Surface Hardening
Surface Hardening
Euro Inox
ConstruirAcier
www.construiracier.fr
Industeel
www.industeel.info
Nickel Institute
www.nickelinstitute.org
SWISS INOX
ISBN 978-2-87997-387-6 www.swissinox.ch
S u r f a c e H a r d enin g o f S tain l ess S tee l s
Contents
Author
Alenka Kosmač, Brussels (B)
Cover photos
Expanite, Hillerød (DK) (left)
Heat & Surface Treatment, Eindhoven (NL) (bottom right)
iStockphoto (top right)
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S u r f a c e H a r d enin g o f S tain l ess S tee l s
1 Introduction
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2 Principle
Surface hardening includes a wide variety of There are three distinctly different ap-
techniques. Most often it is used to improve proaches to the various surface-hardening
the wear resistance of parts without affect- methods [7]:
ing the softer, tough interior necessary to 1. Thermochemical diffusion methods,
resist impact occurring during operation. which modify the chemical composition
of the surface with hardening species
Wear involves the physical removal of such as carbon, nitrogen and boron. Dif-
material from a solid object. It can be fusion methods allow effective hardening
divided into three categories: abrasive, of the entire surface of a part and are gen-
adhesive and fatigue wear. erally used when a large number of parts
Abrasive wear is when two surfaces rub are to be surface hardened.
together and the harder surface grinds 2. Applied energy or thermal methods,
away the softer. It can be characterized which do not modify the chemical com-
by a rough appearance. Often, work position of the surface but rather improve
hardening of the surface can occur. properties by altering the surface struc-
Adhesive wear, like abrasive wear, is ture – that is they produce a quench-hard-
caused by loaded surfaces rubbing to- ened surface, without additional alloying
gether. With adhesive wear, high local- species. They can be used to harden the
ized temperatures are created by friction entire surface or only part of it (selective
at the tips of opposing asperities on rub- surface-hardening).
bing surfaces. These tips can deform and 3. Surface coating or surface-modification
“weld” together, due to localized tem- methods, which involve the intentional
peratures. They usually break and fall build-up of a new layer on the steel sub-
away as debris. strate.
Fatigue wear occurs whenever a surface
is subjected to repeated high-stress Various process methods for the surface
load. Wear rates are less affected by tem- hardening of steels are shown in Table 1.
perature than is corrosion [6]. These long-established techniques are
continually improved and remain among
the most widely applied ones. This publica-
tion discusses the most important surface-
hardening methods used on stainless steels
(marked in italics in the table overleaf).
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1
Physical vapour deposition is discussed in the Euro Inox publication Colouring Stainless Steel, Materials and Applications
Series, Volume 16, http://www.euro-inox.org/pdf/map/ColouringStainlessSteel_EN.pdf
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Table 2. Typical characteristics of thermochemical diffusion treatments for stainless steels [7, 8]
Nitriding/Carburising/Nitrocarburising
Hardest cases from nitriding
Diffused nitrogen and/
Gas 420−600 10−200 750−1600 steels, low distortion, bulk
or carbon compounds
batches possible
High equipment cost, close
Diffused nitrogen and/
Ion 380−600 10−200 750−1600 case control, good controlla-
or carbon compounds
bility of layer formation
Other
Produces a hard diffusion
Boriding or Diffused boron, boron 1500 to over
700−1000 10−50 layer, high process tempera-
boronising compounds 2800
ture can cause distortion
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2
More information on specific heat treatment conditions of different stainless steels can be found in the Euro Inox publica-
tion Stainless Steels: Tables of Fabrication Parameters, Materials and Applications Series, Volume 17,
http://www.euro-inox.org/pdf/map/Tables_Fabrication_Parameters_EN.pdf
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S u r f a c e H a r d enin g o f S tain l ess S tee l s
obvious reason that the nitriding tem- • Ferritic stainless steels. Ferritic stainless
perature of approximately 540 °C is in steel grades are non-hardenable by con-
the sensitising range. The nitrided case ventional heat treatment methods. How-
that can be achieved on austenitic ever, the grades on which surface hard-
grades is very thin and seldom above ening can be successfully applied include
0.125 mm. In addition, it seriously im- 1.4016 (430) and 1.4749 (446).
pairs resistance to corrosion in most me-
dia. Nitriding austenitic stainless steels • Precipitation-hardening stainless steels.
is therefore only carried out for highly Steel grades such as 1.4542, 1.4548 (17-4
specialised applications – for example, PH), 1.4564, 1.4568 (17-7 PH), 1.4545 (15-
when the material must be non-magnetic 5 PH), 1.4980 (A-286) can be successfully
and still have an abrasion-resistant sur- nitrided.
face [14].
Distance below surface, 0.0001 in. Distance below surface, 0.0001 in.
0 2 4 6 8 0 2 4 6 8
1600 1600
Hardness, HK
800 800
400 400
0 0
1600 1600
Hardness, HK
800 800
400 400
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Distance below surface, µm Distance below surface, µm
Figure 1. Hardness related to case depth for four stainless steels that were annealed prior to nitriding. The anneal-
ing temperature was 1065 °C for steel grades 302 and 1.4541 (321), 980 °C for steel grade 1.4016 (430) and 900 °C
for steel grade 1.4749 (446). Hardness is measured in Knoop values [9].
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Table 3. Surface hardness ranges and case depth for some corrosion-resistant and acid-resistant steels [7]
300
Austenitic (300 series)
525 °C
Depth of case, 0.001 in.
200 8
Depth of case, µm
550 °C
Duration of nitriding, h
Figure 2. Comparison of the nitriding characteristics of austenitic (300 series) and martensitic (400 series) stain-
less steels, single-stage nitride at 525 °C and 550 °C [9]
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3.3 Plasma (ion) nitriding and liquid in etched cross-sections [9]. This process is
nitriding particularly suitable for stainless steels.
Plasma (or ion) nitriding is a method of sur- Liquid nitriding is performed in a molten,
face hardening that uses glow-discharge nitrogen-bearing, fused-salt bath contain-
technology to introduce elemental nitro- ing either cyanides or cyanates. Cyanide-
gen to the surface of a metal part, for sub- free liquid nitriding salt compositions have
sequent diffusion into the material. In a also been introduced. However, in the active
vacuum, high-voltage electrical energy is bath, a small amount of cyanide, generally
used to form plasma, through which nitro- up to 5 %, is produced as part of the reac-
gen ions are accelerated to impinge on the tion. This is a relatively low concentration
workpiece. This ion bombardment heats and these compositions have gained wide-
the workpiece, cleans the surface and pro- spread acceptance within the heat-treating
vides active nitrogen. It actually avoids the industry because they contribute substan-
need to remove the passive layer, as this is tially to the alleviation of a potential source
removed by sputtering prior to the nitriding of pollution. Liquid nitriding treatments re-
phase. Ion nitriding provides better con- sult in some loss of corrosion resistance be-
trol of case chemistry and uniformity and cause the formation of nitrides and carbides
has other advantages, such as lower part depletes adjacent matrix areas. Corrosion
distortion than conventional gas nitriding. data based on weight loss indicates that in
For most ferrous alloys, the diffusion zone some cases liquid-nitrided stainless steels
formed by nitriding cannot be seen in a met- face some loss of corrosion resistance. How-
In stainless steel cutlery, allographic image, because the coherent ever, these materials remain largely superior
surface hardening is precipitates are generally not large enough to untreated carbon and low-alloy steels [9].
available as an option to to resolve. In stainless steels, however, the
improve wear resistance.
chromium level is high enough for exten-
Photo: WMF, Geislingen
(D) sive nitride formation, which can be seen
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It is also possible to nitrocarburise marten- phase and tends to decompose upon pro-
sitic stainless steels. Grade 1.4057 (431), longed thermal exposure [16]. Nitrocarburis-
treated for 75 minutes, yielded a case ap- ing should not be confused with carbonitrid-
proximately 20 μm thick with a surface hard- ing, which is a higher temperature process
ness higher than 1800 HV. Depending on used for low-carbon steels.
other process parameters, the hardened
zone can be tailored – i.e. it is possible to
obtain expanded austenite, however, the
principle can also be applied to martensi-
tic and precipitation hardening grades. As a
consequence of the very high surface hard-
ness, the surface is virtually scratchproof
[15]. Expanded austenite is a metastable
Nitrocarburising can
also be successfully
applied in small bores
and even in very small
cavities. Photos: Body-
cote Hardiff, Apeldoorn
(NL) left and Expanite,
Hillerød (DK) right
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Steel designation
Approximate Applications
EN Number EN Name
AISI/ASTM
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Surface hardening by applied energy in- to a temperature within or above the trans-
cludes conventional thermal treatments formation range. The process is followed by
such as induction hardening and flame immediate quenching. It is an electromag-
hardening and high-energy treatments, netic process, using a copper inductor coil
such as laser or electron beams. All these fed a current at a specific frequency and
methods can be classified as thermal treat- power level.
ments without chemistry changes. The
modification of the surface is done by aus- Induction hardening is favoured for compo-
tenitising the steel followed by fast cooling. nents subjected to heavy loading, especial-
The entire surface of the application can be ly parts that experience torsional loading
treated, or only a part of it. When the heat- and surfaces that experience impact forces.
ing is only done locally, the treatment is Typical applications of induction-hardening
called selective surface hardening [7]. include gears, shafts, spindles – mostly
symmetrical parts [18].
4.1 Induction hardening
Table 5. Induction-hardenable stainless steels and their approximate induction austenitising temperatures
1.4021 X20Cr13
1.4028 X30Cr13
420 > 0.15 1065
1.4031 X39Cr13
1.4034 X46Cr13
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5 Costs
Cost must be weighed against the perfor- • the time required for a given surface
mance required from the surface-treatment treatment
system. A low-cost surface treatment that • fixturing, masking and inspection costs
fails to perform its function is a wasted ex- • final finishing costs
pense. Unfortunately, it is nearly impossible • material costs
to give absolute comparative costs for dif- • energy costs
ferent surface-engineering options. Prob- • labour costs
ably the most important factor concerning • environment-related costs (for example,
the cost of producing a wear-resistant sur- disposal of spent solutions)
face on a part is part quantity. Treating many • expected service life
parts usually allows economies in treat-
ment and finishing. Another consideration Because of these various factors, it is diffi-
when assessing surface-treatment costs is cult to compare costs with a high degree of
part size. There are critical sizes for each accuracy [7].
surface-treatment process above which the
cost of obtaining the treatment may be high.
Other factors to be considered are:
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6 Summary
There are several processes by which the It is common belief that surface-hardening
surface of stainless steels can be success- techniques diminish the original corrosion
fully hardened. These processes not only resistance of stainless steels. The latest
improve the hardness of the surface but also techniques developed show that this is no
increase the material’s scratch and wear longer the case and that corrosion resist-
resistance. Such surfaces are also used in ance can be retained. Services are available
applications where galling is an issue or from specialised companies, some of them
cutting edges are required (for example, in offer also plug-and-play technologies.
medical equipment). All processes showed
in this publication are based on altering the
original surface without an additional layer
being applied, which might peel or wear off.
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7 References
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ISBN 978-2-87997-387-6
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