Operation Manual: Speedmarker 700 Speedmarker 700 RT
Operation Manual: Speedmarker 700 Speedmarker 700 RT
SpeedMarker 700
SpeedMarker 700 RT
                     ww.troteclaser.com
         SpeedMarker 700/700 RT
Tel.: ++43/7242/239-7000
E-Mail: techsupport@troteclaser.com
www.troteclaser.com
 Copyright
This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire
documentation is given to the user for personal use only. This documentation must not be reproduced
or made available to others without our written permission. Any breach of law will be prosecuted.
            Trotec Laser GmbH cannot be held responsible for any direct or indirect damages,
            which result from using or working with the products electric circuits or software de-
            scribed herein. The apparatus must be used only by trained and skilled personnel.
            Before use the manual should be read and followed carefully.
            Furthermore Trotec Laser GmbH reserves the right to change or alter any product
            described herein without prior notice.
            In case of failure, please check the device first. If unsuccessful, please note all data of
            the device (year of manufacture, software version, etc.) and call us from a telephone
            next to the switched on device.
            For queries or technical problems please contact your dealer or Trotec Laser GmbH
            directly at the above address.
Inhalt
1 Introduction....................................................................................................................................... 5
  1.1 Scope of SpeedMarker 700/700 RT ........................................................................................... 5
2 General Information ......................................................................................................................... 5
  2.1 Operation Manual Use ................................................................................................................ 6
  2.2 Intended Use .............................................................................................................................. 6
  2.3 Disposal Remarks....................................................................................................................... 7
  2.4 Manufacturer's Label .................................................................................................................. 7
  2.5 EU – Declaration of Conformity .................................................................................................. 8
3 Safety Information ............................................................................................................................ 9
  3.1 Laser Classification ..................................................................................................................... 9
  3.2 Safety regulations ..................................................................................................................... 10
  3.3 General Safety Information ....................................................................................................... 10
      3.3.1 Safety-Conscious Working ............................................................................................. 10
      3.3.2 Safety Information for the User and/or Operating Personnel ......................................... 11
  3.4 Laser Safety Information........................................................................................................... 11
  3.5 Warning and Information Labels ............................................................................................... 12
  3.6 Risks ......................................................................................................................................... 14
  3.7 Gases, Fumes and Dust ........................................................................................................... 15
4 Technical Data ................................................................................................................................ 16
  4.1 Dimensions ............................................................................................................................... 16
      4.1.1 Interior (Standard version) ............................................................................................. 16
      4.1.2 Interior (with software controlled Z- and X-axis) ............................................................ 17
      4.1.3 Interior (with Rotary table) .............................................................................................. 18
      4.1.4 Exterior dimensions ........................................................................................................ 18
      4.1.5 Drilling T-slot table .......................................................................................................... 19
      4.1.6 Drilling Rotary table ........................................................................................................ 20
  4.2 Setup......................................................................................................................................... 20
  4.3 Datasheet ................................................................................................................................. 21
5 Transport and Installation ............................................................................................................. 24
    5.1
      Unoading, Inspection and Reporting Faults ............................................................................. 24
    5.2
      Scope of Supply (Standard Configurations) ............................................................................. 24
    5.3
      Transport and Packaging Case ................................................................................................ 25
    5.4
      Transport insprction and reporting faults .................................................................................. 26
    5.5
      Unpack the Machine ................................................................................................................. 26
      5.5.1 Transportsicherung ........................................................................................................ 27
  5.6 Storage and Packaging ............................................................................................................ 27
  5.7 Plant-internal tranport (Repositioning the System) ................................................................... 27
6 System Overview ............................................................................................................................ 28
    6.1 General System Overview of SpeedMarker 700/700 RT ........................................................ 28
        6.1.1 Supply connections ........................................................................................................ 29
    6.2 Processing Area Layout............................................................................................................ 30
        6.2.1 SpeedMarker 700 with software controlled Z- and X-axis ............................................. 30
        6.2.2 SpeedMarker 700 with software controlled Z- X- and Y-axis ......................................... 31
        6.2.3 General axis design ........................................................................................................ 31
    6.3 Controls Elements .................................................................................................................... 31
1 Introduction
In choosing the SpeedMarker 700/700 RT, you have selected a second generation high-quality galvo
laser marking system. The Yb fiber laser source means the system has an extremely long life-cycle
and minimal maintenance costs.
The combination of a high quality galvo scanner and a fiber laser produce highly precise marking re-
sults in short marking times.
This, together with the marking software and the available interfaces, provides a flexible and produc-
tive marking solution of the highest quality standards.
This operational manual is valid for all construction stages and different options of SpeedMarker
700/700 RT.
                  SpeedMarker 700 with Software controlled Z- and X-Axis
                  SpeedMarker 700 with Software controlled Z, X- und Y-Axis
                  SpeedMarker 700/700 RT with Software controlled Z-Axis
2 General Information
Strict compliance with the safety procedures described in this Operationmanual and exercising extreme
caution when using the equipment are essential for avoiding and reducing the possibility of personal in-
jury or damage to the equipment.
All information, illustrations, tables, specifications and diagrams contained in this Operationmanual have
been carefully compiled according to the art current at the time of going to press. No liability is accepted
with regard to errors, missing information and any resulting damage or consequential loss.
Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables, specifica-
tions and diagrams contained in this Operationmanual with regard to technical developments at any
time without notice.
Any software incorporated in this equipment should only be used for the purpose for which it was sup-
plied by Trotec Laser GmbH. It is strictly prohibited for the user to undertake any alterations, conver-
sions, translations into another computer language or copies (except for any essential back-up copies).
Trotec Laser GmbH is not responsible for any personal injury or material damage, of either an indirect
or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of
commercial information resulting from the use of the equipment described in this manual.
                Please read and follow this Operation Manual carefully, before installation and oper-
                ation.
                Ensure the operation manual is accessible at all times.
                Damage to persons and/or material can result from not following individual points of
                the Operation Manual!!
Operation of the system is only permitted with equipment and spare parts supplied or listed in the spare
parts and consumables lists.
The following symbols are used for easier understanding of the Operation Manual:
           If the Operation Manual is not observed, this area represents a particular danger for the
           operating personnel or the personnel responsible for maintenance.
           Caution: This component is under voltage. In these areas strictly observe the safety in-
           structions regarding electricity. Care is to be taken in particular during maintenance and
           repair work.
Caution: In this area pay attention to the possible dangers of the laser beam.
           Note or information on individual components of the device, that simplify the use or make
           it more understandable.
The SpeedMarker 700/700 RT is intended exclusively for laser marking using the supplied marking
software.
The following points should also be observed as part of the intended use:
                 Only mark approved materials using suitable parameters
                 Non-observance of the instructions for operation, maintenance and repair described
                 in this Operation Manual excludes any liability of the manufacturer if a defect occurs..
                 The system must only be operated, maintained and repaired, by personnel that are
                 familiar with the designated field of use and the dangers of the machine!
                  Perform maintenance and service according to the specifications in this operation
                  manual
                 Use a suitable extraction system to remove fumes, dust or other reaction products
                   Operation of the system is only permitted with equipment and spare parts supplied or
                   listed in the spare parts and consumables lists.
                   Use of the system in other areas is against the designated use. The manufacturer
                   does not admit liability for damage to personal and/or equipment resulting from such
                   use.
           Enter the serial number, model and year of manufacture from the manufacturing label
           here.This information is important for troubleshooting problems and ordering replacement
           parts.
3 Safety Information
The laser safety class indicates the risk potential based on the level of accessible laser radiation.
The SpeedMarker 700/700RT is a Class 2 laser marking system as per DIN EN 60825-1 “Safety of la-
ser products”.
           Class 2 (US: class II)
            The accessible laser radiation of Class 2 (US: calss II) laser systems does not pose any
            hazard for the skin. Any short-term radiation of the eyes also poses no risk due to the low
            level output. In the event of longer, more intensive radiation, the eye is protected by the
            natural lid reflex.
            The SpeedMarker 700/700RT uses a Class 2 (US: calss II) pilot laser. In order to prevent
            irritation of the eyes during operation, the operator should not look directly at the laser
            source.
            Diffuse reflections of the pilot laser are entirely harmless.
When dealing with class 4 (US: class IV) laser follow the following precautions:
                 The laser controlled area shall be posted with appropriate warning signs or warning
                 lamps.
                 The laser controlled area shall be defined to contain the laser radiation.
                 Also it must be protected agains unauthorized acess.
                 The operator of class 4 laser systems always has to wear appropriate safety
                 glasses.
                 An indicator (typically a light) to provide a warning of laser emission in advance of
                 and during the emission time.
The following directives and ordinances must be observed to avoid hazards when operating Trotec laser
systems.
    EN 60825-1           Safety of Laser Products - Part 1: Equipment Classification, Requirements
                         and User´s Guide
    EN 60950             Safety of Information Technology Equipment
    EN 61010-1           Safety Requirements for Electrical Equipment for Measurement, Control
                         and Laboratory Use; General Requirements
    BGV B2 (VBG93) Laser beam
    UL 60950             Standard for Safety for Information Technology Equipment
    UL 31011-1           Electrical Equipment for Laboratory Use - Part 1: General
    21 CFR 1040.10       Performance Standard for Light Emitting Products - Specific Laser Proucts
    21 CFR 1040.11       Performance Standard for Light Emitting Products – Specific Purpose
                         Laser Products
           The general ordinances and directives listed above may differ according to locality, region or
           country. Therefore, always observe the directives applicable to you.
           The customer is always responsible for carrying out all safety requirements as Trotec Lasr GmbH
           has no influence over the proper use of the machine.
           The system integrator is responsible for observing the directives listed above when integrating
           our laser systems
            All personnel involved in installation, set-up, operation maintenance and repair of the ma-
            chine, must have read and understood the Operation Manual and in particular the "Safety"
            section. The user is recommended to generate company-internal instructions considering
            the professional qualifications of the personnel employed in each case, and the receipt of
            the instruction/Operation Manual or the participation at introduction/training should be
            acknowledged in writing in each case.
                    The scopes of competence for the different activities in the scope of operating the
                    machine must be clearly defined and observed, so that under the aspect of safety
                    no unclear questions of competence occur. This applies in particular to activities
                    on the electric equipment, which must only be performed by special experts.
No working methods are permitted that affect the safety of the machine.
                 The operator must also ensure that no unauthorized persons work with the machine
                 (e.g. by activating equipment without authorization).
                 It is the duty of the operator, to check the machine before start of work for externally
                 visible damage and defects, and to immediately report changes that appear (includ-
                 ing behavior during operation) that affect the safety.
The user must provide that the machine is only operated in perfect condition.
                 The user must guarantee the cleanness and accessibility at and around the machine
                 by corresponding instructions and controls.
                 Preparation, retooling, change of work piece, maintenance and repair activities must
                 only performed with equipment switched off, by trained personnel.
                 Without safety precautions, the following risks exist with exposure to laser radiation:
                 Eyes:      Burns to the retina for NIR (Near Infra Red) LASER
                 Skin:      Burns
                 Clothing: Danger of fire
Never try to modify or remove the safety devices or cover of the laser head!
               Never try to modify or disassemble the laser and do not try to start up a system that
               had been modified or disassembled
            The warning and information labels are attached in such positions of the machine that
            could represent a source of danger during set-up and operation. Therefore, follow the in-
            formation on the labels. If labels are lost or damaged, they must be replaced immediately
Front View
                                                2     3     4      5
                                                2
2 3
                                                       5
  4
3 3
                                                                                      4
                                       1   3   4
Rear View
                                                                                  1
                                   2
                                               3
                                               2
3.6 Risks
            Risk posed by missing, faulty or bridged safety installations and machine components!
            Faulty or missing safety installations and machine components can lead to death, injury
            and/or damage to the machine.
                  Check carefully that safety installations and machine components are functioning
                  properly and are fault free.
                  The specified actions should be undertaken immediately if parts are faulty or defec-
                  tive.
Depending on the materials being marked and the parameters selected, laser marking may generate
gases, fumes, aerosols or dust.
The toxicity of such by-products depends on the material.
The operator is responsible for ensuring a suitable extraction system is in place and for compliance with
the relevant guidelines in order to protect individuals and the environment.
The guideline VDI 2262 1…3 "Workplace air " provides, among other things, additional remarks.
The operator must also ensure that gases, fumes or dust do not settle on the processing lens. Any dirt
accumulating on the processing lens can lead to a loss of performance, poor marking results and dam-
age to the device.
4 Technical Data
4.1 Dimensions
Top view – standard version with fiber laser and motorized Z-axis
Top view – standard version with fiber laser and motorized Z-axis
SpeedMarker 700
SpeedMarker 700 RT
4.2 Setup
4.3 Datasheet
Fiber Laser
Wavelength 1064 nm ± 8
Laser type FL 10 FL 20 FL 30 FL 50
Pulse repetition rate 2-200 kHz 2-200 kHz 2-200 kHz 2-200 kHz
CO2 Laser
Control
Workstation
                                           T-slot plate (Isel PT 25): 375 x 400 mm² optional: 700 x 375 mm²
  Working table                            Version with rotary indexing table: Diameter 550 mm;
                                           Height of partition panel: 200 mm
Tolerance on dimensions: 1%
 Options / Accessories
                                            Fiber laser:
                                            F-100, F-160, F-254, F-330, F-420
                                            High-speed scan heads with lenses (no F-420 lens in combination with
  Optional lenses and galvo Scanners        high-speed scanner)
                                            CO2 laser: F-100, F-150, F-200, F-250, F-300, F-400
                                            High-speed scan heads with lenses
                                            Software controlled X- and Y-axis
  Axis systems                              (not possible in combination with CO2 laser and rotary indexing table. Y-axis
                                            only in combination with x-axis)
                                            Second pilot laser for precise and user friendly adjustment
  Focus Finder
                                            of working distance
                                           Integrated camera system for positioning support: Camera image is
                                           shown in the operator GUI and permits a user friendly and very precise
 SpeedMark Vision – Smart Adjust           positioning of the marking directly onto the work piece. Different cam-
                                           era lenses with different image sizes and resolutions are available -->
                                           please refer to the datasheet "SpeedMark Vision – Smart Adjust".
                                            DirectMark printer driver: Laser marking as easy as printing.
  Software
                                            Independent from software
After unloading:
                   Inspect the machine and machine components for transportation damage.
                   Check screws and screw joints
                   Check the delivery for completeness.
                 Remove all transport packaging.
In the event of transportation damage or incomplete delivery:
                   Record all details in writing immediately.
                   Note all claims on the transportation documents.
                   Photograph any damage.
                   Send report to Trotec.
              CAUTION
              The lens unit should only be uncovered following installation. The lenses are high quality
              optical components which must be kept clean in order to ensure optimum marking results.
              Never touch the lenses with bare fingers!
             1x   SpeedMarker 700/700 RT
             2x   key for SpeedMarker 700/700 RT
             2x   key for Industrial PC
             2x   key for laser rack
             1x   CD with marking software
             1x   Windows Backup
             1x   lens cleaning kits
             1x   Allen key set
             1x   IEC connector
             1x   extraction system connection cable (optional)
The System may only be transported in the original packaging and must be secured against slippage
and tipping. Unload the transport case with a suitable forklift.
            CAUTION
            During transport the transport case can slip, tip or fall over.
            Always secure the transport case and take into account the center of gravity of the
            box.
Tilt
Center of gravity
Shockwatch
            ATTENTION
            Avoid unnecessary stretching or bending of the optical fiber cable in the black protective
            tube of the laser control.
            ATTENTION
            The lens unit should only be uncovered following installation. The lenses are high quality
            optical components which must be kept clean in order to ensure optimum marking results.
            Never touch the lenses with bare fingers!
Upon arrival, inspect the delivery to ensure that it is complete and has not suffered any damage. If any
transport damage is visible, do not accept the delivery or only accept it with reservation. Record the
scope of the damage on the transport documents/delivery note. Initiate the complain process. For all
defects that are not discovered upon delivery, be sure to report them as soon as they are recognized as
damage claims must be filed within a certain period, as granted by law.
Only trained and authorised personned are permitted to tranport and unpack the machine.
To avoid that any wooden parts are falling off or the machine is tipping, be very careful when opening
the transport case. Two persons are needed to unpack the machine.
                                                Top
                                                             1. Position the transport case on level ground
                                             Screws
                                                                 (use suitable forklift).
                                        for crossbar
                                                             2. Remove vertical tightening straps.
                                                             3. Remove the top of the transport case.
                                             Vertical
                                    tightening straps
5.5.1 Transportsicherung
          The storage location must be free of caustic materials, vapors and combustible materials. In
          storage room or packaged with adequate weather protection.
          Storage conditions:
              o Storage temperature:+0 bis +40°C (+0 to104°F)
              o Relative humidity:max. 85%
The LWS needs to be transported in an upright position; avoid any strong vibrations.
1. Shut off the machine using the main switch.
2. Unplug the electrical supply.
3. Remove the exhaust system.
4. Use an appropriate fork lift to slightly lift the System,
5. Reposition and park the System on clean, solid level ground again.
6. Adjust the machine, setup the electrics and carry out a performance test.
            CAUTION
            When transporting the System over great distances the orignial tranport box including in-
            terior protection needs to be used.
6 System Overview
Front view:
SpeedMarker 700                                       SpeedMarker 700 RT
                                                                                      6
                                          4                                           9
                                          1                                           7               5
                                                                                                      3
                                                      8
 1                                        5           6
                                          1           9
                                          6           6
 2                                                    1
                                          5
 1                                        7
                                                      10
                                          5
                                                      96
3 3
     1    Safety glass
     2    Safety door
     3    Feet
     4    Keypad
     5    Monitor, keyboard and mouse
     6    Emergency Stop button
     7    Start button
     8    Light barriers
     9    Laser protection shutter
 10       Rotary table
                                                                                            Safety glass
                           Protection cover                                        (available for 700RT)
Protection cover
Control Rack
                                                                                               Laser Rack
                               Swivel arm
                                                                                              Industrial PC
Cover
Rear view:
    The power cord can be connected via an IEC connector.
    Use an extraction tube with nominal width of 0mm.
                                                                                       Rotary table
Laserhead               T-slot plate
Axis system
                Control Rack
                Laser Rack
                Industrial-PC
The control module takes over the control of the safety door , the automatic sequence and security. The
LCD display serves to technical fault display.
The laser rack controlls the laser head and laser source.
          Shutter - Control lamp                                       Laser busy – Control lamp
Key Switch
6.3.3 Industrial PC
PC Protective Cover
                  Main switch
                  Emergency stop button
                  Safety switches on the safety doors
                  Observation window of laser protection glass
                  Laser protection shutter
                  Cover plates
            Do not alter or deactivate the safety switches or protective covers on the laser head
            or the machine. All safety and protection devices must be installed and fully functional
            every time the machine is put into operation.
The main switch is situated at the system control unit at the lower part oft he machine.
With the main switch the entire machine but also the laser get switched off
Main switch
"System alarm"
The monitoring todetermine whether a safety guard is open or closed is performed by two protective
switches. The marking process can not be started when the safety doors are open. However the pilot
laser stays active.
The light green observation window in the front door is made of laser protection glass in accordance
with DIN EN 201. The glass consists of a special material depending on the type of laser used and
which absorbs the laser radiation. The glass should be replaced if it becomes damaged.
The light barriers at the front of the speed marker 700 RT serves as a safety device.
Do not place objects between the light barriers place, otherwise the rotational movement comes to a
standstill.
If a safety circuit in the laser cell is open, the laser protection shutter shuts momentarily. For reasons of
safety this disconnection functions via safe components. The laser is interrupted mechanically. An error
message is issued.
                 ATTENTION
                 All protection plates must be mounted all times.
Keypad
"Start" button
   Used to acknowledge
  the system once it has                                                                    Used to select either
   been switched on, or      ON button                                    Key switch        automatic or manual
    after an emergency                                                                             mode
        stop or fault
                               Z axis
   Used to move the Z-                                                   Close safety         Used to close the
                               move
    axis downwards                                                          door                safety doors
                               down
                               Y axis                                       Y axis
   Used to move the Y-                                                                      Used to move the Y-
                               move                                          move
     axis forwards/                                                                           axis backwards/
      Rotary table            forward                                      backward             Rotary table
                               (optional)                                   (optional)
                                                     Emergency Stop
                             Used to stop the machine in an emergency
                              (PC power supply remains uninterrupted)
7 Installation
                       The ambient air temperature must be between +5°C und +35°C and the relative air
                       humidity not exceed 90% (non-condensing).
8 Operation
             WARNING
             Improper operation may lead to severe physical injury or material damage. For this rea-
             son, work may only be carried out by authorised, trained personnel who are familiar with
             how to operate the machine and in strict observance of all safety instructions.
                Check the electrical installation is complete and the input voltage is correct.
                Ensure that the optical components are free from dust and dirt.
                Have the protective covers been removed from the focusing objective lens?
                Check the environmental conditions against the technical specification.
                Are you familiar with the laser safety regulations?
                Have all laser safety measured been fulfilled?
                The system may then only be switched on once all provisions for complying with laser
                 safety have been checked by an authorised individual and confirmed to have met the
                 standards.
The marking software is already installed on the supplied PC. It is also included in the setup on the ac-
companying software CD.
For information on using the software, please read the accompanying software manual.
Power ON:
1. Turn the main switch (1) on the laser rack module 90°
   to the right.                                                        1
3. Put the key in the key switch (8) and turn 90° to the
   right.
                                                                                  6    7    8
                                                                                   See chapter
4. If necessary unlock the emergency stop button.                            "Emergency Stop Device".
               If an error occurs, the “System Error” button (7) will illuminate. Press the button (7) to reset
               the error and continue working.
               Opening the door, while a marking process is running, will interrupt the laser beam imme-
               diately. The “System Error” button (7) will light up and must be reset before you can con-
               tinue with your marking.
               We recommending using only the key switch (8) to pause the laser
Power OFF:
   1. Close the software on the PC.
   2. Shut down the PC.
   3. Switch off the main switch (1) on the system control by turning the switch 90° to the left.
   4. The SpeedMarker 700/700 RT is now switched off.
When turning the key switch to manual mode all functions of the machine can be carried out manually.
Manual mode is used to check the machine and test the marking. Marking is only possible when the
safety door is closed. Please note the safety door can be opened and closed manually.
The functions are:
     Open and close the safety doors - Turn rotary table/laser protection shutter
     Move the axis manually.
     Start the marking process.
Use the “Open safety doors” and “Close safety doors” buttons on the keypad to
    The axis are restricted by the upper and lower limit switches.
    When travelling down- or upwards, take care that the objective does not collide with the workpiece.
    After starting the SpeedMarker 1300 or carrying out an emergency stop acknowledgement a refer-
    ence run neds to be performed. Referencing can be started manually within the marking software or
    automatically when starting the marking software.
    In automatic mode the axis are controlled by the Industrial PC.
            CAUTION
            Risk of crushing when moving the axis.
When the key switch is set to auto mode all functions of the machine will be carried out automatically.
Auto mode is used for an automatic production process. Marking is only possible when the safety door
is closed.
SpeedMarker 700:
   1. Open the door in the manual mode.
   2. Use the "Automatic Start button" to start the marking process.
   3. The safety door closes.
   4. The marking process is carried out automatically.
   5. The marking process is completed.
   6. The safety doors open.
   7. Use the "Automatic Start button" to start a new marking process.
SpeedMarker 700RT:
   1. Use the "Automatic Start button" to start the marking process.
   2. Rotary Table/ Laser protection shutter turns.
   3. The marking process is carried out automatically.
   4. The marking process is completed.
   5. Use the "Automatic Start button" to start a new marking process.
            INFO
            The key switch needs to be set to AUTO and the laser rack control
            software has booted up
           It is absolutely essential to maintain the correct focal distance for every laser marking pro-
           cess. Only when in focus will the laser beam achieve the power density necessary for per-
           manent and clearly legible marking.
            CAUTION
            Risk of injury when working with mechanical components.
  Prior to any marking it is therefore necessary to set the correct focal distance between the marking
  head and the workpiece. An incorrect focal distance is the most common cause of poor or even indis-
  tinguishable markings.
  Position the laser by moving the Z-axis until the ideal marking result has been reached.
  The focal distance (A) is measured between the lower edge of the galvo head (B) and the upper sur-
  face of the workpiece (C). The correct focal distance depends on the lens used (focal length).
                                               C
                            Lens               Focal distance (A)
                                F-100                     ~134,6 mm
                                F-160                     ~211,6 mm
                                F-254                     ~361,6 mm
                                F-330                     ~456,59 mm
                                F-420                     ~562,59 mm
Use the “Border Mark” function in the marking software to indicate the marking field with the pilot laser.
Move the workpiece under the laser until it is in the correct marking position.
9 Maintenance
            CAUTION
            Improper maintenance can cause serious injury or damage. For this reason, this
            work may only be carried out by authorized, trained personnel who are familiar with
            how to operate the machine and in strict observance of all safety instructions.
            Using explosive or flammable cleaning agents present a risk of fire or explosion:
            No flammable or explosive liquids are allowed to be stored near the machine.
            CAUTION
            Before any maintenance work takes place, ensure that the power supply has been switched
            off and the system is de-energised.
            INFO
            Laser optics are highly sensitive and their surfaces are not as hard as traditional
            glass. They can also be easily damaged by cleaning. It is therefore necessary to en-
            sure that any dirt is removed using a suitable suction device and that the surrounding
            area is cleaned regularly.
            ATTENTION
                   Never touch the optical components with your fingers! Oily or dirty hands may
                    damage the lens surfaces.
                   To remove larger pieces of dirt, only use a soft lens cleaning cloth in conjunction
                    with high proof (min. 98 %) alcohol or special lens cleaning liquid.
                   Do not dip the cleaning cloth into the cleaning solution. This contaminates the so-
                    lution and makes it unusable. Place drops of the solution on the cloth!
                   Apply the cleaning solution carefully in order to avoid scratching the surface of the
                    lens.
                   Do not use any tools or hard objects to clean the surfaces. Scratches cannot be
                    repaired.
                   Small bellows should be used to remove dust.
                   Do not use compressed air as it contains small quantities of oil and water.
                   Distribute the cleaning fluid carefully using small circular motions. Start at the cen-
                    tre of the lens and move outwards to the edge. Keep moving the cloth until the en-
                    tire surface is clean.
                   Do not exert any pressure on the lens.
This laser system is fitted with a ventilation system. A filter mat is used to protect the electronic compo-
nents from dust and dirt in the ambient air.
This filter mat should be checked and replaced at regular intervals in order to ensure optimum cooling.
The filter mat is located behind the ventilation slots on the front of the laser rack or industrial-PC.
The observation window is made of a special, coloured plastic. In order not to damage it, it should only
be cleaned with clean water and possibly a little detergent if necessary. Use a soft cloth in order not to
scratch the surface.
            ATTENTION
            Benzene, alcohol, acetone, solvent or similar cleaning agents will damage the laser pro-
            tection glass, which must be replaced immediately.
            Scratches must also be avoided. The laser protection glass must be replaced immediately
            if it becomes scratched.
10 Troubleshooting
This chapter should assist maintenance personnel with the identification and resolution of operational
faults based on error messages and symptoms.
            ATTENTION
            Repairing faults incorrectly can cause serious injury or damage. For this reason, this work
            may only be carried out by by authorized, trained personnel who are familiar with how to
            operate the machine and in strict observance of all safety instructions.
            INFO
            Movements and functions may only be performed when there are no errors and all de-
            vices are ready for operation. This state is prerequisite for starting the SpeedMarker 300.
            If this state changes during operation, the laser cell stops.
            The error must be acknowledged using the “ON” button on the keypad.
If an error occurs, the “Error LED” light flashes on the keypad. The error may be read on the display.
Error notification
Not possible to turn on       Emergency stop button has been          Release the emergency stop button
SpeedMarker 1300              activated
                              System power plug not installed         Check the System power plug has
                              correctly                               been installed correctly
                              Incorrect or no voltage supply to       Check the SpeedMarker 1300
                              the System                              230/110V power supply
Error message on              Plug or cable not installed cor-        Check the plug and cable are installed
loading the program           rectly                                  correctly
                                                                      Check the installation
                              Laser power supply switched off         Turn on main switch
Below is a list of possible errors which may be detected by the system. These will appear in the soft-
ware as messages on the display.
           The Reset signal (on X11 Connector) or the reset button on the laser module are used to
           acknowledge an error. In order for the system to be reset, the error or the corresponding
           input signal must be acknowledged.
           System errors which cannot be reset or which indicate a hardware error should
           only be resolved by Trotec Laser GmbH trained service personnel.
Störmeldung Ursache
Card off line Software has lost connection to the TLC2 controller
Voltage error (15V) +/- 15V power supply not functioning correctly
Laser system error Laser power supply voltage is too high or too low
System Failurer
11 Disassembly
            CAUTION
            Injury may occur when disassembling the machine. Therefore always wear suitable
            protective clothing (Safety glasses, safety shoes, and so on).
            CAUTION
            The machine must be disconnected from the power supply.
11.1 Sequence
            INFO
            Always use suitable tools to disassembly the machine. Mind the springs!