EZ-SCREEN™ System

Instruction Manual
Features
• An optoelectronic safeguarding device
• Standard and cascadeable models available
• Compact package for smaller production machines,
robust for large power presses
• Creates a screen of synchronized, modulated
infrared sensing beams. Choose from two
resolutions in 12 sizes, in 150 mm (6") increments:
– 14 mm (0.55") resolution models with defined
areas from 150 mm to 1.8 m (6" to 71")
– 30 mm (1.18") resolution models with defined
areas from 150 mm to 1.8 m (6" to 71")
• Optional remote Test input terminals for simulating
a “blocked” condition (available on some emitter
models)
• Easily configured Reduced Resolution (Floating
Blanking)
• Three-digit display provides diagnostic information
and indicates number of beams blocked
• Zone indicators identify blocked beams
• FMEA tested to ensure control reliability
• Receiver LEDs provide system status and emitter/
receiver alignment indications
• Highly immune to EMI, RFI, ambient light, weld
flash, and strobe light C R US
• Two-piece design with External Device Monitoring
• Vibration-tolerant, factory burned-in emitter and
receiver circuitry for toughness and dependability
Section Contents
• Up to four pairs of emitters and receivers of
different lengths can be cascaded (SLSC.. models) Section 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Section 2 System Components and Specifications . . . . . . . . . . . Page 6
Section 3 Installation and Alignment . . . . . . . . . . . . . . . . . . . . . Page 17
Section 4 System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 36
Section 5 Troubleshooting and Maintenance . . . . . . . . . . . . . . . Page 41
Section 6 Checkout Procedures . . . . . . . . . . . . . . . . . . . . . . . . . Page 46
9714 10th Avenue North • Minneapolis, MN 55441 Section 7 Cascadeable EZ-SCREEN . . . . . . . . . . . . . . . . . . . . . . Page 48
Phone: 763.544.3164 • http://www.bannerengineering.com
Email: sensors@bannerengineering.com

Printed in USA 10/04 P/N 112852 rev. C

 EZ-SCREEN
Table of Contents Instruction Manual

1. System Overview . . . . . . . . . . . . . . . . . . . . . . . . . page 1

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Important ...
1.2 Applications and Limitations. . . . . . . . . . . . . . . . . . . . 2
1.3 Control Reliability: Redundancy and Self-Checking . . 2
read this page before proceeding!
1.4 Operating Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 In the United States, the functions that EZ-SCREEN Systems are
intended to perform are regulated by the Occupational Safety
2. System Components and Specifications. . . . . . . . . Page 6 and Health Administration (OSHA). Outside of the United States,
2.1 Emitter and Receiver Models (Non-Cascadeable) . . . . . . . 6 these functions are regulated by other agencies, organizations,
2.2 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 and governments. Whether or not any particular EZ-SCREEN
System installation meets all applicable requirements depends
2.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
upon factors that are beyond the control of Banner Engineering
2.4 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Corp. These factors include the details of how the EZ-SCREEN
2.5 Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 System is applied, installed, wired, operated, and maintained. It
2.6 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 is the responsibility of the purchaser and user to apply this EZ-
3. Installation and Alignment. . . . . . . . . . . . . . . . . . . . Page 17 SCREEN System in full compliance with all relevant applicable
regulations and standards.
3.1 Mechanical Installation Considerations . . . . . . . . . . . . . . 17
3.2 Mechanical Mounting Procedure . . . . . . . . . . . . . . . . . . . 24 EZ-SCREEN Systems can guard against accidents only when they
3.3 Initial Electrical Connections . . . . . . . . . . . . . . . . . . . . . . 25 are properly installed and integrated into the machine, properly
operated, and properly maintained. Banner Engineering Corp. has
3.4 Light Screen Initial Checkout . . . . . . . . . . . . . . . . . . . . . . 25
attempted to provide complete application, installation, operation,
3.5 Electrical Interface to the Guarded Machine (Permanent and maintenance instructions. In addition, please direct any
Hookup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 questions regarding application or use of EZ-SCREEN Systems to
3.6 Preparing for System Operation. . . . . . . . . . . . . . . . . . . . 33 the factory applications department at the telephone number or
3.7 Sensor “Swapability” and the Optional Emitter Hookup. . .33 addresses shown on the back cover.
4. System Operation . . . . . . . . . . . . . . . . . . . . . . . Page 36 In addition to OSHA regulations, several other organizations
4.1 Security Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 provide information about the use of safeguarding devices. Refer
4.2 System Configuration Settings . . . . . . . . . . . . . . . . . . 36 to the American National Standards Institute (ANSI), the Robotics
Industries Association (RIA), the Association for Manufacturing
4.3 Reset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Technology (AMT), and others (see below). Banner Engineering
4.4 Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Corp. makes no claim regarding a specific recommendation of
4.5 Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 any organization, the accuracy or effectiveness of any information
4.6 Periodic Checkout Requirements . . . . . . . . . . . . . . . . 40 provided, or the appropriateness of the provided information for a
specific application.
5. Troubleshooting and Maintenance. . . . . . . . . . . . Page 41
5.1 Troubleshooting Lockout Conditions . . . . . . . . . . . . . 41 The user has the responsibility to ensure that all local, state,
5.2 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 and national laws, rules, codes, and regulations relating
to the use of this safeguarding system in any particular
5.3 Electrical and Optical Noise. . . . . . . . . . . . . . . . . . . . . 46
application are satisfied. Extreme care is urged to ensure that
5.4 Servicing and Maintenance . . . . . . . . . . . . . . . . . . . . . 46 all legal requirements have been met and that all installation
6. Checkout Procedures. . . . . . . . . . . . . . . . . . . . . Page 47 and maintenance instructions contained in this manual are
6.1 Schedule of Checkouts . . . . . . . . . . . . . . . . . . . . . . . . 47 followed.
6.2 Commissioning Checkout . . . . . . . . . . . . . . . . . . . . . . 47
6.3 Shift/Daily Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4 Semi-Annual (Six-Month) Checkout . . . . . . . . . . . . . . 48
7. Cascadeable EZ-SCREEN . . . . . . . . . . . . . . . . . . Page 49
U.S. Standards Applicable to Use of EZ-SCREEN Systems
7.1 Overview of Cascading . . . . . . . . . . . . . . . . . . . . . . . . 49
7.2 Cascadeable Emitter and Receiver Models . . . . . . . . . 50
OSHA 29CFR1910 Occupational Safety and Health Standards
7.3 Determining Interconnect Cable Lengths . . . . . . . . . . 52
ANSI B11 Standards Safeguarding of Machine Tools
7.4 Response Time for Cascaded Light Screens. . . . . . . . 54
7.5 Cascaded Sensor Configuration Settings . . . . . . . . . . 56 ANSI/RIA R15.06 Safety Requirements for Robot Systems
7.6 Programming for Cascaded Operation . . . . . . . . . . . . 56 NFPA 79 Electrical Standard for Industrial Machinery
7.7 E-Stop Buttons and Rope/Cable Pulls. . . . . . . . . . . . . 57
See inside back cover for information pertaining to
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . Page 60 applicable U.S., European and International standards,
and where to acquire copies.
Safety Standards and Regulations . . . . . . . Inside Back Cover

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
EZ-SCREEN
Instruction Manual
System Overview

1. System Overview
1.1 Introduction Electrical connections are made through M12 (or Euro-
style) quick-disconnects. Some emitter models have a 5-pin
The Banner EZ-SCREEN System provides a redundant,
connector for power and the Test function. Other emitters
microprocessor-controlled, opposed-mode optoelectronic
and all receivers have an 8-pin connector for power, ground,
“curtain of light,” or “safety light screen.” It is generally used
inputs and outputs.
as a point-of-operation safeguarding device, and is suited to
safeguard a variety of machinery. Functions such as Trip/Latch select, Display Invert, Cascading,
Fixed Blanking, Reduced Resolution (Floating Blanking), Scan
EZ-SCREEN Systems are extensively FMEA (Failure Mode
Code select, and External Device Monitoring are described in
and Effects Analysis) tested to establish an extremely high
Section 1.4. All models require a supply voltage of +24V dc
degree of confidence that when properly installed, no system
±15%. See Section 2.3 for interfacing solutions.
component will (even if it should fail) cause a failure to
danger. Both emitter and receiver feature 7-segment Diagnostic
Displays and individual LEDs to provide continuous indication
In typical operation, if any part of an operator’s body (or any
of the System’s operating status, configuration and error
opaque object) of more than a pre-determined cross section
conditions. See Section 1.4.7 for more information.
is detected, the OSSD solid-state safety outputs will turn off.
These safety outputs are connected to the guarded machine’s
Final Switching Devices (FSDs) that control the primary
control elements (MPCEs) which immediately stop the motion
Receiver
of the guarded machine.
Specified Test Piece
The OSSD (Output Signal Switching Device) safety outputs
(2 diameters supplied
are capable of performing a “handshake” communication with with receiver)
the Muteable Safety Stop Interface (MSSI) or Universal Safety Emitter
Stop Interface (USSI) found on other Banner Engineering
safety products. The handshake protocol is satisfied by any
Banner Engineering Safety Category 4 (per ISO 13849-1/
EN954-1) device with OSSD outputs or MSSI/USSI inputs.
This handshake verifies that the interface between the two
devices is capable of detecting certain unsafe failures that
may occur (such as a short circuit to a secondary source of
power or to the other channel, high input resistance or loss of
signal ground).
Banner EZ-SCREEN Systems can be described as “two-piece”
or “two-box” systems – comprising an emitter and a receiver,
but no external controller. The External Device Monitoring Status indicators
and configuration
(EDM) function ensures the fault detection capability required switches behind Defined
by U.S. Control Reliability and ISO13849-1 Categories 3 and clear access panel Area
4 without a third box, a controller or a “smart” (i.e., self-
checking) safety module required of systems without EDM. QD Fitting
Emitters have a row of synchronized modulated infrared
(invisible) light-emitting diodes (LEDs) in a compact
rectangular metal housing. Receivers have a corresponding
row of synchronized photodetectors. The dimensions of the
Quick-disconnect
light screen created by the emitter and receiver are called Cables
the “defined area”; its width and height are determined by
the length of the sensor pair and the distance between them.
Figure 1-1. Banner EZ-SCREEN High-Resolution System: emitter,
The maximum range is dependent on the resolution, which
receiver, and two interconnecting cables
decreases if corner mirrors are used. Emitter and receiver
pairs with 14 mm (0.55") resolution have a maximum range
of 6 m (20'), and pairs with 30 mm (1.18") resolution have a
maximum range of 18 m (60').

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 112852 rev. C 1
 EZ-SCREEN
System Overview Instruction Manual

1.2 Applications and Limitations

WARNING . . . Read this Section
The Banner EZ-SCREEN system is intended for point- Carefully Before Installing the System
of-operation machine guarding applications and other
safeguarding applications. It is the user’s responsibility The user is responsible for satisfying all
to verify whether the safeguarding is appropriate for the local, state, and national laws, rules, codes,
application and is installed, as instructed by this manual, by a or regulations relating to the installation and use of this
Qualified Person. control system in any particular application. Take extreme
care to meet all legal requirements and follow all installation
Before installing the EZ-SCREEN System, read this manual
and maintenance instructions contained in this manual.
in its entirety, paying particular attention to this section
and all of Section 3. The System’s ability to perform its The user has the sole responsibility to ensure that the
safeguarding function depends upon the appropriateness EZ-SCREEN System is installed and interfaced to the
of the application and upon its proper mechanical and guarded machine by Qualified Persons in accordance with
electrical installation and interfacing to the guarded machine. this manual and applicable safety regulations.
If all mounting, installation, interfacing, and checkout
procedures are not followed properly, the System cannot Carefully read this manual in its entirety, paying particular
provide the protection for which it was designed. attention to Section 1.2 and all of Section 3, before installing
the System. Failure to follow these instructions could result
EZ-SCREEN Systems are typically used, but are not in serious bodily injury or death.
limited to, the following applications:
• Small assembly equipment
CAUTION . . . Install System Only on
• Molding presses Appropriate Applications
• Automated production equipment
• Robotic work cells Banner EZ-SCREEN Systems are for use only on
machinery that can be stopped immediately after
• Power presses a stop signal is issued at any point in the machine’s stroke or
EZ-SCREEN Systems may NOT be used with the following cycle, such as part-revolution clutched machines. Under no
machinery or unsuitable applications: circumstances may the EZ-SCREEN System be used on full-
revolution clutched machinery or in unsuitable applications as
• Any machine that cannot be stopped immediately after
those listed at left. If there is any doubt about whether or not
a stop signal is issued, such as single-stroke (or “full-
your machinery is compatible with the EZ-SCREEN System,
revolution”) clutched machinery.
contact Banner’s Application Engineers at the factory.
• Any machine with inadequate or inconsistent machine
response time and stopping performance.
1.3 Control Reliability: Redundancy and Self-Checking
• Any machine that ejects materials or component parts
through the defined area. Redundancy requires that EZ-SCREEN System circuit
components be “backed up” to the extent that, if the failure of
• In any environment that is likely to adversely affect
a single component will prevent effective machine stopping
photoelectric sensing system efficiency. For example,
action when needed, that component must have a redundant
corrosive chemicals or fluids or unusually severe levels of
counterpart which will perform the same function. The
smoke or dust, if not controlled, may degrade the efficiency
EZ-SCREEN System is designed with redundant
of the System.
microprocessors.
• As tripping devices to initiate machine motion (PSDI
applications) on mechanical power presses, per OSHA Redundancy must be maintained for as long as the
regulation 29 CFR 1910.217. EZ-SCREEN System is in operation. Because a redundant
system is no longer redundant after a component has failed,
If an EZ-SCREEN System is installed for use as a perimeter the System is designed to monitor itself continuously. A
guarding system (i.e., where a pass-through hazard may component failure detected by or within the self-checking
exist), the dangerous machine motion can be initiated by system causes a “stop” signal to be sent to the guarded
normal means only after the safeguarded area is clear of machine and puts the System into a Lockout condition.
individuals and the EZ-SCREEN System has been reset.
See Section 3.1.2 for further information. Recovery from this type of Lockout condition requires:
• replacement of the failed component (to restore
Approvals are pending. See www.bannerengineering.com for
redundancy) and
further information.
• the appropriate reset procedure (see Section 1.4.8).
The Diagnostic Display is used to diagnose causes of a
Lockout condition (see Section 5.1).

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
2 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual System Overview

1.4 Operating Features 1.4.2 Emitter QD and Hookup Options

The Banner EZ-SCREEN Systems described by this manual An EZ-SCREEN emitter with an 8-pin connector can be
feature several standard selectable functions: connected to its own power supply or to the receiver cable
• Reduced Resolution (Floating Blanking), color-for-color (see Figures 3-16 and 3-17). The color-for-
• Trip or Latch Output, color hookup allows the emitter and receiver positions to be
interchanged without rewiring.
• External Device Monitoring (EDM),
• Scan Code setting, NOTE: An EZ-SCREEN emitter with 5-pin connector and Test
• Fixed Blanking, function (see Section 1.4.4) is not capable of the color-
for-color hookup.
• Inverted Display, and
• Cascading (available on SLSC.. models).
1.4.3 External Device Monitoring (EDM)
These functions are configured within the sensors, behind
This feature allows the EZ-SCREEN System to monitor the
the access cover on the front of each sensor and in the
status of external devices, such as MPCEs. The choices are
sensor wiring configuration; see Sections 3 and 4.2 for more
One- or Two-Channel Monitoring, or No Monitoring. EDM is
information and configuration DIP switches.
used when the EZ-SCREEN OSSD outputs directly control the
The resolution and the maximum range can be determined by energizing and de-energizing of the MPCEs or other external
the model number on the emitter and receiver. See Section devices; see Sections 3.5.3 and 4.2 for more information.
2.1 for a list of model numbers.
1.4.4 Remote Test Input
1.4.1 Selectable Trip/Latch Output On optional 5-pin EZ-SCREEN emitters (model numbers
The setting for Trip or Latch Output also determines whether SLSE..-..Q5; see Table 2.1), a Test function is provided. A pair
the System will enter RUN mode automatically or if it will of wires is connected from the emitter (see Section 3.5.6)
require a manual reset first (see Sections 1.4.8 and 4.2). If the to an external switch, typically a normally open contact,
System is set for Trip Output, other measures must be taken held closed. Opening a switch connected between these two
to prevent a pass-through hazard; see Section 3.1.2 and the terminals “turns off” the emitter, simulating an interruption
warning below for more information. of one or more light beams. This remote Test input may be
useful for EZ-SCREEN System setup and to verify machine
control circuit operation.
WARNING ... Use of Trip/Latch Output
Application of power to the EZ-SCREEN 1.4.5 Scan Code Configuration
System, the clearing of the defined area, The emitter and receiver may be configured to one of two
or the reset of a Latch condition MUST NOT Scan Code positions (1 or 2). Scan codes enable a receiver
initiate dangerous machine motion. Machine control circuitry to recognize beams only from an emitter with the same Scan
must be designed so that one or more initiation devices must Code setting. This helps minimize the effects of crosstalk
be engaged (i.e., a conscious act) to start the machine – in between multiple emitter/receiver pairs, and allows multiple
addition to the EZ-SCREEN System going into RUN mode. pairs to operate in close proximity in certain situations. See
Failure to follow these instructions could result in serious Sections 3.1.5 and 3.1.8 for proper mounting configurations.
bodily injury or death. The Scan Code is set using the selection switch in each
sensor’s configuration port; see Section 4.2 for more
If Trip Output is selected, the OSSD outputs will turn ON after information. Both the emitter and its corresponding receiver
power is applied, and the receiver passes its internal self-test/ must be set to the identical setting.
synchronization and recognizes that all beams are clear. The
Trip Output will also automatically reset after all interruptions
of one or more beams are cleared. If Latch Output is selected,
the EZ-SCREEN requires a manual reset for the OSSD outputs
to turn ON, after power is applied and all beams are clear (see
Section 4.5).

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
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 EZ-SCREEN
System Overview Instruction Manual

1.4.6 Reduced Resolution (Floating Blanking) hazard point (separation distance, see Section 3.1.1). The
green status indicator on the receiver flashes when Reduced
Reduced Resolution increases the minimum diameter of an Resolution is enabled. The ignored object size and resultant
object that the light screen can reliably detect anywhere within Reduced Resolution are listed in Section 3.4.2.
its defined area. Reduced Resolution is generally used to
allow one or more objects (usually workpiece materials) to
move through the defined area, at any point, without tripping 1.4.7 Status Indicators
the OSSD safety outputs. Status indicators on both the emitter and receiver are clearly
Selecting two-beam Reduced Resolution will reduce the visible on each sensor’s front panel.
overall minimum object sensitivity, which allows multiple • Emitter:
objects to move through the defined area (see Section 3.4.2). Bi-color red/green Status indicator – shows whether
The effect is that every two consecutive beams (except for the power is applied, and whether the emitter is in RUN
sync beam) can be blocked, but not cause the OSSDs to turn mode, TEST mode, or Lockout condition.
OFF. This is also called “multiple-point Floating Blanking.” 1-Digit Diagnostic Display – indicates specific error or
Resolution directly affects the minimum allowable distance configuration conditions.
between the defined area of a light screen and the nearest
• Receiver:
Bi-color red/green Zone indicators – show status of a
Beams of group of beams:
Defined Area - aligned and clear, or
- blocked and/or misaligned.
Yellow Reset indicator – shows System status:
- RUN mode or
- waiting for a reset.
Bi-color red/green Status indicator – shows System
status:
- Reduced Resolution enabled,
- outputs are ON or OFF, or
- the System is in Lockout condition.
3-Digit Diagnostic Display – indicates specific error,
configuration conditions, or total number of blocked
Workpiece
Press Break beams.
Die See Sections 4.4 and 5.1 for more information about specific
indicator and Diagnostic Display code meanings.
Figure 1-2. Reduced Resolution

Receiver Emitter

3-digit
Diagnostic 1-digit
Display Diagnostic
Zone Indicators Display
(each shows status
of approx. 1/8 of the
total beams)
Yellow Reset
Indicator
Status
Status Indicator Indicator
(Red/Green) (Red/Green)
Zone 1 Indicator
(indicates beam
synchronization status)

Figure 1-3. EZ-SCREEN emitter and receiver status indicators

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EZ-SCREEN
Instruction Manual System Overview

1.4.8 Manual Resets and Lockout Conditions 1.4.10 Inverted Display

Reset Routine A push button, located under the access cover, can be used
The EZ-SCREEN System requires a manual reset to clear a to invert the display. This is desirable when an emitter and
Power-Up Lockout or Latch condition, and after correcting receiver are mounted with the QD connector ends up. A
the cause of a Lockout condition. This function is designed to replacement access cover with an inverted label is included
provide a “monitored manual reset” (i.e., open-closed-open with each emitter and receiver to accommodate inverted
action), such that a shorted or tied-down button cannot cause mounting. (See Section 4.4).
a reset. When a key-operated switch is used, this is typically
called a key reset. 1.4.11 Cascadeable Models
To perform a manual reset, close the normally open switch for Emitter and receiver models SLSC..* (see Section 7) are
at least 1/4 second, but no longer than 2 seconds, and then capable of interconnecting up to four emitter/receiver pairs
re-open the switch. See Sections 3.1.3 and 4.3 for further – regardless of the resolution, the total number of beams, or
information. the size of the defined area. EZ-SCREEN cascadeable models
A Lockout condition will cause the System OSSD outputs can also be used individually as stand-alone systems.
to turn OFF. A Lockout condition is indicated by a flashing Special cabling is not required, but the double-ended 22 awg
Red Status indicator and an error number displayed on the cordsets listed in Section 2.2 are recommended. See Section
Diagnostic Display. Internal Lockout conditions require a 7.3 for maximum cable lengths.
manual reset routine to return the system to RUN mode
after the failure has been corrected and the input has been Response time is dependent on the number of beams in the
correctly cycled. A description of possible lockouts, their light screen, and the light screen’s position in the cascade.
causes, and troubleshooting hints are listed in Section 5. Maximum system response time can be calculated easily for
these cascaded systems, in two ways:
1.4.9 Fixed Blanking • Individually for each light screen in the cascade (separation
distance is calculated for each light screen in the cascade),
The fixed blanking feature allows for a stationary object(s), or
such as tooling, to be ignored while it remains positioned in
the defined area. A flashing Green Zone indicator denotes the • Based on the worst-case maximum for the entire cascade
location of a blanked area. If the object is moved or removed, (all light screens in the cascade have the same separation
the System goes into a lockout mode. This ensures that an distance).
unexpected hole in the sensing field is not created. See Section 7.4 for more information.
Fixed blanking is easily programmed, simply by positioning *Models SLSC..-150.. not available.
the objects, flipping two DIP switches and resetting the
System, as described in Section 3.4.3.

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 EZ-SCREEN
Components and Specifications Instruction Manual

2. System Components and Specifications

An EZ-SCREEN System includes a compatible emitter and receiver (equal length and resolution;
available separately or in pairs), and two cables. Mounting hardware is included with each
emitter and receiver. Interfacing solutions include IM-T-.. modules, redundant positively guided
contactors, or an optional muting module; see Section 2.3.

2.1 Standard Emitter and Receiver Models (Non-Cascadeable)

Order one 5-pin cable for each 5-pin emitter, and one 8-pin cable for each 8-pin emitter or
receiver; see Table 2.2. For cascadeable emitter and receiver models, see Section 7.2.
14 mm Resolution Models
Defined 0.1 m to 6 m (4" to 20') range
Sensor
Area Height 5-pin Emitter 8-pin Emitter Number Response
Connector* Connector** of Beams Time (Tr)
Emitter SLSE14-150Q5 SLSE14-150Q8
150 mm (5.9") Receiver SLSR14-150Q8 SLSR14-150Q8 20 11 ms
Pair SLSP14-150Q85 SLSP14-150Q88
Emitter SLSE14-300Q5 SLSE14-300Q8
300 mm (11.8") Receiver SLSR14-300Q8 SLSR14-300Q8 40 15 ms
Pair SLSP14-300Q85 SLSP14-300Q88
Emitter SLSE14-450Q5 SLSE14-450Q8
450 mm (17.7") Receiver SLSR14-450Q8 SLSR14-450Q8 60 19 ms
Pair SLSP14-450Q85 SLSP14-450Q88
Emitter SLSE14-600Q5 SLSE14-600Q8
600 mm (23.6") Receiver SLSR14-600Q8 SLSR14-600Q8 80 23 ms
Pair SLSP14-600Q85 SLSP14-600Q88
Emitter SLSE14-750Q5 SLSE14-750Q8
750 mm (29.5") Receiver SLSR14-750Q8 SLSR14-750Q8 100 27 ms
Pair SLSP14-750Q85 SLSP14-750Q88
Emitter SLSE14-900Q5 SLSE14-900Q8
900 mm (35.4") Receiver SLSR14-900Q8 SLSR14-900Q8 120 32 ms
Pair SLSP14-900Q85 SLSP14-900Q88
Emitter SLSE14-1050Q5 SLSE14-1050Q8
1050 mm (41.3") Receiver SLSR14-1050Q8 SLSR14-1050Q8 140 36 ms
Pair SLSP14-1050Q85 SLSP14-1050Q88
Emitter SLSE14-1200Q5 SLSE14-1200Q8
1200 mm (47.2") Receiver SLSR14-1200Q8 SLSR14-1200Q8 160 40 ms
Pair SLSP14-1200Q85 SLSP14-1200Q88
Emitter SLSE14-1350Q5 SLSE14-1350Q8
1350 mm (53.1") Receiver SLSR14-1350Q8 SLSR14-1350Q8 180 43 ms
Pair SLSP14-1350Q85 SLSP14-1350Q88
Emitter SLSE14-1500Q5 SLSE14-1500Q8
1500 mm (59") Receiver SLSR14-1500Q8 SLSR14-1500Q8 200 48 ms
Pair SLSP14-1500Q85 SLSP14-1500Q88
Emitter SLSE14-1650Q5 SLSE14-1650Q8
1650 mm (65") Receiver SLSR14-1650Q8 SLSR14-1650Q8 220 52 ms *5-pin emitters feature Test
Pair SLSP14-1650Q85 SLSP14-1650Q88 input.
Emitter SLSE14-1800Q5 SLSE14-1800Q8 **8-pin emitters feature
1800 mm (70.9") Receiver SLSR14-1800Q8 SLSR14-1800Q8 240 56 ms “swapable” hookup; see
Pair SLSP14-1800Q85 SLSP14-1800Q88 Sections 3.3.1 and 3.7.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
6 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual Components and Specifications

2.1 Standard Emitter and Receiver Models (Non-Cascadeable), continued

30 mm Resolution Models
Defined 0.1 m to 18 m (4" to 60') range
Sensor
Area Height 5-pin Emitter 8-pin Emitter Number Response
Connector* Connector** of Beams Time (Tr)
Emitter SLSE30-150Q5 SLSE30-150Q8
150 mm (5.9") Receiver SLSR30-150Q8 SLSR30-150Q8 10 9 ms
Pair SLSP30-150Q85 SLSP30-150Q88
Emitter SLSE30-300Q5 SLSE30-300Q8
300 mm (11.8") Receiver SLSR30-300Q8 SLSR30-300Q8 20 11 ms
Pair SLSP30-300Q85 SLSP30-300Q88
Emitter SLSE30-450Q5 SLSE30-450Q8
450 mm (17.7") Receiver SLSR30-450Q8 SLSR30-450Q8 30 13 ms
Pair SLSP30-450Q85 SLSP30-450Q88
Emitter SLSE30-600Q5 SLSE30-600Q8
600 mm (23.6") Receiver SLSR30-600Q8 SLSR30-600Q8 40 15 ms
Pair SLSP30-600Q85 SLSP30-600Q88
Emitter SLSE30-750Q5 SLSE30-750Q8
750 mm (29.5") Receiver SLSR30-750Q8 SLSR30-750Q8 50 17 ms
Pair SLSP30-750Q85 SLSP30-750Q88
Emitter SLSE30-900Q5 SLSE30-900Q8
900 mm (35.4") Receiver SLSR30-900Q8 SLSR30-900Q8 60 19 ms
Pair SLSP30-900Q85 SLSP30-900Q88
Emitter SLSE30-1050Q5 SLSE30-1050Q8
1050 mm (41.3") Receiver SLSR30-1050Q8 SLSR30-1050Q8 70 21 ms
Pair SLSP30-1050Q85 SLSP30-1050Q88
Emitter SLSE30-1200Q5 SLSE30-1200Q8
1200 mm (47.2") Receiver SLSR30-1200Q8 SLSR30-1200Q8 80 23 ms
Pair SLSP30-1200Q85 SLSP30-1200Q88
Emitter SLSE30-1350Q5 SLSE30-1350Q8
1350 mm (53.1") Receiver SLSR30-1350Q8 SLSR30-1350Q8 90 25 ms
Pair SLSP30-1350Q85 SLSP30-1350Q88
Emitter SLSE30-1500Q5 SLSE30-1500Q8
1500 mm (59") Receiver SLSR30-1500Q8 SLSR30-1500Q8 100 27 ms
Pair SLSP30-1500Q85 SLSP30-1500Q88
Emitter SLSE30-1650Q5 SLSE30-1650Q8
1650 mm (65") Receiver SLSR30-1650Q8 SLSR30-1650Q8 110 30 ms
Pair SLSP30-1650Q85 SLSP30-1650Q88
Emitter SLSE30-1800Q5 SLSE30-1800Q8
1800 mm (70.9") Receiver SLSR30-1800Q8 SLSR30-1800Q8 120 32 ms
Pair SLSP30-1800Q85 SLSP30-1800Q88
*5-pin emitters feature Test input.
**8-pin emitters feature “swapable” hookup; see Sections 3.3.1 and 3.7.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 112852 rev. C 7
 EZ-SCREEN
Components and Specifications Instruction Manual

2.2 Cables
Machine interface cables provide power to the first emitter/receiver pair. Sensor interface
cables provide power to subsequent emitters and receivers in the cascade.
Single-Ended (Machine Interface) Cables (one cable for each emitter and receiver)
Overmold and cables are PVC-jacketed. Cables are unterminated on one end to interface
with guarded machine.

Connector
Model Banner Cable European M12
Length Wire Termination (female face
Number Pinout/Color Code Specification*
view)
For 8-Pin Emitters and Receivers** Pin Color Function Pin Color Function
1 Bn +24V dc 1 Wh +24V dc
2 Or/Bk EDM #2 2 BN EDM #2 1 2
QDE-815D 5 m (15') 8-pin Euro-
3 Or EDM #1 3 Gn EDM #1 8
QDE-825D 8 m (25') style female
22 4 Wh OSSD #2 4 Ye OSSD #2 7 3
QDE-850D 15 m (50') connector on
gauge 5 Bk OSSD #1 5 Gy OSSD #1
QDE-875D 23 m (75') one end; cut
6 Bu 0V dc 6 Pk 0V dc 6 4
QDE-8100D 30 m (100') to length 5
7 Gn/Ye Gnd/Chassis 7 Bu Gnd/Chassis
8 Vi Reset 8 Rd Reset
For 5-Pin Emitters and Receivers*** Pin Color Function Pin Color Function
QDE-515D 5 m (15') 5-pin Euro- 1 Bn +24V dc 1 Bn +24V dc
QDE-525D 8 m (25') style female 2 Wh Test #2 2 Wh Test #2 1 5 2
22
QDE-550D 15 m (50') connector on 3 Bu 0V dc 3 Bu 0V dc
gauge
QDE-575D 23 m (75') one end; cut 4 Bk Test #1 4 Bk Test #1 4 3
QDE-5100D 30 m (100') to length 5 Gn/Ye Gnd/Chassis 5 Shield Gnd/Chassis
*The European M12 Specification pin assignment and color codes are listed as a customer
courtesy. The user must verify suitability of these cables for each application.
**8-pin Systems require two 8-pin QD cables. Only pins 1, 6, and 7 are connected on
8-pin emitters (see Figure 3-16).
***5-pin EZ-SCREEN emitter, model numbers SLSE..-..Q5 (see Table 2.1) with Test function
(see Figure 3-16). One 5-pin and one 8-pin QD cable required for complete system.

Double-Ended (Sensor Interconnect) Cables

Double-ended cables are generally used to interconnect multiple emitters (8-pin or
5-pin) or receivers (8-pin) within a cascaded system. They are also useful for extending
either the branch or trunk cables of a model CSB splitter cordset (see page 9). When
combining cables in a multiple-light-screen cascade, refer to Section 7.3 for maximum
cable lengths.

Model Number Length Wire Termination

For 8-Pin Emitters and Receivers*

DEE2R-81D 0.5 m (1')

DEE2R-83D 1 m (3')
DEE2R-88D 2.4 m (8')
8-pin Double-ended cables,
DEE2R-815D 4.5 m (15')
22 gauge M12/Euro-style connectors,
DEE2R-825D 8 m (25')
female to male (rotateable)
DEE2R-850D 15 m (50')
DEE2R-875D 23 m (75')
DEE2R-8100D 30 m (100')
*Call factory for availability of 5-pin double-ended cables.

Banner Engineering Corp. • Minneapolis, U.S.A.

4
5
MALE END VIEW

www.bannerengineering.com • Tel: 763.544.3164

8 P/N 112852 rev. C
6
7
7
6
FEMALE END VIEW
5
4
EZ-SCREEN
Instruction Manual Components and Specifications

Splitter Cordsets
Model CSB splitter cordsets allow easy interconnection between an EZ-SCREEN 8-pin receiver and
its 8-pin emitter, providing a single “homerun” cable for the optional “swapable” hookup (see Figure
3-16). The model DEE2R-.. double-ended cables described on page 8 may be used to extend the
lengths of the QD trunk, branch #1, or branch #2. (Branch #1 and branch #2 cable sections are
300 mm/1' long.) The model QDE-8..D single-ended cables may be used to extend the QD trunk for
cut-to-length applications.

Model Number Length Wire Pin-Out

Pin #1 (+24V dc) Pin #1 (+24V dc)

Pin #2 (EDM#2) Pin #2 (EDM#2)
Pin #3 (EDM#1) Pin #3 (EDM#1)
Pin #4 (OSSD#2) Pin #4 (OSSD#2)
Pin #5 (OSSD#1) Pin #5 (OSSD#1)
Pin #6 (0V dc) Pin #6 (0V dc)
CSB-M1281M1281 300 mm (1') Trunk Pin #7 (GND) Pin #7 (GND)

CSB-M1288M1281 2.5 m (8') Trunk Pin #8 (RESET) Pin #8 (RESET)

M12 Male M12 Female
CSB-M12815M1281 5 m (15') Trunk 22
or
CSB-M12825M1281 8 m (25') Trunk gauge unterminated Pin #1 (+24V dc)
CSB-UNT825M1281 8 m (25') Trunk Pin #2 (EDM#2)
Pin #3 (EDM#1)
(unterminated)
FEMALE END VIEW MALE END VIEW
5 6 6 5
7 7
4 4

1 1

Pin #4 (OSSD#2)
3 3
8 8
2 2

1 = BROWN 1 = BROWN
2 = ORANGE/BLACK 2 = ORANGE/BLACK
3 = ORANGE 3 = ORANGE
4 = WHITE 4 = WHITE
5 = BLACK 5 = BLACK
6 = BLUE 6 = BLUE
7 = GREEN/YELLOW 7 = GREEN/YELLOW
8 = VIOLET 8 = VIOLET

Pin #5 (OSSD#1)
R R

Pin #6 (0V dc)

Pin #7 (GND)
Pin #8 (RESET)
M12 Female

2.3 Accessories
Additional interfacing solutions and accessories continue to be added; refer to
www.bannerengineering.com for a current list.
Interface Modules
Provide forced-guided, mechanically-linked relay (safety) outputs for the EZ-SCREEN System.
See Banner data sheet p/n 62822, and Figures 3-19 and 3-20 for more information.

Interface module (3 N/O redundant-output 6 amp contacts) IM-T-9A

Interface module (2 N/O redundant-output 6 amp contacts, plus 1 N/C
IM-T-11A
auxiliary contact)

Contactors
If used, two contactors per EZ-SCREEN System are required. (See Figure 3-18.)
10 amp positive-guided contactor 3 N/O, 1 NC 11-BG00-31-D-024
16 amp positive-guided contactor 3 N/O, 1 NC 11-BF16C01-024

Muting Module
Provides muting capability for the EZ-SCREEN System. See Banner manual p/n 63517 for further
information and additional cabling options.

Muting module (2 OSSD outputs, 2 or 4 muting inputs, USSI, override input) MM-TA-12B
Cable to interface EZ-SCREEN Receiver with MM-TA-12B Muting 2.5 m (8') DESE4-508D
Module – 22 Ga, 8-pin Euro-style (M12) female connector to 5 m (15') DESE4-515D
7-pin Mini-style male connector; double-ended 8 m (25') DESE4-525D

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 112852 rev. C 9
 EZ-SCREEN
Components and Specifications Instruction Manual

Lens Shields
NOTE: The total range decreases by approximately 10% per shield.

Sensor Defined Lens Shield Lens Shield

Part #
Area Height Model Length
150 mm EZS-150 258 mm (10.2") 71452
300 mm EZS-300 368 mm (14.5") 71453
450 mm EZS-450 518 mm (20.4") 71454
600 mm EZS-600 667 mm (26.3") 71455
750 mm EZS-750 817 mm (32.2") 71456
900 mm EZS-900 967 mm (38.1") 71457
1050 mm EZS-1050 1116 mm (43.9") 71458
1200 mm EZS-1200 1266 mm (49.8") 71459
1350 mm EZS-1350 1416 mm (55.7") 71460
1500 mm EZS-1500 1565 mm (61.6") 71461
1650 mm EZS-1650 1715 mm (67.5") 71462
1800 mm EZS-1800 1865 mm (73.4") 71463

Tubular Enclosures
EZA-MBK-2 adapter bracket is required for use with MSA Series stand, see page 12.

Enclosure Part Enclosure For EZ-SCREEN

Model Number Height Sensor Models
EZA-TE-150 72790 439 mm (17.3") SLS..-150
EZA-TE-300 72791 541 mm (21.3") SLS..-300
EZA-TE-450 72792 744 mm (29.3") SLS..-450
EZA-TE-600 72793 846 mm (33.3") SLS..-600
EZA-TE-750 72794 1024 mm (40.3") SLS..-750
EZA-TE-900 72795 1151 mm (45.3") SLS..-900
EZA-TE-1050 72796 1354 mm (53.3") SLS..-1050
EZA-TE-1200 72797 1455 mm (57.3") SLS..-1200
EZA-TE-1350 72798 1608 mm (63.3") SLS..-1350
NOTE: Explosion-proof enclosures also
EZA-TE-1500 72799 1760 mm (69.3") SLS..-1500 available. Contact factory or visit
www.bannerengineering.com for
EZA-TE-1650 72800 1913 mm (75.3") SLS..-1650 more information.
EZA-TE-1800 72801 2065 mm (81.3") SLS..-1800

MSA Series Stands (Base Included)*

Stand Stand Useable Overall Stand
Part #
Height Model Stand Height Height ������� ����
����� �����
24" MSA-S24-1 19" 24" 43174 ������ ��������������

42" MSA-S42-1 37" 42" 43175 ������������

66" MSA-S66-1 61" 66" 43176

84" MSA-S84-1 79" 84" 52397
����

*Available without a base by adding the suffix “NB” to model number, e.g., MSA-S42-1NB.
��������������

Banner Engineering Corp. • Minneapolis, U.S.A.

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10 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual Components and Specifications

MSM Series Corner Mirrors

Rear-surface glass mirrors rated at 85% efficiency. The total sensing range decreases
by approximately 8% per mirror. See mirror data sheet P/N 43685 or the Banner Safety
M4 x 10 mm catalog for further information.
Screw
(8 supplied)
Defined Area Mirror Reflective Area Mounting Height
Part #
Length Model Y L1 L2
53.8 mm 150 mm 267 mm 323 mm 292 mm
(2.12") MSM8A 43163
(5.9") (10.5") (12.7") (11.5")
300 mm 356 mm 411 mm 381 mm
MSM12A 43164
Y
(11.8") (14") (16.2") (15")
450 mm 559 mm 615 mm 584 mm
MSM20A
(24.2") (23")
43166
L1 (17.7") (22")
L2
600 mm 660 mm 716 mm 686 mm
MSM24A
(28.2") (27")
43167
(23.6") (26")
750 mm 864 mm 919 mm 889 mm
50.8 mm MSM32A
(36.2") (35")
43169
(2.00") (29.5") (34")
72.9 mm
900 mm 965 mm 1021 mm 991 mm
(2.87") MSM36A
(40.2") (39")
43170
(35.4") (38")
1050 mm 1168 mm 1224 mm 1194 mm
MSM44A
(48.2") (47")
43172
(41.3") (46")
1200 mm 1270 mm 1326 mm 1295 mm
MSM48A
(52.2" ) (51")
43173
(47.2") (50")

SSM Series Corner Mirrors

• Rear-surface glass mirrors rated at 85% efficiency. The total sensing range decreases
by approximately 8% per mirror. See mirror data sheet P/N 61934 or the Banner Safety
catalog for further information.
M6 x 19 mm
screw
(4 supplied)
101.2 mm
(3.98") • Stainless steel reflective surface models also available. See data sheet 67200.
• Robust construction, two mounting brackets and hardware included.
M5 x 10 mm • EZA-MBK-2 adapter bracket is required for use with MSA Series stand, see page 12.
screw
(4 supplied)
L3
Y
Defined Area Mirror Reflective Area Mounting Height
L1 Length Model Y L1 L2
150 mm (5.9") SSM-200 200 mm (7.9") 278 mm (10.9") 311 mm (12.2")
300 mm (11.8") SSM-375 375 mm (14.8") 486 mm (19.1") 453 mm (17.8")
L2
450 mm (17.7") SSM-550 550 mm (21.7") 661 mm (26.0") 628 mm (24.7")
100 mm
(3.94")
115 mm 600 mm (23.6") SSM-675 675 mm (26.6") 786 mm (31.0") 753 mm (29.6")
(4.53")

750 mm (29.5") SSM-825 825 mm (32.5") 936 mm (36.9") 903 mm (35.6")

NOTE: Brackets may be inverted from 900 mm (35.4") SSM-975 975 mm (38.4") 1086 mm (42.8") 1053 mm (41.5")
the positions shown above,
decreasing dimension L1 by 1050 mm (41.3") SSM-1100 1100 mm (43.3") 1211 mm (47.7") 1178 mm (46.4")
58 mm (2.3").
1200 mm (47.2") SSM-1275 1275 mm (50.2") 1386 mm (54.6") 1353 mm (53.3")
1350 mm (53.1") SSM-1400 1400 mm (55.1") 1511 mm (59.5") 1478 mm (58.2")
1500 mm (59.0") SSM-1550 1550 mm (61.0") 1661 mm (65.4") 1628 mm (64.1")
1650 mm (65.0") SSM-1750 1750 mm (68.9") 1861 mm (73.3”) 1828 mm (72.0")
1800 mm (70.9") SSM-1900 1900 mm (74.8") 2011 mm (79.2”) 1978 mm (77.9")

Banner Engineering Corp. • Minneapolis, U.S.A.

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P/N 112852 rev. C 11
 EZ-SCREEN
Components and Specifications Instruction Manual

Accessory Mounting Brackets

See Section 2.4 for standard brackets. Contact factory for more information. Order
one EZA-MBK-.. bracket per sensor, two per pair.

Model Part # Description

Adapter bracket for SSM series

EZA-MBK-2 61947
mirror and MSA series stands EZA-MBK-20
50.0 mm
(1.97")

• Universal adaptor bracket for 44.4 mm

(1.75")

mounting to engineered/slotted 20 mm

EZA-MBK-20 72587 aluminum framing (e.g., 80/20™, 4.2 mm

(0.17")
(0.79")
CL

Unistrut™).
• Retrofit for Banner MS/US/MG. 39.2 mm
(1.54")

Mounting bracket system for “L”

configuration of two cascaded light 58.2 mm
40 mm
(2.29")
screens. Order one per side. See (1.57")

EZA-MBK-21 73319 Section 7.9 or factory for further

information.
NOTE: Special end brackets included,
but not shown.

Retrofit for Sick FGS and Leuze

EZA-MBK-8 62771
L-bracket

Retrofit for Sick C4000,

EZA-MBK-13 71757 AB SafeShield/GuardShield,
Omron FS3N, STI MC42/47

EZA-MBK-14 71758 Retrofit for STI MS4300

Retrofit for STI MS46/47, Keyence

EZA-MBK-15 71759
PJ-V, SUNX SF4-AH

EZA-MBK-18 72057 Retrofit for Dolan-Jenner 557

Alignment Aids
Model Part # Description
Self-contained visible-beam laser tool for aligning any
LAT-1-SS 71445 EZ-SCREEN 14 mm and 30 mm emitter/receiver pair.
Includes retroreflective target material and mounting clip.
EZA-LAT-SS 73318 Replacement adaptor (clip) hardware for SLS.. models
EZA-LAT-2 71446 Clip-on retroreflective LAT target
BRT-THG-2-100 26620 2" retroreflective tape, 100'
BT-1 26809 Beam Tracker

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12 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual Components and Specifications

2.4 Replacement Parts

Description Model Number Part #
Keyed reset switch MGA-KSO-1 30140

Replacement key MGA-K-1 28513

Polycarbonate access cover with label – emitter EZA-ADE-1 71447
Polycarbonate access cover with label – receiver EZA-ADR-1 71448
Access cover with inverted label – emitter EZA-ADE-2 72930

Access cover with inverted label – receiver EZA-ADR-2 72929

Access cover security plate (includes 2 screws, wrench) EZA-TP-1 71449

14 mm test piece (for 14 mm resolution systems) STP-13 71929

30 mm test piece (for 14 mm resolution systems with
2-beam Reduced Resolution and for 30 mm resolution STP-14 71930
systems)
60 mm test piece (for 30 mm resolution systems with
STP-15 71931
2-beam Reduced Resolution)
Standard bracket kit with hardware (includes 2 end
brackets and hardware to mount to MSA Series stands; EZA-MBK-11 71470
see Figure 2-1)
Center bracket kit (includes 1 bracket and hardware to
mount to MSA Series stands), and retrofit for SICK and EZA-MBK-12 71756
Leuze Swivel (see Figure 2-1)
SSM Mirror bracket kit (includes 2 replacement brackets
SMA-MBK-1 61933
for one mirror)

2.5 Literature
The following documentation is supplied with each EZ-SCREEN receiver. Additional
copies are available at no charge.
Description Part #
EZ-SCREEN System Instruction Manual 112852
Checkout Procedure Card (Daily) – Stand-Alone Systems 113361
Checkout Procedure Card (Daily) – Cascaded Systems 118173
Checkout Procedure Card (Semi-Annual) 113362
Diagnostic Display Label 114189

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 112852 rev. C 13
 EZ-SCREEN
Components and Specifications Instruction Manual

2.6 Specifications

2.6.1 General Specifications

Short Circuit Protection All inputs and outputs are protected from short circuits to +24V dc or dc common*
Electrical Safety Class
III
(IEC 61140: 1997)
Safety Rating Type 4 per IEC 61496-1, -2; Category 4 per ISO 13849-1 (EN 954-1)
Operating Range 14 mm models: 0.1 m to 6 m (4" to 20')
30 mm models: 0.1 m to 18 m (4" to 60')
Range decreases with use of mirrors and/or lens shields:
Lens shields – approximately 10% less range per shield.
Glass-surface mirrors – approximately 8% less range per mirror.
See the specific mirror data sheet or the Banner Safety Catalog for further information.

Effective Aperture Angle Meets Type 4 requirements per IEC 61496-2, Section 5.2.9
(EAA) ± 2.5° @ 3 m
Enclosure Size: See Figure 2-2
Materials: Extruded aluminum housing with yellow polyester powder finish and well-sealed,
rugged die-cast zinc end caps, acrylic lens cover, polycarbonate access cover
Rating: IEC IP65
Operating Conditions Temperature: 0° to +55° C (+32° to 131°F)
Max. Relative Humidity: 95% maximum relative humidity (non-condensing)
Shock and Vibration EZ-SCREEN systems have passed vibration and shock tests according to IEC 61496-1. This
includes vibration (10 cycles) of 10-55 Hz at 0.35 mm (0.014") single amplitude (0.70 mm
peak-to-peak) and shock of 10 g for 16 milliseconds (6,000 cycles).
Certifications
IEC61496-1, -2: Type 4 NIPF(7)
ISO13849-1(EN954-1): Cat4
C R US UL1998, UL61496

*The external voltage supply must be cabable of buffering brief mains interruptions of 20 ms, as specified in IEC/EN 60204-1.

2.6.2 Emitter Specifications

Supply Voltage at the Device* 24V dc ±15% (SELV)
Residual Ripple ± 10% maximum
Supply Current 100 mA max.
Remote Test Input Test mode is activated either by applying a low signal (less than 3V dc) to emitter TEST #1
(Optional – available only on terminal for a minimum of 50 milliseconds, or by opening a switch connected between
model SLSE..-..Q5 emitters) TEST #1 and TEST #2 for a minimum of 50 milliseconds. Beam scanning stops to simulate a
blocked condition. A high signal at TEST #1 deactivates Test Mode. (See Section 3.5.6 for more
information.)
High Signal: 10 to 30V dc
Low Signal: 0 to 3V dc
Input Current: 35 mA inrush, 10 mA max.
Wavelength of Emitter Elements Infrared LEDs, 950 nm at peak emission
*The external voltage supply must be cabable of buffering brief mains interruptions of 20 ms, as specified in IEC/EN 60204-1.

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14 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual Components and Specifications

2.6.3 Receiver Specifications

Supply Voltage at the Device* 24V dc ±15% (SELV)
Residual Ripple ± 10% maximum
Supply Current (no load) 275 mA max., exclusive of OSSD1 and OSSD2 loads (up to an additional 0.5A each)
EDM Input +24V dc signals from external device contacts can be monitored (one-channel, two-channel or
no monitoring) via EDM1 and EDM2 terminals in the receiver (see Section 3.5.3). Monitored
devices must respond within 200 milliseconds of an output change.
High Signal: 10 to 30V dc at 30 mA typical
Low Signal: 0 to 3V dc
Dropout Time: 200 ms max.
Reset Input The Reset input must be high for 0.25 to 2 seconds and then low to reset the receiver.
High Signal: 10 to 30V dc at 30 mA typical
Low Signal: 0 to 3V dc
Closed Switch Time: 0.25 to 2 seconds
Output Signal Switching Devices Two redundant solid-state 24V dc, 0.5 A max. sourcing OSSD (Output Signal Switching Device)
(OSSDs) safety outputs. (Use optional interface modules for ac or larger dc loads.)
Capable of the Banner “Safety Handshake” (see Section 1.1).
ON-State voltage: ≥ Vin-1.5V dc
OFF-State voltage: 1.2V dc max. (0-1.2V dc)
Max. load capacitance: 1.0 µF
Max. load inductance: 10 H
Leakage Current: 0.50 mA maximum
Cable Resistance: 10 Ω maximum
OSSD test pulse width: 100 to 300 microseconds
OSSD test pulse period: 5 ms to 27 ms (varies with number of beams)
Switching Current: 0-0.5 A
*The external voltage supply must be cabable of buffering brief mains interruptions of 20 ms, as specified in IEC/EN 60204-1.

End Cap Brackets Center Bracket

(model EZA-MBK-11) (model EZA-MBK-12)

4 x 5.8 mm (0.23")
wide slots 20 mm
4 x R 19.4 mm
Ø 21.5 mm (0.79")
(0.76")
(0.85")
55 mm
Ø 33 mm
(2.17")
4 x 45 (1.30")
63.2 mm Ø 60 mm
(2.49")
4.2 mm 20 mm 20 mm
38.2 mm
(1.50") (0.17") (0.79") (0.79") 17.5 mm
50 mm (0.69")
(1.97")

25 mm
50 mm
(0.98")
(1.96")
55.6 mm
4.2 mm
(2.19")
(0.17")
2 x 5 mm 2 x 7 mm
(0.20") (0.28")
2 x R 5 mm
(0.20")
10 mm
9.5 mm
(0.39")
(0.37") Ø 8.3 mm
2 x 15 mm (0.33")
(0.59")
20 mm
(0.79") 36 mm
(1.42")

Ø 7 mm
(0.28")

15 mm 20.0 mm
(0.59") (0.79")

Figure 2-1. Included mounting bracket dimensions (for emitter or receiver)

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 EZ-SCREEN
Components and Specifications Instruction Manual

36.0 mm
45.2 mm (1.42")
12 mm*
(1.78")
(0.47")

Y
L1 L3
L2

56.0 mm
(2.20")

4.2 mm
(0.17")

65 mm R13 mm (0.5")
(2.6") minimum bend
*For SLS..-150 models, this distance is 52 mm (2")

Emitter or Housing Length Distance Between Bracket Holes Defined Area†

Receiver Model L1 L2 L3 Y
SLS..-150 262 mm (10.3") 295 mm (11.6") 237 mm (9.3") 150 mm (5.9")
SLS..-300 372 mm (14.6") 405 mm (16.0") 347 mm (13.7") 300 mm (11.8")
SLS..-450 522 mm (20.6") 555 mm (21.9") 497 mm (19.6") 450 mm (17.7")
SLS..-600 671 mm (26.4") 704 mm (27.7") 646 mm (25.4") 600 mm (23.6")
SLS..-750 821 mm (32.3") 854 mm (33.6") 796 mm (31.3") 750 mm (29.5")
SLS..-900 971 mm (38.2") 1004 mm (39.5") 946 mm (37.2") 900 mm (35.4")
SLS..-1050 1120 mm (44.1") 1153 mm (45.4") 1095 mm (43.1") 1050 mm (41.3")
SLS..-1200 1270 mm (50.0") 1303 mm (51.3") 1245 mm (49.0") 1200 mm (47.2")
SLS..-1350 1420 mm (55.9") 1453 mm (57.2") 1395 mm (54.9") 1350 mm (53.1")
SLS..-1500 1569 mm (61.8") 1602 mm (63.1") 1544 mm (60.8") 1500 mm (59.1")
SLS..-1650 1719 mm (67.7") 1752 mm (69.0") 1694 mm (66.7") 1650 mm (65.0")
SLS..-1800 1869 mm (73.6") 1902 mm (74.9") 1844 mm (72.6") 1800 mm (70.9")
†
Nominal measurement

Figure 2-2. Emitter and receiver mounting dimensions and location of defined area

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EZ-SCREEN
Instruction Manual Installation and Alignment

3. Installation and Alignment

Before installing the EZ-SCREEN System, read Section 1.2 3.1.1 Separation Distance (Safety Distance)
and Section 3 of this manual in their entirety. The System’s
ability to perform its safety guarding function depends upon Minimum Separation Distance (Ds) is the minimum distance
the appropriateness of the application and upon its proper required between the defined area and the closest reachable
mechanical and electrical installation and interfacing to the hazard point. Separation distance is calculated so that when
guarded machine. If all mounting, installation, interfacing, and an object or a person is detected (by blocking a sensing
checkout procedures are not followed properly, the System beam), the EZ-SCREEN System will send a stop signal to the
cannot provide the protection for which it was designed. machine, causing it to stop by the time the person can reach
Installation must be performed by a Qualified Person, as any machine hazard point.
defined in Section 4.1. See Warning below. Calculation of separation distance takes into account several
factors, including a calculated human speed, the total system
stopping time (which itself has several components), and the
WARNING . . . Read this Section
!
depth penetration factor. After the separation distance (Ds)
Carefully Before Installing the System
is determined, record the calculated distance on the Daily
The user is responsible for satisfying all local, Checkout Card.
state, and national codes and regulations
relating to the installation and use of this control system
in any particular application. Take extreme care to meet all WARNING . . . Proper Separation
legal requirements and follow all technical installation and
maintenance instructions contained in this manual. ! Distance
Banner EZ-SCREEN System emitters and
The user has the sole responsibility to ensure that the receivers must be mounted at a distance from
EZ-SCREEN System is installed and interfaced to the the nearest hazard such that an individual cannot reach the
guarded machine by Qualified Persons in accordance with hazard before cessation of hazardous motion or situation.
this manual and with applicable safety regulations. Failure to establish and maintain the minimum separation
Read Section 1.2 and all of Section 3 of this manual carefully distance could result in serious bodily injury or death.
before installing the system. Failure to follow these
instructions could result in serious bodily injury or death.

3.1 Mechanical Installation Considerations

The two factors that influence the layout of the EZ-SCREEN
System’s mechanical installation the most are separation
distance and hard guarding. Other considerations include
emitter and receiver orientation, adjacent reflective surfaces,
use of corner mirrors, and installation of multiple EZ-SCREEN
Systems.

WARNING . . . Position Components

! Carefully

The emitter and receiver must be positioned

such that the hazard can not be accessed by reaching
over, under, around or through the sensing field. Additional
guarding may be required; see Separation Distance, Section
3.1.1, and Pass-Through Hazards, Section 3.1.2, and Figure 3-1. Separation distance and hard guarding
Supplemental Safeguarding, Section 3.1.4.

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 EZ-SCREEN
Installation and Alignment Instruction Manual

The formula used for U.S. applications (other standards may

WARNING . . . Determine Correct Stop
!
apply) to calculate separation distance is:
Time
Ds = K x (Ts + Tr) + Dpf
Stop time (Ts) must include the response time
where: of all devices or controls that react to stop
Ds – the separation distance, in mm (inches); the machine. If all devices are not included, the calculated
safety distance (Ds) will be too short. This can lead to serious
K– 1600 mm per second (or 63" per second), the bodily injury or death. Be sure to include the stop time of all
OSHA1910.217, ANSI B11, ANSI/RIA R15.06 relevant devices and controls in your calculations.
recommended hand-speed constant (See Note 1);
Ts – the overall stop time of the machine (in seconds)
from the initial “stop” signal to the final ceasing Notice Regarding MPCEs
of all motion, including stop times of all relevant Each of the two Machine Primary Control Elements
control elements (e.g., IM-T-.. Interface Modules) and (MPCE1 and MPCE2) must be capable of immediately
measured at maximum machine velocity (See Note 2 stopping the dangerous machine motion, irrespective
and Warning at right). of the state of the other. These two channels of
Tr – the maximum response time, in seconds, of the machine control need not be identical, but the stop time
EZ-SCREEN System (see Section 2.1 for SLS.. models performance of the machine (Ts, used to calculate the
and Section 7.4 for SLSC.. models); and separation distance) must take into account the slower of
Dpf – the added distance due to depth penetration factor as the two channels.
prescribed in OSHA1910.217, ANSI B11, ANSI/RIA
R15.06 for U.S. applications (See Caution below):
This example shows how to use the formula at left
Reduced Depth Penetration Factor (Dpf) to calculate separation (safety) distance (Ds). These
Resolution 14 mm Systems 30 mm Systems numbers will be used for the variables in the formula:
OFF 24 mm (1") 78 mm (3") K = 63" per second (the hand speed constant set
by OSHA)
ON 78 mm (3") 180 mm (7")
Ts = 0.32 (0.250 second is specified by the
NOTES: machine manufacturer; plus 20% safety
factor; plus 20 ms for interface module
1. The OSHA-recommended hand speed constant K has been IM-T-9A response)
determined by various studies, and although these studies
indicate speeds of 63"/second to more than 100"/second, Tr = 0.023 second (the specified response time of
they are not conclusive determinations. Consider all an SLSP14-600 EZ-SCREEN System)
factors, including the physical ability of the operator, when Our example uses a 600 mm system with 14 mm
determining the value of K to be used. resolution and Reduced Resolution ON, so Dpf is 3".
2. Ts is usually measured by a stop-time measuring device. Response time for this example is 0.023 second.
If the machine manufacturer’s specified stop time is used, Substitute the numbers into the formula as follows:
at least 20% should be added to allow for possible clutch/
brake system deterioration. This measurement must take Ds = K x ( Ts + Tr ) + Dpf
into account the slower of the two MPCE channels, and the
Ds = 63 x (0.32 + 0.023) + 3 = 24.6"
response time of all devices or controls that react to stop
the machine. See Notice Regarding MPCEs. If all devices In this example, the EZ-SCREEN emitter and receiver
are not included, the calculated separation distance (Ds) must be mounted so that no part of the defined area will
will be too short and serious injury could result. be closer than 24.6" to the closest reachable hazard point
on the guarded machine.

CAUTION . . . Proper Installation When

! Using Reduced Resolution
Reduced Resolution increases Dpf (see values in
Figure 3-2. Separation Distance (Ds) calculation example

table). Increase the depth penetration factor to

calculate the proper separation distance whenever Reduced
Resolution is used. Always turn Reduced Resolution OFF
when the larger minimum object detection size is not required.

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EZ-SCREEN
Instruction Manual Installation and Alignment

3.1.2 Pass-Through Hazards 3.1.3 Reset Switch Location

A “pass-through hazard” is associated with applications where The reset switch must be mounted at a location that
personnel may pass through a safeguard (which issues a stop complies with the warning below.
command to remove the hazard), and then continues into the
A key-actuated reset switch provides some operator or
guarded area, such as in perimeter guarding. Subsequently,
supervisory control, as the key can be removed from the
their presence is no longer detected, and the related danger
switch and taken into the guarded area. However, this does
becomes the unexpected start or restart of the machine while
not prevent unauthorized or inadvertent resets due to spare
personnel are within the guarded area.
keys in the possession of others, or additional personnel
In the use of safety light screens, a pass-through entering the guarded area unnoticed.
hazard typically results from large separation distances
Resetting a safeguard must not initiate hazardous motion.
calculated from long stopping times, large minimum object
Safe work procedures require a start-up procedure to be
sensitivities, reach-over, reach-through, or other installation
followed and the individual performing the reset to verify that
considerations. A pass-through hazard can be generated
the entire hazardous area is clear of all personnel, before
with as little as 75 mm (3") between the defined area and the
each reset of the safeguard is performed. If any area can
machine frame or hard guarding.
not be observed from the reset switch location, additional
Reducing or Eliminating Pass-Through Hazards supplemental safeguarding must be used: at a minimum,
Eliminate or reduce pass-through hazards whenever possible. visual and audible warnings of machine start-up.
While it is recommended to eliminate the pass-through hazard
altogether, this may not be possible due to machine layout,

!
machine capabilities, or other application considerations. WARNING . . . Reset Switch Location
All reset switches must be:
One solution is to ensure that personnel are continually
sensed while within the hazardous area. This can be
• Outside the guarded area,
accomplished by using supplemental safeguarding, such as
described by the ANSI B11 series of safety requirements or • Located to allow the switch operator full, unobstructed view
other appropriate standards (see Section 3.1.4). of the entire guarded area while the reset is performed,
An alternate method is to ensure that once the safeguarding • Out of reach from within the guarded area, and
device is tripped it will latch, and will require a deliberate
manual action to reset. This method of safeguarding relies • Protected against unauthorized or inadvertent operation
upon the location of the reset switch as well as safe work (such as through the use of rings or guards).
practices and procedures to prevent an unexpected start or If any areas within the guarded area are not visible from the
restart of the guarded machine. reset switch, additional safeguarding must be provided,
as described by the ANSI B11 series or other appropriate
standards. Failure to do so could result in serious injury or
WARNING . . . Use of EZ-SCREEN death.

! Systems for Perimeter Guarding

If an EZ-SCREEN System is installed in an
3.1.4 Supplemental Safeguarding
application that results in a pass-through hazard As described in Section 3.1.1, the EZ-SCREEN System must
(e.g., perimeter guarding), either the EZ-SCREEN be properly positioned such that an individual can not reach
System or the Machine Primary Control Elements (MPCEs) through the defined area and access the hazard point before
of the guarded machine must cause a Latched response the machine has stopped.
following an interruption of the defined area.
Additionally, the hazard can not be accessible by reaching
The reset of this Latched condition may only be achieved around, under, or over the defined area. To accomplish this,
by actuating a reset switch that is separate from the normal supplemental guarding (mechanical barriers, such as screens
means of machine cycle initiation. The switch must be or bars), as described by ANSI B11 safety requirements or
positioned as described in Section 3.1.3. other appropriate standards, must be installed. Access will
Additional safeguarding, as described by ANSI B11 safety then be possible only through the defined area of the EZ-
requirements or other appropriate standards, must be used if SCREEN System or through other safeguarding that prevents
a pass-through hazard can not be eliminated or reduced to an access to the hazard (see Figure 3-3).
acceptable level of risk. Failure to observe this warning could
The mechanical barriers used for this purpose are typically
result in serious bodily injury or death.
called “hard guarding”; there must be no gaps between the
hard guarding and the defined area. Any openings in the hard
guarding must comply with the safe opening requirements of
ANSI B11 or other appropriate standard.

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 EZ-SCREEN
Installation and Alignment Instruction Manual

3.1.5 Emitter and Receiver Orientation

WARNING . . . The Hazard Must Be
! Accessible Only through the Defined Area
The installation of the EZ-SCREEN System
The emitter and receiver must be mounted parallel to each
other and aligned in a common plane, with both cable ends
pointing in the same direction. Never mount the emitter
must prevent any individual from reaching
with its cable end oriented opposite the cable end of the
around, under, over or through the defined area and into
receiver. If this occurs, voids in the light screen may allow
the hazard without being detected. Mechanical barriers (e.g.,
objects or personnel to pass through the defined area
hard guarding) or supplemental safeguarding may be required
undetected (see Figure 3-4).
to comply with this requirement, and is described by ANSI
B11 safety requirements or other appropriate standards. The emitter and receiver may be oriented in a vertical or
horizontal plane, or at any angle between horizontal and
vertical, as long as they are parallel and their cable ends point
in the same direction. Verify that the light screen completely
covers all access to the hazard point that is not already
protected by hard guarding or other supplemental guarding.

Receiver

Receiver

Emitter

Emitter

a) Cable ends point in opposite b) Emitter and receiver not

directions. parallel to each other.
Problem: Voids in defined area Problem: Reduced excess gain
Figure 3-3. An example of supplemental safeguarding
Figure 3-4. Examples of incorrect emitter / receiver orientation
Figure 3-3 shows an example of supplemental safeguarding
inside a robotic work cell. The EZ-SCREEN, in conjunction
with the hard guarding, is the primary safeguard.
Supplemental safeguarding (such as a horizontal-mounted Receiver

safety light screen as an area guard) is required in areas that

can not be viewed from the reset switch (i.e., behind the robot Emitter
and the conveyor). Additional supplemental safeguarding may
be required to prevent clearance or trapping hazards (e.g., the
safety mat as an area guard between the robot, the turntable, Receiver
and the conveyor).

Emitter
WARNING . . . Proper Orientation of
! System Emitters and Receivers
EZ-SCREEN System emitters and receivers must
a) Both cable ends down b) Both cable ends up

Receiver
be installed with their corresponding cabled ends
pointing in the same direction (e.g., both cabled ends “up”).
Failure to orient them properly will impair the performance
of the EZ-SCREEN System and will result in incomplete
guarding, and could result in serious bodily injury or death.
Emitter
c) Oriented parallel to floor
with both cable ends pointing in
the same direction

Figure 3-5. Examples of correct emitter / receiver orientation

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EZ-SCREEN
Instruction Manual Installation and Alignment

3.1.6 Adjacent Reflective Surfaces 3.1.7 Use of Corner Mirrors

A reflective surface located adjacent to the defined area may EZ-SCREEN Systems may be used with one or more corner
deflect one or more beams around an object in the defined mirrors (see Section 2.3). The use of glass-surface corner
area. In the worst case, an “optical short circuit” may occur, mirrors reduces the maximum specified emitter/receiver
allowing an object to pass undetected through the defined separation by approximately 8 percent per mirror, as follows:
area (see Figure 3-6).
SSM and MSM Series Glass-Surface Mirrors –
This reflective surface may result from shiny surfaces Maximum Emitter and Receiver Separation
or glossy paint on the machine, the workpiece, the work
surface, the floor or the walls. Beams deflected by reflective Number of Corner Mirrors
Sensor Models
surfaces are discovered by performing the trip test portion 1 2 3 4
of the final alignment procedure and the periodic checkout
14 mm Resolution Models 5.5 m 5.1 m 4.7 m 4.3 m
procedures (Section 3.4.4).
6 m (20') Range (18') (17') (15.5') (14')
To eliminate problem reflections: 30 mm Resolution Models 16.6 m 15.3 m 14.1 m 13 m
• If possible, relocate the sensors to move the beams away 18 m (60') Range (54.5') (50') (46.5') (43')
from the reflective surface(s), being careful to maintain
adequate separation distance (see Figure 3-6). See the specific mirror data sheet or the Banner Safety
• Otherwise, if possible, paint, mask or roughen the shiny Catalog for further information.
surface to reduce its reflectivity.
• Where these are not possible (as with a shiny workpiece), WARNING . . . Avoid Retroreflective
mount the sensors in such a way that the receiver’s field of
view and/or the emitter’s spread of light are restricted.
• Repeat the trip test to verify that these changes have
! Installation
Do not install emitters and receivers in
“retroreflective” mode, with less than a
eliminated the problem reflection(s). If the workpiece is 45° angle of incidence, as shown in Figure 3-7.
especially reflective and comes close to the defined area,
Sensing could be unreliable in this configuration; serious
perform the trip test with the workpiece in place.
bodily injury or death could result.

WARNING . . . Avoid Installation Near

! Reflective Surfaces
Avoid locating the defined area near a reflective
Mirrors are not allowed for applications that would allow
personnel undetected access into the safeguarded area.
If mirrors are used, the difference between the angle of
surface; it could reflect sensing beam(s) around
incidence from the emitter to the mirror and from the mirror
an object or person within the defined area, and prevent its
to the receiver must be between 45° and 120° (see
detection by the EZ-SCREEN System. Perform the trip test, as
Figure 3-7). If placed at a sharper angle, as shown in the
described in Section 3.4.4, to detect such reflection(s) and the
example, an object in the light screen may deflect beam(s) to
resultant optical short circuit.
the receiver, preventing the object from being detected (i.e.,
Failure to prevent reflection problems will result in “false proxing”). Angles greater than 120° result in difficult
incomplete guarding and could result in serious bodily alignment and possible optical short circuits.
injury or death.
Emitter
Recommended sensor Mirror
Do not position reflective surfaces configuration angle
within the shaded area

A
Emitter Receiver
d
45˚ < A < 120˚

Mirror
Operating Range Receiver
(R)
Emitter

At installed operating range (R):

d= 0.0437 x R (m or ft)
Receiver
Operating range 0.1 to 3 m (4" to 10'): d = 0.13 m (5")
Operating range > 3 m (>10'): d = 0.0437 x R (m or ft)

Figure 3-6. Adjacent reflective surfaces

Figure 3-7. Never use EZ-SCREEN sensors in a retroreflective mode.
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Installation and Alignment Instruction Manual

3.1.8 Installation of Multiple Systems Emitter

Whenever two or more EZ-SCREEN emitter and receiver pairs Scan Code 1 a) Two systems in a
are adjacent to one another, optical crosstalk may potentially horizontal plane
Receiver
take place between systems. To minimize optical crosstalk, Receiver
alternate the positions of emitters and receivers, (see
Figure 3-8a), or alternate Scan Codes. Scan Code 1

When three or more systems are installed in the same plane Emitter

(as shown for two pairs in Figure 3-8), optical crosstalk

may occur between sensor pairs whose emitter and receiver
lenses are oriented in the same direction. In this situation,
eliminate optical crosstalk by mounting these sensor pairs b) Two or three systems
exactly in line with each other within one plane, or by adding stacked (or alternate
a mechanical barrier between the pairs. receiver/emitter
positions)
To further aid in avoiding crosstalk, the sensors feature two Receiver
selectable Scan Codes. A receiver set to one Scan Code will
not “see” an emitter set to another code (see Section 4.2). Scan Code 1

Emitter

!
WARNING . . . Scan Code c) Two systems at right angles
In situations where multiple systems are Receiver
Emitter
Scan Code 1
mounted closely together, or where a secondary
emitter is in view (within ±5°), within range of an Scan Code 2 Receiver

adjacent receiver; the adjacent systems must be configured for Emitter

Scan Code 2
different Scan Codes (i.e., one system set for Scan Code 1 and
the other for Scan Code 2).
If not, a receiver may synchronize to the signal from the Horizontal Horizontal
wrong emitter, reducing the safety function of the light Emitter
Emitter Receiver

screen.
Scan Code 2
This situation will be discovered by performing the trip test
(see Section 3.4.3). Receiver

WARNING . . . Multiple Pairs of Sensors

! Do not connect multiple pairs of sensors to
one Interface Module (e.g., IM-T-9A/-11A) or
M
Emitter 1

otherwise parallel OSSD outputs. L Receiver 1

Receiver 2
Connection of multiple OSSD safety outputs to a single
device can result in serious bodily injury or death, and is
prohibited. Emitter 2
Scan Code 1

Emitter 3

Scan Code 2
Receiver 3

d) Multiple systems

Scan Code 2

Figure 3-8. Installation of multiple systems; alternate emitters and

receivers to avoid optical crosstalk.

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EZ-SCREEN
Instruction Manual Installation and Alignment

EZ-SCREEN Mounting Hardware Emitters and Receivers 1050 mm and longer

(supplied with each emitter and receiver) also include swivel center bracket
Sensors are designed to be mounted with up to
900 mm unsupported distance between brackets
End-Mounted (see Section 3.2.1).

Bracket

Clamp

Side-Mounted
(two center brackets may
be substituted)

NOTES: • EZ-SCREEN sensor brackets are designed to mount

directly to MSA Series stands (Section 2.3), using
the hardware supplied with the stands.

• See Figure 2-1 for mounting bracket dimensions.

Figure 3-9. Emitter and receiver mounting hardware

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 EZ-SCREEN
Installation and Alignment Instruction Manual

3.2 Mechanical Mounting Procedure Mount the emitter and receiver in their brackets; position their
windows directly facing each other. Measure from a reference
Once the mechanical layout considerations of Section 3.1 are plane (e.g., a level building floor) to the same point(s) on
addressed, mount the sensors and route the cables. the emitter and receiver to verify their mechanical alignment.
Use a carpenter’s level, a plumb bob, or the optional LAT-1
3.2.1 Sensor Mounting Laser Alignment Tool (see Section 2.4) or check the diagonal
distances between the sensors, to achieve mechanical
Emitter/receiver pairs with 14 mm (0.55") resolution may be
alignment. Final alignment procedures are explained in
spaced from 0.1 m to 6 m (4" to 20') apart. Emitter/receiver
Section 3.4.
pairs with 30 mm (1.18") resolution may be spaced from
0.1 m to 18 m (4" to 60') apart. The maximum distance Center mounting brackets must be used with longer sensors,
between an emitter and its receiver is reduced if corner whenever the sensors are subject to shock or vibration. In
mirrors are used (see Section 3.1.7). The supplied brackets such situations, the sensors are designed to be mounted
(when mounted to the sensor end caps) allow ±30° rotation. with up to 900 mm unsupported distance (between brackets).
Sensors 1050 mm and longer are supplied with a center
From a common point of reference (ensuring the minimum
bracket to be used as needed with the standard end-cap
separation distance calculated in Section 3.1.1), make
brackets (see Figure 3-7).
measurements to locate the emitter and receiver in the same
plane with their midpoints directly opposite each other. 1. Attach the center bracket to the mounting surface when
Important: The connector ends of both sensors must point mounting the end-cap brackets.
in the same direction (see Figure 3-5 and warning, Section
2. Attach the clamp to both slots of the housing, using the
3.1.3). Mount the emitter and receiver mounting brackets (see
included M5 screws and T-nuts.
below) using the supplied M6 bolts and Keps nuts, or user-
supplied hardware; see Figure 3-9. 3. After the sensor is mounted to the end-cap brackets, attach
the clamp to the center bracket using the supplied M5
screw.

Verify that:
• The emitter and receiver are directly opposite each other.
• Nothing is interrupting the defined area.
• The defined area (marked on the sensors) is the same
distance from a common reference plane for each sensor.
• The emitter and receiver are in the same plane and are
level/plumb and square to each other (vertical, horizontal,
or inclined at the same angle, and not tilted front-to-back or
side-to-side).

Emitter Receiver A B

level level
level level

X X

Y Z Y Z X X

Level Surface Level Surface

Angled or Horizontal Installations – verify that: Vertical Installations – verify that:

• Distance X at the emitter and receiver are equal. • Distance X at the emitter and receiver are equal.
• Distance Y at the emitter and receiver are equal. • Both sensors are level/plumb (check both the
• Distance Z at the emitter and receiver are equal from parallel side and face).
surfaces. • Defined area is square. Check diagonal measurements
• Vertical face (i.e., the lens) is level/plumb. if possible (Diagonal A = Diagonal B).
• Defined area is square. Check diagonal measurements if
possible; see Vertical Installations, at right.

Figure 3-10. Sensor mounting, mechanical alignment

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Instruction Manual Installation and Alignment

3.2.2 Mounting the Reset Switch 3.3 Initial Electrical Connections

Mount the reset switch in a location that complies with the Lockout/tagout procedures may be required (refer to
warning in Section 3.1.3. See Section 3.3.2 for electrical OSHA1910.147, ANSI Z244-1, or the appropriate standard for
connection. controlling hazardous energy). Following relevant electrical
standards and wiring codes, such as the NEC, NFPA79 or
3.2.3 Routing Cables IEC60204-1, always connect earth ground (green/yellow wire,
see Figures 3-17 through 3-20). Do not operate the
Connect the QD connectors and route the sensor cables to EZ-SCREEN System without an earth ground connection.
the junction box, electrical panel, or other enclosure in which See the warning below.
the Interface Module, the redundant mechanically linked
interposing relays, FSDs, or other safety-related parts of Make the electrical connections in the order described in this
the control system are located. This must be done per local section. Do not remove end-caps; no internal connections are
wiring code for low-voltage dc control cables and may require to be made. All connections are made through the M12 Euro-
installation of electrical conduit. See Section 2.2 for selection style quick-disconnects.
of Banner-supplied cables.
The EZ-SCREEN System is designed and manufactured to
3.3.1 Emitter Cable
be highly resistant to electrical noise and to operate reliably Standard EZ-SCREEN emitters have an 8-pin cable, but only
in industrial settings. However, extreme electrical noise may three conductors are required to be used (Brown = +24V dc,
cause a random Trip or Latch condition; in extreme cases, Blue = 0V dc, Green/Yellow = GND). The other wires are for
a Lockout is possible. Emitter and receiver wiring is low an optional hookup that allows for parallel connection (color-
voltage; routing the sensor wires alongside power wires, for-color) to the receiver cable (see Figure 3-16). This optional
motor/servo wires, or other high-voltage wiring may inject hookup provides for sensor interchangeability (or swapability)
noise into the EZ-SCREEN System. It is good wiring practice that allows for the ability to install either sensor at either QD
(and may be required by code) to isolate emitter and receiver connection. Besides providing similar cabling, this wiring
cables from high-voltage wires, avoid routing cables close scheme is advantageous during installation, wiring, and
to “noisy” wiring, and provide a good connection to earth troubleshooting.
ground.
Emitters with the optional TEST function (model number
Sensor QD cabling and any interconnect wiring should meet suffix Q5) use a 5-pin cable (see Figure 3-17). Locate the
the following specifications. The wires used should have an black and the white wires at the end of the cable; if the Test
insulation temperature rating of at least 90°C (194°F). input will be used, temporarily connect the ends of the wires
to each other (but not to an external contact at this time). If
Maximum Machine Interface cable length (ft) the Test input will not be used, connect the emitter cable
versus total current draw (including both OSSD loads) black and white wires together and properly terminate
0.5A 0.75A 1.0A 1.25A 1.5A 1.75A (e.g., with the included wire-nut).
18 AWG 375 250 188 148 125 109
3.3.2 Receiver Cable
20 AWG 240 160 120 95 80 70
Do not connect any wires to the machine control circuits
22 AWG* 150 100 75 59 50 44
(i.e., OSSD outputs) at this time. For the initial power-up
*QDE-...D cables, see table 2.2 and checkout, NO EDM must be configured. Locate the
See Section 7.3 for cascade installations. orange and orange/black wires (pins 2 and 3) and temporarily
connect the ends of the wires to each other (but not to the
NOTE: Cable length includes power (+24V dc) and return
machine at this time). Take precautions to prevent the wires
(0V dc) wires at +25˚C, and is intended to ensure that
from shorting to ground or to other sources of energy (e.g.,
adequate power is available to the EZ-SCREEN System
terminate with the included wire-nut). Final EDM wiring must
when the supply is operating at +24V dc - 15%.
be completed later.
WARNING . . . Proper Electrical Hookup If used, connect the external reset switch to the reset wire

! Electrical hookup must be made by Qualified

Personnel and must comply with NEC (National
(violet) on the receiver cable and to 24V dc (see Figures 3-18,
3-19 and 3-20). See warning in Section 3.1.3 on the physical
location of the external reset switch. The reset switch must be
Electrical Code) and local standards.
a normally open switch that is held closed for approximately
Make no more connections to the EZ-SCREEN System 1/4 second, but no longer than 2 seconds, and then re-
than are described in Sections 3.3.1 through 3.5.3 of this opened to accomplish the reset. The switch must be capable
manual. of switching 10 to 30V dc at 30 mA.
Connection of other wiring or equipment to the EZ-SCREEN
System could result in serious bodily injury or death.

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 EZ-SCREEN
Installation and Alignment Instruction Manual

3.4 Light Screen Initial Checkout receiver cables (see Figures 3-17 to 3-20) and then power
up the EZ-SCREEN System (only).
The initial checkout procedure must be performed by a
Qualified Person (see Section 4.1). It must be performed only Verify that input power is present to both emitter and
after configuring the System and after connecting the emitter receiver. At least one indicator on both emitter and receiver
and receiver per Section 3.3. should be ON and the start-up sequence should cycle.
Configuring the System for Initial Checkout 3. Observe both the emitter and the receiver System Status
Verify that Test input is jumpered (if used) and the System indicators and the receiver Zone indicators to determine
is set to the factory defaults for initial checkout and optical light screen alignment status:
alignment. (Factory defaults are for Trip Output, 2-Channel • A Lockout condition (emitter or receiver) – the System
EDM, Reduced Resolution OFF, and Scan Code 1. See Figure Status indicator single-flashing Red, and the receiver
4-1.) Zone and Reset indicators OFF. Proceed to Section 5 for
The procedure is performed on two occasions: diagnostic information.
• To ensure proper installation when the System is first • Normal operating mode (emitter) – the System Status
installed, and indicator ON Green.
• To ensure proper System function whenever any • TEST mode (5-pin emitters only) – a flashing Green
maintenance or modification is performed on the System System Status indicator (Test input open, see Figure 3-17
or on the machinery being guarded by the System. (See and Section 5.2).
Section 6.1 for a schedule of required checkouts.) • A Latch condition (receiver), all optical beams clear
– the receiver System Status indicator ON Red and the
For the initial checkout, the EZ-SCREEN System must be Reset indicator double-flashing Yellow; Zone indicators
checked without power being available to the guarded ON Green. When the receiver is configured for Latch
machine. Final interface connections to the guarded Output, the outputs are ON only when all beams are clear
machine cannot take place until the light screen system and after a manual reset (see Section 1.4.7). If a reset
has been checked out. This may require lockout/tagout routine can cause a Clear (RUN) condition, optimize
procedures (refer to OSHA1910.147, ANSI Z244-1, or the the alignment as described in step 4. If a Clear (RUN)
appropriate standard for controlling hazardous energy). These condition can not be achieved, see “Blocked condition”
connections will be made after the initial checkout procedure below.
has been successfully completed.
• A Clear (RUN) condition (receiver) – the System Status
Verify that: indicator ON Green (or flashing Green if Reduced
• Power has been removed from (or is not available to) the Resolution is enabled), and the Reset indicator ON
guarded machine, its controls or actuators; and Yellow. All Zone indicators ON Green.
• The machine control circuit or the Interface Module is not To optimize alignment and maximize excess gain,
connected to the OSSD outputs at this time (permanent slightly loosen the sensor mounting screws (x4) and
connections will be made later); and rotate one sensor left and right, noting the positions
• EDM is configured for No Monitoring, per Section 3.3.2. where the Status indicators turn Red (Blocked condition);
repeat with the other sensor (see Figure 3-11). Center
each sensor between those two positions and tighten
3.4.1 Initial Power-Up and Optical Alignment the end cap mounting screws, making sure to maintain
1. Inspect the area near the light screen for reflective the positioning as the screws are tightened. The sensor
surfaces, including work pieces and the guarded machine. lenses should directly face each other. Proceed to System
Reflective surfaces may cause light beams to reflect around Configuration (Section 3.4.2) once optimum optical
a person in the light screen, preventing the person from alignment is verified.
being detected and not stopping the machine motion. See • A Blocked condition (receiver) is indicated by the System
Section 3.1.6. Status indicator ON Red, the yellow Reset indicator ON,
and one or more Zone indicator(s) ON Red, identifying
Eliminate the reflective surfaces as possible by relocating
the location of the blocked beams, and the number of
them, painting, masking or roughening them. Remaining
blocked beams will be displayed. Proceed to step #4.
problem reflections will become apparent during step 5.
NOTE: If beam 1 is blocked, Zone indicator 1 will be Red
2. Verify that power is removed from the EZ-SCREEN System
and all others will be OFF. Beam 1 provides the
and from the guarded machine and that the OSSD safety
synchronization signal.
outputs are not connected. Remove all obstructions from
the light screen. NOTE: If the Test input is open, the 3-digit Diagnostic
Display will indicate the total number of beams in
Leaving power to the guarded machine OFF, make power
the system (minus one) and all Zone indicators
and earth ground connections on both the emitter and
will be Red.
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4. Optical Alignment C1
a) or
CAUTION: Ensure that no individuals are exposed to any Straight Edge
C2
hazard if the EZ-SCREEN receiver turns ON
All
the OSSD outputs when the System becomes OFF
aligned.
Straight Edge
Verify Sensor Mounting per section 3.2. OFF

Verify Optimal Alignment (Rotational Adjustment with CH1

power ON)
b)
a. Ensure the emitter and receiver are pointed squarely at OFF
each other. A straight edge (e.g., a level) can determine
ON Red
the direction the sensor is facing (see Figure 3-11). The
sensor face must be perpendicular to the optical axis. OFF

#
NOTE: At power-up, all indicators are tested (flash), then Beams
the Scan Code is displayed. Blocked
c)
b. If Channel #1 beam is not aligned, the Status and ON Red
Zone 1 indicators are Red and the Diagnostic Display or
Green
indicates “CH1”. Zone indicators 2-8 will be OFF.
c. If the Green Status and Yellow Reset indicators are ON, Yellow Red

go to step “d”. If not, rotate each sensor (one at a time)

left and right until the Green Status indicator comes ON. Dash
As the sensor rotates out of alignment, the Red Status d)
indicator will come ON steady. As more beams are made,
the Zone indicators will turn from Red to Green and the ON
Green
number of blocked beams displayed will decrease.
NOTE: If the Emitter’s Test input is open, the 7-segment Yellow Green
display will indicate the total number of beams Flashing
(minus one) in the System and all Zone indicators e)
Error
will be Red (except for 10-beam systems, where Code

the Zone 1 indicator will be Green).

All
d. To optimize alignment, note the position where the Red OFF
Status indicator comes ON when the sensor is rotated OFF Flashing
both left and right. Center the sensor between the two Red
positions, and tighten the end cap mounting screws,
Figure 3-11. Optimum optical alignment
making sure the positioning does not drift as the screws
are tightened.
In addition to the standard optical alignment procedure, verify
For situations where alignment is difficult, a LAT-1-SS (see Figure 3-12):
Laser Alignment Tool can be used to assist or confirm
alignment by providing a visible red dot along the • That the emitter, receiver, and all mirrors are level and
sensor’s optical axis (see Figure 3-13). plumb,

e. If, at any time, the Red Status indicator begins to flash • The middle of the defined area and the center point of
steadily, the System has entered a Lockout condition. the mirrors are approximately the same distance from a
See Section 5.1.1 for further information. common reference point, such as the same height above a
level floor. Ensure that there are equal amounts of mirror
Optical Alignment Procedure with Mirrors surface above and below the defined area such that the
EZ-SCREEN sensors may be used with one or more corner optical beams are not passing below or above the mirror.
mirrors for guarding more than one side of an area. The
MSM... and SSM-... rear-surface glass mirrors are rated at During any adjustments, allow only one individual to adjust
85% efficiency. Thus, excess gain and sensing range are any one item at any one time.
reduced when using mirrors; see Section 3.1.7.
NOTE: A LAT-1-SS Laser Alignment Tool is very helpful by
providing a visible red dot along the optical axis. See
Figure 3-13 and Banner Safety Applications Note
SA104 (P/N 57477) for further information.

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 EZ-SCREEN
Installation and Alignment Instruction Manual

Component #2
Reduced Maximum Size
(Mirror) Resulting
Model Resolution of Undetected
Resolution
Component #3
Setting Objects
(Mirror) 14 mm OFF (Not applicable) 14 mm (0.55")
Resolution ON (2-beam) 8.5 mm (0.34") 30 mm (1.18")
30 mm OFF (Not applicable) 30 mm (1.18")
Resolution ON (2-beam) 17 mm (0.67") 60 mm (2.36")

WARNING . . . Use of Reduced

Component #1
(Emitter) ! Resolution and Fixed Blanking
Use Reduced Resolution and Fixed Blanking
only when necessary. Any holes created in the
Component #4
(Receiver)
defined area either must be completely filled by the blanked
object or the separation distance must be increased to account
Figure 3-12. Corner mirror alignment for the larger resolution (see Section 3.1.1).

3.4.3 Fixed Blanking

One or multiple areas within an EZ-SCREEN sensor pair may
be blanked out. The minimum number of beams between two
blanked areas is one. Any beam other than the sync beam
may be blanked. All beams of a fixed blanked area must stay
blocked at all times (after the fixed blanking programming
mode has been exited), in order for the OSSDs to stay ON.
Fixed Blanking Programming Procedure
1. From normal operation or a power OFF condition, move
the second and third DIP switches (the first RR and T/L)
both to the left (T and RR position). See Figure 3-14.
2. Move the fourth and fifth DIP switches (the second RR
and T/L) both to the right (L and OFF position).
3. The receiver should now either be in a lockout condition
or power is still OFF.

Figure 3-13. Optical alignment using the LAT-1 4. If power is OFF: Apply power
Lockout condition: Perform a valid reset sequence (close
Q
the reset switch for 0.25 to 2 seconds, then reopen the
3.4.2 Reduced Resolution (Floating Blanking) switch).
Reduced Resolution allows objects of a certain maximum size 5. Fixed Blanking configuration indicated by:
P
to interrupt the defined area without causing a Trip condition • Display alternates between “PFA” and the number of
(i.e., the OSSDs turn OFF). Use Reduced Resolution only blocked beams (“0” if all beams are clear).
when necessary. In Reduced Resolution applications, the (PFA = Program Fixed Blanking Active)
separation distance always increases due to the larger depth • Zone indicators active
penetration factor (Dpf). In either case see Section 3.1.1 to • Yellow Reset indicator OFF
determine separation distance. • Status indicator ON Red
With 2-beam Reduced Resolution enabled, any two consecutive 6. Position object(s) to be blanked.
beams, (except for the sync beam), can be blocked without
causing a stop condition. Thus, multiple “holes” are created in 7. When beams are blocked, the 7-segment display
which 14 mm systems will “see” a 30 mm object and ignore an alternates between “PFA” and the number of blocked
8.5 mm object. Similarily, 30 mm systems will “see” a 60 mm beams. The zone indicators remain active and denote the
object and ignore a 17 mm object. See Figure 4-1 for DIP-switch location of blocked beams.
configuration.

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Instruction Manual Installation and Alignment
8. To Teach the blanked beams, simply re-configure DIP 1. Select the proper test piece (see table above), supplied with
switches for normal operation (see Figure 4-1). Verify the receiver.
that only the objects to be blanked are interrupting the
defined area. A lockout will occur if an object is moved or 2. Verify that the System is in RUN mode with the Green
removed after teaching. Status indicator ON (or flashing if Reduced Resolution is
enabled), all Zone indicators are Green, and the Yellow
9. Receiver indicates: Status indicator ON. A manual reset may be required in
• Display: PFC ON solid (PFC = Program Fixed Blanking Latch mode (see Sections 4.2 and 4.3).
Complete)
• Zone indicators flash approximate location of fixed 3. Pass the specified test piece through the defined area in
blanked area programmed three paths: near the emitter, near the receiver, and midway
• Reset indicator single-flashing Yellow between the emitter and receiver (Figure 3-15).
• Status indicator single-flashing Red 4. During each pass, while the test piece is interrupting the
defined area, at least one Zone indicator must be Red. The
10. Perform a valid reset sequence (see Step 4) or cycle Red Zone indicator must change with the position of the
power. test piece within the defined area.
11. To disable fixed blanking, follow this same procedure, but • Trip Output Operation: The Status indicator must turn
remove all objects not to be blanked at Step 6. Red and remain Red for as long as the test piece remains
in the defined area. If not, the installation has failed the
With Power ON: trip test.
1. Position object(s) in the defined
area. • Latch Output Operation: The Status indicator must turn
2. Set T/L and RR switches as Red and remain Red. The Yellow Reset indicator must
shown. remain ON steady. If the Reset indicator begins to flash
3. Press the Reset button or cycle at any time while the test piece is interrupting the defined
power. area, the installation has failed the trip test.
4. Reconfigure DIP switches for If all Zone indicators turn Green or fail to follow the
normal operation. position of the test piece while it is within the defined area,
5. Press the Rest button or cycle the installation has failed the trip test. Check for correct
power. sensor orientation, reflective surfaces and unguarded areas
created due to the use of Blanking. Do not continue until the
Figure 3-14. DIP switch configuration to program fixed blanking situation is corrected.
3.4.4 Trip Test When the test piece is removed from the defined area, in Trip
Output Operation, the Status indicator must turn ON Green
After optimizing the optical alignment and configuring fixed (or flash Green, if Reduced Resolution is enabled). In Latch
blanking and Reduced Resolution (if applicable), perform the Output Operation, the Status indicator will remain Red until a
trip test to verify the detection capability of the EZ-SCREEN manual reset is performed (the Yellow Reset indicator will be
System. This test will also verify correct sensor orientation flashing).
(Section 3.1.5), identify optical short circuits (Section 3.1.6),
and verify the expected resolution for applications using If mirrors are used in the application: Test the defined
Reduced Resolution (Section 3.4.2). Once the installation has area on each leg of the sensing path (e.g. emitter to mirror,
passed the trip test, the safety outputs may be connected between mirror and receiver, see Figure 3-15).
and the commissioning checkout may be performed (initial If the EZ-SCREEN System passes all three checks during the
installations only). trip test, go on to Section 3.5.
Appropriate Test Pieces for Trip Test
14 mm 30 mm WARNING . . . If Trip Test Indicates a
Reduced
Resolution
Resolution
Models
Resolution
Models ! Problem
If the EZ-SCREEN System does not respond
14 mm (0.55") dia. 30 mm (1.18") dia. properly to the trip test, do not attempt to use
OFF
Model STP-13 Model STP-14 the System.
30 mm (1.18") dia. 60 mm (2.36") dia. If this occurs, the System cannot be relied on to stop
ON (2-beam)
Model STP-14 Model STP-15 dangerous machine motion when a person or object enters the
defined area.
Cascaded systems: To test a cascaded system, each light
screen must be tested individually, while monitoring the status Serious bodily injury or death could result.
indicator on the first receiver in the cascade.

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Installation and Alignment Instruction Manual

3.5 Electrical Interface to the Guarded Machine

Test Piece (Permanent Hookup)
Emitter Make the electrical connections as described in Sections 3.5.1
to 3.5.6 as required by each individual application.
Lockout/tagout procedures may be required (refer to OSHA
Receiver 1910.147, ANSI Z244-1, or the appropriate standard for
controlling hazardous energy). Follow relevant electrical
standards and wiring codes, such as the NEC, NFPA79 or IEC
60204-1. See the warning in Section 3.3.
Supply power and the external reset switch should already be
connected. The EZ-SCREEN must also have been aligned and
passed the Initial Checkout, as described in Section 3.4.3.
The final connections to be made are:
• OSSD outputs
• FSD interfacing
• MPCE/EDM connections
Trip Test with Corner Mirror • Optional remote Test

WARNING . . . Interfacing of Both

! OSSDs
Both of the OSSD (Output Signal Switching
Emitter Receiver Device) outputs must be connected to the
machine control so that the machine’s safety-related control
system interrupts the circuit to the machine primary control
element(s), resulting in a non-hazardous condition.
Never wire an intermediate device(s) (e.g., PLC, PES, PC)
that can fail in such a manner that there is the loss of the
safety stop command, OR in such a manner that the safety
function can be suspended, overridden, or defeated, unless
accomplished with the same or greater degree of safety.
Mirror #1

WARNING . . . OSSD Interfacing

Figure 3-15. EZ-SCREEN trip test ! To ensure proper operation, the EZ-SCREEN
OSSD output parameters and machine
input parameters must be considered when
interfacing the EZ-SCREEN solid-state OSSD outputs to
machine inputs.
Machine control circuitry must be designed so that the
maximum load resistance value is not exceeded and that
the maximum specified OSSD OFF-state voltage does not
result in an ON condition.
Failure to properly interface the OSSD outputs to the
guarded machine could result in serious bodily injury or
death.

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EZ-SCREEN
Instruction Manual Installation and Alignment

machine’s safety related control system that includes the

CAUTION . . . Shock Hazard EZ-SCREEN.

! Always disconnect all power from the

EZ-SCREEN System and the guarded machine
The normally open safety outputs from an interface module
provide a series connection of redundant contacts that form
before making any connections or replacing safety stop circuits for use in either single-channel or dual-
any component. Use extreme caution to avoid channel control. (See Figures 3-19 and 3-20.)
electrical shock at all times.
Dual-Channel Control
Dual-channel control provides the ability to electrically extend
3.5.1 OSSD Output Connections the safe switching point beyond the FSD contacts. With
Both the Output Signal Switching Device (OSSD) outputs proper monitoring (i.e., EDM), this method of interfacing
must be connected to the machine control so that the is capable of detecting certain failures in the control wiring
machine’s safety-related control system interrupts the circuit between the safety stop circuit and the MPCEs. These failures
or power to the Machine Primary Control Element(s) (MPCE), include a short-circuit of one channel to a secondary source
resulting in a non-hazardous condition. of energy or voltage, or the loss of the switching ability of one
of the FSD outputs. Such failures could lead to the loss of
Final Switching Devices (FSDs) typically accomplish this when redundancy — or to a complete loss of safety, if not detected
the OSSDs go to an OFF state. See Figure 3-18. and corrected.
Refer to the output specifications in Section 2.6 and the The possibility of a failure to the wiring increases as the
warning at left before making OSSD output connections and physical distance between the FSD safety stop circuits and
interfacing the EZ-SCREEN System to the machine. the MPCEs increase, as the length or the routing of the
interconnecting wires increases, or if the FSD safety stop
3.5.2 FSD Interfacing Connections circuits and the MPCEs are located in different enclosures.
For this reason, dual-channel control with EDM monitoring
FSDs (Final Switching Devices) can take many forms, should be used in any installation where the FSDs are located
though the most common are forced-guided, mechanically remotely from the MPCEs.
linked relays or an interface module. The mechanical linkage
between the contacts allows the device to be monitored by the Single-Channel Control
External Device Monitoring circuit for certain failures. Single-channel control uses a series connection of FSD
contacts to form a safe switching point. After this point in the
Depending on the application, the use of FSDs can facilitate machine’s safety-related control system, failures can occur
controlling voltage and current that differs from the OSSD that would result in the loss of the safety function (such as a
outputs of the EZ-SCREEN. FSDs can also be used to control short-circuit to a secondary source of energy or voltage).
an additional number of hazards by creating multiple safety
stop circuits. For this reason, single-channel control interfacing should
be used only in installations where FSD safety stop circuits
Safety Stop Circuits and the MPCEs are mounted within the same control panel,
A safety stop allows for an orderly cessation of motion for adjacent to each other, and are directly connected to each
safeguarding purposes, which results in a stop of motion other; or where the possibility of such a failure can be
and removal of power from the MPCEs (assuming this does excluded. If this can not be achieved, then dual-channel
not create additional hazards). A safety stop circuit typically control should be used.
comprises a minimum of two normally open (N.O.) contacts
from forced-guided, mechanically linked relays, which are Methods to exclude the possibility of these failures include,
monitored (through External Device Monitoring) to detect but are not limited to:
certain failures in order to prevent the loss of the safety
• Physically separating interconnecting control wires from
function. Such a circuit can be described as a “safe switching
each other and from secondary sources of power.
point.” Typically, safety stop circuits are either single-channel,
which is a series connection of at least two N.O. contacts; • Routing interconnecting control wires in separate conduit,
or dual-channel, which is a separate connection of two N.O. runs, or channels.
contacts. In either method, the safety function relies on the
• Locating all elements (modules, switches, and devices under
use of redundant contacts to control a single hazard (if one
control) within one control panel, adjacent to each other, and
contact fails ON, the second contact will arrest the hazard and
directly connected with short wires.
prevent the next cycle from occurring). See Figure 3-18.
• Properly installing multi-conductor cabling and multiple
The interfacing of the safety stop circuits must be
wires through strain relief fittings. (Over-tightening of a
accomplished so that the safety function can not be
strain-relief can cause short-circuits at that point.)
suspended, overridden, or defeated, unless accomplished
in a manner at the same or greater degree of safety as the • Using positive-opening or direct-drive components, installed
and mounted in a positive mode.

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Installation and Alignment Instruction Manual

3.5.3 Machine Primary Control Elements and EDM Inputs Receiver pins 2 and 3 of the receiver terminal block provide
connection for the external device monitoring input. External
Each of the two Machine Primary Control Elements (MPCE1 Device Monitoring (EDM) must be wired in one of three
and MPCE2) must be capable of immediately stopping the configurations and must agree with the DIP switch EDM
dangerous machine motion, irrespective of the state of the settings on the receiver (see Section 4.2). One- and Two-
other. These two channels of machine control need not be Channel EDM are used when the EZ-SCREEN OSSD outputs
identical, but the stop time performance of the machine (Ts, directly control the energizing and de-energizing of the
used to calculate the separation distance, see Section 3.3.1) guarded machine’s MPCEs.
must take into account the slower of the two channels. Some
machines offer only one Primary Control Element. For such • One-Channel Monitoring is a series connection of closed
machines, it is necessary to duplicate the circuit of the single monitor contacts that are forced-guided (mechanically
MPCE, by adding a second. Refer to Figures 3-19 and 3-20 or linked) from each device controlled by the EZ-SCREEN. The
consult the machine manufacturer for additional information. monitoring contacts should open within 200 milliseconds
of the OSSD outputs turning ON (a Clear condition) and
External Device Monitoring: It is strongly recommended that should close within 200 milliseconds of the OSSD outputs
one normally closed, forced-guided monitoring contact of turning OFF (a Blocked condition) or a Lockout will occur
each FSD and MPCE be connected to EDM inputs (see Figures (see Diagnostics, Section 5.1). Refer to Figure 3-20 for
3-18, 3-19, and 3-20). If this is done, proper operation of One-Channel EDM hookup. Connect the monitor contacts
the MPCEs will be verified. Monitoring MPCE contacts is one between +24V dc and EDM1 (pin 3). Leave EDM2 (pin 2)
method of maintaining control reliability. open (no connection). Set the configuration DIP switch to
External Device Monitoring Hookup E1, per Section 4.2.
If not connected previously, it is again strongly recommended • Two-Channel Monitoring is a separate connection of closed
that one normally closed, forced-guided monitoring contact monitor contacts that are forced-guided (mechanically
of each FSD and MPCE be wired as shown in the monitoring linked) from each device controlled by the EZ-SCREEN. The
circuit (see Figures 3-18, 3-19, and 3-20). If this is done, monitoring contacts should always change state (both open
proper operation of the FSDs and MPCEs will be verified. or both close) within 200 milliseconds of the corresponding
Monitoring MPCE contacts is one method of maintaining OSSD state change (turning ON or OFF) or a Lockout will
control reliability. (See the Note Regarding External Device occur (see Diagnostics, Section 5.1). Refer to Figures 3-18
Monitoring below). or 3-19 for 2-channel EDM hookup. Connect the monitor
contacts as shown between +24V dc and EDM1 (pin 3) and
between +24V dc and EDM2 (pin 2). Set the configuration
NOTE: External Device Monitoring and Control Reliability DIP switch to E2, per Section 4.2.
Control Reliability (OSHA 29CFR1910.217, ANSI B11, and • No Monitoring. Use this setting initially, in order to perform
ANSI/RIA R15.06) and Category 3 and 4 (ISO13849-1) the initial checkout; see Section 3.6. If No Monitoring is
requirements demand that a single failure does not lead to the selected, the user must ensure that any single failure of the
loss of the safety function, or does not prevent a normal or external devices does not result in a hazardous condition
immediate stop from occurring. The failure or the fault must and, in such a case, a successive machine cycle will be
be detected at or before the next demand of safety (e.g., at the prevented (see Section 1.3, Control Reliability). To configure
beginning or end of a cycle, or when a safeguard is actuated). the System for No Monitoring, set the configuration DIP
The safety-related function of the machine control then switch to E2, per Section 4.2, and connect (using the
must issue an immediate stop command or prevent the next supplied wire-nut) EDM1 (pin 3) to EDM2 (pin 2).
machine cycle or hazardous situation until the failure or fault
is corrected. The user must refer to the relevant standard(s) 3.5.6 Optional Remote Test Input
for complete information.
A pair of connections is provided on 5-pin emitters (Test1 and
A common method of satisfying these requirements is the use Test2) for the connection of an external remote test switch
of dual-channel control, as described in Section 3.5.2, with (typically a normally open contact held closed). Opening this
External Device Monitoring, where a normally closed, forced- switch “turns OFF” the emitter, simulating an interruption of
guided contact of each MPCE is wired as described in Section the light beams; all OSSD outputs will turn OFF. See Sections
3.5.3 and as shown in Figures 3-19 and 3-20. 2.6.2, 3.3.1, and Figure 3-17.

CAUTION . . . EDM Monitoring

! If system is configured for “No Monitoring,” it
is the user’s responsibility to ensure that this
does not create a hazardous situation.

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EZ-SCREEN
Instruction Manual Installation and Alignment

3.6 Preparing for System Operation

Individual 8-wire Cordsets
After the initial trip test has been accomplished, the OSSD
safety outputs and EDM connections have been made to the
machine to be controlled, the EZ-SCREEN System is ready for
testing in combination with the guarded machine.

Receiver
Emitter
The operation of the EZ-SCREEN System with the guarded
machine must be verified before the combined System and
machine may be put into service. To do this, a Qualified
Person must perform the Commissioning Checkout
Procedure described in Section 6.2.
QDE-8..D Cables

3.7 Sensor “Swapability” and the Optional Emitter Hookup

Bn
Figure 3-16 illustrates an optional hookup that provides Or/Bk
+24V dc
EDM2
sensor interchangeability (or “swapability”) – the ability to Or
EDM1
install either sensor at either QD connection. Wh OSSD2
Bk OSSD1
To hook up an 8-pin QD emitter, use only three conductors Bu 0V dc
(Brown = +24V dc, Blue = 0V dc, Green/Yellow = GND). Gn/Ye
Ground
Connect the remaining wires in a parallel connection (color- Vi Reset
for-color) to the receiver cable.
The resulting installation provides the ability to swap the 8-wire Splitter Cordsets
emitter and receiver position, similar to a popular feature of
Banner MACHINE-GUARD™, MINI-SCREEN® and MICRO-
SCREEN® safety light screens. This hookup option provides
advantages during installation, wiring, and troubleshooting.

Receiver
Emitter

DEE2R..

CSB.. Splitter Cordset

See above or Section 2.2 for pinout

Model CSB.. splitter cordsets and DEE2R.. double-ended cables allow

easy interconnection between an EZ-SCREEN receiver and emitter,
providing a single “homerun” cable for the optional “swapable”
hookup (see Section 2.2 Cables).

Figure 3-16. Emitters and receivers interchange easily when 8-pin

connectors are used for both (optional hookup)

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 EZ-SCREEN
Installation and Alignment Instruction Manual

Emitter (standard) Emitter (with TEST)

8-pin male +24V dc 0V dc 5-pin male +24V dc 0V dc

Euro-style† Euro-style†
Bn (#1)
Gn/Ye (#7)
Bn (Pin #1)
Bu (#6) Gn/Ye (#5)
Bk (#5) n.c.*
Wh (#4) n.c.*
Vi (#8) Bu (#3)
n.c.*
Or (#3) n.c.* Bk (#4)
Or/Bk (#2) n.c.* Jumper or open to test
Wh (#2)

*NOTE: Pins 2, 3, 4, 5, and 8 are not connected, or are paralleled

to same color wire from the 8-pin receiver cable
(see Section 3.7 and Figure 3-16). †
See Table 2.2 for further cable information

Figure 3-17. Emitter; generic hookup

+24V dc 0V dc

Receiver
8-pin male Euro-style Bn (Pin #1) +24V dc
face view†
Gn/Ye (#7) Ground

Bu (#6) 0V dc

Bk (#5) OSSD1 FSD

1
Wh (#4) OSSD2
FSD
2
Vi (#8) Reset

Or (#3) EDM1

Or/Bk (#2) EDM2

Single-Channel
Safety Stop
Circuit

Dual-Channel
Safety Stop
Circuit

†
See Table 2.2 for further NOTE: Do not exceed OSSD maximum load
QDE-8..D cable information. capacitance specification.

Figure 3-18. Generic hookup – FSDs (2-channel EDM, manual reset)

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EZ-SCREEN
Instruction Manual Installation and Alignment

Receiver +24V dc 0V dc
8-pin male Euro-style

WARNING . . . Use of face view†

!
Bn (Pin #1)

Transient Suppressors Gn/Ye (#7)

If transient suppressors Bu (#6)

are used, they MUST

be installed across the coils of the Bk (#5)

machine control elements. NEVER Wh (#4)

install suppressors directly across the Vi (#8)

contacts of the IM-T-..A Module. It is Or (#3)

Reset

possible for suppressors to fail as a Or/Bk (#2)

short circuit. If installed directly across

the contacts of the IM-T-..A Module, a IM-T-9A**
short-circuit suppressor will create an S3 S1

unsafe condition. S4
K2 K1
S2

Y3 Y4

Y1 Y2

13 14 MPCE
*Installation of transient (arc) suppressors 1
across the coils of MPCE1 and MPCE2 is
recommended (see Warning). Machine 23 24 *
MPCE
Control
2
**Other interfacing modules and solutions
available, see Section 2.3 or the 33 34 *
Banner Safety Catalog.
†
See Table 2.2 for further QDE-8..D cable information. Feedback (optional)

Figure 3-19. Generic hookup – interface module (2-channel EDM, manual reset)

Receiver
8-pin male Euro-style +24V dc 0V dc
face view†
WARNING . . . Use of
!
Bn (Pin #1)
Transient Suppressors Gn/Ye (#7)
If transient suppressors
Bu (#6)
are used, they MUST
be installed across the coils of the Bk (#5)
machine control elements. NEVER Wh (#4)
install suppressors directly across the Vi (#8)
contacts of the IM-T-..A Module. It is Reset
Or (#3)
possible for suppressors to fail as a
Or/Bk (#2) not
short circuit. If installed directly across connected
the contacts of the IM-T-..A Module, a
short-circuit suppressor will create an IM-T-9A**
unsafe condition. S3 S1
K2 K1
S4 S2

Y3 Y4

Y1 Y2

13 14 MPCE
*Installation of transient (arc) suppressors 1
across the coils of MPCE1 and MPCE2 is Machine 23 24 MPCE *
recommended (see Warning).
Control 2
**Other interfacing modules and solutions
available, see Section 2.3 or the 33 34 *
Banner Safety Catalog.

See Table 2.2 for further QDE-8D cable information.

†
Feedback (optional)

Figure 3-20. Generic hookup – interface module (1-Channel EDM, manual reset)

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 EZ-SCREEN
System Operation Instruction Manual

4. System Operation
4.1 Security Protocol Scan Code. Scan Code is used to allow operation of multiple
pairs of emitters and receivers in close proximity (see
Certain procedures for installing, maintaining and operating
Sections 3.1.8 and 1.4.4). Scan Code may be set to 1 or 2,
the EZ-SCREEN system must be performed by either
using the switch on the configuration panel. The Scan Code
Designated Persons or Qualified Persons.
setting for each emitter must agree with its corresponding
A Designated Person is identified and designated in writing, receiver. The Scan Code settings may be changed while in
by the employer, as being appropriately trained and qualified RUN mode without causing a Lockout.
to perform system resets and the specified checkout
Trip or Latch Output operation is selected on two DIP
procedures on the EZ-SCREEN System. The Designated
switches in the receiver configuration port; see Figure 4-1.
Person is empowered to:
Both switches must be set to the same setting. If they have
• Perform manual resets and hold possession of the reset key different settings, an error code will be displayed.
(see Section 4.3), and
If the switches are set for Trip Output (T), the System will
• Perform the Daily Checkout Procedure (see Section 6). auto-reset. If the switches are set for Latch Output (L), the
A Qualified Person, by possession of a recognized degree or System will require a manual reset.
certificate of professional training, or by extensive knowledge, External Device Monitoring (EDM): EDM mode is selected
training and experience, has successfully demonstrated the via a 2-position DIP switch in the receiver configuration port;
ability to solve problems relating to the installation of the see Figure 4-1. For 1-Channel Monitoring, set the EDM DIP
EZ-SCREEN System and its integration with the guarded switch to the E1 position. For 2-Channel Monitoring or No
machine. In addition to everything for which the Designated Monitoring, set the switch to the E2 position. See Section
Person is empowered, the Qualified Person is empowered to: 3.5.3 for more information.
• Install the EZ-SCREEN System, Reduced Resolution: Two-beam Reduced Resolution can be
• Perform all checkout procedures (see Section 6), enabled by selecting “RR” on both DIP switches as labeled.
• Make changes to the internal configuration settings and NOTE: Enabling Reduced Resolution will affect the Minimum
Separation Distance, see Section 3.1.1.
• Reset the System following a Lockout condition.

4.2 System Configuration Settings Scan Code 1 or 2 (SC1)*

If not previously configured, System settings are made on Bank A

the configuration panels located on each sensor, behind the Trip or Latch Output (Trip Output)*
access cover. The access cover is opened by first removing Reduced Resolution (OFF)*
the factory-installed security plate with the security hex
wrench provided. It is recommended that the security plate be Invert Display Push Button
re-installed after any configuration changes. See Figure 4-1. Bank B (Identical to Bank A)

Because it has redundant microprocessors, the receiver has EDM (2-channel)*

two DIP switch banks (bank A and bank B) which must be
*(Default Setting)
set identically (see Section 4.2). Failure to do so will cause a
Lockout condition when power is applied. Power to the EZ- See Figure 4-2 for access cover
SCREEN receiver should be OFF when changing DIP switch opening instructions
settings or a Lockout will occur.
After configuration settings are verified/set, the access cover Figure 4-1. EZ-SCREEN configuration switches (receiver shown)
must be fully closed (snap shut) to maintain IP ratings.
Other than Scan Code, all configuration settings should be
changed only when the System is OFF.
NOTE: The corresponding pairs of DIP switches must be set
identically for the System to operate.

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EZ-SCREEN
Instruction Manual
System Operation

Accessing the Configuration Panel 4.3 Reset Procedures

To open the access cover for DIP switch configuration:
Resetting the System
1. Remove the security plate using the special tool supplied. System resets are performed using an external reset switch.
2. Using a small flat blade screwdriver or the security plate tool, This switch must be located outside the guarded area, and
push the plastic tab on the access cover inwards at a 45° must not be within reach from within the guarded area
angle. (see Section 3.1.3). Its location should provide a clear
3. Pivot the screwdriver against the bevel until the access cover view of the entire safeguarded area. If any hazardous areas
pops open. are not in view from the switch location, additional means
4. To close the access cover, simply push cover into place (it will of safeguarding must be provided. The switch should be
“snap” into place). The access cover has been designed to be protected from accidental or unintended actuation (e.g.,
removable, so if it should come off, simply snap it back onto through the use of rings or guards).
the hinge and close it. If supervisory control of the reset switch is required, a key
5. If required, replace the security plate with tamper-resistant switch may be used, with the key kept in the possession of a
screws provided, using the same supplied tool. Designated or Qualified Person. Using a key switch will also
It is important to snap-close the cover to maintain the sensors’ provide some level of personal control, since the key may
IP 65 environmental rating. In the event an access cover is lost be removed from the switch. This will hinder a reset while
or damaged, it can be re-ordered (see Section 2.4, Replacement the key is under the control of an individual, but must not be
Parts). relied upon solely to guard against accidental or unauthorized
reset. Spare keys in the possession of others or additional
personnel entering the safeguarded area unnoticed may create
a hazardous situation.

1. Remove Security 4.3.1 Receiver Resets

Plate The EZ-SCREEN receiver has a Reset input, pin 8 (Violet
wire), that allows the System to be manually reset.
The EZ-SCREEN requires a manual reset to clear a Latch
condition and resume operation following a stop command.
Internal Lockout conditions also require a manual reset to
1
return the System to RUN mode after the failure has been
corrected and the input correctly cycled.
Receiver manual resets are required in the following
situations:
2-3. Open Access
Cover • Trip Output operation – only after a System Lockout (see
Section 5 for causes).
• Latch Output operation – at power-up, after each Latch
condition occurs, and after a System Lockout.
Reset Routine
To reset the receiver, close the reset switch for 1/4 to 2
2 seconds, then open the switch. (If reset switch model MGA-
KS0-1, listed in Section 2, is used, turn the key 1/4 turn
clockwise to close; turn counterclockwise, back to its original
3 position, to open.)
NOTE: Closing the reset switch too long will cause the System
to ignore the reset request; the switch must be closed
from 1/4 second to 2 seconds, but no longer.

Figure 4-2. Accessing the configuration switches 4.3.2 Emitter Resets

In the rare occurrence that an emitter requires a reset, power
the sensor down, then power it up. Emitter resets are needed
only if a Lockout occurs.

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 EZ-SCREEN
System Operation Instruction Manual

4.4 Status Indicators configuration setting and displays a specific error code
A variety of status indicators are clearly visible on each when the receiver is in Lockout. The 7-segment display also
emitter and receiver front panel (see Figure 1-3 and momentarily indicates the Scan Code setting at power-up or
Section 3.4.1, steps #3 and #4), and Section 7.6 (cascadeable when changed.
models only).
Emitter: A single bi-color Red/Green Status indicator shows Operating Required Status
Diagnostic Display
whether power is applied, and whether the emitter is in RUN Status Event Indicator
mode, optional TEST mode, or Lockout status. A 7-segment Scan code flash 3x –
Diagnostic Display indicates a specific error code when the alternates
emitter is in Lockout; the display also momentarily indicates Apply Red single-
the Scan Code setting at power-up or when changed. Power-up then
power flash
or
Receiver: Bi-color Red/Green Zone indicators show whether a then
section of the defined area is aligned and clear, or is blocked
and/or misaligned. A Yellow Reset indicator shows when the Passes
System is in RUN mode or is waiting for a reset. There are 8 Run Mode internal Green Dash
Zone indicators for all model lengths, each of which indicates tests
Blocked/Clear conditions for approximately 1/8 of the total
Open Test Flashing
light screen. Test Mode Dash
switch Green
A bi-color Red/Green Status indicator shows when the OSSD Internal/
outputs are ON (Green) or OFF (Red), or the System is in Flashing Displays error code
Lockout external
Lockout status (flashing Red). A 3-digit 7-segment Diagnostic Red (see Section 5.1)
fault
Display indicates the receiver’s Trip (–) or Latch (L)
Figure 4-3. Emitter status indicator operation

Operating Required Reset Status Zone OSSD

Diagnostic Displays
Mode Event Indicator Indicator Indicators* Outputs
Scan code flash 3x –
alternates
Apply Single- All Single- then
Power-up OFF OFF
power Flash Red Flash Red or
then

Pass
Alignment Mode – Zone 1 Red*
internal OFF OFF OFF
Beam 1 Blocked Others OFF
tests
Zone 1 Green
Alignment Mode – Align
ON Red Others Red or Total number of blocked beams OFF
Beam 1 Clear Beam 1
Green
Run Mode – Align all
ON Green All ON Green OFF OFF ON
Clear beams
Run Mode – Beam(s) Red or
ON Red Total number of blocked beams OFF
Blocked blocked Green*
Flashing Continues Continues
Noise Detected –
previous previous
Reset Interface
reading reading

Continues Continues Flashing

Noise Detected –
previous previous
EDM Interface
reading reading

Internal/
Flashing
Lockout external OFF All OFF Displays error code (see Section 5.1) OFF
Red
fault
*NOTE: If beam 1 is blocked, Zone indicators 2-8 will be OFF, because beam 1 provides the synchronization signal for all the beams.
Figure 4-4. Receiver status indicator operation (Trip Output configured)

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EZ-SCREEN
Instruction Manual
System Operation

Operating Required Reset Status Zone OSSD

Diagnostic Displays
Mode Event Indicator Indicator Indicators* Outputs
Scan code flash
3x – alternates
All
Single- then
Power-up Apply power OFF Single-Flash OFF
Flash Red
Red or
then

Alignment Mode – Pass internal Zone 1 Red*,

OFF OFF OFF
Beam 1 Blocked tests Others OFF

Beam 1 Green,
Alignment Mode – Align
ON Red others Red or Total number of blocked beams OFF
Beam 1 Clear Beam 1
Green

Alignment Mode – Align Double-

Red All ON Green OFF OFF OFF OFF
All Beams Clear all beams Flash

Run Mode – Perform

ON Green All ON Green OFF OFF ON
Clear reset

Latched – Blocked Block

ON Red Red or Green* OFF
Beam 1 Blocked Beam 1

Latched – Blocked Block 1 or

ON Red Red or Green* Total number of blocked beams OFF
Beam 1 Clear more beams

Clear all
Latched – Clear Flashing Red All ON Green OFF OFF OFF
beams
Flashing Continues Continues
Noise Detected –
previous previous
Reset Interface
reading reading

Continues Continues Flashing

Noise Detected –
previous previous
EDM Interface
reading reading

Internal/ Flashing
Lockout OFF OFF Displays error code (see Section 5.1) OFF
external fault Red
*NOTE: If beam 1 is blocked, Zone indicators 2-8 will be OFF, because beam 1 provides the synchronization signal for all the beams.
Figure 4-5. Receiver status indicator operation (Latch Output configured)

Inverted Display
In some applications, it is advantageous to mount the emitter
and receiver upside down (with the status indicator ends at
the “top”). This could present a problem when monitoring the
status display, so EZ-SCREEN receivers and emitters have the
option of inverting their 7-segment display character(s). The
Invert Display push button, located next to the DIP switches
under the access cover, requires just a single push (100 ms
or longer) to invert the display characters from their current
position. See Figure 4-6.
An access cover and display label that accommodates this
inversion is provided with each emitter and receiver, in their
hardware packets (also see Section 2.4 Replacement Parts).
Place the inverted display label on top of the existing display
label. Replace the standard access cover with the supplied
inverted-label version by removing the screw-on security plate,
gently pulling out the access cover and snapping the new
cover into place. Figure 4-6. Inverted display showing the number 10
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 EZ-SCREEN
System Operation Instruction Manual

4.5 Normal Operation Internal Faults (Lockouts): If either sensor detects a critical
fault, scanning ceases, the receiver outputs turn OFF and
System Power-Up diagnostic information is displayed through the sensor’s front
The System will power up in one of two ways, depending on window. See Section 5 for resolution of error/fault conditions.
the Trip/Latch Output configuration. If the System is set for
Trip Output, it will power up and reset automatically; if the
System is set for Latch Output, it will require a manual reset
4.6 Periodic Checkout Requirements
procedure after power-up and sensor alignment. To ensure continued reliable operation, the System must be
checked out periodically.
Trip Output Power-Up: When power is applied, each sensor
will conduct self-tests to detect critical internal faults, At every shift change, power-up and machine setup change,
determine configuration settings, and prepare the System for the Daily checkout should be performed; this checkout may
operation. (If either sensor detects a critical fault, scanning be performed by a Designated or Qualified Person (see
ceases, the receiver outputs remain OFF and diagnostic Section 6.3 and the Daily Checkout Card for the procedure).
information is displayed through the sensor’s front window.)
If no faults are detected, the System will automatically enter Semi-annually, the System and its interface to the guarded
ALIGNMENT mode, with the receiver looking for an optical machine should be thoroughly checked out; this checkout
sync pattern from the emitter. If the receiver is aligned and must be performed by a Qualified Person (see Section 6.4).
receiving the proper sync pattern, it enters RUN mode and A copy of these test results should be posted on or near the
begins scanning to determine the blocked or clear status of machine.
each beam. No manual reset operation is required. Whenever changes are made to the System (either a new
Latch Output Power-Up: When power is applied, each configuration of the EZ-SCREEN System or changes to the
sensor will conduct self-tests to detect critical internal faults, machine), the Commissioning Checkout should be performed
determine configuration settings, and prepare the System for (see Section 6.2).
operation. (If either sensor detects a critical fault, scanning
ceases, the receiver outputs remain OFF and diagnostic
WARNING . . . Verify Proper Operation
!
information is displayed through the sensor’s front window.)
If no faults are detected, the System will automatically enter
It is the user’s responsibility to verify proper
ALIGNMENT mode, with the receiver looking for an optical
operation, on a regular basis, as instructed in
sync pattern from the emitter. If the receiver is aligned and
Section 6.
receiving the proper sync pattern, it begins scanning to
determine the blocked or clear status of each beam. When Failure to correct such problems can result in serious
all beams are aligned, the Yellow Reset indicator will double- bodily injury or death.
flash to indicate the System is waiting for a manual reset.
After a valid manual reset, the System enters RUN mode and
continues scanning.
During RUN Mode
Trip Output Configuration: If any beams become blocked
while the System is running with Trip Output selected, the
receiver outputs turn OFF within the stated System response
time (see Specifications). If all the beams then become clear,
the receiver outputs come back ON. No resets of any kind are
needed. All required machine control resets are provided by
the machine control circuit.
Latch Output Configuration: If any beams become blocked
while the System is running with Latch Output selected, the
receiver outputs turn OFF within the stated System response
time (see Specifications). If all the beams then become clear,
the receiver Zone indicators will all be Green and the Reset
indicator will single-flash, indicating the System is waiting for
a manual latch reset. In Latch Output operation, the outputs
come back ON only when all beams are clear and after a
manual reset. The System will wait for a manual reset; when
a valid reset signal is received and all beams remain clear, the
receiver outputs turn ON.

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EZ-SCREEN
Instruction Manual
Troubleshooting and Maintenance

5. Troubleshooting and Maintenance

5.1 Troubleshooting Lockout Conditions

Evaluate status indicators per Section 4.4. See Section 5.2 for
WARNING . . . Lockouts and Power
!
Test mode indication.
Failures
A Lockout condition causes all of the EZ-SCREEN OSSD
outputs to turn or remain OFF, sending a stop signal to the Power failures and Lockout conditions are
guarded machine. Each sensor provides diagnostic error indication of a problem and must be investigated
codes to assist in the identification of the cause(s) of lockouts immediately by a Qualified Person. Attempts to continue to
(see Sections 5.1.1 and 5.1.2). operate machinery by bypassing the EZ-SCREEN System or
other safeguards is dangerous and could result in serious
The System provides easy methods for determining operating bodily injury or death.
problems. A Lockout condition is indicated by the following:
Emitter
WARNING . . . Shut Down Machinery
Status indicator
Diagnostic Display
Receiver
Flashing Red
Error code (flashing) ! Before Servicing
The machinery to which the EZ-SCREEN System
Reset indicator OFF is connected must not be operating at any time
Status indicator Flashing Red during major service or maintenance. This may require
Zone Indicators OFF lockout/tagout procedures (refer to OSHA1910.147, ANSI
Diagnostic Display Error code (flashing) Z244-1, or the appropriate standard for controlling hazardous
energy). Servicing the EZ-SCREEN System while the
Recovery Procedures hazardous machinery is operational could result in serious
To recover from a Lockout condition, all errors must be bodily injury or death.
corrected and sensor resets must be performed as shown
below.
Receiver Reset
Close the receiver Reset switch for 1/4 to 2 seconds and then
open the switch (per Section 4.2), or power the sensor down,
wait a second or two, then power it up.
NOTE: If the power down/up method is used and the System
is set for Latch Output, a manual reset, as described in
Section 4.4, is required to resume full operation.
Emitter Reset
Power the sensor down, wait a second or two, and then
power it up.

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 Troubleshooting and Maintenance EZ-SCREEN
Instruction Manual

5.1.1 Receiver Error Codes

Diagnostic
Error Description Cause of Error and Appropriate Action
Display
Output Error • Disconnect the OSSD loads and reset the receiver.
Error is caused by: • If the error clears, the problem is in the OSSD load(s) or in the load wiring.
• one or both outputs being shorted • If the error continues with no load connected, replace the receiver.
to a power supply (high or low),
• by shorting OSSD 1 to OSSD 2, or
• by an overload (greater than 0.5A).
Reset Input Error • Verify that the reset switch is in the open position.
This error occurs when the Reset • Reset the receiver per Section 4.3.
switch is closed (or the wiring is • If the error remains, disconnect the reset wire at pin 8; cycle power.
shorted to +24V) during power-up. • If the error clears, the problem is in the reset switch or in the wiring.
• If the error continues when the reset wire is disconnected, replace the
receiver.
EDM Input Error • Verify that the EDM configuration switches are set correctly and that the
Can occur for the following reasons: wiring is correct for the EDM type configured (see Section 3.5.3).
• EDM wiring configuration does not • Reset the receiver.
match the EDM switch • If the error continues, remove power to the guarded machine, disconnect
configuration. the OSSD loads, disconnect the EDM input signals, configure EDM for No
• No connection to EDM connections. Monitoring (Section 3.5.3) and conduct the Initial Checkout procedure in
• Both EDM inputs fail to respond Section 3.4.
within 200 ms of the OSSDs • If the error clears, the problem is in the external device contacts or wiring,
changing state (ON or OFF). or is a response-time problem of the external devices. Verify that the EDM
• Excessive noise on EDM inputs. wiring is correct and that the external devices meet the requirements
described in Section 3.5.3.
• If the error continues, check for noise on the EDM inputs (see Section 5.3).
If error continues, replace the receiver
Receiver Error • Perform a reset per Section 4.3.
This error can occur due to either • If the error clears, perform a Daily Checkout procedure (per Section 6.3;
excessive electrical noise or an Daily Checkout Card) and if OK, resume operation. If the System fails the
internal failure. Daily Checkout procedure, replace the receiver.
• If the error continues, check the ground connection (pin 7).
• If the sensor has a good earth ground connection to pin 7, perform the
Initial Checkout procedure (per Section 3.4).
• If the error clears, check the external connections and configuration settings.
• If the error continues, replace the receiver.
DIP Switch Error • Verify that the DIP switch settings are valid (per Section 4.2). Make any
This error can be caused by incorrect corrections necessary and perform a receiver reset.
DIP switch settings or by changes • If the error occurred due to a change of the DIP switch settings while the
to the DIP switch settings when the System was in Run mode, verify the switch settings and perform a receiver
system is ON. reset to resume operation with the new switch settings and modified System
configuration.
• If the error continues, replace the receiver.

Banner Engineering Corp. • Minneapolis, U.S.A.

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EZ-SCREEN
Instruction Manual
Troubleshooting and Maintenance

5.1.1 Receiver Error Codes (continued)

EDM 1 Error • Verify that the EDM wiring is correct and that the external devices meet the
This error can occur due to EDM requirements described in Section 3.5.3.
1 input signal failing to respond • If the error continues, remove power to the guarded machine, disconnect
within 200 ms of OSSD 1 changing the OSSD loads, disconnect the EDM input signals, configure EDM for No
state (ON or OFF) or by EDM 1 input Monitoring (per Section 3.5.3) and conduct the Initial Checkout procedure in
signal changing state when OSSD 1 Section 3.4.
did not change. • If the error clears, the problem is in the External Device contacts or wiring,
or is a response-time problem of the external devices. Verify that the EDM
wiring is correct and that the external devices meet the requirements
described in Section 3.5.3.
• If the error continues, check for noise on the EDM inputs (see Section 5.3).
EDM 2 Error • Verify that the EDM wiring is correct and that the external devices meet the
This error can occur due to EDM 2 requirements described in Section 3.5.3.
input signal failing to respond within • If the error continues, remove power to the guarded machine, disconnect
200 ms of OSSD 2 changing state the OSSD loads, disconnect the EDM input signals, configure EDM for No
(ON or OFF), or by the EDM 2 input Monitoring (per Section 3.5.3) and conduct the Initial Checkout procedure
signal changing state when OSSD 2 (Section 3.4).
did not change. • If the error clears, the problem is in the External Device contacts or wiring,
or is a response-time problem of the external devices. Verify that the EDM
wiring is correct and that the external devices meet the requirements
described in Section 3.5.3.
• If the error continues, check for noise on the EDM inputs (see Section 5.3).
Fixed Blanking Error • Reposition the object and perform a key reset (or cycle power).
This error occurs when beam(s) that • Re-program (teach) the fixed blanked object(s), see Section 3.4.3.
have been blanked (programmed
to ignore a fixed object) become
clear when the object is removed or
moved.
Programming Timeout Error • Re-program (teach) the fixed blanked object(s), see Section 3.4.3.
This error occurs when the Fixed
Blanking programming mode (teach)
exceeds the ten-minute limit.
Cascade Configuration Error • Configure ONLY the first receiver in the cascade (connected to the machine
This error occurs when the interface). All other receivers must be set for 2-Ch. EDM (E2) and
configuration sequence is incorrectly Trip Output (T), see Section 7.6.
followed, receiver(s) 2, 3 or 4 are • Re-configure the first receiver to adapt system to changes or replacement of
configured, or receiver 1 is moved to other receivers, see Section 7.6.
a different position in the cascade.

Banner Engineering Corp. • Minneapolis, U.S.A.

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 EZ-SCREEN
Instruction Manual

5.1.1 Receiver Error Codes (continued)

Excessive Noise Error – • Perform a reset per Section 4.3.
Reset Interface • If the error clears, perform a Daily Checkout procedure (per Section 6.3;
This error can occur due to Daily Checkout Card) and if OK, resume operation. If the System fails the
excessive levels of electrical noise. Daily Checkout procedure, replace the receiver.
Excessive Noise Error – • If the error continues, check the ground connection (pin 7).
EDM Interface • If the sensor has a good earth ground connection to pin 7, perform the
This error can occur due to Initial Checkout procedure (Section 3.4).
excessive levels of electrical noise. • If the error clears, check for sources of electrical noise (see Section 5.3).
• If the error continues, replace the receiver.
Excessive Noise Error –
Cascade Input
This error can occur due to
excessive levels of electrical noise.

Flashing Cascade Input Simultaneity • Check operation of Channel A and Channel B of cascade input.
Operation of channels A and B • Cycle power or cycle the input. See Sections 7.7 and 7.8.
mismatch > 3 seconds.

5.1.2 Emitter Error Codes

Diagnostic
Error Description Cause of Error and Appropriate Action
Display*
Emitter Error • Reset the emitter by cycling power to the emitter (see Section 4.3.2).
This error can occur either due to • If the error clears, perform a Daily Checkout procedure (Section 6.3) and
excessive electrical noise or due to if OK, resume operation. If the System fails the Daily Checkout procedure,
then an internal failure. replace the emitter.
• If the error continues, check the ground connection (pin 5).
• If the sensor has a good earth ground connection to pin 5, check for
electrical noise (see Section 5.3).
• If the error continues, replace the emitter.
Excessive Noise Error • Reset the emitter by cycling power to the emitter (see Section 4.3.2).
This error can occur due to • If the error clears, perform a Daily Checkout procedure (Section 6.3) and
excessive electrical noise. if OK, resume operation. If the System fails the Daily Checkout procedure,
then replace the emitter.
• If the error continues, check the ground connection (pin 5).
• If the sensor has a good earth ground connection to pin 5, check for
electrical noise (see Section 5.3).
• If the error continues, replace the emitter.
*Emitter has only 1-digit display. Two-digit codes are displayed sequentially.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
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EZ-SCREEN
Instruction Manual
Troubleshooting and Maintenance

5.2 Test Mode (5-Pin Emitters only)

If System can not be aligned or it will not go to a Green/
Emitter
Clear condition, the emitter’s TEST input may be open.
Dash
When this occurs, the receiver Reset indicator is Yellow, all
Zone indicators will be Red or Green, and the system Status
LED will be Red; the 3-digit display will show a numerical
value equal to one less than the total number of beams. For
example, if an array has 50 beams total, the display would
show 49. The emitter’s Status indicator will flash Green. Flashing Green
See Section 3.5.6 and Figure 3-17. (However, on a 10-beam
system only, the Zone 1 indicator will be Green, and all others
Red.
Opening a switch or relay contacts connected to the TEST1 Receiver
and TEST2 connections of the emitter, or supplying a voltage
of less than 3V dc to TEST1 only, simulates a Blocked Total number of
beams (less one)*
condition, for testing purposes.
To verify proper operation, measure the voltage between
TEST1 (pin 4, black) and dc COM (pin 3, blue) of the emitter:
• If the voltage is 10 to 30V dc, the emitter should be in Run Yellow
mode and beam scanning should be occurring. If not, check Red
the +24V dc (pin 1, brown) to verify proper supply voltage.
If the supply voltage is not within the rated supply voltage
specifications, correct the supply voltage and recheck
All Red (except for 10-beam
emitter operation. If the supply voltage is correct, Test1 systems, where Zone 1
is 10 to 30V dc and the emitter does not operate properly indicator will be Green)
(RUN mode with beam scanning). Replace emitter.
• If the voltage is less than 3V dc, the emitter should be in *The 3-digit display will show a numerical value equal to one
Test mode and no scanning should be occurring. If not in less than the total number of beams. For example, if an array
Test mode, replace emitter. has 50 beams total, the display would show 49.

Figure 5-1. TEST mode status indicators

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 Troubleshooting and Maintenance EZ-SCREEN
Instruction Manual

5.3 Electrical and Optical Noise 5.4 Servicing and Maintenance

The EZ-SCREEN System is designed and manufactured to be Cleaning
highly resistant to electrical and optical noise and to operate EZ-SCREEN System emitters and receivers are constructed
reliably in industrial settings. However, serious electrical and/ of aluminum with a yellow painted finish and are rated
or optical noise may cause a random Trip or Latch condition. IP65. Lens covers are acrylic. Emitters and receivers are
In very extreme electrical noise cases, a Lockout is possible. best cleaned using mild detergent or window cleaner and a
In order to minimize the effects of transitory noise, the EZ- soft cloth. Avoid cleaners containing alcohol, as they may
SCREEN System will respond to noise only if the noise is damage the acrylic lens covers.
detected on multiple consecutive scans.
Warranty Service
If random nuisance Trips occur, check the following: The EZ-SCREEN System is designed for reliability. Do
• Poor connection between the sensor and earth ground; not open the emitter or receiver housings, other than to
access for configuration. They contain no field-replaceable
• Optical interference from adjacent light screens or other components. If repair is necessary, do not attempt to repair
photoelectrics; or an emitter or receiver yourself; return the unit to the factory.
• Sensor input or output wires routed too close to “noisy”
Should it become necessary to return a System component to
wiring.
the factory, please do the following:
Checking for sources of electrical noise: It is very important
1) Contact the Banner Factory Application Engineering group
that the light screen sensors have a good earth ground.
at the address or numbers listed below:
Without this, the System can act like an antenna and random
Trips and Lockouts can occur. Banner Engineering Corp.,
Application Engineering Group
All EZ-SCREEN System wiring is low voltage; running these
9714 Tenth Avenue North
wires alongside power wires, motor/servo wires, or other
Minneapolis, MN 55441
high-voltage wiring, can inject noise into the EZ-SCREEN
system. It is good wiring practice (and may be required by Phone: 763.544.3164 or
code) to isolate EZ-SCREEN System wires from high-voltage Toll-Free (US only): 888.373.6767
wires. email: sensors@bannerengineering.com
The Banner model BT-1 Beam Tracker (see Section 2.3) is a They will attempt to troubleshoot the system from
very good tool for detecting electrical noise. It can be used your description of the problem. If they conclude that a
to detect electrical transient spikes and surges. Cover the component is defective, they will issue an RMA (Return
lens of the BT-1 with electrical tape to block optical light from Merchandise Authorization) number for your paperwork,
getting into the receiver lens. Press the “RCV” button on the and give you the proper shipping address.
BT-1 and position the Beam Tracker on the wires going to the
EZ-SCREEN or any other nearby wires. Noise caused by the 2) Pack the component(s) carefully. Damage which occurs
switching of inductive loads should be addressed by installing during return shipping is not covered by warranty.
proper transient suppression across the load.
Checking for sources of optical noise: Turn off the emitter,
completely block the emitter, or open the Test input, then
use a Banner BT-1 Beam Tracker to check for light at the
receiver. Press the “RCV” button on the BT-1 and move it
across the full length of the receiver’s sensing window. If the
BT-1’s indicator lights, check for light from other sources
(other safety light screens, screens or points, or standard
photoelectric sensors) by “tracking down” the emitted light
from them.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
46 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual
Checkout Procedure

6. Checkout Procedures
Study each procedure in its entirety, to understand each step To prepare the System for this checkout:
thoroughly before beginning. Refer all questions to the
Banner applications engineering department at the address or 1. Examine the guarded machine to verify that it is of a type
numbers listed on the cover of this manual. Checkouts must and design compatible with the EZ-SCREEN System. See
be performed as detailed in Section 6.1 below and results Section 1.2 for a list of misapplications.
should be recorded and kept in the appropriate place (e.g., 2. Verify the EZ-SCREEN System is configured for the
near the machine, and/or in a technical file). intended application (see Section 4.2).
3. Verify that the minimum separation distance from the
6.1 Schedule of Checkouts closest danger point of the guarded machine to the defined
Trip Test: The procedure for EZ-SCREEN System trip test is area is not less than the calculated distance, per Section
described in Section 3.4.4. This procedure must be performed 3.1.1 of this manual.
at installation, and at any time the System, the guarded 4. Verify that:
machine, or any part of the application is installed or altered.
The procedure must be performed by a Qualified Person. • Access to any dangerous parts of the guarded machine is
not possible from any direction not protected by the
Commissioning Checkout: The procedure described in EZ-SCREEN System, hard guarding, or supplemental
Section 6.2 must be performed at installation or whenever safeguarding, and
changes are made to the System (either a new configuration
of the EZ-SCREEN System or changes to the machine). The • It is not possible for a person to stand between the
procedure must be performed by a Qualified Person. defined area and the dangerous parts of the machine, or
Shift/Daily Checkout: The procedure for “daily” checkout • Supplemental safeguarding and hard guarding, as
of the EZ-SCREEN System is described on the supplied described by the appropriate safety standards, are in
Daily Checkout card (Banner p/n 113361 for SLS.. models, place and functioning properly in any space (between the
P/N 118173 for SLSC.. models). Daily Checkout is to be defined area and any hazard) which is large enough to
performed at each shift change or machine setup change, allow a person to stand undetected by the EZ-SCREEN
whenever the System is powered up — at least daily. The System (see Sections 3.1.2 and 3.1.4).
procedure is listed on the Daily Checkout card and may be 5. Verify that all reset switches are mounted outside and in
performed by a Designated Person or a Qualified Person. full view of the guarded area, out of reach of anyone inside
Semi-Annual Checkout: The procedure for initial checkout of the guarded area, and that means of preventing inadvertent
the EZ-SCREEN System is to be performed every six months, use is in place (see Section 3.1.3).
following installation of the System. The procedure is listed 6. Examine the electrical wiring connections between the
on the Semi-Annual Checkout card (Banner P/N 113362) and EZ-SCREEN System FSD outputs and the guarded
must be performed by a Qualified Person. machine’s control elements to verify that the wiring meets
the requirements stated in Section 3.5.
6.2 Commissioning Checkout
7. Inspect the area near the defined area (including work
Perform this checkout procedure as part of System pieces and the guarded machine) for reflective surfaces
installation (after the System has been interfaced to (see Section 3.1.6). Remove the reflective surfaces
the guarded machine as described in Section 3.5), or if possible by relocating them, painting, masking or
whenever changes are made to the System (either a new roughening them. Remaining problem reflections will
configuration of the EZ-SCREEN System or changes to become apparent during the Trip Test in step 11.
the machine). A Qualified Person (as defined in Section
4.1) must perform the procedure; checkout results should 8. Apply power to the EZ-SCREEN System. Verify that power
be recorded and kept on or near the guarded machine as to the guarded machine is OFF. Remove all obstructions
required by applicable standards. from the defined area. If the System is configured for
Manual Power-Up, the Yellow Status indicator will be
double-flashing. Perform a manual reset (close the reset
switch for 1/4 to 2 seconds, then open the switch).

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 Checkout Procedure EZ-SCREEN
Instruction Manual

9. Observe the Status indicators and the Diagnostic Display: 15. Test the machine stopping response time, using an
• Lockout: Status flashing Red instrument designed for that purpose, to verify that it
All others OFF is the same or less than the overall system response
time specified by the machine manufacturer. (Banner’s
• Blocked: Status ON Red applications engineering department can recommend a
One or more Zone indicators ON Red suitable instrument.)
Reset ON Yellow
Do not continue operation until the entire checkout
• Clear: Status ON Green* procedure is complete and all problems are corrected.
All Zone indicators ON Green
Reset ON Yellow WARNING . . . Do Not Use Machine
• Latch:
(defined
Status ON Red
All Zone indicators ON Green
area clear) Reset flashing Yellow
! Until System Is Working Properly
If any of these checks cannot be verified, do
not attempt to use the EZ-SCREEN System/
* The Green Status indicator will be flashing if Reduced guarded machine until the defect or problem has been
Resolution is enabled. corrected (see Section 5).
10. A Blocked condition indicates that one or more of the Attempts to use the guarded machine under such
beams is misaligned or interrupted. To correct this conditions could result in serious bodily injury or death.
situation see the Alignment procedure in Section 3.4.
If the system is in a Latch condition, perform a manual
reset. 6.3 Shift/Daily Checkout
11. Once the Green and Yellow Status indicators are ON, Perform the procedure contained on the Daily Checkout
perform the trip test (described in Section 3.4.4) on card at every shift change, power-up and machine set-
each sensing field to verify proper System operation up change. During continuous machine run periods, this
and to detect possible optical short circuits or reflection checkout should be performed at intervals not to exceed 24
problems. Do not continue until the EZ-SCREEN System hours.
passes the trip test. A Designated Person or Qualified Person (as defined in
Do not expose any individual to any hazard during the the Safety Glossary) must perform the procedure. A copy
following checks. of checkout results should be recorded and kept in the
appropriate place (e.g., near or on the machine, in the
WARNING . . . Before Applying Power to
!
machine’s technical file).
the Machine
Refer to the procedure detailed on the Daily Checkout card
Verify that the guarded area is clear of personnel (Banner part number 113361 for SLS.. models, P/N 118173
and unwanted materials (such as tools) before for SLSC.. models) in the lit packet included with the receiver.
applying power to the guarded machine. Failure to do so could If the Daily Checkout card is missing, contact Banner
result in serious bodily injury or death. Engineering or download at www.bannerengineering.com.
12. Apply power to the guarded machine and verify that the
machine does not start up. Interrupt (block) the defined 6.4 Semi-Annual (Six-Month) Checkout
area with the appropriate supplied test piece (see table
in Section 3.4.4) and verify that it is not possible for the Perform the procedure contained on the Semi-Annual
guarded machine to be put into motion while the beam(s) Checkout card every six months following System
is blocked. installation, or whenever changes are made to the System
(either a new configuration of the EZ-SCREEN System or
13. Initiate machine motion of the guarded machine and, changes to the machine).
while it is moving, use the supplied test piece to block the
defined area. Do not attempt to insert the test piece into A Qualified Person (as defined in the Safety Glossary) must
the dangerous parts of the machine. Upon blocking any perform the procedure. A copy of checkout results should be
beam, the dangerous parts of the machine should come to recorded and kept in the appropriate place (e.g., near or on
a stop with no apparent delay. the machine, in the machine’s technical file).
Remove the test piece from the beam; verify that the Refer to the procedure contained on the Semi-Annual
machine does not automatically restart, and that the Checkout card (Banner part number 113362) in the lit packet
initiation devices must be engaged to restart the machine. included with the receiver. If the Semi-Annual Checkout card
is missing, contact Banner Engineering or download at www.
14. Remove electrical power to the EZ-SCREEN System.
bannerengineering.com.
Both OSSD outputs should immediately turn OFF, and the
machine should not be capable of starting until power is
re-applied to the EZ-SCREEN System.
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
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EZ-SCREEN
Instruction Manual
Cascadeable EZ-SCREEN

7. Cascadeable EZ-SCREEN
7.1 Overview of Cascading 7.1.1 System Components and Specifications
EZ-SCREEN emitters and receivers are also available in A stand-alone cascadeable EZ-SCREEN system includes a
cascadeable models. These models can be used as stand- compatible emitter and receiver (equal length and resolution;
alone light screens, or can be cascaded up to four systems; available separately or in pairs), a terminator plug for the
see Figure 7-1. The cascaded sensor pairs can be any length, receiver and two single-ended (machine interface) cables.
any number of beams, or have different resolutions
(i.e., 14 mm and 30 mm), as long as each emitter matches A multiple-light screen cascaded EZ-SCREEN system includes
its own receiver. compatible emitter/receiver pairs (up to four), a terminator
plug for the last receiver in the cascade, two single-ended
NOTE: EZ-SCREEN SLS models (with Inverted Display) can cables to interface with the machine and provide power to the
be used as the end sensor pair. EZ-SCREEN Grid/ system, and pairs of double-ended (sensor interface) cables
Point systems and PICO-GUARD systems can not be to interconnect the emitters and the receivers in the cascade.
interfaced with the Cascade Input.
The terminator plug must be used on the receiver in a stand-
The control reliability, installation and alignment, electrical alone system, and on the last receiver in a multiple-system
interface to the guarded machine, initial checkout, periodic cascade or, a QDE2R4-8..D cable interfaced with an E-stop or
checkout, troubleshooting and maintenance features of other hard contacts (see Sections 7.7 and 7.8).
cascadeable models are functionally identical to those of the
standard models. Available single-ended, double-ended, and splitter cables are
listed in Section 2.2. Power cable length as well as the length
Electrical connections are made through M12 (or Euro-style) for the interconnect cables are limited; see Section 7.3 for
quick-disconnects. The emitter has an 8-pin connector for more information.
power and ground. Optional 5-pin emitters with TEST are
available. 7.1.2 Receiver Display
The receiver has an 8-pin connector for power, ground, A cascaded receiver display in Run Mode, shows:
reset, EDM #1 and #2, and OSSD #1 and #2. All systems in a No beams blocked, Latch Mode: “L”
cascade are activating the same set of OSSD outputs, which No beams blocked, Trip Mode: “–“
are the OSSDs of the master receiver.
Blocked receiver in a cascade: number of blocked beams
Receivers between the blocked one and the machine: “|---|”
(Flashing “|---|”: see Section 5.1.1.)

Figure 7-1. Multiple cascaded light screens used to guard two areas of one machine (power press cross-section, receivers
only shown using EZA-MBK-21 “L” mounting bracket system)

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 Cascadeable EZ-SCREEN EZ-SCREEN
Instruction Manual

7.2 Cascadeable Emitter and Receiver Models

For cabling options, see Section 2.2.
Machine interface/power cables (one per end sensor, two per pair): Use QDE-..D cables.
Sensor interconnect cables (one per cascaded sensor, two per pair): Use DEE2R-..D cables.

14 mm Resolution Models
Defined 0.1 m to 6 m (4" to 20') range
Area Sensor
Height* 5-pin Emitter 8-pin Emitter Number of Response
Connector** Connector*** Beams Time (Tr)
Emitter SLSCE14-300Q5 SLSCE14-300Q8
300 mm
Receiver SLSCR14-300Q8 SLSCR14-300Q8 40 15 ms
(11.8") Pair SLSCP14-300Q85 SLSCP14-300Q88
Emitter SLSCE14-450Q5 SLSCE14-450Q8
450 mm
Receiver SLSCR14-450Q8 SLSCR14-450Q8 60 19 ms
(17.7") Pair SLSCP14-450Q85 SLSCP14-450Q88
Emitter SLSCE14-600Q5 SLSCE14-600Q8
600 mm
Receiver SLSCR14-600Q8 SLSCR14-600Q8 80 23 ms
(23.6") Pair SLSCP14-600Q85 SLSCP14-600Q88
Emitter SLSCE14-750Q5 SLSCE14-750Q8
750 mm
Receiver SLSCR14-750Q8 SLSCR14-750Q8 100 27 ms
(29.5") Pair SLSCP14-750Q85 SLSCP14-750Q88
Emitter SLSCE14-900Q5 SLSCE14-900Q8
900 mm
Receiver SLSCR14-900Q8 SLSCR14-900Q8 120 32 ms
(35.4") Pair SLSCP14-900Q85 SLSCP14-900Q88
Emitter SLSCE14-1050Q5 SLSCE14-1050Q8
1050 mm
Receiver SLSCR14-1050Q8 SLSCR14-1050Q8 140 36 ms
(41.3") Pair SLSCP14-1050Q85 SLSCP14-1050Q88
Emitter SLSCE14-1200Q5 SLSCE14-1200Q8
1200 mm
Receiver SLSCR14-1200Q8 SLSCR14-1200Q8 160 40 ms
(47.2") Pair SLSCP14-1200Q85 SLSCP14-1200Q88
Emitter SLSCE14-1350Q5 SLSCE14-1350Q8
1350 mm
Receiver SLSCR14-1350Q8 SLSCR14-1350Q8 180 43 ms
(53.1") Pair SLSCP14-1350Q85 SLSCP14-1350Q88
Emitter SLSCE14-1500Q5 SLSCE14-1500Q8
1500 mm
Receiver SLSCR14-1500Q8 SLSCR14-1500Q8 200 48 ms
(59.0") Pair SLSCP14-1500Q85 SLSCP14-1500Q88
Emitter SLSCE14-1650Q5 SLSCE14-1650Q8
1650 mm
Receiver SLSCR14-1650Q8 SLSCR14-1650Q8 220 52 ms
(65.0") Pair SLSCP14-1650Q85 SLSCP14-1650Q88
Emitter SLSCE14-1800Q5 SLSCE14-1800Q8
1800 mm
Receiver SLSCR14-1800Q8 SLSCR14-1800Q8 240 56 ms
(70.9") Pair SLSCP14-1800Q85 SLSCP14-1800Q88
*150 mm SLSC.. systems not available.
**5-pin emitters feature Test input.
***8-pin emitters feature “swapable” hookup; see Sections 3.3.1 and 3.7.

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50 P/N 112852 rev. C
EZ-SCREEN
Instruction Manual
Cascadeable EZ-SCREEN

7.2 Cascadeable Emitter and Receiver Models (continued)

30 mm Resolution Models
Defined 0.1 m to 18 m (4" to 60') range
Area Sensor
Height* 5-pin Emitter 8-pin Emitter Number of Response
Connector** Connector*** Beams Time (Tr)
Emitter SLSCE30-300Q5 SLSCE30-300Q8
300 mm
Receiver SLSCR30-300Q8 SLSCR30-300Q8 20 11 ms
(11.8") Pair SLSCP30-300Q85 SLSCP30-300Q88
Emitter SLSCE30-450Q5 SLSCE30-450Q8
450 mm
Receiver SLSCR30-450Q8 SLSCR30-450Q8 30 13 ms
(17.7") Pair SLSCP30-450Q85 SLSCP30-450Q88
Emitter SLSCE30-600Q5 SLSCE30-600Q8
600 mm
Receiver SLSCR30-600Q8 SLSCR30-600Q8 40 15 ms
(23.6") Pair SLSCP30-600Q85 SLSCP30-600Q88
Emitter SLSCE30-750Q5 SLSCE30-750Q8
750 mm
Receiver SLSCR30-750Q8 SLSCR30-750Q8 50 17 ms
(29.5") Pair SLSCP30-750Q85 SLSCP30-750Q88
Emitter SLSCE30-900Q5 SLSCE30-900Q8
900 mm
Receiver SLSCR30-900Q8 SLSCR30-900Q8 60 19 ms
(35.4") Pair SLSCP30-900Q85 SLSCP30-900Q88
Emitter SLSCE30-1050Q5 SLSCE30-1050Q8
1050 mm
Receiver SLSCR30-1050Q8 SLSCR30-1050Q8 70 21 ms
(41.3") Pair SLSCP30-1050Q85 SLSCP30-1050Q88
Emitter SLSCE30-1200Q5 SLSCE30-1200Q8
1200 mm
Receiver SLSCR30-1200Q8 SLSCR30-1200Q8 80 23 ms
(47.2") Pair SLSCP30-1200Q85 SLSCP30-1200Q88
Emitter SLSCE30-1350Q5 SLSCE30-1350Q8
1350 mm
Receiver SLSCR30-1350Q8 SLSCR30-1350Q8 90 25 ms
(53.1") Pair SLSCP30-1350Q85 SLSCP30-1350Q88
Emitter SLSCE30-1500Q5 SLSCE30-1500Q8
1500 mm
Receiver SLSCR30-1500Q8 SLSCR30-1500Q8 100 27 ms
(59.0") Pair SLSCP30-1500Q85 SLSCP30-1500Q88
Emitter SLSCE30-1650Q5 SLSCE30-1650Q8
1650 mm
Receiver SLSCR30-1650Q8 SLSCR30-1650Q8 110 30 ms
(65.0") Pair SLSCP30-1650Q85 SLSCP30-1650Q88
Emitter SLSCE30-1800Q5 SLSCE30-1800Q8
1800 mm
Receiver SLSCR30-1800Q8 SLSCR30-1800Q8 120 32 ms
(70.9") Pair SLSCP30-1800Q85 SLSCP30-1800Q88
*150 mm SLSC.. systems not available.
**5-pin emitters feature Test input.
***8-pin emitters feature “swapable” hookup; see Sections 3.3.1 and 3.7.

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 Cascadeable EZ-SCREEN EZ-SCREEN
Instruction Manual

7.3 Determining Interconnect Cable Lengths

The following cable length charts are possible combinations As the machine interface cable lengthens, the voltage drop
for each side of example cascaded systems. All cables are increases, which results in shorter possible interconnect cables
assumed to be 22 awg wire. Other lengths and combinations to maintain supply voltage requirements at the cascaded
are possible; please call factory for assistance. sensor.

Machine Interface Cable (L1)

1' 3' 15' 25' 50'
QDE-..D
Recommended cable pairing per side of cascaded system EZ-SCREEN
Position #2
Max. L2* 200' 200' 175' 135' 50'
100' 100' 100' 100'
Sensor 75' 75' 75' 75' L2
DEE2R-..D cables

Interconnect 50' 50' 50' 50' 50'

Individual

Cable Lengths
25' 25' 25' 25' 25' EZ-SCREEN
(L2) Position #1
15' 15' 15' 15' 15'
3' 3' 3' 3' 3' L1
1' 1' 1' 1' 1'
Machine
*Multiple DEE2R-..D cables may be required. Control

Example 1: Example 2:
Machine Interface Cable (L1): 15' Machine Interface Cable (L1): 50'
Sensor Interconnect Cable (L2): 175' (Using one 100' and Sensor Interconnect Cable (L2): 50' or shorter
one 75' DEE2R cables) or 100' or shorter using single cables

Figure 7-2. Cable length options for two cascaded light screens

Machine Interface Cable (L1)

1' 3' 15' 25'
QDE-..D EZ-SCREEN
Recommended cable pairing per side of cascaded system Position #3

L2 L3 L2 L3 L2 L3 L2 L3
L3
Max. L2* 115' 1' 110' 1' 80' 1' 60' 1'
Max. L3* 1' 200' 1' 200' 1' 155' 1' 110'
EZ-SCREEN
100' 15' 100' 15' Position #2
Sensor
Interconnect 75' 75' 75' 50' 75' 15'
DEE2R-..D cables

Cable Lengths 50' 100' 50' 100' 50' 50' 50' 15'
Individual

L2
(L2, L3)
25' 100' 25' 100' 25' 100' 25' 50'
15' 100' 15' 100' 15' 100' 15' 75'
3' 100' 3' 100' 3' 100' 3' 100'
1' 100' 1' 100' 1' 100' 1' 100'
*Multiple DEE2R-..D cables may be required.
EZ-SCREEN
Position #1

Example 1: Example 2:
Machine Interface Cable (L1): 3' Machine Interface Cable (L1): 15'
Sensor Interconnect Cable (L2): 75' Sensor Interconnect Cable (L2): 75'
Sensor Interconnect Cable (L3): 50' Sensor Interconnect Cable (L3): 15'

L1

Machine
Control

Figure 7-3. Cable length options for three cascaded light screens

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Instruction Manual
Cascadeable EZ-SCREEN

Due to the large number of possible combinations, the table

in Figure 7-4 includes only applications in which L2 = L4. A
common installation example is one that protects two areas
of a machine (e.g., the front and back of a power press) and
uses four EZ-SCREENs to create two “L”-shaped sensing
fields.

Machine Interface Cable

1' 3' 15' 25'
(L1) QDE-..D
Recommended cable pairing per side of cascaded system
L2 L3 L4 L2 L3 L4 L2 L3 L4 L2 L3 L4
Max. L3* 1' 110' 1' 1' 105' 1' 1' 75' 1' 1' 45' 1'
Sensor 50' 15' 50' 50' 15' 50'
DEE2R-..D cables

Interconnect
25' 50' 25' 25' 50' 25' 25' 25' 25'
Individual

Cables (L2, L3
and L4) 15' 75' 15' 15' 75' 15' 15' 25' 15' 15' 15' 15'
3' 100' 3' 3' 100' 3' 3' 50' 3' 3' 25' 3'
1' 100' 1' 1' 100' 1' 1' 75' 1' 1' 25' 1'
*Multiple DEE2R-..D cables may be required.

Example 1: Example 2: EZ-SCREEN

Machine Interface Cable (L1): 15' Machine Interface Cable (L1): 15' Position #4
Sensor Interconnect Cable (L2): 1' Sensor Interconnect Cable (L2): 3'
Sensor Interconnect Cable (L3): 75' Sensor Interconnect Cable (L3): 50'
Sensor Interconnect Cable (L4): 1' Sensor Interconnect Cable (L4): 3'
L4

EZ-SCREEN
Position #3

L3

EZ-SCREEN
Position #2

L2

EZ-SCREEN
Position #1

L1

Machine
Control

Figure 7-4. Cable length options for four cascaded light screens

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 Cascadeable EZ-SCREEN EZ-SCREEN
Instruction Manual

7.4 Response Time for Cascaded Light Screens Overall Response Time and Separation Distance
The cascaded system’s Overall Response Time (Tr) is equal to
Response time is an important factor in determining a light the response time of the individual sensor pair with the most
screen’s separation (safety) distance. For cascaded (or beams (i.e., the slowest individual response time), plus an
“daisy-chained”) EZ-SCREEN systems, that response time adder resulting from the number of systems in the cascade. Tr
is dependent on the number of light screens, the number of can be found by the following formula:
beams in the light screens, and their positions in the cascade.
It can be calculated easily, in two ways: Tr = Tr(max) + [(N-1) x 2 ms]
• Individually for each light screen in the cascade (separation where:
distance is calculated for each light screen in the cascade),
or Tr(max) is the response time of the slowest individual pair in
the cascade (i.e., the pair with the most beams; see Section
• Based on the worst-case time for the entire cascade (all light 7.2).
screens in the cascade have the same separation distance).
N is the number of sensor pairs in the cascade.
Individual Response Time and Separation Distance
When calculating individual separation distance for each Use this Tr value in the formula in Section 3.1.1 to determine
emitter/receiver pair, the pair’s position in the cascade impacts Overall Separation Distance (Ds). This will ensure that all
its response time, which then impacts its separation distance. sensor pairs will be located at an adequate distance from the
This method results in the closest possible separation hazard, no matter how the system is installed.
distance for each light screen.
Response time depends on how far “downstream” the light
screen is from the machine control. Each light screen position EZ-SCREEN
Position #4
in the cascade, starting from the first light screen in the 15 + 2 + 2 + 2 = 21
cascade, increases the light screen’s response time by 2 ms. 21 ms response

Figure 7-5 depicts a four-pair cascaded system. The 14 mm

resolution, 300 mm EZ-SCREEN emitter/receiver pairs each
begin with a response time of 15 ms. The pair in position #1
(connected directly to the machine control), maintains its
15 ms response time. Response time for the second pair in EZ-SCREEN
the cascade circuit increases by 2 ms, to 17 ms; for the third Position #3
pair by 4 ms, to 19 ms, and for the fourth pair by 6 ms, to 15 + 2 + 2 = 19
19 ms response
21 ms. The formula used for U.S. applications (other
standards may apply) to calculate separation distance for
individual placement of each emitter/receiver pair in the
cascaded system is:
Position #1: Ds = K (Ts + Tr) + Dpf
EZ-SCREEN
Position #2: Ds = K (Ts + Tr + 2 ms) + Dpf Position #2
15 + 2 = 17
Position #3: Ds = K (Ts + Tr + 4 ms) + Dpf 17 ms response

Position #4: Ds = K (Ts + Tr + 6 ms) + Dpf NOTE: Light screens of other

lengths/resolution
Use the above formulas in place of the Ds formula in Section will have different
3.1.1 to determine individual separation distance (Ds). This response times.
will ensure each sensor pair is located at an adequate distance
from the hazard. EZ-SCREEN
Position #1
15 ms response

WARNING . . . Proper Installation

!
NOTE: EZ-SCREEN Cascade
Overall System Response
15 + [(4-1) x 2]
The user must comply with all instructions within
15 + 6 = 21
Section 3 for proper installation. See Sections 7.2 Machine
Control 21 ms response
and 3.1.1 for complete information.
Figure 7-5. Calculating the individual response times of four, 14 mm
resolution, 300 mm cascaded Safety Light Screens

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Cascade Configuration vs. Response Time

When light screens of different lengths or different resolutions
(and therefore different response times) are used in one
circuit, their positions in the cascade may become a
consideration.
For example, consider the light screen circuits depicted in
Figure 7-6. Each example contains three safety light screens,
one 1200 mm (with a response time of 40 ms), and two
300 mm light screens (15 ms response each). Depending on
their placement in the cascade, the individual response time
for the same three light screens can vary from 40 to 44 ms.

EZ-SCREEN EZ-SCREEN
Position #3 Position #3
15 + 2 + 2 = 19 15 + 2 + 2 = 19
Individual Response Individual Response
Time: 19 ms Time: 19 ms

EZ-SCREEN
Position #3
40 + 2 + 2 = 44
Individual Response
Time: 44 ms EZ-SCREEN
Position #2
15 + 2 = 17
Individual Response
Time: 17 ms

EZ-SCREEN
Position #2
40 + 2 = 42
Individual Response
Time: 42 ms

EZ-SCREEN
Position #2
15 + 2 = 17
Individual Response
Time: 17 ms

EZ-SCREEN EZ-SCREEN EZ-SCREEN

Position #1 Position #1 Position #1
Individual Response Individual Response Individual Response
Time: 15 ms Time: 15 ms Time: 40 ms

Machine Machine Machine

Control Control Control

System Overall Response Time for all systems shown here is 40 + [(3-1) x 2 ms] = 44 ms

Figure 7-6. Calculating response times for a three-light screen cascade – both Individual and Overall methods

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 Cascadeable EZ-SCREEN EZ-SCREEN
Instruction Manual

7.5 Cascaded Sensor Configuration Settings Perform the following procedure on the first receiver only in
the cascade (closest to the machine interface).
Setting cascaded sensors for scan code, trip or latch output,
external device monitoring (EDM), reduced resolution, fixed 1. From either normal operation or a power OFF condition, set
blanking and inverted display is identical to the procedure for the second and fifth DIP switches (T/L and RR) both to the
non-cascadeable emitters and receivers (see Section 4). left (T and RR position).

Scan codes for each emitter and receiver pair must match. 2. Set the third and fourth DIP switches (the second T/L and
However, for cascaded installations, scan codes must RR) both to the right (L and OFF position); see Figure 7-7.
alternate on adjacent systems as described in Section 3.1.8 3. The receiver should be in a lockout condition or power OFF.
and Figure 3-8. See warning below.
4. If power is OFF: Apply power
While the scan code, reduced resolution, fixed blanking, and Lockout condition: Perform a valid reset sequence (close
inverted display settings are independent for each cascaded the reset switch for 0.25 to 2 seconds, then reopen.
sensor pair, the trip/latch mode and EDM settings must be
determined by the first receiver in the cascade (closest to 5. Coming out of lockout or during startup, the DIP switch
the machine interface), which controls the OSSD outputs. All configuration will be recognized as Cascaded Teach Mode,
other receivers in the cascade must be set for trip mode indicated by the following:
and 2-channel EDM (factory default settings). • First receiver display shows
The settings on the first receiver then determine trip or latch No E-stop connected: “4C,” “3C,” or “2C” ON steady
mode and 1- or 2-channel EDM, and this is the only receiver E-stop w/closed contacts: “4CE,” “3CE,” or “2CE” ON
that requires a reset following a latch condition. steady
E-stop w/open contacts: “4CE,” “3CE” or “2CE” flashing
7.5.1 Fixed Blanking • Last cascaded receiver display shows
Terminator connected: “1C” ON steady
One or more areas within any cascaded EZ-SCREEN sensor E-stop w/closed contacts: “1CE” ON steady
pair can be blanked out, just as with other EZ-SCREEN E-stop w/open contacts:“1CE” flashing
light screens. Each sensor pair within a cascade must be
programmed separately, if required. See Section 3.4.3 for • Other receivers display “1C” ON steady
more information and programming procedure.
• All receiver Zone indicators OFF

7.6 Programming for Cascaded Operation • All receiver Yellow reset indicators OFF

Each cascaded system must be programmed, before it can be • All receiver Status indicators solid red
run in a production environment. 6. To enable and exit Cascade Teach Mode, reconfigure DIP
Before programming, install all emitters and receivers per switches for normal operation.
Sections 3 and 7. The last receiver must be terminated 7. Perform a valid reset sequence (see Step 4), or cycle power.
either with a terminator plug or by connecting two closed
mechanical contacts (see Sections 7.7 and 7.8).
1. Install cascade system per
Sections 3 and 7
With Power ON:

!
WARNING . . . Scan Code
2. Set T/L and RR switches as
In situations where multiple systems are shown on first receiver only
mounted closely together, or where a secondary
emitter is in view (within ±5°), within range of an 3. Press the Reset button or cycle
power
adjacent receiver; the adjacent systems must be configured for
different Scan Codes (i.e., one system set for Scan Code 1 and 4. Reconfigure DIP switches for
the other for Scan Code 2). normal operation

If not, a receiver may synchronize to the signal from the 5. Press the Reset button or cycle
wrong emitter, reducing the safety function of the light power
screen.
This situation will be discovered by performing the trip test Figure 7-7. DIP switch programming to enable cascade installation
(see Section 3.4.3).

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EZ-SCREEN
Instruction Manual
Cascadeable EZ-SCREEN

7.7 Emergency Stop Buttons and Rope/Cable Pulls

Cascadeable EZ-SCREEN receivers may be connected to
one or more E-stop buttons. The button(s) must connect to
the end of the last receiver in the cascade, in place of the
! WARNING … Multiple E-Stop Switches

terminator plug. • Whenever two or more E-stop switches are connected

to the same EZ-SCREEN receiver, the contacts of the
The connected E-stop button(s) will activate/deactivate the
E-stop switches must be connected together in series.
OSSD outputs in all receivers in the cascade.
This series combination is then wired to the respective
The number of E-stop buttons allowed in a series connection EZ-SCREEN receiver input.
is limited by the total resistance per channel. The total
Never connect the contacts of multiple E-stop switches
resistance is the sum of all contact resistance values in the
in parallel to the EZ-SCREEN inputs; this defeats the
channel, plus the total wire resistance in the channel. The
switch contact monitoring ability of the EZ-SCREEN light
maximum total resistance per channel is 100 Ohms.
curtain, and creates an unsafe condition which could
NOTE: The simultaneity between the two E-stop contacts, on result in serious bodily injury or death.
opening and closing, is 3 seconds. If simultaneity is
• Also, when two or more E-stop switches are used, each
not met on either opening or closing, the first receiver’s
switch must be individually actuated (engaged), then
display will flash “|---|.” If simultaneity is not met on
re-armed and the EZ-SCREEN light curtain reset (if using
opening, the closed contact can be opened later (after
latch mode). This allows the monitoring circuits to check
more than 3 seconds), then both contacts must be
each switch and its wiring to detect faults. Failure to test
closed again.
each switch individually in this manner could result in
undetected faults and create an unsafe condition which
E-stop 1 E-stop 2 E-stop N could result in serious bodily injury or death.

E-Stop Switch Requirements (Positive-Opening)

bn As shown in Figure 7-8, the E-stop switch must provide two
22 awg wh contact pairs, which are closed when the switch is in the
“armed” position. Once activated, the E-stop switch must open
bu
its contacts and return to the closed-contact position only
bk after deliberate action (such as twisting, pulling, or unlocking).
The switch should be a “positive-opening type,” as described
by IEC947-5-1. A mechanical force applied to such a button
QDE2R4-8..D Cable Pin-Out*
(or switch) is transmitted directly to the contacts, forcing
Pin #1 (+24V dc) Brown (Ch 1a)
Pin #2 (EDM#2) Black (Ch 1b)
them open. This ensures that the switch contacts will open
Pin #3 (EDM#1) Blue (Ch 2b) whenever the switch is activated. ANSI/NFPA 79 specifies the
Pin #4 (OSSD#2) n.c. following additional requirements:
Pin #5 (OSSD#1) n.c.
Pin #6 (0V dc) n.c.
• Emergency Stop push buttons shall be located at each
Pin #7 (GND) n.c. operator control station and at other operating stations
Pin #8 (RESET) White (Ch 2a) where emergency shutdown shall be required.
• Stop and Emergency Stop push buttons shall be
*Standard M12/Euro-style cables (8-pin male QD) can also be used,
although pin verse color must be verified. continuously operable from all control and operating stations
where located.
Figure 7-8. Hookup of E-stop buttons to the last receiver in the
cascade • Actuators of Emergency Stop devices shall be colored Red.
The background immediately around the device actuator shall
be colored Yellow. The actuator of a push-button-operated
WARNING . . . Emergency Stop Functions device shall be of the palm or mushroom-head type.
If Cascade Input is used for an Emergency Stop • The Emergency Stop actuator shall be a self-latching type.
function, do not mute or bypass the safety
outputs (OSSDs) of the EZ-SCREEN. NFPA79 NOTE: Some applications may have additional requirements.
requires that the Emergency Stop function remain active at all The user must comply with all relevant regulations.
times. Muting or bypassing the safety outputs will render the
Emergency Stop function ineffective.

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 Cascadeable EZ-SCREEN EZ-SCREEN
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7.8 Positive-Opening Safety Interlock Switches The safety switches and actuators used with the Cascade
must be designed and installed so that they cannot be easily
The Cascade input may be used to monitor interlock safety defeated. They must be mounted securely, so that their
gates or guards. Requirements vary widely for the level of physical position can not shift, using reliable fasteners that
control reliability or safety category (per ISO 13849-1) in the require a tool to remove. Mounting slots in the housings are
application of interlocked guards. While Banner Engineering for initial adjustment only; final mounting holes must be used
recommends the highest level of safety in any application, it for permanent location.
is the responsibility of the user to safely install, operate, and
maintain each safety system and comply with all relevant Positive-Opening Interlocking Safety Switches
laws and regulations. Of the following applications, Figure 7-9 Two individually mounted safety interlock switches are
meets or exceeds the requirements for OSHA control reliability recommended for each guard to meet safety category 4, per
and Safety Category 4, per ISO 13849-1. ISO 13849-1, and must satisfy several requirements. Each
switch must provide at minimum, one normally closed (N/C)
electrically isolated contact to interface with the Cascade input
(see Figure 7-9).
WARNING . . . Unguarded Moving Parts
It must not be possible for personnel to reach The contacts must be of “positive-opening” design, with one
any hazard point through an opened guard (or or more normally closed contacts rated for safety. Positive-
any opening) before hazardous machine motion opening operation causes the switch to be forced open,
has completely stopped. without the use of springs, when the switch actuator is
disengaged or moved from its home position (see the Banner
Please reference OSHA CFR1910.217, ANSI B11 standards, Safety Catalog for examples). In addition, the switches must be
or other appropriate standards for information on determining mounted in a “positive mode” to move/disengage the actuator
safety distances and safe opening sizes for your application from its home position and open the normally closed contact
(see Inside back cover). when the guard opens.

Open

Interlock Guarding Requirements

The following general requirements and considerations apply
to the installation of interlocked gates and guards for the
purpose of safeguarding. In addition, the user must refer to the
relevant regulations to be sure to comply with all necessary
requirements.
Hazards guarded by the interlocked guard must be prevented
from operating until the guard is closed; a Stop command NOTE: This application is
considered to meet or
must be issued to the guarded machine if the guard opens exceed requirements for
OSHA control reliability
while the hazard is present. Closing the guard must not, by and Safety categories 4
itself, initiate hazardous motion; a separate procedure must be per ISO13849-1.
bn
required to initiate the motion. The safety switches must not wh
be used as a mechanical or end-of-travel stop. 22 awg
bu
The guard must be located an adequate distance from the bk
danger zone (so the hazard has time to stop before the guard
is opened sufficiently to provide access to the hazard), and it
must open either laterally or away from the hazard, not into the QDE2R4-8..D Cable Pin-Out*

safeguarded area. Depending on the application, an interlocked Pin #1 (+24V dc)

Pin #2 (EDM#2)
Brown (Ch 1a)
Black (Ch 1b)
gate or door should not be able to close by itself and activate Pin #3 (EDM#1) Blue (Ch 2b)
the interlocking circuitry (ANSI/RIA R15.06). In addition, the Pin #4 (OSSD#2) n.c.
Pin #5 (OSSD#1) n.c.
installation must prevent personnel from reaching over, under, Pin #6 (0V dc) n.c.
around, or through the guard to the hazard. Any openings Pin #7 (GND) n.c.
Pin #8 (RESET) White (Ch 2a)
in the guard must not allow access to the hazard (see OSHA
29CFR1910.217 Table O-10 or the appropriate standard). Figure 7-9. Monitoring two positive-opening safety switches
The guard must be strong enough and designed to protect
personnel and contain hazards within the guarded area, which
may be ejected, dropped, or emitted by the machine.

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7.8.1 Monitoring Series-Connected Positive-Opening apparently satisfied, the controller allows a reset. This
system is no longer redundant and, if the second switch fails,
Safety Switches may result in an unsafe condition (i.e., the accumulation of
When monitoring two individually mounted safety switches faults results in the loss of the safety function).
(as shown in Figure 7-9), a faulty switch will be detected if it 2) Non-detection of a failure. If a good guard is opened, the
fails to switch as the guard opens. In this case, the controller controller de-energizes its outputs (a normal response). But
will de-energize its OSSD output and disable its reset function if a faulty guard is then opened and closed before the good
until the input requirements are met (i.e., the faulty switch guard is re-closed, the failure on the faulty guard is not
is replaced). However, when a series of interlocking safety detected. This system also is no longer redundant and may
switches is monitored by the EZ-SCREEN, the failure of one result in a loss of safety if the second safety switch fails to
switch in the system may be masked or not detected at all switch when needed.
(refer to Figure 7-10).
The circuits in either scenario do not inherently comply with
Series-connected, positive-opening interlock switch circuits do the safety standard requirements of detecting single faults
not meet ISO 13849-1 Safety Category 4 and may not meet and preventing the next cycle. In multiple-guard systems
Control Reliability requirements because of the potential of using series-connected positive-opening safety switches, it
an inappropriate reset or a potential loss of the safety stop is important to periodically check the functional integrity of
signal. A multiple connection of this type should not be used each interlocked guard individually. Operators, maintenance
in applications where loss of the safety stop signal or an personnel, and others associated with the operation of the
inappropriate reset could lead to serious injury or death. The machine must be trained to recognize such failures and be
following two scenarios assume two positive-opening safety instructed to correct them immediately.
switches on each guard:
Open and close each guard separately while verifying that
1) Masking of a failure. If a guard is opened but a switch fails the controller outputs operate correctly throughout the check
to open, the redundant safety switch will open and cause procedure. Follow each gate closure with a manual reset, if
the PICO-GUARD controller to de-energize its outputs. If the needed. If a contact set fails, the controller will not enable its
faulty guard is then closed, both Cascade input channels reset function. If the controller does not reset, a switch may
also close, but because one channel did not open, the have failed; that switch must be immediately replaced.
controller will not reset.
This check must be performed and all faults must be cleared,
However, if the faulty switch is not replaced and a second at a minimum, during periodic checkouts. If the application
“good” guard is cycled (opening and then closing both can not exclude these types of failures and such a failure
of the cascade input channels), the controller considers could result in serious injury or death, then the safety
the failure to be corrected. With the input requirements switches must not be connected in series.
Open Open Open

QDE2R4-8..D Cable Pin-Out*

Pin #1 (+24V dc) Brown (Ch 1a)
Pin #2 (EDM#2) Black (Ch 1b)
Pin #3 (EDM#1) Blue (Ch 2b)
Pin #4 (OSSD#2) n.c.
Pin #5 (OSSD#1) n.c.
Pin #6 (0V dc) n.c.
Pin #7 (GND) n.c.
Pin #8 (RESET) White (Ch 2a)

bn

wh *Standard M12/Euro-style cables (8-pin male QD)

22 awg can also be used, although pin verse color must
bu be verified.

bk

WARNING . . . Not a Safety Category 4 Application

When monitoring multiple guards with a series connection of multiple safety interlock switches, a single
failure may be masked or not detected at all.
When such a configuration is used, procedures must be performed regularly to verify proper operation of
each switch. See “Monitoring Series-Connected Positive-Opening Safety Switches” (Section 7.8.1) for more information.
Failure to do so could result in serious injury or death.

Figure 7-10. Monitoring positive-opening safety switches on multiple gates

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Glossary of Terms
ANSI (American National Standards Institute): the American CSA: Canadian Standards Association, a testing agency
National Standards Institute, an association of industry similar to Underwriters Laboratories, Inc. (UL) in the United
representatives that develops technical standards (including States. A CSA-certified product has been type-tested and
safety standards). These standards comprise a consensus approved by the Canadian Standards Association as meeting
from a variety of industries on good practice and design. electrical and safety codes.
ANSI standards relevant to application of safety products
include the ANSI B11 Series, and ANSI/RIA R15.06. See Defined Area: the “screen of light” generated between the
“Safety Standards” on inside back cover. emitter and receiver of a safety light screen system. When the
defined area is interrupted by an opaque object of a specified
Antirepeat: the part of the control system designed to limit cross section, a Trip or Latch condition results.
the machine to a single stroke or cycle if the tripping or
actuating means is held actuated. Designated Person: an individual identified and designated
in writing, by the employer, as being appropriately trained
Auto Power-Up: a safety light screen system feature which, and qualified to perform a specified checkout procedure. (See
when switched ON, enables the system to be powered up Qualified Person.)
(and recover from a power interruption) without requiring a
manual reset. When Auto Power-Up is ON, the safety light Emitter: the light-emitting component of a safety light screen
screen controller automatically begins internal diagnostics system, consisting of a row of synchronized modulated LEDs.
upon power-up, and automatically resets the system if it The emitter, together with the receiver (placed opposite),
passes the diagnostic check. When Auto Power-up is OFF, a creates a “screen of light” called the defined area.
manual reset is required. External Device Monitoring (EDM): a means by which a
Blanking: a programmable feature of a safety light screen safety device (such as a safety light screen) actively monitors
system which allows the light screen to ignore certain objects the state (or status) of external devices that may be controlled
located within the defined area. See fixed blanking, Floating by the safety device. A lockout of the safety device will result
Blanking, and Reduced Resolution. if an unsafe state is detected in the external device. External
device(s) may include, but are not limited to: MPCEs, captive
Blocked Condition: A safety light screen condition, when an contact relays/contactors, and safety modules.
opaque object of sufficient size blocks/interrupts one or more
light screen beams. When a Blocked condition occurs, OSSD1 Failure to Danger: a failure which delays or prevents a
and OSSD2 outputs simultaneously turn off within the system machine safety system from arresting dangerous machine
response time. motion.

Brake: a mechanism for stopping or preventing motion. Final Switching Device (FSD): the component of the machine’s
safety-related control system that interrupts the circuit to the
Cascade: Series connection (or “daisy-chaining”) of multiple machine primary control element (MPCE) when the output
emitters and receivers. signal switching device (OSSD) goes to the OFF-state.
CE: “Conformité Européenne” (French translation of Fixed Blanking: a programming feature that allows a safety
“European Conformity”). The CE mark on a product or light screen system to ignore objects (such as brackets or
machine establishes its compliance with all relevant European fixtures) which will always be present at a specific location
Union (EU) Directives and the associated safety standards. within the defined area. The presence of these objects will
not cause the system’s safety outputs (e.g., Final Switching
Clutch: a mechanism that, when engaged, transmits torque to
Devices) to trip or latch. If any fixed objects are moved within
impart motion from a driving member to a driven member.
or removed from the defined area, a Lockout condition results.
Control Reliability: A method of ensuring the performance
Floating Blanking: see Reduced Resolution.
integrity of a control system. Control circuits are designed
and constructed so that a single failure or fault within the FMEA (Failure Mode and Effect Analysis): a testing
system does not prevent the normal stopping action from procedure by which potential failure modes in a system are
being applied to the machine when required, or does not analyzed to determine their results or effects on the system.
create unintended machine action, but does prevent initiation Component failure modes that produce either no effect or
of successive machine action until the failure is corrected. a Lockout condition are permitted; failures which cause an
unsafe condition (a failure to danger) are not. Banner safety
products are extensively FMEA tested.
Banner Engineering Corp. • Minneapolis, U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
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Glossary of Terms

Forced-Guided Contacts: relay contacts that are mechanically Machine Primary Control Element (MPCE): an electrically-
linked, so that when the relay coil is energized or de- powered element, external to the safety system, which directly
energized, all of the linked contacts move together. If one controls the machine’s normal operating motion in such a
set of contacts in the relay becomes immobilized, no other way that the element is last (in time) to operate when machine
contact of the same relay will be able to move. The function of motion is either initiated or arrested.
forced-guided contacts is to enable the safety circuit to check Machine Response Time: the time between the activation of a
the status of the relay. Forced-guided contacts are also known machine stopping device and the instant when the dangerous
as “positive-guided contacts,” “captive contacts,” “locked parts of the machine reach a safe state by being brought to
contacts,” or “safety relays.” rest.
Full-Revolution Devices: a method of machine drive arranged Minimum Object Sensitivity (MOS): the minimum-diameter
such that, once started, the machine can be stopped only object that a safety light screen system can reliably detect.
when the full cycle is complete. Examples include positive key Objects of this diameter or greater will be detected anywhere
clutches and similar mechanisms. Banner safety light screen in the defined area. A smaller object can pass undetected
systems may not be used with full-revolution devices. through the light if it passes exactly midway between two
Guarded Machine: The machine whose point of operation is adjacent light beams. Also known as MODS (Minimum Object
guarded by the safety light screen system. Detection Size). See also Specified Test Piece.
Hard Guard: screens, bars, or other mechanical barriers Muting: the automatic suspension of the safeguarding
affixed to the frame of the machine intended to prevent entry function of a safety device during a non-hazardous portion of
by personnel into the hazardous area(s) of a machine, while the machine cycle.
allowing the point of operation to be viewed. The maximum OFF State: The state in which the output circuit is interrupted
size of openings is determined by the applicable standard, and does not permit the flow of current.
such as Table O-10 of OSHA 29CFR1910.217, also called a
“fixed barrier guard.” ON State: The state in which the output circuit is complete
and permits the flow of current.
Hazardous Area: an area that poses an immediate or
impending physical hazard. OSHA (Occupational Safety and Health Administration): a
U.S. Federal agency, Division of the U.S. Department of Labor,
Hazard Point: the closest reachable point of the hazardous that is responsible for the regulation of workplace safety.
area.
OSSD: Output Signal Switching Device. The safety outputs
Internal Lockout: a Lockout condition that is due to an that are used to initiate a stop signal.
internal safety system problem. Generally, indicated by the red
Status indicator LED (only) flashing. Requires the attention of Part-Revolution Clutch: a type of clutch that may be engaged
a Qualified Person. or disengaged during the machine cycle. Part-revolution
clutched machines use a clutch/brake mechanism, which can
Key Reset (Manual Reset): a key-operated switch used to arrest machine motion at any point in the stroke or cycle.
reset a safety light screen system to the ON state following a
Lockout condition. Also refers to the act of using the switch Pass-Through Hazard: A situation that may exist when
to reset a safety system from a Latch condition. personnel pass through a safeguard (at which point the
hazard stops or is removed), and then continue into the
Latch Condition: the response of the Safety Outputs (e.g., guarded area. At this point the safeguard may not be able to
OSSDs) of a safety light screen system when an object equal prevent an unexpected start or restart of the machine with
to or greater than the diameter of the specified test piece personnel within the guarded area.
enters the defined area. In a Latch condition, safety outputs
simultaneously de-energize and open their contacts. The Point of Operation: the location of a machine where material
contacts are held (latched) open until the object is removed or a workpiece is positioned and a machine function is
from the defined area and a manual reset is performed. A performed upon it.
latching output is used most often in perimeter guarding Point-of-Operation Guarding: safeguards, such as hard
applications. (See Trip Condition.) guards or safety light screens, which are designed to protect
Lockout Condition: a safety light screen system condition that personnel from hazardous machine motion when close to the
is automatically attained in response to certain failure signals machine’s point of operation.
(an internal lockout). When a Lockout condition occurs, the Power-Up/Power-Interrupt Lockout: a Lockout condition of
safety light screen system’s safety outputs turn OFF, and a a safety light screen system that, if Auto Power-up is OFF,
manual reset is required to return the system to RUN mode. occurs when the system is powered up (including power-
Machine Operator: an individual who performs production ups after a loss of power). Requires a manual reset by a
work and who controls operation of the machine. Designated Person.

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PSDI (Presence-Sensing Device Initiation): an application Separation Distance (Safety Light Screen): the minimum
in which a presence-sensing device is used to actually start distance required to allow the machine’s hazardous motion
the cycle of a machine. In a typical situation, an operator to stop completely, before a hand (or other object) can reach
manually positions a part in the machine for the operation. the nearest hazard point. Measured from the midpoint of the
When the operator moves out of the danger area, the defined area to the nearest hazard point. Factors that influence
presence-sensing device starts the machine (no start switch minimum separation distance include the machine stop time,
is used). The machine cycle runs to completion, and the the light screen system response time, and the light screen
operator can then insert a new part and start another cycle. minimum object detection size.
The presence-sensing device continually guards the machine.
Single-Stroke Press: See full-revolution devices.
Single-break mode is used when the part is automatically
ejected after the machine operation. Double-break mode is Single-Cycle Machine: a machine which is limited by anti-
used when the part is both inserted (to begin the operation) repeat control to one complete work-performing cycle for
and removed (after the operation) by the operator. PSDI is each machine actuation, even if the actuator is continuously
commonly confused with “Trip Initiate.” PSDI is defined in operated.
OSHA CFR1910.217. Banner safety light screen systems may
not be used as PSDI devices on mechanical power presses, Specified Test Piece: an opaque object of sufficient size used
per OSHA regulation 29 CFR 1910.217. to block a light beam to test the operation of a safety light
screen system. When inserted into any part of the defined
Qualified Person: an individual who, by possession of a area, it will place a system into a Trip or Latch condition.
recognized degree or certificate of professional training, Banner supplies specified test pieces with each system. See
or by extensive knowledge, training, and experience, has also Minimum Object Sensitivity.
successfully demonstrated the ability to solve problems
relating to the subject matter and work. (See Designated Supplemental Guarding: additional safeguarding device(s) or
Person.) hard guarding, used to prevent a person from reaching over,
under, through or around the primary safeguard or otherwise
Receiver: the light-receiving component of a safety light accessing the guarded hazard.
screen system, consisting of a row of synchronized
phototransistors. The receiver, together with the emitter Test Piece: an opaque object of sufficient size used to block a
(placed opposite), creates a “screen of light” called the light beam to test the operation of a safety light screen system.
defined area. Trip Condition: the response of the safety outputs (e.g.,
Reduced Resolution: a feature that allows a safety light OSSDs) of a safety light screen system when an object
screen system to be configured to produce an intentionally equal to or greater than the diameter of the specified test
disabled light beam(s) within the light screen, which increases piece enters the defined area. In a Trip condition, the OSSDs
the minimum object sensitivity. The disabled beam(s) appears simultaneously de-energize. A Trip condition clears (resets)
to move up and down (“float”) in order to allow the feeding automatically when the object is removed from the defined
of an object through the defined area at any point without area. (See Latch Condition.)
tripping the safety outputs (e.g., OSSDs) and causing a Trip Trip Initiate: the resetting of a safeguard causing the initiation
or Latch condition. Sometimes called “Floating Blanking.” of machine motion or operation. Trip Initiate is not allowed
Reset: The use of a manually operated switch to restore as a means to initiate a machine cycle per NFPA 79 and ISO
the safety outputs to the ON state from a lockout or a Latch 60204-1, and is commonly confused with PSDI.
condition. TUV (Technischer Überwachungsverein): independent testing
Resolution: See Minimum Object Sensitivity. and certification organization providing EMC and product
safety testing, certification, and quality management systems
Self-Checking (Circuitry): a circuit with the capability registration.
to electronically verify that all of its own critical circuit
components, along with their redundant backups, are UL (Underwriters Laboratory): a third-party organization that
operating properly. Banner safety light screen systems and tests products for compliance with appropriate standards,
safety modules are self-checking. electrical codes, and safety codes. Compliance is indicated by
the UL listing mark on the product.

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Banner Engineering Corp. • Minneapolis, U.S.A.

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Banner Engineering Corp. • Minneapolis, U.S.A.

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 SOURCES U.S. Application Standards
OSHA Documents ANSI B11.1 Mechanical Power Presses ANSI B11.16 Metal Powder Compacting
Superintendent of Documents ANSI B11.2 Hydraulic Power Presses Presses
Government Printing Office ANSI B11.17 Horizontal Extrusion
P.O. Box 371954
ANSI B11.3 Power Press Brakes
Presses
Pittsburgh, PA 15250-7954 ANSI B11.4 Shears
Tel: (202) 512-1800
ANSI B11.18 Machinery and Machine
ANSI B11.5 Iron Workers Systems for the Processing of Coiled
http://www.osha.gov
ANSI B11.6 Lathes Strip, Sheet, and Plate
ANSI Accredited Standards ANSI B11.7 Cold Headers and Cold Formers ANSI B11.19 Performance Criteria for
American National Standards Institute ANSI B11.8 Drilling, Milling, and Boring Safeguarding
(ANSI)
ANSI B11.9 Grinding Machines ANSI B11.20 Manufacturing Systems
11 West 42nd Street
ANSI B11.10 Metal Sawing Machines ANSI B11.21 Machine Tools Using Lasers
New York, NY 10036
Tel: (212) 642-4900 ANSI B11.11 Gear Cutting Machines ANSI B11.22 Numerically Controlled
http://www.ansi.org Turning Machines
ANSI B11.12 Roll Forming and Roll
Bending Machines ANSI B11.23 Machining Centers
B11 Documents
ANSI B11.13 Single- and Multiple-Spindle ANSI B11.24 Transfer Machines
Safety Director
The Association for Manufacturing Automatic Bar and Chucking Machines ANSI B11.TR3 Risk Assessment
Technology (AMT) ANSI B11.14 Coil Slitting Machines ANSI/RIA R15.06 Safety Requirements
7901 Westpark Drive for Industrial Robots and Robot Systems
ANSI B11.15 Pipe, Tube, and Shape
McLean, VA 22102
Bending Machines NFPA 79 Electrical Standard for Industrial
Tel: (703) 893-2900
Machinery
http://www.mfgtech.org

RIA Documents
Robotics Industries Association (RIA)
900 Victors Way, P.O. Box 3724 OSHA Regulations
Ann Arbor, MI 48106
Tel: (734) 994-6088 OSHA Documents listed are part of: OSHA 29 CFR 1910.147 The Control of
http://www.robotics.org Code of Federal Regulations Title 29, Parts Hazardous Energy (lockout/tagout)
1900 to 1910 OSHA 29 CFR 1910.217 (Guarding of)
NFPA Documents
National Fire Protection Association OSHA 29 CFR 1910.212 General Require- Mechanical Power Presses
1 Batterymarch Park ments for (Guarding of) All Machines
P.O. Box 9101
Quincy, MA 02269-9101
Tel: (800) 344-3555
http://www.nfpa.org
International/European Standards
Alternate sources for these, plus
ISO/TR 12100-1 & -2 (EN 292-1 & -2) ISO 14121 (EN 1050) Principles of Risk
ISO, IEC, EN, DIN, & BS Standards: Safety of Machinery – Basic Concepts, Assessment
Global Engineering Documents General Principles for Design ISO 14119 (EN 1088) Interlocking
15 Inverness Way East ISO 13852 (EN 294) Safety Distances Devices Associated with Guards
Englewood, CO 80112-5704 . . . Upper Limbs – Principles for Design and Selection
Tel: (800) 854-7179 IEC/EN 60204-1 Electrical Equipment of
ISO 13850 (EN 418) Emergency Stop
http://www.global.ihs.com Machines Part 1: General Requirements
Devices, Functional Aspects – Principles
for Design IEC/EN 61496 Electro-sensitive Protection
National Standards Systems Network
(NSSN) ISO/DIS 13851 (EN 574) Two-Hand Equipment
25 West 43rd Street Control Devices – Functional Aspects IEC 60529 Degrees of Protection Provided
New York, NY 10036 – Principles for Design by Enclosures
Tel: (212) 642-4980 ISO 13853 (prEN 811) Safety Distances
http://www.nssn.com
IEC/EN 60947-5-1 Low Voltage
. . . Lower Limbs Switchgear – Electromechanical Control
Document Center, Inc. ISO 13849 (EN 954-1) Safety-Related Circuit Devices
111 Industrial Road, Suite 9 Parts of Control Systems IEC/EN 60947-1 Low Voltage Switchgear
Belmont, CA 94002 ISO/DIS 13855 (EN 999) The Positioning – General Rules
Tel: (650) 591-7600 of Protective Equipment in Respect to
http://www.document-center.com Approach Speeds of Parts of the Human
Body
 WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any
other warranty either expressed or implied.

P/N 112852 rev. C

Banner Engineering Corp., 9714 Tenth Ave. No., Mpls., MN 55441 • Ph: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.com