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Manual: 2000mm9999 Version: 1GB

Meyn Food Processing Technology B.V., Noordeinde 68, 1511 AE Oostzaan, the Netherlands,
P.O. Box 16, 1510 AA Oostzaan, the Netherlands,
Phone: +31 (0) 75 684 3355, Fax:+31 (0) 75 684 4150,
E-mail: sales@meyn.nl, Website: www.meyn.nl,
Chamber of Commerce Zaandam nr. 35015165
 Table of contents

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This manual ............................................................................................................................ 3
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1.1 Technical specifications..................................................................................................... 5
1.2 General arrangement drawing ........................................................................................... 6
1.3 What is a Meyn Opening machine..................................................................................... 7
1.3.1 Functioning............................................................................................................ 7
1.4 The end product ................................................................................................................ 7
1.5 The Meyn Opening machine technical .............................................................................. 8
1.6 Performance of the machine ............................................................................................. 8
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2.1 The most important safety risks....................................................................................... 10
2.2 Safety devices ................................................................................................................. 11
2.3 Safety measures to be taken ........................................................................................... 12
2.3.1 Preparing for safe operation................................................................................ 12
2.3.2 Safety measures during operation ...................................................................... 13
2.4 Know the pictograms ....................................................................................................... 14
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3.1 Installing the Opening machine ....................................................................................... 15
3.1.1 Required floor area.............................................................................................. 15
3.2 The connection of the Opening machine ......................................................................... 16
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4.1 The manual controls ........................................................................................................ 17
4.2 Preparing for the starting-up procedure........................................................................... 17
4.3 Start-up procedure........................................................................................................... 17
4.4 In production.................................................................................................................... 17
4.5 The stop procedure ......................................................................................................... 17
4.6 The emergency stop ........................................................................................................ 18
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5.1 Cleaning preparations ..................................................................................................... 21
5.2 General cleaning schedule .............................................................................................. 22
5.2.1 High-pressure water cleaning.............................................................................. 23
5.2.2 Alkaline foam cleaning ........................................................................................ 24
5.2.3 Disinfection.......................................................................................................... 25
5.2.4 Acid foam cleaning .............................................................................................. 26
5.3 Advising cleaning chemicals to the customer. ................................................................. 27

© Meyn Food Processing Technology B.V. 1

Table of contents

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6.1 Lubricants ........................................................................................................................ 29
6.2 Checklist ......................................................................................................................... 29
6.3 Lubrication-point list......................................................................................................... 30
6.4 Trouble shooting table ..................................................................................................... 31
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7.1 Basic adjustments ........................................................................................................... 33
7.2 Adjustments with machine not running ........................................................................... 34
7.2.1 Timing of the curve drum..................................................................................... 34
7.2.2 Timing of the shackle .......................................................................................... 35
7.2.3 Timing lower curve .............................................................................................. 36
7.2.4 Guides ................................................................................................................. 37
7.2.4.1 Shackle guide.......................................................................................... 37
7.2.4.2 Leg inlet guide......................................................................................... 38
7.2.4.3 Breast guide ............................................................................................ 39
7.2.4.4 Back guide .............................................................................................. 40
7.2.5 Cutting length ...................................................................................................... 41
7.3 Adjustments with machine running ................................................................................. 42
7.3.1 Height of the machine ......................................................................................... 42
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2 © Meyn Food Processing Technology B.V.

 Foreword

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Meyn Food Processing Technology B.V. is one of the worlds leading designers and
manufactures of systems and equipment for the poultry processing industry.
Meyn’s flexible service and support organisation and its constant emphasis on product
innovation through extensive research and development, enable Meyn to supply
today’s customers with the solutions of tomorrow.

Regardless of the size or complexity of the process, Meyn will supply its customers
with situation specific solutions that are critical in reaching their objectives.
Therefore, Meyn combines a solid knowledge of the customers business with expert
process design skills. This is crucial, as only well focused solutions generate the
desired returns.

Our ambition is to supply solutions that support fully controlled in line processing;
handling and tracking every product or batch throughout the entire facility while
controlling the quality of the output, combined with the ability to match the incoming
birds with the sales orders in the most optimal manner.

Meyn is worldwide represented by a network of subsidiaries and agents. In order to

supply complete integrated solutions to our customers, Meyn has a number of
strategic partners in the following processing sectors:

• Bonescan.
• Mechanical deboning.
• Logistic systems.
• Refrigeration.
• Water treatment.
• Vacuum transport.
• Rendering.
• Convenience food.

© Meyn Food Processing Technology B.V. 3

Foreword

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This manual is intended for the operator(s) of this machine. It’s a means for
information and instruction, so you can use the machine correctly and safely.

The manual consists of 7 chapters and a few appendices:

Chapter:1. Introduction, includes general information about the machine and the
supplier.
Chapter:2. Safety, includes a description of the most important safety aspects
associated with the use of the machine.
Chapter:3. Installation and set-up, includes a description of the actions that must
be performed before the machine can be used.
Chapter:4. Operation, the actions that must be performed during normal operation.
Chapter:5. Cleaning, includes a description of the cleaning activities that must be
carried out to keep the machine in good condition and to facilitate safe
and hygienic operation.
Chapter:6. Maintenance, includes a description of the maintenance activities that
are necessary to keep the machine in good condition and to facilitate
safe operation.
Chapter:7. Disassembly/assembly and adjustments describes the disassembly
and assembly of parts needed by reinstallation of the machine to
another place or environment and to ensure that the machine performs
safely and efficiently.
Appendix:. Appendices, includes aspects/details for the machine.

No part of the contents of this service manual may be reproduced or duplicated

without the prior written permission of Meyn Food Processing Technology B.V.

4 © Meyn Food Processing Technology B.V.

 Introduction

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This chapter contains technical data about the machine and gives a description of the
goal and working of the machine.

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Capacity 7,000 BPH Height (H) 1,900 mm
Number of units 16 Weight 510 kg
Shackle pitch 6” Water connection 3/4”
Length (L) 1,750 mm Water consumption 0.1 m³/h
Width (W) 1,380 mm Noise level < 70 dB(A)
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© Meyn Food Processing Technology B.V. 5

Introduction

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The machine is made up of the following main elements:

1. Frame
2. Water pipe
3. Curve adjustment
4. Shackle guide
5. Slide blocks + bracket
6. Cutting unit
7. Height adjustment

6 © Meyn Food Processing Technology B.V.

 Introduction

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The Meyn Opening machine makes an incision in the abdominal skin from the vent
opening towards the breast bone.

The length of the incision is adjustable so that the incision answers to the demands
that are required from the product further on in the proces.

The abdominal skin is the skin between the legs and between the vent and the breast.

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The bird is, while hanging in the shackle with the back towards the machine , guided
through the machine, whereby the guidance take care of a correct positioning of the
shackle and the bird.

Once in the machine a so called “slide unit with bracket” grasps the bird and moves
the bracket between the bird’s legs, where after the bracket is pushed, by a spring,
onto the bird.

At the bottom of the unit a divided ball has been attached that also enters the opening,
where after the pivotable part is moved to the outside by means of the curve. Since
the front part of this ball has been equiped with a knife, the skin will be carved..

With this linking movement the intestines are forced down by the divided ball. Mind
that the ball will not be closed entirely so that the intestines are not severed, as a result
of which cross contimination virtually does not occur.

After each cycle the unit is sprayed with water.

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The output from the machine must satisfy the following requirements:

• Abdominal skin including the peritoneum is opened

• No damage to the breastbone
• Opening far enough, but breast still fully covered with skin
• No damage to the intestines

© Meyn Food Processing Technology B.V. 7

Introduction

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The Meyn opening machine is driven by the overhead conveyor. The opening ma-
chine can be adjusted in height by using the cranked handle.

The opening machine should be installed after the vent cutter.

The machine is entirely made of stainless steel and plasics.

This opening machine is provided with a pull-cord safety device.

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The final inspection machine is suitable for various types of bird. If the machine is ad-
justed in accordance with the instructions, it will produce a consistent end product.

8 © Meyn Food Processing Technology B.V.

 Safety

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This chapter contains a description of safety aspects relating to the machine. It is par-
ticularly important that you are fully aware of the contents of this section. The Meyn
Food Processing Technology B.V. has taken all possible steps to provide you with all
the necessary information concerning any dangers that may exist when the machine
is used. The customer is responsible for understanding and applying these safety
rules.

If any of these aspects are not clear, please ask the manufacturer for an
explanation.

© Meyn Food Processing Technology B.V. 9

Safety

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1. The moving trolleys on the overhead conveyor bend and the chain on the drive
wheel may cause injuries. You can get stuck between the moving parts.
2. The moving slide blocks may cause injuries. You can get stuck between the moving
parts.
3. The knife is very sharp. It may cause injuries. Stay away!!

10 © Meyn Food Processing Technology B.V.

 Safety

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In order to make the use of this machine as safe as possible the following safety de-
vices have been fitted:

The design is an so-called “open” construction without protecting covers.

There is an emergency stop pull cord around the machine. This may only be operated
in an emergency. If an operator is accidentally caught up in the machine or falls into
the machine or intentionally operates it manually, the emergency stop will automati-
cally activate and stop the entire machine. You can also activate the emergency stop
by pushing the red push-button. The emergency stop pull cord and possibly the red
push-button will then have to be reset.

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The blue switch is switched automatically

to “0; OFF” (A) when the pull cord has
been activated. See figure.
Check the tension of the pull cord. See
“Tension of the pull cord” and figure
below.
Check that the emergency situation has
been resolved.
• Switch the blue switch to “RUN” (B) to
reset the emergency stop pull cord.
See figure.

•Reset the emergency stop switch circuit by

means of pushing the lighted blue reset emergency stop button on the main panel.
After this the light in the button goes off.
• Accept the fault on the touch screen.
• After this you can restart the machine.

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The stripe (A) must be in the middle of the

window.
• If necessary change the tension of the
cord by turning the cord tensioner.

© Meyn Food Processing Technology B.V. 11

Safety

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Before and during use of the machine it is important to take a number of safety
measures and instructions into account, which are described in the sections below.

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For safe operation of the machine and preceeding any act, it is essential that a number
of safety measures will be taken: these are mentioned in the following paragraph.

• First read the concerning instructions given in this manual, before you perform any
work on the machine.
• Wear footwear which prevents slipping; mind loose-hanging clothing.
• You must take note of all the safety symbols attached to the machine.
• Check that the power supply complies with the locally applicable regulations.
• Ensure that the machine is correctly placed in a stable position.
• Ensure that the operation, minor maintenance activities and activities concerned
with installing or moving the machine are only performed by qualified personnel,
that is to say by personnel who have the necessary skills and are familiar with the
contents of this handbook.
• Modifing the machine in any way, could endanger the safety and proper functioning
of the machine.

12 © Meyn Food Processing Technology B.V.

 Safety

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For safe operation of the machine, it is essential that a number of safety instructions
be taken during an act: these are mentioned in the following paragraph.

• Ensure that no persons are on, in or under the machine while it is in use.
• Keep the area around the machine free from materials and other obstacles.
• Always stop the machine if a product becomes jammed.
• Never put your hands or any other part of your body close to rotating parts while
the machine is running.
• Mind to place warning notices with the control panel of the machine while
performing maintenance operations to the machine.
• Stay away from the knife.
• Do not climb on the machine.
• Do not remove broilers or broiler parts while the machine is running.

© Meyn Food Processing Technology B.V. 13

Safety

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Machines manufactured by Meyn Food Processing Technology B.V. are provided with
safety and protective devices. Even so, it is important to be careful when you are
performing any operation on the machine. The following pictograms indicate possible
dangers. The pictograms are applied to the machine and are also printed in this
handbook at those places where risky activities are described.

Check regularly to ensure that all the pictograms are still in the correct positions
on the machine. If any pictogram has become detached or unreadable, apply a
new one immediately.

Danger Danger
Moving parts Moving parts
(rotating) (up and down)

Danger Danger
High Voltage

14 © Meyn Food Processing Technology B.V.

 Installation

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This chapter gives a description of the actions that must be performed before the
machine can be used.

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The Meyn opening machine should be installed in a 180° curve of the evisceration line.
The machine is driven by the overhead conveyor.

The machine should be attached to the steel construction by using the fastening lips
on top of the frame. After this the machine should be shored up to the steel construc-
tion by using the supporting pipes on top of the frame.

The height of the machine can be adjusted and adapted to the average size of the
birds by using the cranked handle. This adjustment should be done experimentally.

When the machine is delivered, the adjustment of the movable parts of the machine
has already been done at the factory. In chapter 7, Disassembly/assembly and
adjustments, is given the information about disassembly and assembly of parts you
must do to ensure that the machine performs optimal.

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Floor area required: The surface area occupied by the machine is given in section 1.1,
Technical specification, (L*B). Nevertheless, it is desirable to install the machine on a
floor area that makes it easy to clean and maintain it. Meyn advises you to keep a clear
space of 1 m on all sides of the machine.

© Meyn Food Processing Technology B.V. 15

Installation

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Connect a flexible hose of the water mains to the ball valve (3/4” inner thread).

16 © Meyn Food Processing Technology B.V.

 Operation

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This chapter gives a description of the actions that must be taken before operation.

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• The start/stop switch on the final inspection machine is operated from a
central switching panel.
• The main switch on the suspended conveyor is operated from a central switching
panel.

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• Check that all the settings are correct
(see Chapter 7, Assembling/disassembling and adjustments).
• Check for damage. Repair or replace if necessary.
• Check that all the emergency stop switches are working properly.
• Open the water supply.
• The opening machine is now ready for production and can be started up with the
rest of the eviscerating line.

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The final inspection machine is part of the conveyor system. This is controlled from the
main control panel. On the panel is the start/stop switch of the final inspection ma-
chine. The switch is a selection switch; 1 = Start, 0 = Stop After selecting "1" the final
inspection machine starts running and is ready for production.

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When the machine is correctly adjusted it will continue to function
independently. While producing with the machine, regularly check the result of the ma-
chine see also chapter 7.

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The machine is driven by the eviscerating line. It is stopped by stopping the eviscer-
ating line.

© Meyn Food Processing Technology B.V. 17

Operation

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For use in emergency situations, emergency stop switches are mounted on the line.
This red pushbuttons stop immediately the whole line within the conveyor track and all
the machines. The emergency stop switches may only be used in case of an emer-
gency. For re-starting the machine after using an emergency stop switch you must first
check if the emergency situation is cleared. After this you must “unbolt\ reset the emer-
gency stop switches. The procedure is as follows.

• Reset the machine on the local place. This means, the swithes are pulled out and
rotated clockwise at the same time.
• Reset the emergency switchcircuit of the whole line.
• The emergency stop switches may be equipped with a little button on the side. In
this case you must first push this button.
• After this you can restart the machine.

There is an emergency stop pull cord around the machine. This may only be operated
in an emergency. If an operator is accidentally caught up in the machine or falls into
the machine or intentionally operates it manually, the emergency stop will automati-
cally activate and stop the entire machine. You can also activate the emergency stop
by pushing the red push-button. The emergency stop pull cord and possibly the red
push-button will then have to be reset.

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The blue switch is switched automatically

to “0; OFF” (A) when the pull cord has
been activated. See figure.
Check the tension of the pull cord. See
“Tension of the pull cord” and figure
below.
Check that the emergency situation has
been resolved.
• Switch the blue switch to “RUN” (B) to
reset the emergency stop pull cord.
See figure.

•Reset the emergency stop switch circuit by

means of pushing the lighted blue reset emergency stop button on the main panel.
After this the light in the button goes off.
• Accept the fault on the touch screen.
• After this you can restart the machine.

18 © Meyn Food Processing Technology B.V.

 Operation

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The stripe (A) must be in the middle of the

window.
• If necessary change the tension of the
cord by turning the cord tensioner.

© Meyn Food Processing Technology B.V. 19

Operation

20 © Meyn Food Processing Technology B.V.

 Cleaning

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This chapter gives a discription of the cleaning activities that must be carried out to
keep the machine in good condition and to facilitate safe and hygienic operation.

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• During cleaning you are advised to wear detergent- and disinfectant proof clothing.
Protect your eyes and skin.
• Ventilate the room in which you are working
• After production, all products should be removed from the room in which the
machine is installed. Remove coarse dirt by means of a wiper.

Switch off the main switch of the machine before cleaning/adjustments.

• When cleaning always protect the knives with tape.

© Meyn Food Processing Technology B.V. 21

Cleaning

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High-pressure water clean- High-pressure water cleaning. Acid foam cleaning.
ing. Alkaline foam cleaning. High-
pressure water cleaning. Des-
infection. High-pressure water
cleaning.
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*) or as often as necessary.

• Clean the machine from top to bottom.

• During cleaning, pay extra attention to:
• Knives
• Whole units.
• During cleaning, never point the high-pressure water jet to the control panel
or motor.
• For proper functioning, after cleaning the moving parts of the machine should be
sprayed with a vegetable oil.

22 © Meyn Food Processing Technology B.V.

 Cleaning

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With high-pressure water cleaning nearly all visible dirt will be sprayed off
the machine. This cleaning is a preparation for the daily foam cleaning
and disinfection. Furthermore, a high-pressure water jet can be used for localized
cleaning during production breaks.

• High-pressure water cleaning should always be performed as close to the machine

as possible. Stop the machine before starting the high-pressure water cleaning
• Prevent people from getting in the way of the high-pressure jet. Always hold the
spray gun with both hands.

For high-pressure cleaning use the following equipment:

• A fixed piping system, delivering water-pressure with a minimum of 3,000 kPa and
a maximum of 6,000 kPa and with a water temperature of approx. 55°C. at the
spray-mouth
• A spray lance with a downward bent nozzle. Such a spray lance has the advantage
of not spouting the dirt upwards
• A spray nozzle of the flat-jet type with a spray-angle of 15° to 25° and a
water consumption of 800 to 1000 litres/hour at a water pressure af 6,000 kPa

A water temperature of 55°C is advised, since a higher temperature may cause

sticking of proteins and with a lower temperature the fat will not be removed properly.
The pressure should not be too high, to avoid unnecessary mist, and to protect e.g.
bearings.

The unit kPa (kilopascal) is SI standard for pressure:

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100 kPa 1 bar
3000 kPa 30 bar
10000 kPa 100 bar
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© Meyn Food Processing Technology B.V. 23

Cleaning

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Alkaline foam cleaning ensures that fat, proteins etc. will be degraded chemically.

• Foam the machine from top to bottom. Foaming may be performed while
the machine is running slowly, provided sufficient distance is kept to the moving
parts of the machine. Mind the other machines.
• After foam cleaning remove the dirt and foam residue thoroughly by means of the
high-pressure waterjet.

For alkaline foam cleaning use the following equipment:

• A fixed piping system for foam delivery.

• A large spray-nozzle of the flat-jet type, through which the foam can be distributed
equally along the surface.
• The alkaline foam detergent used should not affect the materials which it will
contact. Consult your detergent supplier to know which detergents will fulfil these
specific requirements and which cleaning directions to follow.
Obey these instructions. Incorrect application may be dangerous

Please avoid:

• A too high concentration.

• A too long contact
• Not rinsing
• Mixing with other products

It is advisable not to use a combination of detergents and disinfectants ('detergent

sanitizers"). This leaves the machine too dirty to be disinfected effectively.
A combination of these two methods is of no use at all.

24 © Meyn Food Processing Technology B.V.

 Cleaning

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Alkaline foam cleaning alone does not lead to a complete killing and removal of
bacteria, fungi, viruses, algae and yeasts. For that purpose a seperate disinfectant is
needed. Disinfect the machine daily, after the alkaline foam cleaning.

• Disinfection only makes sense when the surfaces are visibly clean after the alkaline
foam cleaning.
• Spray the disinfectant onto the machine and surrounding area. When disinfecting,
it is difficult to judge just how thorough you have been.
• We advise you to disinfect the machine and the area immediately surrounding it in
an established pattern.
• After applying, the remaining foam rests should be removed by means of
high-pressure water jet.

Damage may be caused by not thoroughly rinsing the disinfectant.

Evaporation of chlorous drops will lead to a very high concentration of chlorine.
In combination with long contact-times can cause corrosion to metals.

For disinfection use the following equipment:

• A fixed piping system.

• A spray lance with downward-bent top
• A spray nozzle of the flat-jet type, with a spray angle of 15° to 25°
• The used disinfectant should not affect the materials which it will contact.
Consult your detergent supplier to know which detergents will fulfill these specific
requirements and which cleaning directions to follow. Obey these instructions.
Incorrect application may be dangerous.

© Meyn Food Processing Technology B.V. 25

Cleaning

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"Hard" water causes calcium and rust deposits on the machine. In order to remove
these, a regularly performed acid foam cleaning is necessary. Depending on the
hardness of the water this may be either once a month or more often if necessary.

• Foam the machine from top to bottom. Foaming may be performed

while the machine is running, provided sufficient distance is kept from the moving
parts of the machine. Mind the other machines and the overhead conveyor.
• After affecting, the dirt and foam residue should be removed thoroughly by means
of the high-pressure water jet.

Contact between acids and chlorous products results in a poisonous gas.

Ensure that these products do not come in contact with each other.
Ventilate the room in which you are working.

For acid foam cleaning use the following equipment:

• A fixed piping system for foam supplying.

• A large spray-nozzle of the flat-jet type, that distributes the foam equally along the
surface.
• The used acid foam detergent should not affect the materials with which it comes
into contact. Consult your detergent supplier which detergents fulfil these specific
conditions and the concerning directions for opertation. Obey these instructions
carefully. An incorrect application may be dangerous.

It is advisable not to use springwater for the production of foam; this water may contain
a high degree of chloride. Tap water reduces the chance of rust.

26 © Meyn Food Processing Technology B.V.

 Cleaning

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Customers sometimes ask Meyn Food Processing Technology B.V. to advise them
about cleaning chemicals and desinfection chemicals. As a result of these questions
some recommandations are as follows as stated below.

We recommend:

• To contact the major manufacturers or suppliers of these chemicals, like Henkel,

Diversey etc.. These companies have a good knowledge of cleaning chemicals and
their corrosive or destructive properties on materials.
• Do not buy unknown (cheap) products.
• To follow all user instructions carefully.
• Meyn Food Processing Technology does not recommend to use specific cleaning
chemicals, because we do not know which chemicals are available in each specific
country. We can not know the (secret, complex) composition of the products.
Besides this, Meyn Food Processing Technology does not accept any
responsibility for any damage caused by wrong application of cleaning chemicals.
• The above mentioned can only be avoided by a direct contact between user and
supplier of cleaning chemicals.

© Meyn Food Processing Technology B.V. 27

Cleaning

28 © Meyn Food Processing Technology B.V.

 Maintenance and trouble shooting table

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This chapter describes the maintenance activities that are necessary to keep the
machine in good condition and to facilitate safe operation.
We advise you to maintain the machine regularly.
This lengthens the working life of the machine and reduce the chance of failures.

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For lubrication of the items described in the lubrication-point list, only use one of the
following lubrications:

Americol EP2 Multiplex

Shell EP2 Alvania
ESSO EP2 Beacon
Texaco EP 2 Multivac

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Daily, the knives. Check the sharpness of the knives. Replace if
necessary.
Daily, adjustments. Check all adjustments. Readjust if necessary.
Daily, nozzles. Check wether the opening of the nozzle is
sufficiently open. Re-open if necessary.
Weekly, bronze bushings, Check all those parts on wear and/or damage.
bearings, springs, ball bear- Replace if necessary.
ings and bearing bushings.
7DEOH&KHFNOLVW

© Meyn Food Processing Technology B.V. 29

Maintenance and trouble shooting table

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Weekly, lubrication points. Lubricat once a week all lubrication points through
the grease nipples by using a grease gun.
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30 © Meyn Food Processing Technology B.V.

 Maintenance and trouble shooting table

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The machine does • The start pushbutton is • Push on the start pushbutton
not work. not pushed. to start the machine.
• The pull-cord saefty is • Reset the pull-cord safety and
activated. reset also the line.
• Emergency stop • Reset the emergency stop
pushbutton is activated pushbutton and reset also the
(if applied) line.
The units are dirty at • The nozzles and/or • Remove all obstructions.
the beginning of a shower head are
new process cycle. obstructed.
• The spray direction of the • Readjust the spray direction.
nozzles and the shower
head are not correct.
• The cut is not • The knife is blunt. • Replace the knife.
correct. • The unit adjustments are • Readjust the unit adjustments.
not correct.
7DEOH7URXEOHVKRRWLQJWDEOH

© Meyn Food Processing Technology B.V. 31

Maintenance and trouble shooting table

32 © Meyn Food Processing Technology B.V.

 Disassembly/assembly and adjustments

'LVDVVHPEO\DVVHPEO\DQGDGMXVWPHQWV
This chapter will describe how to disassemble, assemble and adjust components of
the machine after maintenance and/or replacement of parts.

%DVLFDGMXVWPHQWV
The basic adjustments of the various parts of the units in view of each other are
already done in the factory. However, as a result of the changing of certain parts, c.q.
local circumstances, it may be necessary to re-insert, c.q. readjust these
basic adjustments.

© Meyn Food Processing Technology B.V. 33

Disassembly/assembly and adjustments

$GMXVWPHQWVZLWKPDFKLQHQRWUXQQLQJ
7LPLQJRIWKHFXUYHGUXP
In order to make the units go down and up at the correct moment in the process, the
curve drum has to be positioned correctly in the frame.

The units have to go down just after the bird has been positioned in a unit, approx. 90°
of rotation, measured from the vertical beam of the frame.

How to adjust the timing:

• Loosen the bolts (A;4x) that connect the main shaft to the flange of the water pipe
frame. Do not remove the bolts.
• Loosen the bolts (B;4x) that connect the bronze flange at the top of the shaft to the
frame. Do not remove the bolts.
• Take hold of the curve drum and push or pull it with its direction of rotation (right
turning or left turning).
• Fasten the bolts (A and B).

$ %

)LJXUH7LPLQJRIWKHFXUYHGUXP

34 © Meyn Food Processing Technology B.V.

 Disassembly/assembly and adjustments

7LPLQJRIWKHVKDFNOH
The cutting unit have to be positioned correctly under the drive wheel to mak sure that
the cutting units enters the birds at the correct place to cut open the bird.

How to adjust the units:

• Loosen the three bolts (A). Do not remove the bolts.

• Take the two brackets (B) and rotate in direction (X).
• The correct position is that the centring bracket comes in between the legs of the
bird.
• Fasten the three bolts.

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© Meyn Food Processing Technology B.V. 35

Disassembly/assembly and adjustments

7LPLQJORZHUFXUYH
The lower curve determines the timing of the cutting unit to go up or down. This timing
you can adjust.

How to adjust the timing of the lower curve:

• Loosen nut (A;4x).

• Take hold of the spoke-wheel (B) and turn it.
• After finding the correct timing fasten the four nuts (A).

)LJXUH7LPLQJORZHUFXUYH

36 © Meyn Food Processing Technology B.V.

 Disassembly/assembly and adjustments

*XLGHV
Severall guides are mounted around the machine which takes care that the shackle
with product are correctly transported through the machine and that the product are
positioned correctly under the cutting unit.

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The shackle guide keeps the shackle away from the moving parts.

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How to adjust the shackle guide:

• Loosen bolt (A;2x) and move the shackle guide (B) in direction X1.
• Loosen bolt (C;2x) and move the shackle guide (B) in direction X2.
• Do not forget after finding the correct position of the shackle guide to fasten the
bolts firmly.

© Meyn Food Processing Technology B.V. 37

Disassembly/assembly and adjustments

/HJLQOHWJXLGH

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How to adjust the leg inlet guide:

• Loosen bolts (A).

• Move now the inlet guide (B) in direction (X1).
• Rotate the knobs (C) clockwise to move the inlet guide in direction (X2).
• Rotate the knobs (C) counter clockwise to move the inlet guide in direction (X3).

38 © Meyn Food Processing Technology B.V.

 Disassembly/assembly and adjustments

%UHDVWJXLGH

;

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How to adjust the breast guide:

• Loosen nut (A).

• Move the breast guide in vetically direction (X1).
• Fasten nut (A) after finding the correct position of the breast guide.
• Loosen bolt (B).
• Move the breast guide in horizontally direction (X2).
• Faten bolt (B) after finding the correct position of the breast guide.

© Meyn Food Processing Technology B.V. 39

Disassembly/assembly and adjustments

%DFNJXLGH
With the back guide you can positioning the bird more to the outside or inside of the
machine.

How to adjust the back guide:

• Turn the knob clockwise to move the back guide (B) in direction (X1).
• Turn the knob counter clockwise to move the back guide (B) in direction (X2).

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40 © Meyn Food Processing Technology B.V.

 Disassembly/assembly and adjustments

&XWWLQJOHQJWK
The length of the cut can be adjusted.

How to adjust the length of the cut.

• Loosen the screw (A).

• Rotate the handwheel (B) clockwise for a longer cut and counter clockwise for a
shorter cut.
• Fasten the screw (A).

)LJXUH&XWWLQJOHQJWK

© Meyn Food Processing Technology B.V. 41

Disassembly/assembly and adjustments

$GMXVWPHQWVZLWKPDFKLQHUXQQLQJ
+HLJKWRIWKHPDFKLQH
The height of the machine can be adjusted during production by using the cranked
handle (A). The cranked handle is attached to the side of the machine. If the average
weight of the birds in the flock varies greatly, the height of the main shaft can be
changed so that the birds enter the machine properly and are handled properly.

Check the height of the machine regularly. If heavier birds are processed, the height
of the machine should be lowered. If lighter birds are being porocessed, the height of
the machine should be raised.

)LJXUH+HLJKWRIWKHPDFKLQH

42 © Meyn Food Processing Technology B.V.

 Drawings and part list revision 1

$SSHQGL[$'UDZLQJVDQGSDUWOLVW
In this appendix the most important parts of the Meyn machine are described. Parts
can be ordered by specifying both part number and serial number. The serial number
is punched into the machine identification plate, wich also shows the year of construc-
tion.

in order to facilitate the ordering of spare parts, a special spare part order sheet has
been added at the end of this manual. Please use this order sheet or a copy when or-
dering spare sparts, not only with written but also when ordering by telephone.

Address your orders to:

Meyn Food Processing Technology B.V.

P.O. box 16
1510 AA Oostzaan
The Netherlands

Telephone: (+31)(0)75 684 3355

Fax: (+31)(0)75 684 9651
E-mail: sales@meyn.nl
Website: www.meyn.nl.

© Meyn Food Processing Technology B.V. 43

revision

44 © Meyn Food Processing Technology B.V.

 Opening machine 7x6" revision 1

$2SHQLQJPDFKLQH[

'UDZLQJ&&5
3DUWQXPEHU 'HVFULSWLRQ 4W\
101 0061.0000.000.86 Main shaft 1
102 0990.PK04.000.03 Lower plate 14Units 1
103 0990.NK12.000.01 Upper curve 14units 1
104 0990.PT04.048.00 Curve plate (not on drawing) 1
105 0990.PK03.000.03 Upper plate 14 units 1
106 0990.W004.000.03 Drive wheel 1
107 0990.NR00.013.00 Ring 680 6" 5
108 0990.PK05.000.05 Curve adjustment 1
109 0990.PK12.000.02 Lower curve 14units 1
110 0061.0000.000.97 Intermediate pot (not on drawing) 1
111 0990.A704.005.00 Ring 70x50.5 L=10 (not on drawing) 1
201 0061.0000.000.89 Frame H1740 open 1
202 0061.0000.000.93 Side frame 1
203 0061.0000.211.00 Connecting strip (not on drawing) 1
301 0061.0000.000.80 Water pipe 1
401 0990.OB11.000.40 Receiving bin 1
501 0990.BL01.000.24 Cutting unit 14
601 0061.0000.000.58 Bird guide 1
701 0061.0000.000.63 Tail guide 1
801 0990.GL05.000.54 Inlet guide 1
901 0990.GL02.000.50 Shackle guide 1
1001 0990.A007.003.00 Catch pin 2
1101 0990.T001.A00.45 Overhead bend 1
1201 0990.A003.000.01 Threaded end 1
1301 0061.0000.000.96 Slide shaft 28
1401 89.3531.160.0005 Bellow V6-400 1

© Meyn Food Processing Technology B.V. 45

Opening machine 7x6" revision 1

3DUWQXPEHU 'HVFULSWLRQ 4W\

1501 89.2475.010.0020 Hose clamp 2
1601 0990.PK32.000.03 Transport leg (not on drawing) 1
1701 0990.PK41.000.08 Support pipe (not on drawing) 1
1801 0990.PK41.000.10 Leg (not on drawing) 2
3001 0990.PK52.C00.95 Pull-cord safety (not on drawing) 2

46 © Meyn Food Processing Technology B.V.

 Opening machine 7x6" revision 1

202

801
701
901
1101 401

107 106
101

1001 105
1301
103
102
109
501
108
201
601
301
1401,1501 1201

Cc-0420-7R

© Meyn Food Processing Technology B.V. 47

Main shaft revision 1

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'UDZLQJ
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1 0990.A002.000.07 Main shaft 1
2 0990.A401.001.00 Key 12x8 1
3 89.1308.015.0008 Sunk key 12x8x63 1

48 © Meyn Food Processing Technology B.V.

 Main shaft revision 1

0061.0000.000.86

© Meyn Food Processing Technology B.V. 49

Lower plate revision 1

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1 0990.A202.002.00 Bearing bush 1
2 0990.A203.011.00 Flange bush 1
3 0990.PT01.024.00 Lower plate 1
4 89.3475.900.0006 Sealing ring 70x90x10 1
5 89.3475.900.0008 Sealing ring 70x110x10 1
6 89.0909.054.0026 Circlip shaft 1
7 89.0910.054.0007 Circlip housing 1
8 89.0689.065.0018 Bearing 6014 2RS 1
9 89.2360.015.0003 Grease nipple 1

50 © Meyn Food Processing Technology B.V.

 Lower plate revision 1

7
1

8
2
6 9
4

0990.PK04.000.03

© Meyn Food Processing Technology B.V. 51

Upper plate 14 units revision 1

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1 0990.PT03.001.00 Catch plate 1
2 0990.PT00.020.00 Upper plate 1
3 0990.A203.002.00 Flange bush 1
4 0990.A202.002.00 Bearing bush 1
5 0990.A701.000.01 Nut ring 1
6 89.3477.900.0006 Sealing ring 70x90x10 1
7 89.3477.900.0008 Sealing ring 70x110x10 1
8 89.0909.054.0026 Circlip shaft 1
9 89.0910.054.0007 Circlip housing 1
10 89.0689.065.0018 Bearing 6014 2RS 1
11 89.2360.015.0001 Greas nipple 1
17 0990.PK27.000.01 Clamp lubrication 1
19 89.2604.141.0005 Coupling CK-1/8PK-4 2
20 89.2620.167.0003 Hose PU-4 1

52 © Meyn Food Processing Technology B.V.

 Upper plate 14 units revision 1

11 17 20 19 10 7 9 5

2 1 3 4 86

0990.PK03.000.03

© Meyn Food Processing Technology B.V. 53

Drive wheel 590 revision 3

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'UDZLQJ:
3DUWQXPEHU 'HVFULSWLRQ 4W\
1 0990.W001.015.00 Collar bush 1
4 0990.W001.004.00 Closing ring 1
5 89.0910.054.0007 Circlip housing 110 2
6 89.3477.900.0008 Sealing ring 80x110x10 1
7 89.0689.065.0018 Bearing 6014 2RS 2
8 89.0909.054.0026 Circlip shaft 70 1
9 0990.W001.007.00 Collar bush 2
10 0990.W001.009.00 Spacing ring 1
11 0990.W005.012.00 Drive wheel 1
12 89.0909.015.0010 Circlip shaft 50 2
13 89.3475.900.0003 Sealing ring 70x110x12 1
14 89.2360.015.0002 Grease nipple M8x1,25 HR 1

54 © Meyn Food Processing Technology B.V.

 Drive wheel 590 revision 3

8
7 12
6
5

13
1

10

14

11

0990.W004.000.03

© Meyn Food Processing Technology B.V. 55

Curve adjustment revision 1

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3DUWQXPEHU 'HVFULSWLRQ 4W\
1 0990.W00.009.00 Handwheel 1
2 0990.PK05.001.05 End plate 1
3 0990.A312.002.00 Threaded shafts 1
4 0990.A704.007.00 Ring 20x15.3 L=3 1
5 0990.PK05.002.05 Slide block 1
7 0990.PK05.000.06 Curve 1
8 89.0634.045.0006 Bearing cyl. 16/20x25 (not on drawing) 8
13 89.0634.045.0004 Bearing cyl. 16/20x20 (not on drawing) 12
14 89.0634.045.0001 Bearing cyl. 50/60x63 (not on drawing) 1
15 89.0634.045.0002 Bearing cyl. 50/60x40 (not on drawing) 1

56 © Meyn Food Processing Technology B.V.

 Curve adjustment revision 1

3
4
2

0990.PK05.000.05

© Meyn Food Processing Technology B.V. 57

Lower curve revision 1

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1 0990.PK12.001.02 Lower curve 14 units 1
2 0990.A201.006.00 Clamping bush (not on drawing) 1

58 © Meyn Food Processing Technology B.V.

 Lower curve revision 1

0990.PK12.000.02

© Meyn Food Processing Technology B.V. 59

Water pipe revision 1

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'UDZLQJ
3DUWQXPEHU 'HVFULSWLRQ 4W\
1 0990.PK01.000.11 Water pipe 14 units right 1
2 89.2435.040.0002 Nozzle 1/4"-90° 2
3 89.2509.040.0006 Ball valve 3/4" 1

60 © Meyn Food Processing Technology B.V.

 Water pipe revision 1

2 1

0061.0000.000.80

© Meyn Food Processing Technology B.V. 61

Unit revision 1

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'UDZLQJ%/
3DUWQXPEHU 'HVFULSWLRQ 4W\
1 0990.BL00.001.00 Slide block 1
2 0990.A200.001.00 Ring 25x11 1
3 89.0691.017.0006 Bearing 6203 2RSR 1
5 0990.A202.011.00 Bearing bushes 4
6 89.0655.045.0004 Bearing kb 15/19x25 2
7 0990.V002.015.00 Torsional spring VM147 1
8 0990.PK13.001.00 Slide unit 2
9 0990.BL01.000.99 Cutting arm 1
10 0990.BL01.000.21 Bracket slide block 1

62 © Meyn Food Processing Technology B.V.

 Unit revision 1

6 7

5 8
3
2
1
9

10

0990.BL01.000.24

© Meyn Food Processing Technology B.V. 63

Cutting arm revision 1

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3DUWQXPEHU 'HVFULSWLRQ 4W\
9 0990.BL00.000.25 Hinge 1
12 0990.BL01.000.22 Hinge head 1
15 0990.AB00.007.00 Roll 1
17 89.0936.010.0003 Split pin 1
18 89.5080.207.0007 Knife 1
19 0990.BL01.000.20 Lock plate 1

64 © Meyn Food Processing Technology B.V.

 Cutting arm revision 1

12

15

17 18
19

0990.BL01.000.99

© Meyn Food Processing Technology B.V. 65

Tail guide revision 1

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1 0990.GL03.000.28 Tail guide 14 units right 1
2 0990.GL04.000.26 Guide adjustment 1

66 © Meyn Food Processing Technology B.V.

 Tail guide revision 1

NIET GETEKEND
NOT DRAWN
NICHT GEZEICHNET
NON-DESSIN

0061.0000.000.63

© Meyn Food Processing Technology B.V. 67

Guide inlet 14 units revision 1

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1 0990.GL05.000.21 Inlet guide 14 units 1
2 0990.GL04.000.02 Guide adjustment 135xM12 2

68 © Meyn Food Processing Technology B.V.

 Guide inlet 14 units revision 1

0990.GL05.000.54

© Meyn Food Processing Technology B.V. 69

Guide adjustment 135xM12 revision 1

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3DUWQXPEHU 'HVFULSWLRQ 4W\
1 0990.GL04.000.15 Bar 135xM12 1
2 0990.A205.007.00 Collar bush 28xM12 1
3 0990.DM00.002.02 Holder ø35 L70 1
4 89.0910.015.0004 Lock ring housing ø28 1
6 89.1503.900.0003 Star knob 1

70 © Meyn Food Processing Technology B.V.

 Guide adjustment 135xM12 revision 1

*/

© Meyn Food Processing Technology B.V. 71

Security pull cord revision 2

$6HFXULW\SXOOFRUG

'UDZLQJ3.&
3DUWQXPEHU 'HVFULSWLRQ 4W\
1 0990.PK52.B00.90 Wheel plate security 2
2 0990.PK52.D00.97 Tube 1
3 0990.A194.345.00 Mounting plate 300x80x10 2
4 0990.PK52.B00.98 Tube 4
5 0990.A129.022.00 Mounting strip 40x10 100 5
6 0990.PK52.002.95 Mounting plate 125x115x8 4
7 0990.PK52.000.99 Mounting plate telemecanique 1
8 0990.PK52.B00.97 Tube upper frame 1
14 0990.PK52.003.95 Mounting strip eye nut 1
15 0990.PK52.A00.06 Pull cord 1

72 © Meyn Food Processing Technology B.V.

 Security pull cord revision 2













3.&

© Meyn Food Processing Technology B.V. 73

Cord safety revision 2

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'UDZLQJ3.$
2UGHUQXPEHU 'HVFULSWLRQ 4W\
2 0990.PK52.003.87 Wheel protecting 2
3 0990.PK13.001.00 Connecting bolt 2
4 89.4527.904.0089 Cord XY2-CZ301 1
5 89.0209.012.0005 Steel cable clamp 4
6 89.5174.012.0007 Eye 2
8 89.4527.904.0199 Switch XY2-CE2A297 1

74 © Meyn Food Processing Technology B.V.

 Cord safety revision 2

   

3.$

© Meyn Food Processing Technology B.V. 75

Cord safety revision 2

76 © Meyn Food Processing Technology B.V.

 Appendix B: Replacement parts

$SSHQGL[%5HSODFHPHQWSDUWV
This appendix contains a list of those parts that are subject to wear or that require reg-
ular replacement (for instance during maintenance). MEYN Food Processing Technol-
ogy B.V. recommends that you use only original spare parts for its products. These
parts can be obtained directly from the manufacturer. Appendix D of this manual is an
order-form for components and parts.

The quantities of parts that need to be held in stock depend entirely on the location
and the country where the customer is situated.

© Meyn Food Processing Technology B.V. 77

Appendix B: Replacement parts

%5HSODFHPHQWSDUWV

7KHGUDZLQJQXPEHULQWKHWDEOHEHORZUHIHUWRWKHGUDZLQJLQ$SSHQGL[$
'UDZLQJVDQGVSDUHOLVW

3DUWQXPEHU 'HVFULSWLRQ 4W\ 'UDZLQJ 1U

89.3531.160.0005 Bellow V6-400 1 Cc-0420-7R 1401
89.2475.010.0020 Hose clamp 2 Cc-0420-7R 1501
89.3475.900.0006 Sealing ring 70x90x10 1 0990.PK04.000.03 4
89.3475.900.0008 Sealing ring 70x110x10 1 0990.PK04.000.03 5
89.0689.065.0018 Bearing 6014 2RS 1 0990.PK04.000.03 8
89.3475.900.0006 Sealing ring 70x90x10 1 0990.PK03.000.03 6
89.3475.900.0008 Sealing ring 70x110x10 1 0990.PK03.000.03 7
89.0689.065.0018 Bearing 6014 2RS 1 0990.PK03.000.03 10
89.2620.167.0003 Hose PU-4 1 0990.PK03.000.03 20
89.3475.900.0008 Sealing ring 70x110x10 1 0990.W004.000.03 6
89.0689.065.0018 Bearing 6014 2RS 1 0990.W004.000.03 7
89.3475.900.0003 Sealing ring 70x110x12 1 0990.W003.000.03 13
89.2435.040.0002 Nozzle 1/4”-90° 2 0061.0000.000.80 2
89.2509.040.0006 Ball valve 3/4” 1 0061.0000.000.80 3
89.0691.017.0006 Bearing 6203 2RSR 1 0990.BL01.000.24 3
0990.V002.015.00 Torsional Spring VM147 1 0990.BL01.000.24 7
0990.AB00.007.00 Rollers 7 0990.BL01.000.99 15
89.5080.207.0007 Knife 7 0990.BL01.000.99 18
89.4527.904.0089 Cord XY2-CZ301 1 0990.PK52.A00.06 4
89.4527.904.0199 Switch XY2-CE2A297 1 0990.PK52.A00.06 8

78 © Meyn Food Processing Technology B.V.

 Appendix C: Information about components

$SSHQGL[&,QIRUPDWLRQDERXWFRPSRQHQWV
In this appendix you will find the information about components in the machine.

This machine has:

No information necessary.

© Meyn Food Processing Technology B.V. 79

Appendix C: Information about components

80 © Meyn Food Processing Technology B.V.

 Appendix D: Order form

$SSHQGL['2UGHUIRUP

5HSODFHPHQWRUGHUIRUP

&XVWRPHULQIRUPDWLRQ
Company:

Address:

Phone:

Fax:

E-mail:

Ordered by:

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Machine type:

Serial number:

© Meyn Food Processing Technology B.V. 81

Appendix D: Order form

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2UGHUQXPEHU 'HVFULSWLRQ 4W\

82 © Meyn Food Processing Technology B.V.