The process begins with the receipt of milk, which is then poured into VATs and heated to a
temperature of 85-90 degreesC. This heating step ensures the destruction of any harmful
microorganisms and prepares the milk for coagulation. After heating, the milk is allowed to cool
down to 75-80 degreesC, a temperature range suitable for coagulation.
At this stage, a coagulant is added to the milk. This causes the milk to curdle, separating into curds
and whey. The whey is then separated from the curds by continuous stirring, and subsequently
drained. The curds are allowed to settle for 5-10 minutes, further aiding in whey removal.
Once the curds are adequately settled and drained, they are pressed for 20-30 minutes to remove
any remaining whey and form a solid block of paneer. The formed paneer is then subjected to a
chilling process, where it is dipped in chilled water (6-8 degreesC) for 4 hours. This step helps to
firm up the texture and improve the shelf life of the paneer.
After chilling, the paneer is stored in cold storage overnight, which helps in setting the product.
Following this, the paneer is diced and packed using vacuum packaging materials to maintain
freshness and prevent spoilage. Finally, the product is moved to the storage and dispatch section,
ready for distribution.