S.No.
Trade / Subject                Topics
                                     Behavioral Skills
                                     English Literacy
                                     Communication Skills
                                     IT Literacy
                                     Entrepreneurship Skills
                                     Maintaining Efficiency at Workplace
 1.          Employability Skills
                                     Occupational Safety, Health and Environment Education
                                     Essential Skills for Success
                                     Labor Welfare Legislation
                                     Quality Management
                                     Preparation to the World of Work
                                     Customer Interaction/Service
                                     Unit, Fractions
                                     Square Root: Ratio and Proportions, Percentage
                                     Material Science
                                     Mass, Weight, Volume, and Density
                                     Speed and Velocity, Work Power and Energy
                                     Heat &Temperature and Pressure
                                     Basic Electricity
                                     Mensuration
                                     Levers and Simple Machines
          Workshop Calculation and
 2.                                  Trigonometry
                 Science
                                     Friction
                                     Centre of Gravity
                                     Area of cut – out regular surfaces and area of irregular
                                     surfaces
                                     Basic Algebra
                                     Elasticity
                                     Heat Treatment
                                     Profit and Loss
                                     Estimation and Costing
                                     Engineering Drawing – Introduction
                                     Drawing Instrument
                                     Free hand drawing
                                     Lines
                                     Drawing of Geometrical figures
                                     Lettering & Numbering
 3.         Engineering Drawing
                                     Dimensioning and its Practice
                                     Sizes and layout of drawing sheets
                                     Method of presentation of Engg. Drawing
                                     Symbolic representation – different symbols used in the
                                     trades
                                     Projections
                            Orthographic projection from isometric projection
                            Reading of fabrication drawing
                            Construction of scales and diagonal scales
                            Conic sections (Ellipse and Parabola)
                            Sketches of nuts, bolt, screw thread, different types of
                            locking devices e.g. Double nut, Castle nut, Pin, etc.
                            Sketches of foundation
                            Rivets and rivetted joints, welded joints
                            Sketches of pipes and pipe joints
                            Assembly view of Vee blocks, Bush & Bearing, Different
                            types of Coupling viz., Muff coupling, Half Lap Coupling,
                            Flange coupling, etc. Simple work holding device e.g. vice
                            Drawing details of two mating blocks and assembled view
                            Sketch of shaft and pulley, belt, gear, gear drives
                            Basic Fitting Skill & Mech Assembly
                            Refractory
                            Fuel and Combustion control
                            Process Measurement and control
                            Basic Electrical & Electronics
                            Hydraulics & Pneumatics
                            Pump and Valve Operation
                            Safety, quality & improvement techniques
                            Industrial Piping System
4.   Operator Steel Plant   Emission and Pollution Control
                            Coke Making
                            Sinter Making
                            Iron Making
                            Steel Making
                            Rolling technology
                            Re-Heating Furnaces
                            Water Treatment & cooling water systems
                            Power Plant Operation
                            Rigging & crane operation
                            Hand Tools and their uses
                            Marking & measurement withthe help of Precision
                            Measuring Instruments
                            Basics of AC and Electrical Cables
5.   Instrument Mechanic    Identification, testing & running of Motors
                            and generators
                            Overhauling & testing of ELECTRICAL
                            INSTRUMENTS
                            Resistors
              Semi- Conductor Diodes
              Basic Electronics measuring Instrument
              Digital Electronics
              Basic blocks of a computer, Hardware
              and software, I/O devices, keyboard,
              types of mouse and their working
              Different types of printers, their
              function and inter-connection and
              their advantages HDD, CDD, DVD.
              Various ports in the computer
              POST Booting concept
              Basic of 8051 microcontroller
              Stress & Strain Measurement
              Pressure Measurement.
              Flow Measurement
              Level Measurement
              Temperature Measurement
              Converters servicing.
              Automatic Industrial control
              PLC
              Telemetering servicing
              Analytical instruments
              Recorders data loggers
              Chipping, Chisel Grinding, Filing practice,Use of Try
              square, Hack Sawing to given dimensions by Power Hack
              saw, Marking Practice (Including on Round jobs).,Drilling
              operation on Drilling Machine.
              Threading with the help of Taps and Dies
              Lathe
              Different methods of turning
              Counter sinking and Counter boring
              Taper
6.   Turner   Sine-bar
              Templates
              Screw thread
              Lubrication
              Acme threads cutting
              Dial test indicator
              fractional threads
              Multi-start thread cutting Acme form
              About CNC machine
              Cutting parameters
                   basic concept of electricity
                   Electrical joints & soldering
                   Basic Electrical Circuit
                   Batteries
                   Electrical earthing System
                   Electronic Control Circuit
                   Wiring System
7.   Electrician   DC Machines
                   Transformers
                   Electrical and Electronics Parameter
                   AC motors
                   Generator
                   Electrical Lighting System
                   Domestic Appliance
                   Basics of power plant and power lines
                   Basic Fitting Operation
                   Lathe
                   Valves and fitting of Pipes
                   Basic of Welding
                   Drill Machine
                   Repair and maintenance of damaged machine
                   Filling
                   Cutting & Threading of pipe
8.     Fitter      Precision drilling, reaming and tapping
                   Knurling
                   Boring
                   Ascentring
                   Champhring
                   Grooving
                   Turning and Step Turning
                   Chipping
                   Work on Sheet metal
                   Basics of Welding
                   Gas Welding
                   Arc Welding
9.    Welder
                   Gas Cutting
                   Gas Brazing
                   TIG and MIG welding
                                      Introduction to Loco Operation and Traffic Layout
                                      Operation in Blast Furnace Hot Metal and Slag Zone
                                      SMS and Ingot Movement Zone
10.   Loco. And Rail Crane Operator
                                      Rolling Mills Area Movements
                                      Operation in Iron Ore, Coal Tippler and High Line Zone
                                      Mobile Rail Crane Operation
TECHNICAL PROGRAMMES
  Programme Name                Topic                         Faculty/
                                                         Shri/Smt./Kumari
1.AutoCAD          Introduction to AutoCAD.
                   General discussion on Toolbars
                   and icons.
                   Paper Sheet Selection and
                   Drawing Nomenclature
                   Coordinate system, Units, Scale.
                   Draw toolbar: Line, Polyline,
                   Rectangle and Polygon
                   Modify toolbar:Move, Copy,
                   Erase, Offset, Explode, Stretch
                   and Scale, Break and Join.
                   Multiline text
                   Draw toolbar: Circle, Arc, Zoom
                   and Pan
                   Ellipse and Spline, Hatch, Table
                   Modify toolbar: Trim and Extent,
                   Fillet, Chamfer,
                   Array – Rectangular & Polar
                   Rotate, Mirror, Break at a point,
                   Break, Join.
                   Text toolbar: SL Text, ML Text,
                   Text edit, Table
                   Colour, Line type and Line
                   weight, Layer and Properties
                   Dynamic input. Single viewport,
                   Various Dim Commands
                   Dimension           toolbar:Linear,
                   Aligned, Radius, Dia and Angular.
                   Tolerance and Leader, Print
                   command
                       Hands on session – Drg. # 1
                      Discussion on All Commands
                           Test – Drg. # 2 & 3
                            Discussion on Test
                                                                            1
TECHNICAL PROGRAMMES
   Programme Name                   Topic                      Faculty/
                                                          Shri/Smt./Kumari
   2.Basic PC Skills     Programme brief, Pre-test,
                         Introduction to PC,
                         Familiarization        with
                         Window        environments
                         Introduction to MS Word,
                         Creating,      Editing    &
                         Formatting a Document
                         Creating Tables, Bullets &
                         Numbering,
                         Practical Session
                          Header & Footer, Dos &
                         Don'ts,   Posture      during
                         working on PC, Printing & File
                         management
                         Intranet and its usage,
                         Internet & e-mail with
                         attachments Post- test,
                         Feedback and Review
   Programme Name                   Topic                      Faculty/
                                                          Shri/Smt./Kumari
     3.MS- EXCEL         Creating a Worksheet;
                         Formatting and Practical
                         Session
                         Formula and Practical
                         Session
                         Functions and Practical
                         Session
                         Graph and Practical
                         Session, Printing and File
                         Management
   Programme Name                   Topic                      Faculty/
                                                          Shri/Smt./Kumari
 4.MS- EXCEL (Advance)   Formatting worksheet (Cell
                         formatting, Date & Time,
                         Currency, Paste special),
                         Operator types, entering
                         formula, copying & moving
                                                                             2
TECHNICAL PROGRAMMES
                       formula, formula using
                       absolute & relative
                       reference.
                       Function categories,
                       entering functions using
                       function wizard, Logical
                       function concept (IF, AND,
                       OR), Lookup function
                       (HLOOKUP, VLOOKUP)
                       Sorting & filtering multiple
                       columns, validation rules,
                       Add data validation criteria,
                       creating subtotals and
                       nested subtotals
                       Pivot table report (Creation
                       & Formatting), Goal seek,
                       Linking data, Label and
                       names explained, merging
                       sheets, Macros
   Programme Name                 Topic                     Faculty/
                                                       Shri/Smt./Kumari
  5. MS-PowerPoint     Familiarization with PC and
                       Features/Use             of
     Presentation      MS Power Point, Basic of
                       Presentation            and
                       Presentation Skills
                       Preparing Slides in MS
                       PowerPoint, Hands on
                       session
                       Graph, Animation, Slide
                       Transition and Draw
                       Shapes, Creating Effects –
                       Hands on session &
                       Exercise
                       LCD Projector – Features &
                       Operation, Printing and File
                       Management, Hands on
                       session
   Programme Name                 Topic                     Faculty/
                                                       Shri/Smt./Kumari
                                                                          3
TECHNICAL PROGRAMMES
 6. Word-processing in      Introduction to Word
                            processing & making
 Hindi/Hindi UniCode        document in Hindi font,
                            Editing & Formatting of
                            Document, Table & Bullet,
                            Printing & File
                            Management, Practical
    Programme Name                     Topic                    Faculty/
                                                           Shri/Smt./Kumari
     7. PC                  Introduction to Basic
                            Hardware components,
 MAINTENANCE &
                            Familiarization with
      ITS                   Operating System, Use
TROUBLESHOOTING             of different tools of
                            Operating System,
                            Know about your
                            Control Panel,
                            Installation of
                            Application software
                            Speed-Up your system
                            with     different    tools
                            (Disk         defragment,
                            Temporary               file
                            cleaning), Know about
                            Registry,         Registry
                            backup & Restore, Use
                            of Antivirus Software.
                            Practical Session
                            Sharing        drive      &
                            devices.
                            Troubleshooting
                            general           problem
                            (Internet      connection,
                            Printing,          Sound,
                            keyboard, Booting etc.)
                            Practical Session
    Programme Name                     Topic                    Faculty/
                                                           Shri/Smt./Kumari
 8. Industrial Hydraulics   Introduction to Hydraulics
                            system, Hydraulics Symbols,
                            Fluid, Reservoir, Filters &
                            Coolers, Introduction with
                                                                              4
TECHNICAL PROGRAMMES
                           various grades of Oils, grease
                           and lubricants
                           Hydraulic Pumps & Motors,
                           Hydraulic Cylinders, and
                           Practical Session
                           Directional Control Valves,
                           Check Valve, and Practical
                           Session
                           Pressure Control Valves, Flow
                           Control Valve, Accumulator &
                           Practical Session
                           Integrated Hydraulic Circuits
                           and Trouble shooting in
                           Hydraulic System,
                           Demonstration of model of
                           pumps & valves
    Programme Name                    Topic                      Faculty/
                                                            Shri/Smt./Kumari
9. Contamination Control   Introduction, Course
                           details, Contaminants in
 & Leakage in Hydraulics   Hydraulics and its effects
                           on Components & System
                           Fluid Analysis and Filtration
                           Processes & Systems
                           Sources of Leakage, Effects
                           of Leakage
                           Sealing Methods, Remedial
                           Measures       Review       &
                           Discussion
    Programme Name                    Topic                      Faculty/
                                                            Shri/Smt./Kumari
   10. PLC Awareness        Introduction to PLC;
                           Hardware of PLC
                           Input/ Output Addressing
                           Relay Type Instructions
                           Relay Type Hands-on
                           Session; Editing a ladder
                           diagram
                           Timer & Counter
                           Instructions
                           Timer & Counter Hands-on
                           & Review Session
    Programme Name                    Topic                     Faculty/
                                                                               5
TECHNICAL PROGRAMMES
                                                         Shri/Smt./Kumari
  11. Basic Electronics   Diode & its characteristics,
                          Zener Diode & its
                          characteristics
                          Half & Full Wave
                          Uncontrolled Rectification,
                          hands -on.
                          Transistor- Baising,
                          Characteristics,
                          Configuration and
                          application
                          Introduction to SCR & its
                          characteristics &
                          application
                          Motor Control using
                          Control rectification
                          Industrial Applications of
                          Semi-conductor devices &
                          Review
                                                                            6
Program Name                               Topic                    Faculty (S/Shri /Smt.)
                     The Challenge and Skills of Leadership
                     Actions of a Leader
                     Framework of Leadership
                     The Effects of Leadership Actions - Part 1
                     The Effects of Leadership Actions – Part 2
                     Decision Taking
                     Delegation
 Action Leadership   Brief for Overnight Task – “What is my Job”
                     Presentation on Overnight Task
                     Motivation
                     Leadership by Communicating
                     Practical Leadership
                     Course Summary
                     The Challenge and Skills of Leadership
                     Actions of a Leader
                     Framework of Leadership
                     Defining Planning
                     1st Practical Task - To replace a light Bulb
                     Objective Setting
                     Problem Solving
                     Handing over of overnight task
                     Recapitulation of learning
MICRO-
                     Problem solving
PLANNING             Steps of Micro planning
                     Network planning background and rules
                     Developing Micro planning document
                     Recapitulation of learning
                     Problem solving
                     Steps of Micro planning
                     Network planning background and rules
                     Developing Micro planning document
NAVCHETNA –          Safety at Home
                     Work Life Balance
                     Happiness of Life
         NON-
FOR FEMALE
EXECUTIVES           Women Empowerment
                     Money Management
                     Women Health Issues
                     Current Business Scenario
                     Importance of Vigilance function
                     Overview of Vigilance function in SAIL
PREVENTIVE     Vigilance activities in BSL
VIGILANCE      Enquiry Proceedings with case discussions
               R.T.I. Act
               Role of a team in improving performance ,
               Importance of mutual trust
               Importance of team
               Stages of Team Development
               Activity 1 - Stamping
WORKING IN
               Our role in respective deptt.
TEAMS
               Intra-departmental communication – Activity 2
               Performance of respective Deptt.
               Action Planning for improving performance
               Financial Awareness and Reporting
               Financial Management in SAIL – Fund Mgt
               Financial Management in BSL – Material &
               Service Contracts
               Budgeting and Cost Management
               Purchase / Job proposal Evaluation
FINANCE
               Pay Accounts/Salary Processing
APPRECIATION
               Direct & Indirect Taxation(ERP Perspective)
PROGRAMME
               Sales & Distribution with ERP application
               Bills processing – ERP application
               Financial Control – ERP application
               Fund Management – ERP application
               Stress Management through YOGA
STRESS         Management of stress and related diseases at
               workplace
MANAGEMENT
               Management of life style disorders
               Spiritual aspect of stress
               Present & Future of BSL
               IP skill - Communicating with people
SERVICE WITH   Plant Visit (CO, BF, SMSII&CCS, CRM)
SMILE FOR      Role play (Customer & Service
NON-WORKS      provider)
               Customer & Service provider
                (Our Role) & Leadership skills
               Communication: an Overview
               Organizational Communication
                 Communication Effectively
COMMUNICATION    Presentation Skills
& PRESENTATION   Mock Presentations with video recording
SKILLS (NEx)
                 Review and Self Learning
                 Know Your Company, Know Your Plant
                 Profit Through Cost
                 Managing Discipline on the shop floor & Standing
                 orders.
SUPERVISORY      Health Issues
DEVELOPMENT      The Role of Supervisor
PROGRAMME        The process of supervision
                 Effective Team Work
                 Effective Communication & Presentation
                 Motivating Self & Team
                 Role of Frontline Executives for overcoming
                 Business Challenges
                 Planning for Execution Excellence
                 Safety Standards
                 Group Dynamics and Team Building
                 Motivation and Developing sub ordinates
                 Discipline Management(Standing Orders, CDA,
                 etc)
Management
Development      Orientation to Customer Needs
Programme-I,     (Internal/External)
                 Creativity & Innovation
                 Communication Skills
                 Emotional Intelligence
                 Factors for Personal Effectiveness
                 Role of frontline Executives for overcoming
                 Business Challenges
                 Cost Awareness & Management
                 Basics of Business Acumen
                 Working with Optimum Manpower
Management       Managing Change
Development      People Skills
Pgramme-II     Conflict Management and Negotiation
               Skills
               Decision Making
               Overview of Materials Mgt function and
               organization of MM division
               Stores Management and AP Management
               Visit to Stores
               Purchase / Contract Procedure PCP-14
MATERIALS      Estimate preparation and PR nuances
APPRECIATION   Trial procedure
               Quality Inspection and R02 procedure
PROGRAMME
               ERP tools for better Materials Management
               Appreciation of Personnel function
               Service Conditions
               Contract Labour Management (special reference
               to relevant laws applicable)
PERSONNEL
               Digitalization in HR
APPRECIATION
               Important Legal Matters
PROGRAMME
               IR & Unions
               Discipline Management
               Experience sharing with GM (Personnel)
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Workshop on    SAIL CDA RULES/Standing Orders, Service
CDA Rules &    Rules
Disciplinary   Lets Draft Charges
Proceedings.   Enquiry Proceedings
               Case Study – Role Play
Sl.No     Programmes                              Topics                        Faculty(S/Shri/Smt)
             Name
                           Introduction to work science & ergonomics
                           Health hazard due to ignorance of work science
                           Bio-chemical basis of work & energy metabolism
                           Laws of work for some unit activities like manual
                           material handling tasks, welding, crane operation
           Industrial      etc.
 1       Ergonomics &
         Work science      Computer and office Ergonomics
                           Ergonomics intervention for managing pain at
                           work
                           Industrial psychology and effect of stress on work
                           Managing Ergonomics stress and art of problem
                           identification in day to day work
                           Quality concept & ISO 9001 QMS
                           ISO 14001 EMS: SA 8000
                           OHSAS 18001
        ISO9001,14001E
                       Safety aspects & Legal requirement
 2      MS,OHSAS18001
                       Environmental issues monitoring and
           &SA8000
                           measurement] Legal requirements
                           Occupation health issues.
                           Inter active session
                           Introduction to work science & ergonomics
                           Health hazard due to ignorance of work science
                           Bio-chemical basis of work & energy metabolism
                           Laws of work for some unit activities like manual
                           material handling tasks, welding, crane operation
 3        Ergonomics       etc.
                           Computer and office Ergonomics
                           Ergonomics intervention for managing pain at
                           work
                           Industrial psychology and effect of stress on work
                           Managing Ergonomics stress and art of problem
                           identification in day to day work
                        What is Environmental and its main constituents?
                        Basics of relation between safety,health &
                        environoment, legal aspects.
                        Types of pollution in general
                              Plant specific jobs/monitor
                              Local effects/universal perspective.
                        Pollution Control , Equipments and their
                        functions, Application & Benefit – wet scrubber,
                        Multi-cyclone, venturi scrubber, Bas filter, ESP.
                        Occupational Health Hazard due to pollution and
    Pollution Control
                      Role of OHS Centre.
5        & Waste
      Management      Management of wastes w.r.t ISO 14001 : 2004
                        EMS (Brief idea of ISO 14001 : 2004 EMS)
                        Disposal system / re-cycle/ re-use of wastes/ Bio-
                        degradation of Lubricant storese
                        Wastes disposal system and rename / indirect
                        saving of BSL by proper waste management/
                        Medical waste Management
                        Implementation of waste management system in
                        BSL
                        Waste utilisation
                        Energy scenario in an integrated steel plant and
                        PAT (Perform, Achieve & Trade)
                        Different types of fuels, their handling and use in
                        Steel Plant.
                        Different types of furnace & various heat recovery
                        equipment.
        Energy          Efficient use of electricity.
     Management in      Efficient use of steam & other secondary forms of
6
       BSL- ’Urja       energy.eg compressed air, fuel gases,
       Bhachat’         Electricity,Nitrogen,Acetylene etc.
                        Scope of energy conservation in an integrated
                        Steel Plant & its impact on company’s profitability.
                        Energy audit – what it is Energy audit exercise.
                        ISO 50000
Sl.No    Programmes Name                                Topics                                 Faculty(S/Shri/Smt)
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                              Role of Line Managers - Group Discussion
                              Risk Management, Risk Analysis, grading, Awareness for Risk &
                              Hazards Control, Analysis for Safety Management.
                              5-S House Keeping Mgt. System
                              Fire Hazards & Fire Safety. Type of Fire Hazards, Prevention &
        Safety and accident   Control
 4
            Prevention        Gas safety
                              Factory's Act & Bihar Factory's Rules w.r.t. statutory safety
                              provisions.
                              Occupational Health Hazards & Safety,
                              Causes, types & control, Role of OHS.
                              Safety through Behaviour & Motivation.
          Programme
Sl No                                              Topic                             Faculty(S/Shri/Smt)
             Name
                         The mission of maintenance, Maintenance philosophy, Life
                         Cycle of CBMS and the role of Precision Maintenance
                         Vibration basics - what is vibration, vibration waves,
                         overall vibration, vibration spectrum, natural & forcing
                         frequencies, Vibration measurement. Other techniques of
                         CBMS
                         Case Study on Vibration , CSI Networking &
                         Implementation
                         Shock     pulse     method(SPM),     acoustic  emission
          Vibration
                         technology(AE)
          Analysis,
 1                       Balancing - why balancing, identifying unbalance,
         Balancing &
                         practical aspects, definition, single plane & two plane
          Alignment
                         method. Problems & Solution with Overhung rotor
                         balancing.
                         Alignment- Introduction, Identifying misalignment,
                         measuring misalignment,        alignment tolerance &
                         exercises
                         Case Study on Acoustic & SPM technique.
                         Ferrography Oil analysis & Hands-on-Trg: Vibration
                         Analysis using CSI Machinery Health Analyser
                         EOT cranes, different types, their application, its
                         advantages overhead cranes, layout of cranes, safety
                         provision in EOT cranes (limit switches, bridge safety
                         switches etc.)
                         Basic idea of crane electrics its defects &remedies &
                         Rotor circuit inspection
          Electrical &   Maint. Procedure of crane electrics
          Mechanical     Mandatory record keeping of crane maint, Common
 2                       mechanical defects generated in cranes, Remedial
         Maint. of EOT
             Crane       action/Troubleshooting
                         Summarisation of previous day session
                         Lubrication in cranes
                         Safety during maint. of cranes & checklist for inspection
                         Maint. Of brakes & adjustment of brakes
                         Hands-on-Practices -- Brake regulation & Rotor circuit
                         inspection
                         Classification of welding process
                         Types & features of Arc welding Power sources
                         Welding Design & Fabrication
        Welding          Heat Treatment of Weld joints
 3
        Technology       Welding consumables
                         Welding Metallurgy & Weldability
                         types of Welding
                         Welding defects, its causes & remedies, NDT
                         Different lubricating methods & systems used in     the
                         various plants.
                         Different types of lubricants, properties & applications
                       Lubrication of bearings & gears. Lubrication of chains,
                       ropes, guide, base, valves etc. Inspection of lubrication
                       equipment
                       Effects of improper lubrication, Regeneration of
           Lubrication
 4                     Lubrication oil, grease feeder Maintenance
           Practices
                       Summarisation of previous day session
         Programme
Sl No                                               Topic                              Faculty(S/Shri/Smt)
            Name
                        Maintenance of lubrication system & lubricant handling
                        equipment.
                        Different application/ action plan for reduction in
                        consumption of lubricants in different shops
                        Duties & responsibilities of Operators / Maint. personnel
                        for effective lubrication of equipments
                        Hands-on-practices:- Regeneration of used lubricant &
                        insure its quality for reuse
                        Appliances for providing shutdown, Emergency &
                        Preventive Health care during
                        Maint
                        Safe working practice during operation & maint. of
                        electrical installations
         SHUTDOWN
        PROCEDURE & Importance of earthing & protection while giving power
 5
         ELECTRICAL supply for portable tools & public utility appliances.
           SAFETY
                    Shutdown procedure for ground equipment’s
                    Shutdown procedure for HT equipments
                    Summarisation of previous days sessions
                    Shutdown procedure for cranes & trolley lines / Power
                    driven mobile equipment’s (transfer car, pusher car etc.)
                    Safety while working on live equipment’s
                    S/D procedure & charging procedure of electrical
                    equipment in inflammable gas area.
                    Importance & use of sling, wire rope, chains in material
                    handling of Steel industry
                        Construction of sling, wire rope, chains, Importance of
                        certification of load testing.
                        Physical checking of sling, Criteria for rejection of slings
                        wire rope, chains before use. Its upkeep, storing, winding
                        & re-winding, lubricating of sling, wire rope.
           Rigging      Capacity of sling, wire rope, chains of different types &
 6                      due to angle of loading, safety aspect during use.
          Practices
                        Importance of rigging job, use of chain pully blocks, Max
                        pull & hoists
                        Knowledge of load – maximum & origin
                        Knowledge of lifting & hoisting equipment’s
                        Hands on Practices:
                         i. Ropes for making different types of knots
                         ii. Use of different types of slings,
                         iii. To identify different types of defects in slings
_SN     Topic Description   CONTENT OF THE 07 NO OF THE EES PROGRAMME
                            1-BEARING DEFINITION,CLASSIFICATION AND APPLICATION
                            2-BEARING REMOVAL TECHNIQUE & INSPECTION
                            3-ANTI FRICTION BEARING –
                            CLASSIFICATION,IDENTITYFICATION,NUMBERING SYSTEM & CORRECT
                            SPECIFICATION
                            4-ASSESSMENT OF SERVICE ABILITY
 1     BEARING FITTING &    5-BEARING MOUNTING TECHNIQUES & SELECTION OF RIGHT METHOD
         LUBRICATION        FOR THE JOB
                            6-PRACTICE ON BEARING REMOVAL & FITTING
                            7-. REMOVAL OF BEARINGS BY DISTRUCTIVE & NON DISTRUCTIVE
                            METHOD .
                            8- METHOD OF BEARING CLEANING , HANDLING & STORING .
                            9-. TYPES OF LUBRICANT & ITS USES .
                            1-COUPLING DEFINITION,CLASSIFICATION ,IDENTITYFICATION &
                            APPLICATION.
                            2-ALIGNMENT-TYPE, DEFINITION,ALIGNMENT TECHNIQUES,DEFECT & ITS
                            REMEDIES ,CLEARANCE BETWEEN TWO MATCHING COUPLINGS.
                            3-SELECTION OF REMOVED COUPLING & ALIGNMENT OF SHAFT WITH
                            FITTED COUPLING .
 2    COUPLING FITTING &
                            4-METHODS OF INSPECTION OF SHAFT & BED PLATE AS WELL REMOVAL
         ALLIGNMENT
                            OF COUPLING.
                            5-TYPES OF KEYS,METAL USES FOR COUPLING & KEYS
                            6-TOOLS & EQUIPMENTS REQUIRED FOR ALIGNMENT
                            7-PRACTICE OF ALIGNMENT ON A GIVEN ASSEMBLY.
                            1-ESSENTIAL TOOLS & EQUIPMENTS FOR MECHANICAL MAINTENANCE
                            TECHNICIANS
                            2-COMMON MECHANIAL FAULT IN VARIOUS EQUIPMENT & THEIR
                            RECTIFICATION
                            3-OVERHAULING OF COMMON MECHANICAL COMPONENTS
                            4-FITTING , ALIGNMENT OF COUPLING & TYPES OF COUPLING
 3     BASIC MECHANICAL
                            5-FITTING OF BEARINGS,COMMON FAULTS OF BEARING & ITS
        MKAINTENANCE
                            RECTIFICATION
                            6-ADJUSTMENT OF DC BREAKES
                            7-COMMON FAULTS OF CENTRIFUGAL PUMPS & ITS RECTIFICATION
                            8-TYPES OF KEYS,USES,DEFECTS & ITS REMEDIES
                            9-PRACTISE OF BEARING REMOVAL& FITTING FROM HOUSING & SHAFT
                            1-SAFETY PRECAUTRION IN GAS WELDING/BRAZING
                            2-TOOLS & TACKLES OF HIGH PRESSURE OXY-ACEETYLENE
                            CUTTING/BRAZING AND ITS FUNCTIONS
                            3-OXY-ACETYLENE FLAME & ITS USE
 4    BASIC WELDING & GAS   4-SIZE OF ELECTRODES & USE PER THICKNESS OF JOB
            CUTTING         5-WELDING JOINTS & POSITION
                            6-WELDING DEFECTS & ITS REMEDIES
                          1-TYPES OF THREE PHASE AC INDUCTION MOTOR
                          2-SQUIRREL CAGE INDUCTION MOTOR-THEORY,CONSTUCTION &
                          TROUBLESHOOTING & ITS RECTIFICATION,PRACTICAL DEMONSTRATION
                          OF COMPONENTS,WINDING,INSULATION & EXERCISES ON SQUIRREL
                          CAGE INDUCTION MOTOR
                          2-SLIP RING MOTORS- THEORY,CONSTUCTION & TROUBLESHOOTING &
                          ITS RECTIFICATION,PRACTICAL DEMONSTRATION OF
                          COMPONENTS,WINDING,INSULATION & EXECISES ON SLIP RING
                          INDUCTION MOTOR.
5   TROUBLE SHOOTING OF
                          3-SYNCHRONOUS MOTOR- THEORY,CONSTUCTION & TROUBLESHOOTING
         AC MOTORS
                          & ITS RECTIFICATION,PRACTICAL DEMONSTRATION OF
                          COMPONENTS,WINDING,INSULATION & EXECISES ON SYNCHRONOUS
                          MOTOR
                          4-PARTS,APPLICATION & CONNECTION DIAGRAM OF DOL & STAR DELTA
                          STARTER
                          5-TO IDENTIFY THE PHASE SEQUENCE OF THREE PHASE INDUCTION
                          MOTOR
                          6-START OF INDUCTION MOTOR WITH PRECAUTION.
                          1-BASIC UNDERSTANDING OF
                          ELECRICITY,VOLTAGE,CURRENT,RESISTANCE ETC
                          2-USE OF INSULATED PLIERS,SCREW DRIVERS,TEST LAMPS,FUSES ETC
                          3-FUNCTION & USE OF MEGGARS.
                          4-CIRCUIT DIAGRAMS FOR SINGLE & DOUBLE TUBE LIGHT
                          5-SAFETY MEASURES REQUIRED WHILE WORKING ON LIVE LINES.
                          6-SLIP RING INDUCTION MOTOR STARTER CIRCUIT DIAGRAM & ITS
                          FUNCTIONING
                          7-RELATION BETWEEN PHASE VOLTAGE,LINE VOLTAGE,PHASE CURRENT
6    BASIC ELECRICITY AND
                          & LINE CURRENT IN STAR & DELTA CONNECTION.
      CIRCUIT DIAGRAM
                          8-WORKING PRINCIPLE OF TRANSFER,CT & PT.ITS APPLICATION ALONG
                          WITH CIRCUIT DIAGRAM
                          9-INTRODUCTION OF DOL STARTER & ITS APPLICATION ALONG WITH
                          CIRCUIT DIAGRAM.
                          10-TO RUN THE THRE PASE AC MOTOR IN FORWARD & REVERSE
                          DIRECTION.
                          11-ELECTRICAL SIGN & SYMBOL
                          12-AC VOLTAGE & CURRENT MEASUREMENT.
                          1-.LATHE MACHINE, ITS SPECIFICATION &USE.
                          2- INTRODUCTION TO VERNIER CALIPERS ,STEEL RULE & MICROMETER .
                          3-.LATHE TOOLS – ITS KIND & USE .
7      LATHE (TURNER)     4-. DIFFERENT TYPES OF OPERATIONS ON LATHE
          OPERATION       5- PRACTICAL
                          6- METHOD OF SETTING JOB &CUTTING TOOLS ON        LATHE MACHINE
                          7- V – THREAD & SQUARE THREAD CUTTING.