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38 views60 pages

Ws Man en

Uploaded by

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Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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®

posiwire
Cable Extension Position Sensors

Installation and operation manual EN

Please read carefully before installation and operation!


© ASM Automation Sensorik Messtechnik GmbH, 2020
All rights reserved.

Am Bleichbach 18 - 24
85452 Moosinning
Germany
posiwire®
Cable Extension Position Sensors

1 Safety instructions ........................................................................................................ 4


1.1 Signal words and symbols ............................................................................................................. 4
1.2 General safety instructions ............................................................................................................. 5
1.3 Intended use................................................................................................................................... 6

2 Transport and storage................................................................................................... 6

3 Installation and initial operation ................................................................................... 8


3.1 Mechanical installation ................................................................................................................... 8
3.2 Electrical connection ....................................................................................................................16
3.3 Operating temperature .................................................................................................................18

4 Maintenance and disposal .......................................................................................... 19


4.1 Maintenance and repair ...............................................................................................................19
4.2 Disposal........................................................................................................................................19

5 Output specification .................................................................................................... 20


5.1 Measurement signal and range....................................................................................................20
5.2 Precision potentiometer ...............................................................................................................21
5.3 Incremental output .......................................................................................................................29
5.4 Absolute encoder output ..............................................................................................................36
5.5 Magnetic encoder .........................................................................................................................41
5.6 Output information ........................................................................................................................52

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1 Safety instructions
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1.1 Signal words and symbols


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WARNING, Risk of Injury:


Indicates a potentially hazardous situation, which, if not avoided, can result in serious
injury or property damage.

WARNING, Risk of Personal Injury or Death:


Indicates a situation that can result in serious personal injury or death if not properly
avoided.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in moderate personal injury or death if not properly
avoided.
WARNING, Risk of Personal Injury:
Indicates a situation that can result in minor personal injury if not properly avoided.
WARNING, Risk of Property Damage:
Indicates a situation that can result in minor to major property damage if not properly
avoided.

Product liability
• Disregarding the following instructions may result in malfunction, damage to property and personal injury
and releases the manufacturer from product liability.
Safety regulations
• National safety regulations must be observed!
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1.2 General safety instructions


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Danger of injury to the operator or damage to the property


• Connection to power supply must be performed in accordance with safety
instructions for electrical facilities and performed only by qualified personnel.
• Any alteration, reconstruction or extension of the sensor is not allowed!
• The sensor must be operated only within values specified in the datasheet.
• The danger of personal injury and danger of property damage due to a
malfunction of the sensor in machines or systems must be excluded by
additional safety measures.
• In safety-relevant applications, additional facilities must be provided for
maintaining safety and preventing damage.
• Check whether the protection class of the sensor is suitable for the application.

Risk of crushing and cutting injury due to pre-tensioned spring being released
from housing when opened!
• Do not open the sensor.

Risk of cutting injury due to uncontrolled retraction of the cable

• Do not damage the measuring cable!


• Do not let the measuring cable and the cable fixing spring back uncontrolled!
• Do not exceed the maximum cable extension range!
• Do not bend the measuring cable!
• Do not let the measuring cable be dragged on objects!

Mechanical damage or destruction of the sensor


• Avoid impact and shock to the sensor.
• Do not allow the measuring cable to spring back uncontrolled.
• Do not pull out the measuring cable beyond the range of the sensor.

Malfunction due to the accumulation of dirt on the measuring cable


• Do not oil or lubricate the measuring cable.

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1.3 Intended use


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posiwire® Cable Extension Position Sensors are intended for linear position measurement of linear guided
objects. For determining measuring range, environmental compatibility and connection data of the sensor,
please note the data sheet. Use the sensor as intended by operating within its specified technical data and
ambient conditions.

The installation and operating instructions supplied with the unit must be respected. All maintenance and
service work must be carried out. The data sheet of the respective sensor is part of this instruction manual. If
not yet available, it may be requested by stating the respective model number.

The sensor must not be improperly mounted, operated or serviced. In addition, operation of the sensor in
faulty condition is prohibited.

The sensors listed in the installation and operating instructions must not be operated in potentially explosive
environments. Sensors intended for this environment (posiwire® EX) are described in their respective
manuals.

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2 Transport and storage


Risk of damage to the measuring cable or cable fixing
• Do not lift the sensor by the cable or cable attachment.

Observe storage and transport temperatures according to the temperatures specified in the data sheet.
Max. rel. humidity 60%, dew condensation must be prevented at all times.
The device must be secured against slipping and tipping during transport.
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Unpacking
Do not unpack sensor by pulling cable or cable clip.

Shipment damages
Check sensor immediately for shipment damage. In case of any damage, please contact your supplier.

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Removing kink protection / Shipment protection

The kink protection prevents the cable fixing from buckling and damaging the cable. Remove in the direction
of the cable.

1. 2.

Transport protection (for some sensor models) prevents the measuring cable from being extracted before
mounting the sensor. Only remove immediately before mounting:
1. Carefully cut the crimped, short wire end directly at the sensor housing, without applying any axial force
to the wire
2. Pull the wire out of the case at the loop

For further transport, use the original packaging (if available) to avoid transport damage.

Shipment content
• Sensor
• Installation and operation manual

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3 Installation and initial operation


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Mating connectors
Delivery does not include female connectors for electrical connection.
Appropriate mating connectors and preassembled connecting cables are available on request.

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3.1 Mechanical installation

Risk of injury from touching the moving measuring cable or moving parts
during operation
• Operate the sensor only with a suitable protective device (e.g. cable cover) to
prevent injury!

Choice of installation position


• Select a protected installation position for the measuring cable.
This prevents damage of the measuring cable.
• Preferably mount the sensor with the cable outlet pointing downwards.
This prevents liquids from entering through the cable outlet.
• Screw the sensor onto a flat surface or provide a three-point mounting.
This avoids distortion and damage to the sensor.
• In harsh environments provide protection for the measuring cable.

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Cable travel should only be axial to the cable outlet - no misalignment is


allowed
• Cable misalignment shortens service life of sensor and causes error in
measurement. Warranty will not be granted for damage caused by misalignment.

correct incorrect

Sensor with
horizontal extension

Sensor with vertical


extension

• If the measuring cable cannot be extended in the axial direction of the cable
outlet opening due to the measuring task, the SR2 cable pulley must be used to
redirect the cable.
• For special applications, extension cables with cable clips attached on both ends
are available.

Fixing the sensor


Depending upon the sensor model, holes in the base plate, threads, mounting brackets or T-slots in the
sensor housing enable attachment of the sensor. Required dimensions are listed in the data sheet.

Mount the sensor on flat surface.


Use flat washers and/or thread locker if necessary.
The torques of the fixing screws depend on the material used (see p.12).

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Cable attachment device


The cable clip can be fastened as follows:

• M4 cable connection in cable outlet direction

The M4 connection is mounted with a


through hole, two washers and a M4
nut.
Do not rotate the M4 connection
during assembly, otherwise the
measuring cable will be twisted!

• Cable clip with Allen screw M5: standard fixing.

• Cable clip with attachment head (accessory GK1: metal, GK2: plastic): fast cable attachment, easy to
remove

• Cable clip with magnetic clamp (accessory MAG1): with this device the sensor can be easily used at
several measuring points with ferromagnetic surface.

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Cable clip attachment

The cable clip (see drawing above) can be opened for easy attachment of the measuring cable. If possible,
fasten cable fixing with cable in retracted position.

Danger of cutting injuries due to cable clips during cable connection


• Before connecting the cable clip into the fixture read the mounting instructions.

Mounting aid for adverse installation conditions

For example, fit a mounting loop and put it around your wrist. Do not remove the mounting loop until after
final installation.
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Fixing screws
WS31 / WS31C / WS42 / WS42C
Model Screw material Material Torque
[Nm]

WS31 / M2.5 Mounting brackets A2 0.25


WS31C

WS31 / M3 Clamping claws A2 0.5


WS31C

WS31 / M4 Mounting brackets A2 0.65


WS31C

WS42 / M2.5 Mounting brackets A2 0.25


WS42C

WS42 / M3 Clamping claws A2 0.5


WS42C

WS42 / M4 Mounting brackets A2 0.65


WS42C

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WS10, WS10ZG, WS10SG


Model Screw Screw Torque
material [Nm]
WS10 M5, 8 mm deep A2 2,0

WS10ZG M5, 8 mm deep A2 2,0

WS10SG M5, 8 mm deep A2 2,0

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WS17KT, WS19KT, WS21


Model Screw Screw Torque [Nm]
material

WS17KT M5 A2 2.5

WS19KT M5 A2 2.5

WS21 M5 A2 2.5

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WS58C
Model Screw Screw Torque
material [Nm]
WS58C M4, 5 mm deep A2 1.0

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WS60
Model Screw Screw Torque
material [Nm]
WS60 M8 A2 10.0

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WS7.5
Model Screw Screw Torque
material [Nm]
WS7.5 M5 A2 2.5

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WS61, WS85
Model Screw Screw Torque
material [Nm]
WS61 (oval hole) M5 A2 2.0

WS85 M6 A2 4.0

WS85 (oval hole) M6 A2 3.0

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WS12
Model Screw Screw Torque
material [Nm]
WS12 M5, 10 mm deep A2 2.0

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WS100M
Model Screw Screw Torque
material [Nm]
WS100M M10 A2 20

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Cable dust wiper SAB5

Mounting:

1. Disassemble the aluminium washer (1) by removing the three M3 screws (3).

2. Remove the spiral wiper (4).

3. Fix the basic body at the cable outlet of the sensor by the set screw M3 (2).
Make sure that the sensor measurement cable is in centric position.
4. Thread the measurement cable into the spiral wiper.
Do not bend the measurement cable!
Do not let the cable spring back uncontrolled!

5. Assemble the aluminium washer.


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3.2 Electrical connection


Damage or destruction of the sensor due to excessive operating voltage or
mounting error
• The applied operating voltage must not exceed the value specified in the data
sheet.
• Operate the sensor only within the limits specified in the data sheet.
• Connection to the power supply only by qualified personnel and in accordance with
the applicable safety regulations for electrical equipment.
• Do not connect or disconnect the sensor under voltage!

Corrosion in the sensor due to moisture penetration


• Use the sensor only according to protection class.
• The mating connector should have the same protection class as the sensor,
otherwise the lower protection class of the mating connector is valid.
• Avoid passing the dew point.
• Cable outputs must be installed in such a way that no moisture can get into the
cable.
• The protection class of sensors with connector output is valid only if the electrical
plug is connected!

Damage of the sensor cable due to mechanical stress


• Do not twist the M12/M8 connector inserts.
• It is important that the knurled nuts on the connectors are tightened to the correct
torque for each different size of the connector:
• M8-ASM connectors / couplings: 0.6 Nm
• M12-ASM connectors / couplings: 1.0 Nm
• connectors / couplings of other manufacturers: according to manufacturer
instruction.
• Use a torque wrench.
• Do not strain the connection cable.
• A separate strain relief is recommended.

Connector Pin assignment


According to the definitions of the output types contained in the appendix. Observe different color code for
pre-assembled accessory cables. See catalog information for accessories.

Supply voltage
See specification in the data sheet of the sensor. The maximum operating voltage must not be exceeded.

Special encoder
Special operating instructions for customized encoders must be observed.
The corresponding data sheets or encoder connection diagrams apply to output types not listed in the
connection table.

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Connection example: current output 420A


To convert the 4 ... 20 mA signal into a voltage signal, it needs a load resistor RM (measuring resistor) as
shown in the diagram. The maximum value of RM depends on the cable resistance RL and the excitation
voltage UB:

RMmax = ((UB – 12 V)/0,02 A) – RL

With an excitation of 24 V DC and a cable resistance RL = 500 Ω a maximum value of RM = 100 Ω can be
used (see page 54).

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Installation of the sensor supply cable

incorrect correct

Admissible bending radius of the


cable must be observed:
R~5xD
R ~ 10 x D (underwater cable)

Length compensation for the


cable must be observed

A separate cord grip for cable


strain relief is recommended

Observe cable routing in case of


splashing water, water
condensation and humidity

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Electromagnetic Compatibility (EMC)

Electromagnetic compatibility of posiwire® Cable Extension Position Sensors is influenced by the sensor
wiring.

Possible malfunction of the sensor when used in systems with highly


electromagnetic interference emitting components such as frequency inverters
Recommended wiring:
• Use single shielded sensor cable with twisted pair conductors for power supply
and signal output.
• Connect the cable shield to ground on one side of the control cabinet. Connect
the shield connection over a large area using cable clamps before or at the cable
entry into the control cabinet. When preassembled cables are delivered, the
screen is not connected to the housing on the sensor side.
• Do not install sensor cables close to power conductors such as motor or
contactor control cables (use separate cable ducts for signal and power cables).
• Install the cables in metal cable ducts connected to ground.

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3.3 Operating temperature


The operating temperature of a sensor depends on the sensor type and encoder technology used:

posiwire® WS31 (Incremental encoder) 0 … +60°C


posiwire® WS42 (Incremental encoder)

posiwire® WS31, WS31C (Potentiometer) -15 … +60°C


posiwire® WS42, WS42C (Potentiometer)

posiwire®WS10, WS10SG, WS10ZG -10 … +70°C


(Incremental encoder)
posiwire® WS12 (Incremental encoder)

posiwire® WS61 -40 … +85°C


posiwire® WS85
posiwire® WS21

all other sensors -20 … +85°C

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4 Maintenance and disposal


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4.1 Maintenance and repair

Risk of crushing and cutting injury due to pre-tensioned spring being released
from housing when opened!
• Do not open the sensor.
• Due to possible risk of injury by improper handling, we strongly advise against
repair attempts.

Check sensor regularly for possible damage:

Inspection of … Measures
Integrity of housing Send damaged sensor to ASM for repair
Integrity of connector, cable Replace damaged parts resp. send sensor to ASM for repair
Mounting elements Tighten mounting parts with recommended torque, if applicable use bolt
adhesive
Cable Damaged cable, spliced or bended cable: send sensor to ASM for
repair

Opening the following sensors will cause damage and void the warranty:
• posiwire® WS12
• posiwire® WS61
• posiwire® WS85
• posiwire® WS21
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Calibration
The recommended calibration interval is 1 year.
Test protocol and traceable calibration certificate (ISO9001 / ISO10012) is available on request.

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4.2 Disposal
Disposal according to applicable government regulations.
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5 Output specification
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5.1 Measurement signal and range

Analog, potentiometric
Output: voltage divider, sensitivity not adjustable (individual sensitivity is specified on the label).
Resistance range is used from about 3% to 97%. 0% or 100% is not possible.
Position 0% 30% 100%
Measurement value approx. 3% approx. 30% approx. 97%

Analog, transducer
Integrated signal conditioner, sensitivity adjusted
Measurement range corresponds to the electrical measurement range (e.g. 4...20 mA).
Position 0% 30% 100%
Measurement value 4 mA 8.8 mA 20 mA
(example)

Digital incremental
Incremental encoder
Individual sensitivity is specified on the label in pulses or increments per millimeter (e.g. 10 pulses / mm).
Position 0% 30% 100%
Measurement value 0 pulses 3,000 pulses 10,000 pulses
(example)

Digital absolute
Absolute encoder
Measurement range corresponds to a digitally coded number (resolution eg. 10 steps / mm).
Position 0% 30% 100%
Measurement value 0 steps 3,000 steps 10,000 steps
(example)

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5.2 Precision potentiometer


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Voltage divider
R1K Excitation voltage 32 V DC max. at 1 kΩ (max. power 1 W)
Potentiometer Potentiometer impedance 1 kΩ ±10 %
Thermal coefficient ±25 x 10-6 / °C f.s.
Sensitivity Depends on the measuring range, individual
sensitivity of the sensor is specified on the
label
Voltage divider utilization range approx. 3 % … approx. 97 %
Operating temperature Refer to output specification
EMC DIN EN 61326-1:2013

The potentiometer must be connected as a voltage divider!


The sequential processing circuit has to be implemented according to the circuit
scheme in the Appendix (see „Output information“)!

Electrical current flow impact on the wiper causes linearity errors and
shortens the lifetime of the potentiometer
• The metal wiper of the potentiometer must be protected against current load

Additional information:
https://www.asm-sensor.com/en/downloads.html?file=files/asmTheme/pdf/
ws_poti_technote_en.pdf

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 8 pin Poti + 1 white
Poti GND 2 brown
Poti slider 3 green
- 4 yellow
- 5 grey
- 6 pink
Connector DIN, 8 pin
- 7 blue
- 8 red

View to the sensor


connector

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Signal wiring Output signals Connector pin no. Cable color


Connector M8, 4 pin Poti + 1 white
Poti GND 2 brown
Poti slider 3 green
- 4 -

(WS31C, WS42C only)


View to the sensor
connector

Signal wiring
CT-Poti / 5-Turn (WS31: 250 mm)

Output signals Connection (Solder terminal on potentiometer)


Poti + M

Poti GND CW
Poti slider S

Signal wiring WS31, WS42


Multi-Turn-Poti / 10-Turn (WS31: 500 mm, 750 mm)
(WS42: 750 mm, 1000 mm)

Output signals Connection (Solder terminal on potentiometer)


Poti + CCW

Poti GND CW
Poti slider S

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Pos : 53 /Ausg angs arten/PRM Enc oder/Anal og-Ausgäng e/Analog-Ausgänge UE @ 0\mod_1385481664601_78.doc x @ 2773 @ 3 @ 1

Analog output
Pos : 54 /Ausg angs arten/Posi wire/Analog -Ausgänge/10V und 10V5/Messumfor mer 10V und 10V5_M AN @ 8\mod_1563953340279_78.doc x @ 66365 @ @ 1

10V und 10V5 Excitation voltage 18 ... 27 V DC non stabilized


Voltage output Excitation current 20 mA max.
Output voltage 10V: 0 ... 10 V DC; 10V5: 0.5 ... 10 V DC
Output current 2 mA max.
Output load > 5 kΩ
Stability (temperature) ±50 x 10-6 / °C f.s.
Protection Reverse polarity, short circuit
Output noise 0.5 mVRMS
Operating temperature Refer to output specification
EMC DIN EN 61326-1:2013

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Excitation + 1 brown
Signal 2 white
GND 3 blue
Not connected 4 black

View to the soldering Not connected 5 grey


side of mating
connector

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 8 pin Excitation + 1 white
Excitation GND* 2 brown
Signal + 3 green
Signal GND* 4 yellow
Not connected 5 grey
Not connected 6 pink
Connector D8, 8 pin
Not connected 7 blue
Not connected 8 red

Check connector type:


M12: CONN-M12-8F
View to the soldering D8: CONN-DIN-8F
side of mating
connector
*: internally connected

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Pos : 56 /Ausg angs arten/Posi wire/Analog-Ausgänge/420A/M ess umfor mer 420A_M AN @ 6\mod_1520933206577_78.doc x @ 53360 @ @ 1

420A Excitation voltage 18 ... 27 V DC non stabilized, measured at


Current output (2 wire) the sensor terminals
Excitation current 35 mA max.
Output current 4 ... 20 mA equivalent for 0 ... 100 % range
Stability (temperature) ±100 x 10-6 / °C f.s.
Protection Reversed polarity, short circuit
Output noise 0.5 mVeff
Operating temperature Refer to output specification
EMC DIN EN 61326-1:2013

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Signal+ 1 brown
Not connected 2 white
Signal- 3 blue
Not connected 4 black
Not connected 5 grey
View to soldering side
of mating connector

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 8 pin Signal + 1 white
Signal - 2 brown
Not connected 3 green
Not connected 4 yellow
Not connected 5 grey
Not connected 6 pink
Connector D8, 8 pin
Not connected 7 blue
Not connected
8 red

Check sensor type:


View to soldering side M12: CONN-M12-8F
of mating connector D8: CONN-DIN-8F
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Pos : 58 /Ausg angs arten/Posi wire/Analog -Ausgänge/420T/M ess umfor mer 420T_M AN @ 6\mod_1515586534938_78.doc x @ 50765 @ @ 1

420T Excitation voltage 18 ... 27 V DC non stabilized


Current output (3 wire) Excitation current 40 mA max.
Load resistor 350 Ω max.
Output current 4 ... 20 mA equivalent for 0 ... 100 % range
Stability (temperature) ±50 x 10-6 / °C f.s.
Protection Reverse polarity, short circuit
Output noise 0.5 mVRMS
Operating temperature Refer to output specification
EMC DIN EN 61326-1:2013

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Excitation + 1 brown
Signal 2 white
GND 3 blue
Not connected 4 black
Not connected 5 grey
View to soldering side
of mating connector

Signal wiring 8 pin Output signals Connector pin no. Cable color
Connector M12, 8 pin Excitation + 1 white
Excitation GND* 2 brown
Signal + 3 green
Signal GND* 4 yellow
Not connected 5 grey
Not connected 6 pink
Connector D8, 8 pin
Not connected 7 blue
Not connected 8 red

Check connector type:


M12: CONN-M12-8F
View to soldering side
D8: CONN-DIN-8F
of mating connector

*: internally connected
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Pos : 60 /Ausg angs arten/Posi wire/Analog -Ausgänge/PMUI und PMUV/M ess umfor mer PMUI PMU V_M AN @ 8\mod_1564390568683_78.doc x @ 66440 @ @ 1

PMUV Excitation voltage 18 … 27 V DC


Voltage output Excitation current 50 mA max.
programmable
PMUI Voltage output PMUV 0 … 10 V
Current output Output current 10 mA max.
programmable Output load 1 kΩ min.
Current output PMUI 4 … 20 mA (3 wire)
Working resistance 500 Ω max.
Scaling
Activation of offset Connect with excitation GND (0 V)
and gain adjust
Scalable range 90 % max. f.s.
Stability (temperature) ±50 x 10-6 / °C f.s.
Operating temperature Refer to output specification
Protection Reversed polarity, short circuit
EMC DIN EN 61326-1:2013

PMUV / PMUI
Signal wiring Cable color
Output signals Connector pin no.
Connector M12, 8 pin 8 pin 6 pin
Excitation + 1 white white
Excitation GND* 2 brown brown
Signal + 3 green green
Signal GND* 4 yellow yellow
Not connected 5 grey -
Connector D8, 8 pin
Not connected 6 pink -
ZERO 7 blue grey
END 8 red pink
Check sensor type:
M12: CONN-M12-8F
View to soldering side D8: CONN-DIN-8F
of mating connector
*: internally connected

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PMUI2
Signal wiring Output signals Connector pin no. Cable color
Connector M12, 8 pin Excitation + 1 white
Excitation GND* 2 brown
Not connected 3 green
Not connected 4 yellow
Signal + 5 grey
Signal GND* 6 pink
Connector D8, 8 pin
ZERO 7 blue
END 8 red
Check sensor type:
M12: CONN-M12-8F
View to soldering side D8: CONN-DIN-8F
of mating connector
*: internally connected

Outputs .../PMUV, PMUI, PMUI2


Programming of the start and end value by the customer
Teach-In of start and end value for the outputs PMUV, PMUV and PMUI2 is provided by two binary signals
ZERO and END. At the start position connect signal ZERO for a short period to GND via push button. At the
end position connect signal END for a short period to GND. The scaling range will be stored non-volatile. To
reset the sensor to factory default both signals ZERO and END must be connected to ground while powering
up the sensor.

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Pos : 62 /Ausg angs arten/Posi wire/Analog -Ausgänge/AD SI/M ess umfor mer ADSI_M AN @ 6\mod_1520934423477_78.doc x @ 53375 @ @ 1

Digital Interfaces
ADSI Excitation volatge 11 ... 27 V DC
A/D converted Excitation current 200 mA max.
synchronous serial
Interface EIA RS422, RS485, short-circuit proof
Clock frequency 70 ... 500 kHz
Code Gray-Code, continuous progression
Delay between pulse trains 30 μs min.
Resolution ADSI16: 16 bit (65536 counts) f.s.
ADSI14: 14 bit (16384 counts) f.s.
ADSI: 12 bit (4096 counts) f.s.
Stability (temperature) ±50 x 10-6 / °C f.s.
Operating temperature -20 ... +85 °C
EMC DIN EN 61326-1:2013

Data format
(train of 26 pulses)

Transmission rate Cable length Baud rate Note:


< 50 m < 300 kHz Extension of the cable
length will reduce the
< 100 m < 100 kHz maximum transmission
rate.

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 8 pin Excitation + 1 white
Excitation GND (0 V) 2 brown
CLOCK 3 green

CLOCK 4 yellow

DATA 5 grey

Connector D8, 8 pin DATA 6 pink

Not connected 7 blue


Not connected 8 red
Check sensor type:
M12: CONN-M12-8F
View to soldering side D8: CONN-DIN-8F
of mating connector
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Pos : 64 /Ausg angs arten/Posi wire/Inkr emental-Ausgänge/Inkr emental-Ausgänge U E @ 0\mod_1392987458415_78.doc x @ 6103 @ 2 @ 1

5.3 Incremental output


Pos : 65 /Ausg angs arten/Posi wire/Inkr emental-Ausgänge/PP530/Mess umfor mer PP530_M AN @ 7\mod_1521711083208_78.doc x @ 54755 @ @ 1

PP530 Excitation voltage 5 ... 30 V DC


Incremental interface Excitation current 25 mA typ. (w/o load), 200 mA max.
Output frequency 200 kHz max.
Output Linedriver, Push-Pull, CMOS, TTL and HTL
compatible
Output current 30 mA max.
Output voltage Depends on the excitation voltage
Saturation voltage high/low Ia < 10 mA, Ub 5 V/24 V: < 0,5 V
Ia < 30 mA, Ub 5 V/24 V: <1V
Stability (temperature) ±20 x 10-6 / °C f.s. (sensor mechanism)
Operation temperature -10 … +70 °C
Storage temperature -30 … +80 °C
Transition time positive edge < 200 ns
Transition time negative edge < 200 ns
Protection Reverse polarity, short circuit *)
EMC DIN EN 61326-1:2013

*) Line driver may get damaged in case of shorted output for unlimited time
• Prevent unused output signals (e.g. A, B, Z) from unintentionally being
shorted with each other or any other voltage like ground, excitation + or shield
• Isolate and secure unused output wires.

Output signals

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Signal wiring Signal Connector pin no. Cable color


Connector M12, 8 pin Excitation + 1 white
Excitation GND 2 brown
Signal A 4 yellow

Signal A 6 pink

Signal B (A + 90°) 3 green

Connector D8, 8 pin Signal B 5 grey

Signal Z (reference pulse) 7 blue

Signal Z 8 red
Check sensor type:
M12: CONN-M12-8F
View to soldering side D8: CONN-DIN-8F
of mating connector

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Pos : 67 /Ausg angs arten/Posi wire/Inkr emental-Ausgänge/IE24LI und IE24HI/Mes sumfor mer IE24LI und IE24H I @ 7\mod_1521711255694_78.doc x @ 54760 @ @ 1

IE24LI and IE24HI IE24LI IE24HI


Incremental interface Excitation voltage 5 V DC ±10 % 10 … 30 V DC
Excitation current 100 mA max.
Output frequency 200 kHz max.
Output Push-Pull and inverted signals
Output current 10 mA max.
Output voltage Depending on the excitation voltage
Stability (temperature) ±20 x 10-6 / °C f.s. (sensor mechanism)
Operating temperature Refer to output specification of the sensor
Protection Short circuit
EMC DIN EN 61326-1:2013

Output signals

Signal wiring Output signals Cable color


Excitation + brown
Excitation GND white
Signal A green

Signal A yellow

Signal B (A + 90°) grey

Signal B pink

Signal Z (reference pulse) blue

Signal Z red

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Pos : 69 /Ausg angs arten/Posi wire/Inkr emental-Ausgänge/IE41LI und IE41HI/Mes sumfor mer IE41LI und IE41H I_M AN @ 6\mod_1520936079848_78.doc x @ 53390 @ @ 1

IE41LI and IE41HI IE41LI IE41HI


Incremental interface Excitation voltage 5 V DC ±10 % 10 … 30 V DC
Excitation current 150 mA max. (w/o load)
Output frequency 300 kHz max. 200 kHz max.
Output RS422 Push-pull antivalent
Output current ±30 mA max. 30 mA
Output voltage Depending on the excitation voltage
Stability (temperature) ±20 x 10-6 / °C f.s. (sensor mechanism)
Operating temperature -10 … +70 °C
Protection against short circuit One channel for 1 s yes
EMC DIN EN 61326-1:2013

Signal wiring WS10 Output signals Connector pin no. Cable color
Connector M12, 8 pin Excitation + 1 white
Excitation GND 2 brown
Signal A 4 yellow

Signal 𝐴 6 pink

Signal B (A + 90°) 3 green

View to the sensor Signal 𝐵 5 grey


connector Signal Z (reference pulse) 7 blue

Signal 𝑍 8 red

Signal wiring WS12 Output signals Connector pin no. Cable color
Connector M12, 8 pin Excitation + 1 white
Excitation GND 2 brown
Signal A 3 green

Signal 𝐴 5 grey

Signal B (A + 90°) 4 yellow

View to the sensor Signal 𝐵 6 pink


connector Signal Z (reference pulse) 7 blue

Signal 𝑍 8 red

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Output signals
Signal A

Signal B

Signal Z

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Pos : 71 /Ausg angs arten/Posi wire/Inkr emental-Ausgänge/LD 5VC/M ess umfor mer LD 5VC @ 6\mod_1520936408630_78.doc x @ 53395 @ @ 1

LD5VC Excitation voltage 5 V DC ±10 %


Incremental interface Excitation current 150 mA max. w/o load
Interface Line driver RS422
Output frequency 300 kHz max.
Output current 20 mA per channel
Signal level
Ud High bei Id = 20 mA ≥ 2.5 V
Ud Low bei Id = 20 mA ≥ 0.5 V
Transition time positive edge < 100 ns
Transition time negative edge < 100 ns
Stability (temperature) ±20 x 10-6 / °C f.s. (sensor-mechanism)
Operation temperature -20 … +85 °C
Protection Short circuit, overvoltage
EMC DIN EN 61326-1:2013

Signal wiring Output signals Connector pin no. Cable color


CONN-CONIN-12F-G Excitation + 12 white
Excitation GND 10 brown
Signal A 5 yellow

Signal A 6 pink

Signal B (A + 90°) 8 green

View to soldering side Signal B 1 grey


of mating connector Signal Z (reference pulse) 3 blue

Signal Z 4 red

Fault detection signal 7 -


Shield housing -

Output signals
Signal A

Signal B

Signal Z

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Pos : 73 /Ausg angs arten/Posi wire/Inkr emental-Ausgänge/PP24VC /Mess umfor mer PP24VC @ 6\mod_1520938409309_78.doc x @ 53400 @ @ 1

PP24VC Excitation voltage 10 ... 30 V DC


Incremental interface Excitation current 150 mA max. w/o load
Interface Push-pull line driver (24 V-HTL)
Output frequency 300 kHz max.
Output current 100 mA per channel
Signal level
Ud High at Id = 20 mA, Ub = 24 V ≥ 21 V
Ud Low at Id = 20 mA, Ub = 24 V ≥ 2.8 V
Transition time positive edge < 200 ns
Transition time negative edge < 200 ns
Stability (temperature) ±20 x 10-6 / °C f.s. (sensor mechanism)
Operating temperature Refer to output specification
Protection Reverse polarity, short circuit, overvoltage
EMC DIN EN 61326-1:2013

Signal wiring Output signals Connector pin no. Cable color


CONN-CONIN-12F-G Excitation + 12 white
Excitation GND 10 brown
Signal A 5 yellow

Signal A 6 pink

Signal B (A + 90°) 8 green

View to soldering side Signal B 1 grey


of mating connector Signal Z (reference pulse) 3 blue

Signal Z 4 red

Fault detection signal 7 -


Shield housing -

Output signals
Signal A

Signal B

Signal Z

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Pos : 75 /Ausg angs arten/Posi wire/Abs ol ut-Enc oder/Abs olut-Enc oder-Ausgänge U E @ 1\mod_1396362783318_78.doc x @ 7783 @ 2 @ 1

5.4 Absolute encoder output


Pos : 76 /Ausg angs arten/Posi wire/Digital e Sc hnittstellen U E @ 6 \mod_1510744306118_78.doc x @ 49517 @ @ 1

Digital interfaces
Pos : 77 /Ausg angs arten/Posi wire/Abs ol ut-Enc oder/H SSI_T SSI2/Sc hnitts tell e HSSI @ 7\mod_1520941939371_78.doc x @ 53495 @ @ 1

HSSI Excitation voltage 10 … 30 V DC


synchronous serial Excitation current 100 mA
Interface Standard-SSI
Lines / drivers Clock and data / RS422
Code Gray
Resolution 12 + 12 bit
3 dB cutoff frequency 500 kHz
Control input DIRECTION
Preset key Zero adjustment with optical response
Alarm output Alarm bit (SSI option), warning bit
Status LED Green = OK, red = alarm
Connection 12 pin male socket

Data format

(Mx = Multiturn bits, Sx = Singleturn bits)


Transmission rate
Cable length Baud rate Note:
< 50 m < 400 kHz Extension of the cable length will reduce the
maximum transmission rate.
< 100 m < 300 kHz
< 200 m < 200 kHz
< 400 m < 100 kHz

Signal wiring Signal Connector pin no. Cable color


CONN-CONIN-12F-G Excitation + 8 white
Excitation GND 1 brown
CLOCK 3 yellow
CLOCK 11 green
DATA 2 pink
DATA 10 grey
View to the sensor Direction* 5 blue
connector
0 V Signal output 12 black
* unconnected or Excitation + = cw increasing code
0 V = cw decreasing code

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Pos : 78 /Ausg angs arten/Posi wire/Abs ol ut-Enc oder/H PROF/Sc hni ttstelle HPR OF @ 6\mod_1520940544479_78.doc x @ 53411 @ @ 1

HPROF Interface RS485


Profibus Excitation voltage 10 ... 30 V DC
Excitation current 250 mA
Protocol Profibus DP with encoder profile C2
Resolution 12 (10 ... 14) + 12 bit
Output code Binary
Baud rate Automatically selected between 9,6 kBaud
and 12 MBaud
Programmability Resolution, preset, direction
Integrated special functions Velocity, acceleration, operating time
Bus terminating resistor Selectable via DIP switch
Connection Bus cover with T manifold
EMC Din EN 61326: Class A

Signal wiring Output signals Cable terminal no. (bus cover)


Ub in 1
0 V in 2
UB out 3
0 V out 4
B in 5
A in 6
B out 7
A out 8

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Pos : 80 /Ausg angs arten/Posi wire/Abs ol ut-Enc oder/HINT /Sc hnitts tell e HINT @ 6\mod_1520940676395_78.doc x @ 53416 @ @ 1

HINT Interface Interbus, ENCOM profile K3 (configurable),


Interbus K2
Excitation voltage 10 ... 30 V DC
Excitation current 250 mA
Output code 32 Bit binary
Baud rate 500 kBaud
Data refresh Every 600 µs
Resoution 12 (10 ... 14) + 12 bit
Programmability Direction, preset, offset, resolution
Connection Bus cover with T manifold
EMC DIN EN 61326-1:2013

Data format K2 / K3
Differential signals (RS485)
ENCOM profile K3, K2, 32 Bit, binary process data
DÜ-Format Sµpi-Adresse 0 1 2 3
(according to the Phoenix company) Byte no. 3 2 1 0
ID-Code K2 36H (=54 dez.)
ID-Code K3 37H (=55 dez.)

Signal wiring Output signals Cable terminal no. (bus cover)


Ub + 1
GND 2
DI1 4

𝐷𝐼1 6

D01 3

𝐷01 5

D02 7

𝐷02 8

DI2 9

𝐷02 10

RBST 11
GND 12

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Pos : 82 /Ausg angs arten/Posi wire/Abs ol ut-Enc oder/H EDV/Sc hni ttstelle HDEV @ 9\mod_1587372658641_78.doc x @ 71475 @ @ 1

HDEV Interface CAN highspeed according to ISO/DIS 11898


DeviceNet CAN specification 2.0 A (11 bit identifier)
Excitation voltage 10 ... 30 V DC
Excitation current 250 mA
Protocol DeviceNet according rev. 2.0, programmable
encoder
Resolution 12 (10 ... 14) + 12 bit
Output code Binary
MAC-ID Selectable via DIP switch
Date refresh Every 5 ms
Baud rate Selectable via DIP switch: 125 kBaud,
250 kBaud, 500 kBaud
Programmability Resolution, preset, direction
Bus terminating resistor Selectable via DIP switch
Connection Bus cover with T manifold
EMC DIN EN 61326-1:2013

Recommended transmission
Characteristic impedance 135 … 165 Ω (3 … 20 MHz)
Operating capacity < 30 pF
Loop resistance < 110 Ω/km
Wire diameter > 0.63 mm
Wire width > 0.34 mm2
Transmission rate
Segment length Kbit/s
500 m 125
250 m 250
100 m 500

Signal wiring Output signals Cable terminal no. (bus cover)


Ub in 1
0 V in 2
CAN-L 3
CAN-H 4
Drain 5
Drain 6
CAN-H 7
CAN-L 8
0 V out 9
Ub out 10
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Pos : 84 /Ausg angs arten/ Posi wire/Abs ol ut-Enc oder/HC AN_HC ANOP/Sc hnittstelle H CAN OP @ 9\mod_1587373226880_78.doc x @ 71480 @ @ 1

HCAN / HCANOP Interface CAN highspeed according to ISO/DIS 11898


CANopen / Excitation voltage 10 ... 30 V DC
CAN Layer 2
Excitation current 250 mA
Protocol CANopen according DS301 with encoder
profile DSP406, programmable encoder
according class C2
Resolution 12 (10 ... 14) + 12 bit
Output code Binary
Data refresh Every millisecond (selectable), on request
Baud rate Selectable 10 up to 1000 kbit/s
Base identifier Selectable via DIP switch
Programmability CANopen: direction, resolution, preset, offset
CAN L2: direction, limit values
Integrated special functions CANopen: velocity, acceleration, rotary axis,
limit values
CAN L2: direction, limit values
Connection Bus cover with T manifold
EMC DIN EN 61326-1:2013

Signal wiring Output signals Cable terminal no. (bus cover)


Ub in 1
0 V in 2
CAN in – (dominant L) 3
CAN in + (dominant H) 4
CAN GND in 5
CAN GND out 6
CAN out + (dominant H) 7
CAN out – (dominant L) 8
0 V out 9
Ub out 10

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Pos : 86 /Ü bersc hriften/Posi wire/Magnetis cher Enc oder @ 2\mod_1435561574700_78.doc x @ 19494 @ 2 @ 1

5.5 Magnetic encoder


Pos : 87 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e/Analog-Ausgänge UE @ 0\mod_1385481664601_78.doc x @ 2773 @ 3 @ 1

Analog output
Pos : 88 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e/U 2 @ 0\mod_1385481648912_78.doc x @ 2767 @ @ 1

U2 Excitation voltage 8 … 36 V DC
Voltage output Excitation current 20 mA typical at 24 V DC
0.5 ... 10 V 38 mA typical at 12 V DC
max. 50 mA
Output voltage 0.5 ... 10 V DC
Output current 2 mA max.
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

Pos : 89 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e/U 8 @ 0\mod_1385482184347_78.doc x @ 2779 @ @ 1

U8 Excitation voltage 8 … 36 V DC
Voltage output Excitation current 17 mA typical at 24 V DC
0.5 … 4.5 V 32 mA typical at 12 V DC
50 mA max.
Output voltage 0.5 … 4.5 V DC
Output current 2 mA max.
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

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Pos : 91 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e/I1 @ 0\mod_1385541405892_78.doc x @ 2800 @ @ 1

I1 Excitation voltage 8 … 36 V DC
Current output Excitation current typical 36 mA at 24 V DC
4 … 20 mA, 3 wires typical 70 mA at 12 V DC
120 mA max.
Load RL 500  max.
Output current 4 … 20 mA
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

Pos : 92 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e/Ans chl uss bel egung Anal og Ausg ang @ 0\mod_1385630969788_78.doc x @ 2970 @ @ 1

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Excitation + 1 brown
Signal 2 white
GND 3 blue
Do not connect! 4 black
Do not connect! 5 (grey)
View to the sensor
connector

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Pos : 94 /Ausg angs arten/ PRM Enc oder/Anal og-Ausgäng e, s kali erbar/Analog-Ausgänge S U E @ 0\mod_1385547147355_78.doc x @ 2876 @ @ 1

Analog output, programmable


Pos : 95 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e, s kali erbar/U2, s kalier bar @ 0\mod_1385543633133_78.doc x @ 2834 @ @ 1

U2/PMU Excitation voltage 8 … 36 V DC


Voltage output Excitation current 20 mA typical at 24 V DC
0.5 ... 10 V 38 mA typical at 12 V DC
max. 50 mA
Output voltage 0,5 ... 10 V DC
Output current 2 mA max.
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC EN 61326-1:2013

Pos : 96 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e, s kali erbar/U8, s kalier bar @ 0\mod_1385543633321_78.doc x @ 2840 @ @ 1

U8/PMU Excitation voltage 8 … 36 V DC


Voltage output Excitation current 17 mA typical at 24 V DC
0.5 … 4.5 V 32 mA typical at 12 V DC
max. 50 mA
Output voltage 0.5 … 4.5 V DC
Output current 2 mA max.
Measuring rate 1 kHz standard
Stabilität (Temperatur) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

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I1/PMU Excitation voltage 8 … 36 V DC


Current output Excitation current typical 36 mA at 24 V DC
4 … 20 mA, 3 wires typical 70 mA at 12 V DC
max. 120 mA
Load RL 500  max.
Output current 4 … 20 mA
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

Pos : 99 /Ausg angs arten/PRM Enc oder/Anal og -Ausgäng e, s kali erbar/Ansc hlussbel egung Anal og Skalier bar @ 0\mod_1385630970022_78.doc x @ 2976 @ @ 1

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Excitation + 1 brown
Signal 2 white
GND 3 blue
Do not connect! 4 black
SPAN/ZERO 5 grey
View to the sensor
connector

Pos : 100 /Ausgangsarten/PRM Enc oder/Analog -Ausgänge, s kalier bar/Option PMU @ 0\mod_1385478989759_78.doc x @ 2700 @ @ 1

Output …/PMU
Programming of the start and end value by the customer (programmable)
Teach-In of start and end value for the analog outputs U2/PMU, U8/PMU, I1/PMU is provided by a binary
signal SPAN/ZERO. At the start position connect signal SPAN/ZERO for a period of 2 ... 3 seconds to GND
via push button. At the end position connect signal SPAN/ZERO for a period of 5 ... 6 seconds to GND via a
push button. The scaling range will be stored non-volatile.
To reset the sensor to factory default ZERO/END must be connected to ground while powering up the
sensor for 2 … 3 seconds.
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Analog output, redundant


Pos : 103 /Ausgangsarten/PRM Enc oder/Analog -Ausgänge, redundant/U2R @ 0\mod_1385545694919_78.doc x @ 2858 @ @ 1

U2R Excitation voltage 8 … 36 V DC


Voltage output Excitation current 20 mA typical at 24 V DC
0.5 ... 10 V 38 mA typical at 12 V DC
max. 50 mA per channel
Output voltage 0.5 ... 10 V DC
Output current 2 mA max.
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

Pos : 104 /Ausgangsarten/PRM Enc oder/Analog -Ausgänge, redundant/U8R @ 0\mod_1385545695200_78.doc x @ 2864 @ @ 1

U8R Excitation voltage 8 … 36 V DC


Voltage output Excitation current 17 mA typical at 24 V DC
0.5 … 4.5 V 32 mA typical at 12 V DC
max. 50 mA per channel
Output voltage 0.5 … 4.5 V DC
Output current 2 mA max.
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

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Pos : 106 /Ausgangsarten/PRM Enc oder/Analog -Ausgänge, redundant/I1R @ 0\mod_1385545694747_78.doc x @ 2852 @ @ 1

I1R Excitation voltage 8 … 36 V DC


Current output Excitation current 36 mA typical at 24 V DC
4 … 20 mA, 3 wires 76 mA typical at 12 V DC
max. 120 mA per channel
Load RL 500  max.
Output current 4 … 20 mA
Measuring rate 1 kHz standard
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Protection Reverse polarity, short circuit
Operating temperature See specification of the respective sensor
EMC DIN EN 61326-1:2013

Pos : 107 /Ausgangsarten/PRM Enc oder/Analog -Ausgänge, redundant/Ansc hlussbel egung Anal og Redundant @ 0\mod_1385718983393_78.doc x @ 3160 @ @ 1

Signal wiring Channel Output signals Connector pin no. Cable color
Connector M12, 8 pin 1 Excitation + 1 white
Signal 2 brown
GND 3 green
Do not connect! 4 yellow
2 Excitation + 5 grey
Signal 6 pink
View to the sensor
connector GND 7 blue
Do not connect! 8 red

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Pos : 109 /Ausgangsarten/Posi wire/Digital e Schnitts tell en UE @ 6\mod_1510744306118_78.doc x @ 49517 @ @ 1

Digital interfaces
Pos : 110 /Ausgangsarten/PRM Enc oder/M SSI/MSSI @ 7\mod_1521725837453_78.doc x @ 54846 @ @ 1

MSSI Interface EIA RS-422


Synchronous serial Excitation voltage 8 ... 36 V DC
SSI
Excitation current 19 mA typical at 24 V DC
35 mA typical at 12 V DC
max. 80 mA
Clock frequency 100 kHz ... 500 kHz
Code Gray-Code, continuous progression
Delay between pulse trains (tp) 30 µs min.
Stability (temperature) ±50 x 10-6 / °C f.s. (typical)
Operating temperature See specification of the respective sensor
Protection Reverse polarity, short circuit
EMC DIN EN 61326-1:2013

Data format
(Train of 26 pulses)

Transmission rate Cable length Baud rate Note:


50 m 100-400 kHz Extension of the cable length will
reduce the maximum transmission
rate.
100 m 100-300 kHz

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 8 pin
Excitation + 1 white
Excitation GND 2 brown
CLOCK 3 green

CLOCK 4 yellow
DATA 5 grey

DATA 6 pink
View to the sensor
- 7 blue
connector
- 8 red
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Pos : 112 /Ausgangsarten/PRM Enc oder/MC ANOP/C ANopen @ 0\mod_1385547407006_78.doc x @ 2900 @ @ 1

MCANOP, CANOPR CAN specification ISO 11898, Basic and Full CAN 2.0 B
CANopen Communication profile CANopen CiA 301 V 4.02, Slave
Encoder profile Encoder CiA 406 V 3.2
Error Control Node Guarding, Heartbeat, Emergency
Message
Node ID Adjustable via LSS or SDO, default: 127
PDO 3 TxPDO, 0 RxPDO, no linking, static
mapping
PDO Modes Event-/Time triggered, Remote-request, Sync
cyclic/acyclic
SDO 1 Server, 0 Client
CAM 8 cams
Certified Yes
Transmission rate 50 kBit bis 1 Mbit, adjustable via LSS or
SDO, default: 125 kBit
Bus connection M12 conncector, 5 pin
Integrated bus terminating 120Ω adjustable by the customer
resistor
Bus, galvanic isolated no

Specifications Excitation voltage 8 ... 36 V DC


Excitation current 20 mA typical at 24 V DC
40 mA typical at 12 V DC
80 mA max.
Measuring rate 1 kHz (asynchronous)
Stability (temperature) ±50 x 10-6/°C f.s. (typical)
Repeatability 1 LSB
Operating temperature See specification of the respective sensor
Protection Reverse polarity, short circuit
Dielectric strength 1 kV (V AC, 50 Hz, 1 min.)
EMC EN 61326-1:2013

Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Shield 1 brown
Excitation + 2 white
GND 3 blue
CAN-H 4 black
CAN-L 5 grey
View to the sensor
connector
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CANopen – Set up (MCANOP)


Download
• A detailed specification of this interface can be downloaded from the ASM website:

www.asm-sensor.com/en/downloads.html > Configuration files


Risk of injury by unexpected machine movement
• Change parameters only when machine is in a safe condition!
• Changing parameters may cause unexpected machine movement.
• Changing parameters may influence dependent parameters e.g. changing the
resolution may have influence on position of CAM switches.
• Precautions have to be taken to avoid damage to human and machine parts!
Pos : 115 /Bedi enungsanleitungen/Positape/CAN open_spec _WS_WB/CAN bus wiring @ 4\mod_1491214602548_78.doc x @ 37201 @ @ 1

CAN-Bus wiring

Connect the device by a T-connector to the CAN trunk line. Total length of stubs should be minimized. Do
not use single stub lines longer than 0.5 m. Connect terminating resistors 120 Ohm at both ends of the
trunk line.

Termination resistor T piece CAN cable

sensor
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Pos : 117 /Ausgangsarten/PRM Enc oder/MC AN SAE J 1939/SAE J 1939 @ 0\mod_1385554290203_78.doc x @ 2964 @ @ 1

MCANJ1939 CAN Specification ISO 11898, Basic and Full CAN 2.0 B
SAE J1939 Transceiver 24V-compliant, not isolated
Communication profile SAE J1939
Baud Rate 250 kbit/s
Internal termination resistor 120 Ω adjustable by the customer
Address Default 247d, configurable

NAME Fields Arbitrary address capable 1 Yes


Industry group 0 Global
Vehicle system 7Fh (127d) Non specific
Vehicle system instance 0
Function FFh (255d) Non specific
Function instance 0
ECU instance 0
Manufacturer 145h (325d) Manufacturer ID
Identity number 0nnn Serial number 21 bit

Parameter Group Configuration data PGN EF00h Proprietary-A


Numbers (PGN) (PDU1 peer-to-peer)
Process data PGN FFnnh Proprietary-B
(PDU2 broadcast);
nn Group Extension (PS)
configurable

Specifications Excitation voltage 8 ... 36 V DC


Excitation current 20 mA typical at 24 V DC
40 mA typical at 12 V DC
max. 80 mA
Measuring rate 1 kHz (asynchronous)
Stability (temperature) ±50 x 10-6/°C f.s. (typical)
Repeatability 1 LSB
Operating temperature See specification of the respective sensor

Protection Reverse polarity, short circuit


Dielectric strength 1 kV (V AC, 50 Hz, 1 min.)
EMV EN 61326-1:2013

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Signal wiring Output signals Connector pin no. Cable color


Connector M12, 5 pin Shield 1 brown
Excitation + 2 white
GND 3 blue
CAN-H 4 black
CAN-L 5 grey
View to the sensor
connector
Pos : 118 /Bedi enungsanleitungen/Positape/SAE J 1939/SAE J 1939_s etup @ 7\mod_1527060993387_78.doc x @ 56033 @ @ 1

SAE J1939 – Set up (MCANJ1939)


Download
• A detailed specification of this interface can be downloaded from the ASM website:

www.asm-sensor.com/en/downloads.html > Configuration files


Risk of injury due to unexpected machine movement
• Change parameters only when machine is in a safe condition!
• Changing parameters may cause unexpected machine movement.
• Changing parameters may influence dependent parameters e.g. changing the
resolution may have influence on position of CAM switches.
• Precautions have to be taken to avoid damage to human and machine parts!
Pos : 119 /Bedi enungsanleitungen/Positape/CAN open_spec _WS_WB/CAN bus wiring @ 4\mod_1491214602548_78.doc x @ 37201 @ @ 1

CAN-Bus wiring

Connect the device by a T-connector to the CAN trunk line. Total length of stubs should be minimized. Do
not use single stub lines longer than 0.5 m. Connect terminating resistors 120 Ohm at both ends of the
trunk line.

Termination resistor T piece CAN cable

sensor
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5.6 Output information


Pos : 122 /Ausgangsarten/Posi wire/Analog-Ausgänge/R 1K/Erl äuter ung R 1K @ 0\mod_1393406916674_78.doc x @ 6237 @ @ 1

Voltage divider R1K

Potentiometer

Electrical current flow impact on the wiper causes linearity errors and
shortens the lifetime of the potentiometer
• The metal wiper of the potentiometer must be protected against current
load!

Additional information:
https://www.asm-sensor.com/en/downloads.html?file=files/asmTheme/pdf/
ws_poti_technote_en.pdf

The output signal is the ratiometric voltage of a potentiometer. The


potentiometer is supplied by a reference voltage source. The ratio of the output
signal to the reference voltage is proportional to the measuring cable extension.
For optimum performance of the sensor 94% (3% to 97%) of the potentiometers
total span is used for the specified measurement range. Provision for setting
the electrical zero and voltage amplification must be made in the subsequent
signal processing circuit.

Suggested output circuit

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Voltage output 10V

0 … 10 V
This output signal is 0 to 10 Volts proportional to the measuring cable extension
of 0 to 100%. This is an industry standard output which is widely accepted
because of its simple signal processing and suitability for all display, recording
and automation systems. For analog signal processing the voltage output is the
proven best choice, e.g. for Waveform Analyzers, Data Loggers and for analog
and digital Oscilloscopes. ASM´s 0...10 V output supports a wide range of
excitation voltages and is well protected against electromagnetic interference.

Suggested output circuit

3 wire

4 wire

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Current output 420A

4 … 20 mA (2 wire)
This output signal is a 4 to 20 mA current loop proportional to the measuring
cable extension of 0 to 100%. It is an industry standard two-wire system for the
transmission of measured values. The current loop is both measurement signal
and sensor excitation current. The measured value is represented as a voltage
drop across a load resistor RM. The current is constant and the signal cable
resistance (RL) will have no effect on the measured value. Therefore long signal
cables can be used, limited only by the cable resistance (impedance). Signal
cable disconnection or failure can be detected by a 0 mA current signal.

Suggested output circuit

RL (cable resistance)

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Current output 420T

4 … 20 mA (3 wire)
This output signal is a 4 to 20 mA current loop (alternatively 0 to 20 mA)
proportional to the measuring cable extension of 0 to 100%. The 3 wire current
loop system is especially resistant to electromagnetic interference because of
the separate sensor excitation and the low resistance (impedance) of the signal
processing electronics. As in the two-wire system the measured value is
represented as a voltage drop across a load resistor R M and is, within limits,
independent of the cable resistance (impedance).

Suggested output circuit

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Pos : 130 /Ausgangsarten/Posi wire/Analog -Ausgänge/PMUI und PMU V/Erläuter ung PMU V_PMUI @ 0\mod_1393431216262_78.doc x @ 6320 @ @ 1

Output PMUV / PMUI, adjustable


Programming of the start and end value by the customer

Voltage output Teach-In of start and end value for the outputs PMUV, PMUI and PMUI2 is
Current output provided by two binary signals ZERO and END. At the start position connect signal
ZERO for a short period to GND via push button. At the end position connect signal
END for a short period to GND. The scaling range will be stored non-volatile. To
reset the sensor to factory default both signals ZERO and SPAN must be
connected to ground while powering up the sensor.

Adjustment of the -minimum and -maximum value

PMUV / PMUI (Two-wire programming)

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Pos : 132 /Ausgangsarten/Posi wire/Inkremental- Ausg äng e/Erl äuter ung ADSI, IExxLI_IExxH I @ 2\mod_1418723226875_78.doc x @ 17944 @ @ 1

Interfaces ADSI, IExxLI and IExxHI

ADSI
A/D converted The sensing device of the ADSI16 is a precision potentiometer. The position
synchronous serial information is given by the analog/digital converter output as a data word. The
output data transmission takes place by means of the signals CLOCK and DATA. The
processing unit (PLC, Microcomputer) sends pulse sequences which clock the
data transmission at the required transfer rate. With the first falling edge of a
pulse sequence the position of the sensor is recorded and stored. The following
rising edges control the bit-by-bit A/D conversion, encoding and output of the
data word. After a delay time the next new position information will be
transmitted.
ADSI is the cost-effective solution where a synchronous serial interface with a
high transmission rate is required. It can be connected to all automation
systems with SSI input circuits.

Interface IExxLI and IExxHI


Incremental output The cable extension is measured and incrementally transmitted as a sequence
of square pulses. Output signals A, B in quadrature format are provided. After
switching on the power the signal processing circuit can be synchronized by a
periodic index (reference) pulse Z and/or a reference switch placed along the
measurement range of the sensor. Because of the direct digitising and the
delay-free transmission of the measured value this output is particularly good
for positioning applications with high resolution requirements. Depending on the
excitation voltage the output levels are compatible with TTL/RS-422 or HTL.

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Reliability Characteristics

Models with magnetic WS7.5, WS10, WS12, WS61, WS85, WS21, WS100M
encoder

Output single-channel (with magnetic encoder)


U2 Voltage output 0.5 ... 10 V
U8 Voltage output 0.5 ... 4.5 V
I1 Current output 4 ... 20 mA
MCANOP CAN-BUS (CANopen)
MCANJ1939 CAN-BUS (SAE J1939)
MSSI SSI output
dual-channel (with magnetic encoder)
U2R Voltage output 0.5 ... 10 V, redundant
U8R Voltage output 0.5 ... 4.5 V, redundant
I1R Current output 4 ... 20 mA, redundant
MCANOPR CAN-BUS, redundant (CANopen)
MCANJ1939R CAN-BUS, redundant (SAE J1939)

Characteristics Device type B


Life period (electronics) MTTFd 320 years / channel*)
Probability of failure PFH (DU) 350 Fit / channel
Life period (mechanics) B10 5*106 cycles (draft)
Probability of failure (mechanics) MECH 0,1 * Ch / B10
Ch = cycles per hour
Working life 10 years
Calibration intervall annually

Operating conditions Pull-out speed (max) 1 m/s


Pull-in speed (max) 1 m/s
Assembly No deflection

Standards Failure rate of electronic components SN 29500


(Siemens)

*) = Reference Conditions: Reference Supply Voltage UBREF= 24 V, Reference Temperature ϑREF= 60 °C

=== Ende der Liste für T extmar ke Inhalt ===

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www.asm-sensor.com
ASM Automation Sensorik ASM Sensors, Inc. ASM Sales Office UK
Messtechnik GmbH 650 W. Grand Ave., Unit 205 Tanyard House, High Street
Am Bleichbach 18 - 24 Elmhurst, IL 60126 Measham, Derbs DE12 7HR
85452 Moosinning USA United Kingdom
Germany Tel. +1 630 832-3202 Tel. +44 845 1222-123
Tel. +49 8123 986-0 Fax +1 630 832-3204 Fax +44 845 1222-124
Fax +49 8123 986-500 info@asmsensors.com info@asm-sensor.com
info@asm-sensor.com

© ASM Automation Sensorik Messtechnik GmbH, 2020


All rights reserved. Subject to changes without notice. See protection note DIN34.

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