1 Introduction

The document outlines the course organization for ME 2200 - Materials and Design at IIT Madras, detailing the lecture schedule, grading policy, attendance guidelines, and communication methods. It also includes information on the syllabus, required textbooks, and the topics covered in the course, such as structure-property correlations and material classifications. Additionally, it highlights the importance of materials in addressing contemporary challenges in clean energy, water, healthcare, and infrastructure.

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1 Introduction

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ME 2200

Materials and Design

Ratna Kumar Annabattula
208, Machine Design Section
Department of Mechanical Engineering
IIT Madras http://en.wikipedia.org/wiki/User:Nicknsmatthews/Materials_Science_Tetrahedron

email: ratna@iitm.ac.in
Course Organization
ME23B001 -
Batch A Dr. Vimal Edachery MSB - 242
ME23B076
2022 Batch
Dr. Ratna Kumar ME23B076 -
Batch B MSB - 243
Annabattula ME23B155
2021 Batch-
ME23B156
Batch C Dr. Raushan Singh MSB - 357
ME23B251
2022 Batch
Lecture Schedule

Tuesday 11:00 - 11:50

Wednesday 10:00 - 10:50
Thursday 8:00 - 8:50
Friday 17:00 - 17:50
Of ce hours 16:00 - 17:00 (Wed)
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Grading Policy
• Quiz 1 - 20%
• Quiz 2 - 20%
• End See - 40%
• Tutorials - 10%
• Surprise Quizzes - 10%

•All exams are closed-book with common question papers across all batches.
•Uniform grading across all batches.
Teaching Assistants

• Anil Kumar Manappuram (ME23D011)

• Manish Kumar Verma (ME24S020)
• Suvin VS (ME20D022)
Mode of Communication

•Only email OR in-person meetings (avoid phone calls,

messages etc.)
•Email to instructors and/or TAs if you have questions related
to tutorials/course
•Email to instructors for medical leave/quiz/exam-related
questions
Tutorial Organisation
• Friday afternoon class will be a tutorial class.
• All the tutorial questions should be solved in groups
(group of 2).
• You are encouraged to learn from each other as a group
• At the end of the tutorial class, all the answers should be
submitted by each student.
• Tutorial questions will be uploaded to moodle one day
before (Thursday evening).
• The questions should be answered in the class only!
Attendance guidelines
•Attendance will be taken in each class plus tutorial through Digiicampus.
•75% attendance (excluding any medical/personal leaves) is compulsory
for grade improvement and supplementary exams, and to get a non “P”
attendance grade
•Medical leaves will be considered (for quizzes, exams, tutorials/
assignments) only with a medical certificate (approved through workflow)
of the Institute Hospital

• The maximum buffer time to enter the class is 10 minutes.

• Please don’t enter the class after 10 minutes.
Syllabus for Exams
•Quiz - 1
•Chapter 1 - Crystal Structure (metals)
•Chapter 2 - Imperfection in Solids
•Quiz - 2
•Chapter 3 - Mechanical Properties
•Chapter 4 - Failure Theories
•End Sem Exam
•Chapter 5 - Phase Diagrams
•Chapter 6 - Heat Treatment of Steels
•Chapter 7 - Polymers and Composites (brief overview)
•Chapters 1 to 4
•
Books for the course
• Text book for the most part

• Materials Science and Engineering: An Introduction by William D Callister, Jr., edition-6

• For Failure Theories

• Machine Design: An Integrated Approach, Robert L. Norton

• For Phase Diagrams

• Introduction to Physical Metallurgy by Sidney H Avner

• Physical Metallurgy Principles by Reza Abbaschian and Robert E. Reed-hill

• Additional Reading for enthusiastic students

• Mechanical Metallurgy by George E. Dieter

• Engineering Materials (1 & 2), Michael F. Ashby and David R H Jones, B-H (2013)
Class room behaviour
Class room behaviour
Class room behaviour
Class room behaviour
Class room behaviour
What will you learn in this course?
• Structure-Property correlations
• Crystal Structure
• Defects in Materials
• Mechanical Behaviour of Engineering Materials
• Tensile, Compression, Torsion, Bending, Hardness, Impact, Fracture,
Fatigue, and Creep.
• Measurement of Mechanical Properties.
• Design for Static and Dynamic Loading - Failure Theories, Fracture,
Fatigue, Impact and Creep.
• Phase Diagrams
• Heat Treatment of Steels

•Reading Assignment: Background Material

•Chapter 2 of Callister’s book on Atomic Structure and Interatomic Bonding
Introduction

❖ What is materials science?

❖ Why should we know about it?
Human Civilisation through Materials
Human Civilisation through Materials
❖ Stone Age
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
❖ Plastic Age
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
❖ Plastic Age
❖ Silicon Age (What’s next?)
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
❖ Plastic Age
❖ Silicon Age (What’s next?)
❖ Designed Materials
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
❖ Plastic Age
❖ Silicon Age (What’s next?)
❖ Designed Materials
❖ Molecular Self-Assembly
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
❖ Plastic Age
❖ Silicon Age (What’s next?)
❖ Designed Materials
❖ Molecular Self-Assembly
❖ Hierarchical structures
Human Civilisation through Materials
❖ Stone Age
❖ Bronze Age
❖ Iron Age
❖ Modern Materials Age
❖ Plastic Age
❖ Silicon Age (What’s next?)
❖ Designed Materials
❖ Molecular Self-Assembly
❖ Hierarchical structures
❖ Metamaterials
Materials for future
❖ Think of major challenges that we face today
❖ Clean energy
❖ Clean water
❖ Health care
❖ Infrastructure
❖ Sustainable material future
❖ Materials play a central role in solving these problems!
Clean Energy
❖ Ef cient Combustion Processes
❖ New materials for solar energy with improved ef ciency
❖ New composites for wind turbines with high durability
and strength
❖ Batteries with high energy density and long life
❖ Structures with resistance to high temperatures and
loads for next generation thermal energy generation
fi
fi
Clean Water

❖ Better materials for water puri cation

❖ Low cost materials such as membranes
❖ Carbon based ltering
❖ Sand ltering
❖ Ceramic ltering
fi
fi
fi
fi
Health care

❖ Biodegradable materials for implants

❖ Disposable materials after surgeries
❖ Minimise hazardous health care waste
❖ Methodologies to deal with new epidemics and new
medical devices
Infrastructure

❖ Better housing with durable and low cost materials

❖ Buildings that consume less energy
❖ Carbon negative or green infrastructure
Self-Assembly
Self-Assembly
Self-Assembly
Courtesy: Prof. Pijush Ghosh
Applied Mechanics, IITM
Self-Assembly
Courtesy: Prof. Pijush Ghosh
Applied Mechanics, IITM
Hierarchical Structures

http://en.wikipedia.org/wiki/Synthetic_setae
Materials that Changed the History
Materials that Changed the History
❖ Wood
❖ Ceramics
❖ Fiber & Cloth
❖ Bronze
❖ Iron & Steel
❖ Glass
❖ Paper
❖ Plastic & Rubber
❖ Aluminum
http://www.pbs.org/wgbh/nova/tech/materials-changed-history.html
❖ Semiconductors
Materials Science vs Materials Engineering
Materials Science vs Materials Engineering

❖ Material Science: Deals with Structure-Property Correlations

Materials Science vs Materials Engineering

❖ Material Science: Deals with Structure-Property Correlations

❖ Materials Engineering: Design/Engineer the structure of a material
for a speci c application (relies on structure-property correlations)
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Materials Science vs Materials Engineering

❖ Material Science: Deals with Structure-Property Correlations

❖ Materials Engineering: Design/Engineer the structure of a material
for a speci c application (relies on structure-property correlations)
❖ Structure: Arrangement of internal components and structure is
scale dependent-subatomic, atomic, microscopic and macroscopic
❖ Property: Characteristic response under the action of external
stimulus; Six Categories - Mechanical, Electrical, Thermal, Magnetic,
Optical and Deteirorative
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Materials Science vs Materials Engineering