbide blades
• For belt widths 400 - 1600 mm
• Installation is recommended with REMA TIP TOP tension units
INNOVATION, PRECISION or STANDARD
• For belt speeds up to 3.5 m/s

REMACLEAN M

Tension units

STANDARD
• Extremely long service life
• Vibration absorbing and flexible due to integrated rubber spring elements
• Quick and easy replacement of scraper systems
• Consistent cleaning performance due to constant contact pressure
• Can be retrofitted to all belt conveyors with minimum effort
• Low overall height
• Maintenance-free; minimum time required for inspection and servicing
• For belt widths 400 - 1600 mm
• STANDARD INOX for belt widths of 400 – 900 mm (stainless steel version)

8
Scraper bars and tension units Industrie

PRECISION
Same features as STANDARD and additional:
• Protection against damage to the conveyor belt if the scraper is worn out
• Adjustable pitch of scraper blade
• Pivoting mechanism for precise 90° adjustment of scraper to belt
• Scale for setting the contact pressure
• For belt widths 400 - 1800 mm

INNOVATION
Same features as PRECISION and additional:
• Contact pressure continuously adjustable by tension spindle
• Pressure adjustment by one person
• Precise micro adjustment of contact pressure
• Can be adjusted without heavy tools
• Suitable for shuttle belt operation in combination with REMACLEAN PUR
and HML scrapers
• Pivoting mechanism for precise
90° adjustment of scraper to belt
• Universal installation possibilities
• Display for adjustment of contact pressure
• For belt widths 400 - 1800 mm

9
Industrie REMACLEAN F Series

The belt cleaning systems of the REMA TIP TOP F Series are designed
for belt cleaning at the head pulley. Systems with tungsten carbide blades
or scraper blades made of polyurethane are available.

REMACLEAN HM-F1

Belt scraper system with individual elastically supported tungsten carbide

blades and a spindle-type tension unit for cleaning of conveyor belt top
covers at the head pulley (pulley diameters up to 2000 mm).

• Universally applicable for many types of materials

• High cleaning efficiency due to optimum adaptability of the blades
(each one elastically supported) to the conveyor belt surface
• Long service life due to highly wear resistant materials and
anti-caking skirts
• Easy installation below pulley axis (outside of main material flow)
REMACLEAN HM-F1
• Low maintenance tensioning by rubber spring elements
• Open design of segments to ensure material run off
• Tension unit can be mounted inside or outside the conveyor construction
• Suitable for shuttle belt operation
• Pulley diameters up to 2000 mm
• For belt speeds up to 6.5 m/s

REMACLEAN HM-F2

Belt scraper system with individual elastically supported tungsten carbide

blades and a spindle-type tension unit for cleaning of conveyor belt top
covers at the head pulley (pulley diameters up to 1200 mm).

• High cleaning efficiency due to optimum adaptability of the blades

(individual bearings) to the conveyor belt surface
• Long service life due to highly wear resistant materials
• Installation below pulley axis (outside of main material flow)
• Open design of segments to ensure material run off
REMACLEAN HM-F2
• Easily adjustable, low maintenance through rubber spring elements
• Constant and ideal contact pressure; easily adjustable and display
readable
• Tension unit can also be mounted outside the conveyor construction
• Suitable for shuttle belt operation
• For belt speeds up to 3 m/s (for belt widths 1600 and more up to 2.5 m/s)

10
REMACLEAN F Series Industrie

REMACLEAN PUR-F3 / PUR-F4

Primary belt scraper system with a polyurethane blade and a spring lever
tension unit for the cleaning of conveyor belt top covers at the head pulley
(pulley diameters from 220 to 1600 mm).

• The polyurethane blade optimally adjusts to the belt surface and

guarantees effective cleaning
• Long service life is achieved by using highly wear resistant polyurethane
material
• Suitable for use with mechanical fasteners
REMACLEAN PUR-F3/F4
• Easy installation and adjustment, the spring lever tension unit requires
minimum maintenance
• Uniform and optimal contact pressure is easily set
• Suitable for abrasive and sticky materials as a primary cleaning system
• Can be used for shuttle belt operation and crowned pulleys
• PUR-F3 for pulley diameters from 220 mm
• PUR-F4 for pulley diameters from 500 mm
• Version for underground application available (ATEX)
• For belt speeds up to 4 m/s

REMACLEAN PUR-F5*

Primary belt scraper system with a blade consisting of polyurethane seg-

ments and a spring lever tension unit for the cleaning of conveyor belt top
covers at the head pulley (pulley diameters from 320).

• The polyurethane segments optimally adjust to the belt surface and

guarantee effective cleaning (each segment has its own dynamic)
• Long service life is achieved by using highly wear resistant polyurethane
material
REMACLEAN PUR-F5
• Suitable for use with mechanical fasteners
• Easy installation and adjustment, the spring lever tension unit requires
minimum maintenance
• Polyurethane segments with snap closing
• Uniform and optimal contact pressure is easily set
• Suitable for abrasive and sticky materials as a primary cleaning system
• Can be used for shuttle belt operation and crowned pulleys
• Version for underground application available (ATEX)
• For belt speeds up to 4 m/s

* Available from end of 2010

11
Industrie REMACLEAN U Series

The belt cleaning systems of the REMA TIP TOP U Series are designed
for cleaning of conveyor belt top covers at the retun side of the conveyor.
Combination with a primary scrapers system of the F Series is recom-
mended to achieve optimal cleaning efficiency. The U Series provides
various cleaning systems for almost any application. All systems utilize
tungsten carbide blades for the cleaning of the belt. Systems with a single
blade as well as individually supported tungsten carbide segments are
available.

REMACLEAN HM-U1

REMACLEAN HM-U1 is a belt cleaning system for belt return side applica-
tions consisting of tungsten carbide segments and a torsion tension unit with
spindle adjustment.

• Superior cleaning performance

• Long service life achieved by premium carbides
• Modular system consisting of support tube, carbide segments, support
tube extensions and spindle-type tension units
• Constant and ideal contact pressure that is easy to adjust
• Flange connection for quick and easy installation/replacement
• Arbor kits can be mounted inside or outside the conveyor construction
• Damage of the belt edges is prevented by rounded outer carbide segments
• Can be upgraded for use in shuttle belt operation
• Special version for temperatures up to 120° is optional
• For belt speeds up to 4.5 m/s

REMACLEAN HM-U1

12
REMACLEAN U Series Industrie

REMACLEAN HM-U2

REMACLEAN HM-U2 is a belt scraper system for belt return side applica-
tions with a tungsten carbide blade and a torsion tension unit with spindle
adjustment.

• Excellent cleaning efficiency

• Long service life by using high quality tungsten carbides
• Modular system consisting of support tube, scraper blade, support tube
extension and spindle kit with torsion pressure support
REMACLEAN HM-U2
• Flange connection for easy and quick installation
• Spindle kits can be mounted inside or outside the conveyor construction
• Constant and ideal contact pressure can be easily adjusted
• Anti caking coating made of highly wear resistant REMATHAN ensures
smooth material run off
• Belt friendly cleaning due to rounded edges of the outer blades
• Can be upgraded for use in shuttle belt operation
• For belt speeds up to 4.5 m/s

REMACLEAN HM-U3

REMACLEAN HM-U3 is a belt scraper system for belt return side applica-
tions with a tungsten carbide blade featuring a low installation height and
tension unit INNOVATION.

• Universally applicable for many types of materials

• Excellent cleaning efficiency
• Long service life of the tungsten carbides due to highly wear resistant
materials
• Belt friendly cleaning due to rounded edges of the blade
• Easy installation and adjustment of the scraper system
REMACLEAN HM-U3
• Low installation space requirement
• Automatic system adjustment
• Tension unit INNOVATION with precise micro adjustment of the contact
pressure
• Integrated pitch adjustment of the scraper blade
• REMA-REPCOAT SL anti-caking coating on the tungsten carbide blade
• Applicable for temperatures from -40°C to +130°C
• For belt speeds up to 2.5 m/s

13
Industrie REMACLEAN U Series

REMACLEAN HM-U4 / HM-U5

Belt cleaning system for belt return side applications with a “CONTOUR“ -
tungsten carbide blade and tension unit STANDARD or INNOVATION.

• Parabolic arc design of the scraper blade

• Perfect adaptability to the conveyor belt surface
• Excellent cleaning efficiency
• Long service life of the tungsten carbides
• Shock resistant design of the tungsten carbides
• Low installation space requirement
• Easy installation and adjustment of the scraper system
• Automatic adjustment of the system
• Integrated pitch adjustment of the scraper blade
• Multi layer corrosion protection coatings of the scraper blade
• For belt speeds up to 2.5 m/s

REMACLEAN HM-U4 with tension unit

STANDARD

REMACLEAN HM-U5 with tension unit

INNOVATION

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REMACLEAN U Series Industrie

REMACLEAN HM-U6

REMACLEAN HM-U6 is a belt cleaning system for return side application

with elastically mounted carbide segments and a torsion tension unit with
spindle adjustment.

• Belt friendly cleaning produced by the sagging function of the carbide

segments
• Segments are individually supported and can adjust in the moving
direction of the belt
• Precise adjustement of the necessary contact pressure is achieved by
the torsion tension unit
• Superior tungsten carbide blades ensure long service life
• Compact design
• Carbide segments with material run-off skirts
REMACLEAN HM-U6
• Individually supported (rubber spring elements) carbide segments
• For belt speeds up to 2.5 m/s

REMACLEAN HM-U7 / HM-U8

Belt cleaning system for belt return side applications with elastically sup-
ported tungsten carbide blades and a spindle-type tension unit.

• Belt friendly cleaning produced by the sagging function of the segment

bars
• Individually supported blades that can rotate around their own axis
• Optimal adjustment to the conveyor belt surface
• Precise adjustment of the required contact pressure REMACLEAN HM-U7
• Top quality tungsten carbide blades provide long service life
• Compact design
• Tool free installation / exchange of segments
• Tungsten carbide blades in stainless steel design
• Combines the benefits of polyurethane and tungsten carbide
• Suitable for bulk material applications in all sectors of industry
• Special versions
MF for use with Mechanical Fasterners; special, shock resistant design of
the carbide segments
V for use in underground applications (ATEX) REMACLEAN HM-U8

• REMACLEAN HM-U7 for belt speeds up to 2.5 m/s

• REMACLEAN HM-U8 for belt speeds up to 4 m/s

15
Industrie Belt cleaning brushes

There are applications where static belt cleaning systems do not deliver
satisfying cleaning results. Our belt cleaning brushes are the ideal solu-
tion for these special applications.

REMACLEAN GRB

REMACLEAN GRB is a belt cleaning system with electrically rubber brush

for the cleaning of sticky and powdery materials from conveyor belt top
covers.

• Belt cleaning brush with direct drive from electric motor

• Ideal for cleaning of fine, powdery and also sticky materials
• Ideal in combination with a primary belt cleaning system
(especially when having wet materials)
• High flexibility of the rubber bristles ensure belt friendly cleaning
• Self cleaning
• Available for ATEX applications
• Available for food applications as well as oil resistant version
• For belt speeds up to 2.5 m/s

REMACLEAN GRB

16
Belt cleaning brushes Industrie

REMACLEAN TMB

REMACLEAN TMB is an electrically driven conveyor belt cleaning system

with a plastic brush designed for the cleaning of belts that convey dry mate-
rial at operating temperatures up to 80° C.

• Belt friendly cleaning

• Cleaning of dry and wettish materials
• Easy and quick adjustment with the spindle system
• Availability of various brush types for different requirements
• Compact design due to drum motor
• Pivot mechanism for optimum positioning
• For belt speeds up to 2.5 m/s

REMACLEAN TMB

REMACLEAN SGB

REMACLEAN SGB is a belt cleaning system with electrically driven rubber

brush for cleaning of the top cover of incline conveyors, especially chevron
belts.

• Unique cleaning of incline conveyor belts with cleats up to 24 mm

• Rotation in opposite direction to belt
• Long service life by using high quality rubber compounds (REMALINE 70)
• Motors for ATEX applications available on request
• For belt speeds up to 2.5 m/s

REMACLEAN SGB

17
Industrie Inner Belt Scraper Systems

Inner belt scrapers ensure that no material gets between belt and pulley
and therefore prevents major damage to the belt as well as the pulley.

REMACLEAN RB-IGP

• V-Plough scraper system for return side applications at the running side to
protect the pulley from material
• Frame with integrated idlers and scraper plough (rubber bar made of
REMACLEAN CAB)
• The frame construction levels off the belt and thus guarantees optimum
alignment of the scraper and ensures efficient cleaning
• The required contact pressure is created by the weight of the system
• An auxiliary wheel mounted on the scraper prevents contact of the steel
frame with the belt surface after the rubber bar is worn out
• All steel parts are coated with COROPUR (red)
• Available for underground applications (ATEX).

REMACLEAN RB-IGD

• Diagonal scraper for return side applications at the running side to protect
the pulley from material
• A scraper rubber made of REMACLEAN CAB is mounted in the frame
• The required contact pressure is achieved by the spindle-type tension unit
• Easy installation, adjustment and maintenance of the system
• All steel parts are coated with COROPUR (red)
• Available for underground applications (ATEX).

18
Overview: F Series Industrie

REMACLEAN Primary belt cleaning systems

Max. operating temperature

Suitable for oily and greasy

For belt speeds up to (m/s)

Available for food industry

Type of cleaning system

Suitable for mechanical

Suitable for shuttle belt

ATEX version available

Sand/gravel (wet)
Sand/gravel (dry)
Belt width (mm)

Blade material

Lignite/tailing
Blade type

Coal (raw)
operation

fasteners

materials

Gypsum
Cement

Waste
Sinter
Type

Clay
(°C)

Ore
HM-F1 800-2600 V, H 6.5 yes S HM 60 no no no 3 1 1 1 1 1 1 1 1 3 3

HM-F2 400-2000 V, H 4.5 yes S HM 120 no no no 3 1 1 1 1 1 1 1 1 3 3

PUR-F3 400-1600 V 4 yes D PUR 60 yes yes no 2 1 1 1 1 2 2 2 1 2 2

PUR-F4 800-2000 V 4 yes D PUR 60 yes yes no 2 1 1 1 1 2 2 2 1 2 2

PUR-F5 800-1600 V, H 4 yes S PUR 60 yes yes yes 2 1 1 1 1 2 2 2 1 3 3

V = Precleaner, H = Main cleaner, G = Basic cleaning, F = Fine cleaning, S = Segments, D = Seamless blade, HM = Tungsten carbide,
PUR = Polyurethane
1 = recommendable 2 = limited suitability, 3 = not recommendable

The recommendations listed as examples of the use of the products are based on experience gained in technical applications but are not an as-
surance of their suitability for specific application areas. These recommendations do not obviate the need for the user to check this. In individual
cases, we recommend that technical application advice is taken – experienced REMA TIP TOP specialists are available for this purpose.

19
Industrie Overview: U Series

REMACLEAN Belt cleaning systems for return side applications

Max. operating temperature

Suitable for oily and greasy

For belt speeds up to (m/s)

Available for food industry

Type of cleaning system

Suitable for mechanical

Suitable for shuttle belt

ATEX version available

Sand/gravel (wet)
Sand/gravel (dry)
Belt width (mm)

Blade material

Lignite/tailing
Blade type

Coal (raw)
operation

fasteners

materials

Gypsum
Cement

Waste
Sinter
Type

Clay
(°C)

Ore
HM-U1 400-2400 V, H 4.5 yes* D HM 120** no no yes** 1 1 1 1 1 1 1 1 1 1-2 2

HM-U2 500-1400 V, H 4.5 yes* D HM 60 no no no 2 1 1 1 1 1 1 1 1 1-2 1

HM-U3 400-1200 V, H 2.5 yes* D HM 120** no no no 2 1 1 1 1 1 1 1 1 1-2 1

HM-U4 500-1200 V, F 2.5 no D HM 60 no no no 2 2-3 1-2 1-2 2-3 2-3 2-3 2-3 1-2 2-3 1

HM-U5 500-1200 V, F 2.5 no D HM 60 no no no 2 2-3 1-2 1-2 2-3 2-3 2-3 2-3 1-2 2-3 1

HM-U6 500-2000 F 2.5 no S HM 60 no no no 3 1 1 1 1 1 1-2 1 1 2-3 2

HM-U7 400-1400 F 2.5 no S HM 60 yes** yes** yes 2 1 1 1 1 1 1 1 1 2-3 2

HM-U8 800-2000 F 4 no S HM 60 yes** yes** yes 2 1 1 1 1 1 1 1 1 2-3 2

V = Precleaner, H = Main cleaner, G = Basic cleaning, F = Fine cleaning, S = Segments, D = Seamless blade, HM = Tungsten carbide
* = with reversing stop
** = as special version
1 = recommendable 2 = limited suitability, 3 = not recommendable
The recommendations listed as examples of the use of the products are based on experience gained in technical applications but are not an as-
surance of their suitability for specific application areas. These recommendations do not obviate the need for the user to check this. In individual
cases, we recommend that technical application advice is taken – experienced REMA TIP TOP specialists are available for this purpose.

20
Overview: Scraper bars Industrie

REMACLEAN Belt cleaning systems for return side applications

Max. operating temperature

Suitable for oily and greasy

For belt speeds up to (m/s)

Available for food industry

Type of cleaning system

Suitable for mechanical

Suitable for shuttle belt

ATEX version available

Sand/gravel (wet)
Sand/gravel (dry)
Belt width (mm)

Blade material

Lignite/tailing
Blade type

Coal (raw)
operation

fasteners

materials

Gypsum
Cement

Waste
Sinter
Type

Clay
(°C)

Ore
KWA 500-1800 V, H 3.5 no D Rubber 70 yes yes yes 1 3 2 2 3 3 3 2 2 3 2

Rubber-
M 500-1600 V, H 3.5 yes D 70 no no no 3 2 2 2 2 2 2 2 2 2 1
metal

Rubber-
C 500-1600 V, H 3.5 yes D 70 no no no 3 3 3 2 2 3 3 2 2 2 1
ceramic

PUR 500-1600 V, H 3.5 yes D PUR 70 yes yes no 2 3 2 2 2 2 3 2 1 2 1

V = Precleaner, H = Main cleaner, G = Basic cleaning, F = Fine cleaning, S = Segments, D = Seamless blade, PUR = Polyurethane
1 = recommendable 2 = limited suitability, 3 = not recommendable

The recommendations listed as examples of the use of the products are based on experience gained in technical applications but are not an as-
surance of their suitability for specific application areas. These recommendations do not obviate the need for the user to check this. In individual
cases, we recommend that technical application advice is taken – experienced REMA TIP TOP specialists are available for this purpose.

21
Industrie Overview: Brushes and internal return side cleaners

REMACLEAN Belt cleaning systems for return side applications

Max. operating temperature

Suitable for oily and greasy

For belt speeds up to (m/s)

Available for food industry

Type of cleaning system

Suitable for mechanical

Suitable for shuttle belt

ATEX version available

Sand/gravel (wet)
Sand/gravel (dry)
Belt width (mm)

Brush material

Lignite/tailing
Coal (raw)
operation

fasteners

materials

Gypsum
Cement

Waste
Sinter
Type

Clay
(°C)

Ore
SGB 400-1400 H 2.5 yes* Rubber 70 no yes no 2 1 1 1 1 1 2 2-3 1 3 1

TMB 400-1400 F 2.5 yes Plastic 60 no no yes 3 2 3 3 3 3 3 - 2 - 2-3

GRB 400-2000 F 2.5 yes Rubber 70 yes no yes 2 1 1 1 2 2 3 - 1 - 2

V = Precleaner, H = Main cleaner, G = Basic cleaning, F = Fine cleaning, S = Segments, D = Seamless blade, HM = Tungsten carbide,
PUR = Polyurethane
1 = recommendable 2 = limited suitability, 3 = not recommendable
* with rotation speed switchover
EX motors are available upon request.

REMACLEAN Belt cleaning systems for internal return side application

Max. operating temperature

Suitable for oily and greasy

For belt speeds up to (m/s)

Available for food industry

Type of cleaning system

Suitable for mechanical

Suitable for shuttle belt

ATEX version available

Sand/gravel (wet)
Sand/gravel (dry)
Belt width (mm)

Blade material

Lignite/tailing
Blade type

Coal (raw)
operation

fasteners

materials

Gypsum
Cement

Waste
Sinter
Type

Clay
(°C)

Ore

RB-IGP 500-1600 G 3.5 no D Rubber 70 yes yes yes 1 1 1 1 1 1 1 1 1 1 1

RB-IGD 500-1600 G 3.5 yes D Rubber 70 yes yes yes 1 1 1 1 1 1 1 1 1 1 1

V = Precleaner, H = Main cleaner, G = Basic cleaning, F = Fine cleaning, S = Segments, D = Seamless blade
1 = recommendable 2 = limited suitability, 3 = not recommendable
The recommendations listed as examples of the use of the products are based on experience gained in technical applications but are not an as-
surance of their suitability for specific application areas. These recommendations do not obviate the need for the user to check this. In individual
cases, we recommend that technical application advice is taken – experienced REMA TIP TOP specialists are available for this purpose.

22
REMA TIP TOP Service and Maintenance Programs Industrie

In addition to our broad portfolio of products, REMA TIP TOP offers comprehensive services in the
areas of project management and maintenance and servicing management, as well as integrated
service programs. Our worldwide sales and service network lets us plan and realize large-scale projects
regionally, nationally and internationally. These cover initial project planning and implementation of the right
application for the job through to quality assurance and follow-on maintenance and servicing tasks. To ac-
complish this, we rely on the know-how of our own experienced specialists and, if necessary, also on that of
specialized subcontractors.

Turnkey projects and TCO (total cost of ownership) models

Individually developed project and service models based on:

• Maintenance management • Ongoing search for improvements by the special-

• Inspection and servicing of conveyor and processing ists responsible
systems • Flexible, simple payment system through service
• Optimization programs for identification and imple- fees
mentation of potential improvements • High investment in R&D to supply the most modern
• Preventative maintenance and servicing activities products for each application
• Training programs for customer employees • Internal/external procurement of all customer and
• Reliable plant operation by guaranteeing a specific application-specific components and materials – the
system availability right product for each application
• Continuous improvement process (CIP) • Individual pricing and conditions models to fit
• Aimed at increased productivity customer expectations

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A TIP TOP Industri

23
 Your local contact:

582 0081 - IV.10 Printed in Germany

REMA TIP TOP GmbH

Business Unit Industrie

Gruber Strasse 63 85586 Poing/Germany

Phone: +49 8121 707-245
Fax: +49 8121 707-222
www.rema-tiptop.com info@tiptop.de