The document outlines the concrete mix design specifications for the CS Link Expressway Segment 38 Project by D.M. Consunji, Inc. It includes details on concrete class, compressive strength, aggregate sizes, cement types, and batch weights for various concrete mixtures. Additionally, it provides data from preliminary tests and design calculations for the mix components.
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Concrete Mix Design
The document outlines the concrete mix design specifications for the CS Link Expressway Segment 38 Project by D.M. Consunji, Inc. It includes details on concrete class, compressive strength, aggregate sizes, cement types, and batch weights for various concrete mixtures. Additionally, it provides data from preliminary tests and design calculations for the mix components.
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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D.M.CONSUNUJI, INC.
Concrete Products Business Unit
Ready-Mixed Concrete Division
‘Quality Control Section
CONCRETE MIX DESIGN (ACI-211)
Date August 3, 2024
Project CS Link Expressway Segment 38 Project
|. DESIGN REQUIREMENTS:
Conerate Class = CLASS AAZ
Compressive Strength = €000PS! @ 28 days
slump <475-275mm
Max. Size of Aggregate 38° (10 mm)
Portand Cement Type |- (Republic Cement, Teresa)
‘Cement Factor 220 Wgloum (108 bags)
Admodure ‘ACS Prokrete PSP -PG2
Type of Fine Aggregates = White Sand
‘Source of Fine Aggregates TTapang, Porac Pampanga
Soures of Coarse Aggregates (38") Sold Inlogrates, Montalban Rizal
Soures of Coarse Aggregates (34") Sold Integrated, Moctalban Rizal
Soutee of Fly Ash Pezzolanic
1, DATA FROM PRELIMINARY TESTS:
ws. BOCA MCA,
Fiooness Modus 2.940 7 -
‘Specie Gravy (ORY) 2457 2781 2787
‘Spectic Graviy (SSD) 2537 2775 2793
‘Absorption, % 3.20% 050% 098%
Unt Weight (LOOSE), koou 1874 1.521 1.588
{Uni Weight (RODDED), kgicum. 687 1628 1683
I, DESIGN CALCULATION:
Cementitious Material = 85% Coment and 18% Fiyash
CEMENT = 0850 x “420 357 kgs
FLYASH 0150 x 20 = 63 has.
of Type G Admixture, Vadmix ACS -PG2
(09 Liter 100 kg total comentious material
Total Cementious x Dosage
420 kg x (0 10049) = 378 ters
378 Liters «(1.1 Agi) = 4.16 19
Water Coment Ratio, wie
Estimates wie= 03020
Estimated weight of wator, Ww
‘iw = ( wcx Total Comentious Mater)
ww = 03029 x 20
Ww 165 kg
Volume of entrapped a, Va (ACI 211 Table A1.5:3.3)
Va 300%
Volume of Coarse of Aggregates:
Dry Rodded Volume of Coarse Aggregates 055
rea.
2768
2782
051%
1528
1628Weight of 38° Coaree Aggregates
Wara= Vea x Dry Redded Unt Weight 78 CA
wae= 0850 x 1.628 204 kg
‘Absolute Volume:
Water - 105 0.1650 m?
TOX 1000
‘Cement : a7 ons
STK 1005
Fiyash e 63. 0.0286 ms?
BEX 1000
BCA - 294 0.3223 m?
BX 1000
Ae (0020 1.0 0.0200 m?
“otal said volume of mgredientswihout fine aggregates, Vi (Oastt
Solid Volume of Sand, Vs
Vest) Vi
Ve= 1. 06511 . 0.3409 m?
Weight of Fine Aggregates, Ws
Wee 03469 x 2537 x 1000 = 885 kgs
IV, DESIGN BATCHWEIGHT
Water 15 tos.
Cement 2357 hoe,
Fryasn 63 kos,
58 Coarse Aggregstes 884 kgs.
Fine Aggregates 885 hos.
“Type G Acmidure (ACS -PG2) 416 kos
V. REMARKS.
(Water and aggregate batchweighs are subject or acustment duo to fee moisture nthe aggregates
Propared by: Noted by:
\ccasno
‘SupersorD.M.CONSUNJI, INC.
Concrete Products Business Unit
\dy-Mixed Concrete Division
Quality Control Section
CONCRETE MIX DESIGN (ACI-211)
Date August, 2024
Project CS Link Expressway Segment 38 Project
| DESIGN REQUIREMENTS:
Concrete Class CLASS AAZ
Compressive Stengih 0007S! @ 7 days
‘Slump 175.275 em
Max Sie of Aggregate 38° (10m)
Portland Cement Type - (Republic Cement Teresa)
Coment Factor 480 kgloum (11.8 bogs)
‘amore [ACS Prokrete PSP -PG2
Type of Fine Aggregatos Write Sana
Source of Fine Aggregates TTapang, Porac Pampanga
‘Source of Coarse Aggregates (¥6") Sold integrated, Motalban Rizal
‘Source of Coarse Aggregates (/4") Sold integrated, Metatban Rizal
Sour of Fy Ash Pazzoiane
I DATA FROM PRELIMINARY TESTS:
ws: MWeCA ONC.
Fineness Modulus 2.940 2 :
Specie Gravty (ORY) 2457 2781 2787
Specie Gravy ($80) 25s 275 2793
‘Absorption, % 3.24% 050% 0.98%
Unt Weigh LOOSE}, kgfoum 1874 1821 1.593
Unt Weight (RODDED), kicu m 1697 11628 11663
i, DESIGN CALCULATION:
‘Cementitious Materlal= 85% Cement and 16% Fiyash
CEMEN 0880 x 301 kas.
FLYASH = 0150 x. eho
Volume of Type G Admisture, Vadmix ACS -PG2
Dosage = (0.0 Liter /100 kg total comenttous mato
acm = Total Camenttous x Dosage
vaso = "460 ig x (0.9 100g) 414 tors
Wadmax = 414 Ltrs (1.1 kal) 45549
‘Water Comont Ratio, wle
Estmatedwic= 03867
Estimated weight of water, Ww
‘Ww = (wie Total Comenttous Mater)
Www = 03587 x
Wwe 165g
Volume of entrapped ai, Va (aci2i1 Table At 53.3)
Va= 300%
Volume of Coarse of Aggragates
Dry Rodded Volume of Coarse Aggregates oss,
rea
2768
2782
051%
1529
128Weight of 318° Coarse Aggregates
W3I8= Veax Dry Rodded Unt Weight 48 CA
894 kg
(0.1050 m?
0.1261 m?
0.0314 m?
03223 m?
0.0200
0.6648 m
850 kgs.
wae= 0550. x 11628; .
‘Absolute Volume:
Water - 105
TOx 1000
‘Cement = 301
TAK 100
Pras = oo
FEx 1000
aac A . 808
ZBSK 1000
ae 0.020%10,
“Total sod volume of moredertswihout Tne aggregates, Vi = ——O 6848 m™
Solid Volume of Sand, Ve
Ves 1. Vt
Ve= 1. 08648 0.3352 m?
Weight of Fine Aggregates, Ws
We 03382 x 2587x1000
IV, DESIGN BATCHWEIGHT
Water 185 kos
Cement 301 igs.
Fyash 69 kas,
18 Conse Aggregates 804 hos,
Fine Aggregatos 850 kgs.
Type G Admoaure (ACS - PG2) 455 438
Vv. REMARKS
\Water and aggregate batchwoights are subject for adjustment ue fo free moisture in the aggregates
Prepared by:
Noted by:
‘sr O80 ShnervsorD.M.CONSUNJI, INC.
Concrete Products Business Unit
Ready-Mixed Concrete Division
‘Quality Control Section
CONCRETE MIX DESIGN (ACI-211)
Date ‘August 3, 2024
Project CS Lik Expressway Segment 38 Project
LL DESIGN REQUIREMENTS:
Concrete Class class sso
Compressive Strength 5 7250PS1@ 7 days
stump + 175.280mm
Max Sie of Aggregate = ae" (10mm)
Portland Cement + Typel-- (Republic Coment, Teresa)
(Cement Factor 2 ato kgjeum(135bags)
‘Admodure 2 ACS Prokvoto PSP -PG2
‘Type of Fine Aggregates 2 White Sand
Source of Fine Aggregates *Tapang, Porae Pampanga
Source of Coarse Aggregates (WE) --—_—Sold Ifegrated, Montaban Rizal
Source of Coarse Aggregates (34°) - Sold Integrated, Montaban Rizal
Source of Fy Asn 2 Pezzolanie
Il DATA FROM PRELIMINARY TESTS:
ws eA, MCA,
Fineness Modulus : 2940 :
‘Spectie Gravity (ORY) 2 2as7 2761 2767
‘Speotie Gavi (SSO) 5 2537 2775 2703
‘Absorption, % : 3.28% 050% 0.00%
‘Unt Weight (LOOSE), kalcu 2 574 521 1593
Unt Weight (RODDED), kalau m : 1607 1626 11683
I DESIGN CALCULATION:
Cementitious Material = 100% Coment
CEMENT = 1.000 x 540 540 kas,
Volume of Type G Admixture, Vadmix ACS -PG2
Dosage (08 Liter 100 kg total comenttous material
adm = Total Cementitous x Desage
ear ‘540 kgx (0.8 100 ka)
Wedmic = 432 Liters (1.1 KOU)
Water Cement Ratio, wie
Estimated wie= 03058
Estimated wight of water, Ww
‘ww (wie x Total Comentitous Materia)
ww = 03056 x 40
Wwe 165 kg
Volume of entrapped alr, Va (Acl211 Table A153.)
Va= 3.00%
Volume of Coarse of Aggregates
088
Dry Rodded Volume of Coarse Aggregates
2768
2782
ost
1.528
1628Weight of 8" Coarse Aggregates:
‘Vea x Dry Roded Unt Weight 38 CA
0580 x 11628 . 943 kg
‘Absolute Volume:
Water . 165, 0.1850 m?
KT
coment : 540 0.9742 m?
IX 1000
aac a : 3 = 03308 n?
TEBX 1000
ie = 0.020% 10, 0.0200 m?
“Total sohd volume of ngredens witout ine apgrgates, Vi (0.6800 m
‘Sold Volume of Sand, Ve
Ves 1. Wt
Vs= 1. 0.6000 : 03010 mn?
Weight of Fine Aggregates, Ws
Wes 03010 x 2537 x 1000 = 764 tgs.
IV. DESIGN BATCHWEIGHT
Water 165 kgs.
Cement 540 kgs.
‘3 Coarse Aggregates 943 kos.
Fine Aggregates 764 kgs.
‘Type G Admature (ACS -PG2) 475 kos
\V. REMARKS
\Water and aggregate batehoights are subject for adjustment due to feo moisture inthe sparegates|
Prepared by:
‘QA/OC EnainoorD.M.CONSUNJI, INC.
Concrete Products Business Unit
Ready-Mixed Concrete Division
‘Quality Control Section
CONCRETE MIX DESIGN (ACI-211)
Date, ‘August 3, 2024
Project C5 Lik Expressway Segment 38 Project
|. DESIGN REQUIREMENTS:
‘Concrete Class
Compressive Strength
skimp
Max. Size of Aggrogato
Penland Coment
Cement Factor
‘amoaure
‘Type of Fine Agaregates
Source of Fine Aggregates
Source of Coarse Aggregates (38°)
Source of Coarse Aggregates (3°)
Source of Fy Ash
I DATA FROM PRELIMINARY TESTS:
Fineness Modulus
‘Specie Gavi (ORY)
‘Specie Gaviy (SSO)
Absorption, %
Unt Weight (LOOSE), kgfcum.
‘Unt Weight (RODDED), kgfeum
1. DESIGN CALCULATION:
CComontitious Material = 100% Cement
CEMENT = 1.000 x
Lass $50,
T2S0PSI@ 3 days
4175250 mm
38° (10mm)
“ype |- (Republic Cement, Tees
600 iglcum
AACS Prodrele PSP -PG2
Wie Sang
TTapang, Porac Pampanga
Sold integrated, Montalban Rizal
Sold integrated, Montalban Rizal
Pozzoiane
ws
2940
24st
2537
3.28%
1574
1697
2)
(15 bags)
: 600 kas,
Volume of Type G Admixture, Vadmix ACS -PG2
Dosag
Vasmoe
Waa
Water Coment Ratio, wle
Estimated we = 02750
Estimated weight of water, Ww
Wa
Ww= 02750. x
wwe tes kg
Volume of entrapped alr, Va
Va= 3.00%
‘Volume of Coarse of Aggregates
Dry Rodded Volume of Coarse Aggregates
(08 Lier /100 hg total eoretitous matrl
Vadim = Total Cementiious x Dosage
{600 x (0.8 100k)
148 Liters (1.1 ght)
48 ttre
52816
((wlex Total Comentvous Materia)
(aci211 Table a1 533)
°
58
1A.
2768
2782
ost%
1529
1628Weight of 318" Coarse Aggrogates
‘Vea x Dry Roded Unt Weight 38 CA
0580 x 11628 . 243g
‘Absolute Volume:
Water - 0.1650 m?
coment . 0.1995 m*
aaa 7 = 03308 m
TE
ae . 0.020x10 0.0200 m*
“otal sd valme of redionis without fre aggregates, Vi 07104 m
Soli Volume of Sand, Ve
Vest: Vt
Ves 1. 0714 - 02616 m?
Weight of Fine Aggrogates, Ws
Ws 02816 x 2537x1000 . 714 Kgs.
IV. DESIGN BATCHWEIGHT
Water 165 gs.
Coment 600 kgs.
{YB Coarse Aggregates 843 Kos.
Fine Aggregates 714 tas.
“Type G Aamoture (ACS -PG2) 5281s
V. REMARKS
‘Water ana aggrogatebatenweights ae subject fr adjustment duet free moisture in the aggregates
Propared by: Noted by:D.M.CONSUNUI, INC.
Concrete Products Business Unit
JReady-Mixed Concrete Division
‘Quality Control Section
‘CONCRETE MIX DESIGN (ACI-211)
Date ‘August 7, 2024
Project C5 Link Expressway Segment 38 Project
|. DESIGN REQUIREMENTS:
Concrete Class = peop
Flexural Srngth 2 560Fex @ 7Days
slump 2 100200mm
Max Size of Aggregate > 192"7Smm
onland Coment = Type (Republic Cement, Teresa)
Cement Factor 2 480 kgicum. (11.5 bags)
Aamodure * ACS Prokrate PSP -PX4
Type of Fine Aggregates > White Sand
Soures of Fine Aggregates = Tapang,Porac Pampanga
‘Source of Coarse Aggregates 6") - Solid inlegrted, Montalban Rizal,
‘Source of Coarse Aggrogates (34") Sold lopfted, Montalban Rizal
Source of Coarse Aggregates (G-1") = ——Rodock Montalban Fiza
Source of Fy Ash + Pozzolanic
I DATA FROM PRELIMINARY TESTS:
ws CA EA TCA
Fineness Modulus 2540 : Es zi
‘Specie Gravy (ORY) : 2487 2761 2isr 2622
‘Specie Gravity (SSD) 3 2537 275 273 2a
‘Absorption, % : 3.20% 050% oom 081%
‘Unt Weight (LOOSE), kpfoum : 574 1821 1593 144a
‘Unt Weight (RODDED), talcum = 11687 1628 ‘iss 1/600
DESIGN CALCULATION:
‘Cementitious Material = 100% Cement
CEMENT 460
Volume of Type G Admixture, Vadmix ACS -PX4
Dosage = 14 Ler /100 kg total cementitious materi!
Vase = Total Comenitious x Dosage
vaso "460 kg x4! 100g), 6.4 ters
Wace 6.44 Liters x (1.048 kgf) = e74K9
Water Cement Ratio, wie
Estimated wie= 0.3587
Estimated weight of water, Ww
‘Ww = (wie Total Cementitious Material)
ww= 03587 460
Wwe 165 kg
Volume of entrapped alr, Va (Ac1211 Table A123)
Va= 100%
Volume of Coarse of Aggregates
Dry Redded Volume of Coarse Aggregates osWeight of G-1" Coarse Aggregates:
WG1= Vea x Dry Rodded Unt Weight Gt CA
Wot= 0600x065 1,600, . etka
‘Weight of 34” Coarse Aggregates
‘eax Dry Redd Unit Weight 314 CA
0600x025 1.683, = 249g
Weight of 31 Coaree Aggregates
W38= eax Dry Rodded Unt Weight 318 CA
Wse= 0600x010 1626 = 98 hg
Absolute Volume:
Water . 165 0.1650 m?
TOK 1000
Cement - 460 0.1484
3x 1000
ica 2 24 0.2109 m?
FaBX 1000
wo : 249 = 00803 m?
3c A 0.0352 m*
0.0100 m?
“otal sod valume oF narea 0.8672 m
Solid Volume of Sand, Vs
Vest Wt
ves 1. 06672 - 03328 m?
Weight of Fine Aggregates, Ws
Ws= 03028 x 2537 x 1000 . 8 gs.
|V. DESIGN BATCHWEIGHT
‘Water 105 koe
coment 460 kos.
G1 Coarse Aggregates 624 kgs.
16 Coarse Aggregates 249 kgs.
“ye Coarse aggregates 88 kos
Fine Aggregates kgs,
“Type G Aaroture (ACS - PX) 674 koe
\V. REMARKS
wi
and aggregate batchwelghts are subject for aqustment du to free mals nth aggregates
Prapared by: Noted
BALE IBAR rt
INC Engineer Se SupervisorD.M.CONSUNUI, INC.
Concrete Products Business Uni
Ready-Mixed Concrete Division
‘Quality Control Section
‘CONCRETE MIX DESIGN (ACI-211)
Date August 7, 2024
Project CS Link Expressway Segment 38 Project
| DESIGN REQUIREMENTS:
Concrete Class Poor
Floaual Svength * §80Flex @ 14Days
‘Slump + 100200mm
Max Size of Aggregate 12 Gr5mm)
Portand Coment = (Republic Cement, Teress)
‘Cement Factor : kgloum (10.5 bags)
‘Acmodure [ACS Proketo PSP -Px4
Type of Fine Aggregates + White Sand
Souree of Fine Aggregates ‘Tapang, Porac Pampanga
‘Source of Coarse Aggregates (9/87) Sel integrated, Montalban Rizal
Source of Coarse Aggregates (34) Sold integrated, Montalban Rizal
Source of Coarse Aggregates (G-t") = —_Rdrock, Montalban Rizal
Source of Fy Ash 2 Pozzolane
1, DATA FROM PRELIMINARY TESTS:
ws BCA MCL,
Fineness Modus F 2940 - -
‘Specie Gravy (ORY) E 2as7 2761 2767
Specie Gravity ($$) 2537 2778 2793
‘Absorption, % 3 3.20% 050% 098%
Unt Weight (LOOSE), kgleu. E 57a 1821 1593
Unt Weight (RODDED), kpfeum, : 1697 11628 11683
DESIGN CALCULATION:
Cementitious Material = 100% Coment
CEMENT 20
Volume of Type G Admixture, Vadmix ACS -PX4
14 Uter 00 kg total comentious material
Total Comentiious x Dosage
1420 kg x(14! 10049) 5.88 tors
5.88 Liters «(1.046 Kg) = 615kg
Water Comont Ratio, wle
Estimated wie= 0.3029,
Estimated woight of water, Ww
‘Ww = (wie x Total Camenttious Matra)
ww= 03620 x 420
Wwe 165 ig
Volume of entrapped ar, Va (ACI 211 Table 1533)
Va= 100%
Volume of Coarse of Aggregates
Dry Rodded Volume of Coarse Aggregates os
rea
2622
2805
8%
ee
+600Weight of G-1" Coarse Aggregates
WG!= Vea xDry Rodded Unt Weight G1 CA
WGi= 0600 x06 1,600 . eat kg
Weight of 14" Coarse Aggregates:
W3I4'= Vea x Dry Rodded Unit Weight 314 CA
wae= 0600x025 1,663 . 249g
Weight of 78° Coarse Aggregates.
‘eax Dry Rodded Unt Weight 38 CA
600x010 1626, = 9 kg
Absolute Volume:
Watec 1s = 0.1080 ni?
aK
Cement : 40 = 0.1385 mi?
ST 1000
cic : 24 0.2169 m*
FeHBX 1000
McA . 249 = 00803 m?
Za 1000
38C.A : 8 (0.0362 m?
BITE X 1000
Ae = ‘0.010 10, ‘0.0100 m?
(0.6549 m
Weight of Fine Aggregates, Ws
wes 03457 x 2897x1000 7 877 gs
IV, DESIGN BATCHWEIGHT
Water 15 koe.
Cement 420 kos.
G1 Coarse Aggregates 624 kgs,
34 Coarse Anoregates 249 has.
48 Coarse Aggregates 98 kgs
Fine Aggregates 877 kgs.
Type G Aamir (ACS - PA) 6.15 38
V. REMARKS
\Wter and aggregate batceighs are subject fr aejustment duo to ree moisture inthe aggregates
Propared by: by:
WF) BAR
SAIQC Entioer ‘Sr QISEE Supervisor