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Final Merged Faculty

The document outlines various technical and employability skills training programs across multiple subjects, including behavioral skills, engineering drawing, and specific trades like electrician and welder. It details the topics covered in each program, such as communication skills, IT literacy, and specific technical competencies related to machinery and operations. Additionally, it includes leadership, financial management, and stress management training for personal and professional development.

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BSL IOT
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© © All Rights Reserved
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0% found this document useful (0 votes)
22 views23 pages

Final Merged Faculty

The document outlines various technical and employability skills training programs across multiple subjects, including behavioral skills, engineering drawing, and specific trades like electrician and welder. It details the topics covered in each program, such as communication skills, IT literacy, and specific technical competencies related to machinery and operations. Additionally, it includes leadership, financial management, and stress management training for personal and professional development.

Uploaded by

BSL IOT
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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S.No.

Trade / Subject Topics


Behavioral Skills
English Literacy
Communication Skills
IT Literacy
Entrepreneurship Skills
Maintaining Efficiency at Workplace
1. Employability Skills
Occupational Safety, Health and Environment Education
Essential Skills for Success
Labor Welfare Legislation
Quality Management
Preparation to the World of Work
Customer Interaction/Service

Unit, Fractions
Square Root: Ratio and Proportions, Percentage
Material Science
Mass, Weight, Volume, and Density
Speed and Velocity, Work Power and Energy
Heat &Temperature and Pressure
Basic Electricity
Mensuration
Levers and Simple Machines
Workshop Calculation and
2. Trigonometry
Science
Friction
Centre of Gravity
Area of cut – out regular surfaces and area of irregular
surfaces
Basic Algebra
Elasticity
Heat Treatment
Profit and Loss
Estimation and Costing

Engineering Drawing – Introduction


Drawing Instrument
Free hand drawing
Lines
Drawing of Geometrical figures
Lettering & Numbering
3. Engineering Drawing
Dimensioning and its Practice
Sizes and layout of drawing sheets
Method of presentation of Engg. Drawing
Symbolic representation – different symbols used in the
trades
Projections
Orthographic projection from isometric projection
Reading of fabrication drawing
Construction of scales and diagonal scales
Conic sections (Ellipse and Parabola)
Sketches of nuts, bolt, screw thread, different types of
locking devices e.g. Double nut, Castle nut, Pin, etc.
Sketches of foundation
Rivets and rivetted joints, welded joints
Sketches of pipes and pipe joints
Assembly view of Vee blocks, Bush & Bearing, Different
types of Coupling viz., Muff coupling, Half Lap Coupling,
Flange coupling, etc. Simple work holding device e.g. vice
Drawing details of two mating blocks and assembled view
Sketch of shaft and pulley, belt, gear, gear drives

Basic Fitting Skill & Mech Assembly


Refractory
Fuel and Combustion control
Process Measurement and control
Basic Electrical & Electronics
Hydraulics & Pneumatics
Pump and Valve Operation
Safety, quality & improvement techniques
Industrial Piping System
4. Operator Steel Plant Emission and Pollution Control
Coke Making
Sinter Making
Iron Making
Steel Making
Rolling technology
Re-Heating Furnaces
Water Treatment & cooling water systems
Power Plant Operation
Rigging & crane operation

Hand Tools and their uses


Marking & measurement withthe help of Precision
Measuring Instruments
Basics of AC and Electrical Cables
5. Instrument Mechanic Identification, testing & running of Motors
and generators
Overhauling & testing of ELECTRICAL
INSTRUMENTS
Resistors
Semi- Conductor Diodes
Basic Electronics measuring Instrument
Digital Electronics
Basic blocks of a computer, Hardware
and software, I/O devices, keyboard,
types of mouse and their working
Different types of printers, their
function and inter-connection and
their advantages HDD, CDD, DVD.
Various ports in the computer
POST Booting concept
Basic of 8051 microcontroller
Stress & Strain Measurement
Pressure Measurement.
Flow Measurement
Level Measurement
Temperature Measurement
Converters servicing.
Automatic Industrial control
PLC
Telemetering servicing
Analytical instruments
Recorders data loggers

Chipping, Chisel Grinding, Filing practice,Use of Try


square, Hack Sawing to given dimensions by Power Hack
saw, Marking Practice (Including on Round jobs).,Drilling
operation on Drilling Machine.
Threading with the help of Taps and Dies
Lathe
Different methods of turning
Counter sinking and Counter boring
Taper
6. Turner Sine-bar
Templates
Screw thread
Lubrication
Acme threads cutting
Dial test indicator
fractional threads
Multi-start thread cutting Acme form
About CNC machine
Cutting parameters
basic concept of electricity
Electrical joints & soldering
Basic Electrical Circuit
Batteries
Electrical earthing System
Electronic Control Circuit
Wiring System
7. Electrician DC Machines
Transformers
Electrical and Electronics Parameter
AC motors
Generator
Electrical Lighting System
Domestic Appliance
Basics of power plant and power lines

Basic Fitting Operation


Lathe
Valves and fitting of Pipes
Basic of Welding
Drill Machine
Repair and maintenance of damaged machine
Filling
Cutting & Threading of pipe
8. Fitter Precision drilling, reaming and tapping
Knurling
Boring
Ascentring
Champhring
Grooving
Turning and Step Turning
Chipping
Work on Sheet metal

Basics of Welding
Gas Welding
Arc Welding
9. Welder
Gas Cutting
Gas Brazing
TIG and MIG welding
Introduction to Loco Operation and Traffic Layout
Operation in Blast Furnace Hot Metal and Slag Zone
SMS and Ingot Movement Zone
10. Loco. And Rail Crane Operator
Rolling Mills Area Movements
Operation in Iron Ore, Coal Tippler and High Line Zone
Mobile Rail Crane Operation
TECHNICAL PROGRAMMES

Programme Name Topic Faculty/


Shri/Smt./Kumari
1.AutoCAD Introduction to AutoCAD.
General discussion on Toolbars
and icons.
Paper Sheet Selection and
Drawing Nomenclature
Coordinate system, Units, Scale.
Draw toolbar: Line, Polyline,
Rectangle and Polygon
Modify toolbar:Move, Copy,
Erase, Offset, Explode, Stretch
and Scale, Break and Join.
Multiline text
Draw toolbar: Circle, Arc, Zoom
and Pan
Ellipse and Spline, Hatch, Table
Modify toolbar: Trim and Extent,
Fillet, Chamfer,
Array – Rectangular & Polar
Rotate, Mirror, Break at a point,
Break, Join.
Text toolbar: SL Text, ML Text,
Text edit, Table
Colour, Line type and Line
weight, Layer and Properties
Dynamic input. Single viewport,
Various Dim Commands
Dimension toolbar:Linear,
Aligned, Radius, Dia and Angular.
Tolerance and Leader, Print
command
Hands on session – Drg. # 1
Discussion on All Commands
Test – Drg. # 2 & 3
Discussion on Test

1
TECHNICAL PROGRAMMES

Programme Name Topic Faculty/


Shri/Smt./Kumari
2.Basic PC Skills Programme brief, Pre-test,
Introduction to PC,
Familiarization with
Window environments
Introduction to MS Word,
Creating, Editing &
Formatting a Document

Creating Tables, Bullets &


Numbering,
Practical Session
Header & Footer, Dos &
Don'ts, Posture during
working on PC, Printing & File
management
Intranet and its usage,
Internet & e-mail with
attachments Post- test,
Feedback and Review
Programme Name Topic Faculty/
Shri/Smt./Kumari
3.MS- EXCEL Creating a Worksheet;
Formatting and Practical
Session
Formula and Practical
Session
Functions and Practical
Session
Graph and Practical
Session, Printing and File
Management

Programme Name Topic Faculty/


Shri/Smt./Kumari
4.MS- EXCEL (Advance) Formatting worksheet (Cell
formatting, Date & Time,
Currency, Paste special),
Operator types, entering
formula, copying & moving

2
TECHNICAL PROGRAMMES

formula, formula using


absolute & relative
reference.
Function categories,
entering functions using
function wizard, Logical
function concept (IF, AND,
OR), Lookup function
(HLOOKUP, VLOOKUP)
Sorting & filtering multiple
columns, validation rules,
Add data validation criteria,
creating subtotals and
nested subtotals
Pivot table report (Creation
& Formatting), Goal seek,
Linking data, Label and
names explained, merging
sheets, Macros
Programme Name Topic Faculty/
Shri/Smt./Kumari
5. MS-PowerPoint Familiarization with PC and
Features/Use of
Presentation MS Power Point, Basic of
Presentation and
Presentation Skills
Preparing Slides in MS
PowerPoint, Hands on
session

Graph, Animation, Slide


Transition and Draw
Shapes, Creating Effects –
Hands on session &
Exercise
LCD Projector – Features &
Operation, Printing and File
Management, Hands on
session

Programme Name Topic Faculty/


Shri/Smt./Kumari

3
TECHNICAL PROGRAMMES

6. Word-processing in Introduction to Word


processing & making
Hindi/Hindi UniCode document in Hindi font,
Editing & Formatting of
Document, Table & Bullet,
Printing & File
Management, Practical
Programme Name Topic Faculty/
Shri/Smt./Kumari
7. PC Introduction to Basic
Hardware components,
MAINTENANCE &
Familiarization with
ITS Operating System, Use
TROUBLESHOOTING of different tools of
Operating System,
Know about your
Control Panel,
Installation of
Application software
Speed-Up your system
with different tools
(Disk defragment,
Temporary file
cleaning), Know about
Registry, Registry
backup & Restore, Use
of Antivirus Software.
Practical Session
Sharing drive &
devices.
Troubleshooting
general problem
(Internet connection,
Printing, Sound,
keyboard, Booting etc.)
Practical Session
Programme Name Topic Faculty/
Shri/Smt./Kumari
8. Industrial Hydraulics Introduction to Hydraulics
system, Hydraulics Symbols,
Fluid, Reservoir, Filters &
Coolers, Introduction with

4
TECHNICAL PROGRAMMES

various grades of Oils, grease


and lubricants
Hydraulic Pumps & Motors,
Hydraulic Cylinders, and
Practical Session
Directional Control Valves,
Check Valve, and Practical
Session
Pressure Control Valves, Flow
Control Valve, Accumulator &
Practical Session
Integrated Hydraulic Circuits
and Trouble shooting in
Hydraulic System,
Demonstration of model of
pumps & valves

Programme Name Topic Faculty/


Shri/Smt./Kumari
9. Contamination Control Introduction, Course
details, Contaminants in
& Leakage in Hydraulics Hydraulics and its effects
on Components & System
Fluid Analysis and Filtration
Processes & Systems
Sources of Leakage, Effects
of Leakage
Sealing Methods, Remedial
Measures Review &
Discussion
Programme Name Topic Faculty/
Shri/Smt./Kumari
10. PLC Awareness Introduction to PLC;
Hardware of PLC
Input/ Output Addressing
Relay Type Instructions
Relay Type Hands-on
Session; Editing a ladder
diagram
Timer & Counter
Instructions
Timer & Counter Hands-on
& Review Session
Programme Name Topic Faculty/
5
TECHNICAL PROGRAMMES

Shri/Smt./Kumari
11. Basic Electronics Diode & its characteristics,
Zener Diode & its
characteristics
Half & Full Wave
Uncontrolled Rectification,
hands -on.
Transistor- Baising,
Characteristics,
Configuration and
application
Introduction to SCR & its
characteristics &
application
Motor Control using
Control rectification
Industrial Applications of
Semi-conductor devices &
Review

6
Program Name Topic Faculty (S/Shri /Smt.)
The Challenge and Skills of Leadership
Actions of a Leader
Framework of Leadership
The Effects of Leadership Actions - Part 1
The Effects of Leadership Actions – Part 2
Decision Taking
Delegation
Action Leadership Brief for Overnight Task – “What is my Job”
Presentation on Overnight Task
Motivation
Leadership by Communicating
Practical Leadership
Course Summary
The Challenge and Skills of Leadership
Actions of a Leader
Framework of Leadership
Defining Planning
1st Practical Task - To replace a light Bulb
Objective Setting
Problem Solving
Handing over of overnight task
Recapitulation of learning
MICRO-
Problem solving
PLANNING Steps of Micro planning
Network planning background and rules
Developing Micro planning document
Recapitulation of learning
Problem solving
Steps of Micro planning
Network planning background and rules
Developing Micro planning document
NAVCHETNA – Safety at Home
Work Life Balance
Happiness of Life
NON-
FOR FEMALE
EXECUTIVES Women Empowerment
Money Management
Women Health Issues
Current Business Scenario
Importance of Vigilance function
Overview of Vigilance function in SAIL
PREVENTIVE Vigilance activities in BSL
VIGILANCE Enquiry Proceedings with case discussions
R.T.I. Act
Role of a team in improving performance ,
Importance of mutual trust
Importance of team
Stages of Team Development
Activity 1 - Stamping
WORKING IN
Our role in respective deptt.
TEAMS
Intra-departmental communication – Activity 2
Performance of respective Deptt.
Action Planning for improving performance
Financial Awareness and Reporting
Financial Management in SAIL – Fund Mgt
Financial Management in BSL – Material &
Service Contracts
Budgeting and Cost Management
Purchase / Job proposal Evaluation
FINANCE
Pay Accounts/Salary Processing
APPRECIATION
Direct & Indirect Taxation(ERP Perspective)
PROGRAMME
Sales & Distribution with ERP application
Bills processing – ERP application
Financial Control – ERP application
Fund Management – ERP application
Stress Management through YOGA
STRESS Management of stress and related diseases at
workplace
MANAGEMENT
Management of life style disorders
Spiritual aspect of stress
Present & Future of BSL
IP skill - Communicating with people
SERVICE WITH Plant Visit (CO, BF, SMSII&CCS, CRM)
SMILE FOR Role play (Customer & Service
NON-WORKS provider)
Customer & Service provider
(Our Role) & Leadership skills
Communication: an Overview
Organizational Communication
Communication Effectively
COMMUNICATION Presentation Skills
& PRESENTATION Mock Presentations with video recording
SKILLS (NEx)
Review and Self Learning

Know Your Company, Know Your Plant


Profit Through Cost
Managing Discipline on the shop floor & Standing
orders.
SUPERVISORY Health Issues
DEVELOPMENT The Role of Supervisor
PROGRAMME The process of supervision
Effective Team Work
Effective Communication & Presentation
Motivating Self & Team
Role of Frontline Executives for overcoming
Business Challenges
Planning for Execution Excellence
Safety Standards
Group Dynamics and Team Building
Motivation and Developing sub ordinates
Discipline Management(Standing Orders, CDA,
etc)
Management
Development Orientation to Customer Needs
Programme-I, (Internal/External)
Creativity & Innovation
Communication Skills
Emotional Intelligence
Factors for Personal Effectiveness
Role of frontline Executives for overcoming
Business Challenges
Cost Awareness & Management
Basics of Business Acumen
Working with Optimum Manpower
Management Managing Change
Development People Skills
Pgramme-II Conflict Management and Negotiation
Skills
Decision Making
Overview of Materials Mgt function and
organization of MM division
Stores Management and AP Management
Visit to Stores
Purchase / Contract Procedure PCP-14
MATERIALS Estimate preparation and PR nuances
APPRECIATION Trial procedure
Quality Inspection and R02 procedure
PROGRAMME
ERP tools for better Materials Management
Appreciation of Personnel function
Service Conditions
Contract Labour Management (special reference
to relevant laws applicable)
PERSONNEL
Digitalization in HR
APPRECIATION
Important Legal Matters
PROGRAMME
IR & Unions
Discipline Management
Experience sharing with GM (Personnel)
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सेल, बी.एस.एल. म� सतकर्ता सम्बन्धी जानकार�,

सतकर्ता सतकर्ता का मह�व


आर.ट�.आई. एक्ट
जागरूकता इन्क्वायर� ���या एवं केस चचार्
Workshop on SAIL CDA RULES/Standing Orders, Service
CDA Rules & Rules
Disciplinary Lets Draft Charges
Proceedings. Enquiry Proceedings
Case Study – Role Play
Sl.No Programmes Topics Faculty(S/Shri/Smt)
Name
Introduction to work science & ergonomics

Health hazard due to ignorance of work science

Bio-chemical basis of work & energy metabolism

Laws of work for some unit activities like manual


material handling tasks, welding, crane operation
Industrial etc.
1 Ergonomics &
Work science Computer and office Ergonomics
Ergonomics intervention for managing pain at
work

Industrial psychology and effect of stress on work

Managing Ergonomics stress and art of problem


identification in day to day work
Quality concept & ISO 9001 QMS
ISO 14001 EMS: SA 8000
OHSAS 18001
ISO9001,14001E
Safety aspects & Legal requirement
2 MS,OHSAS18001
Environmental issues monitoring and
&SA8000
measurement] Legal requirements
Occupation health issues.
Inter active session

Introduction to work science & ergonomics

Health hazard due to ignorance of work science

Bio-chemical basis of work & energy metabolism

Laws of work for some unit activities like manual


material handling tasks, welding, crane operation
3 Ergonomics etc.
Computer and office Ergonomics
Ergonomics intervention for managing pain at
work

Industrial psychology and effect of stress on work

Managing Ergonomics stress and art of problem


identification in day to day work
What is Environmental and its main constituents?
Basics of relation between safety,health &
environoment, legal aspects.
Types of pollution in general
 Plant specific jobs/monitor
 Local effects/universal perspective.

Pollution Control , Equipments and their


functions, Application & Benefit – wet scrubber,
Multi-cyclone, venturi scrubber, Bas filter, ESP.

Occupational Health Hazard due to pollution and


Pollution Control
Role of OHS Centre.
5 & Waste
Management Management of wastes w.r.t ISO 14001 : 2004
EMS (Brief idea of ISO 14001 : 2004 EMS)

Disposal system / re-cycle/ re-use of wastes/ Bio-


degradation of Lubricant storese
Wastes disposal system and rename / indirect
saving of BSL by proper waste management/
Medical waste Management
Implementation of waste management system in
BSL
Waste utilisation
Energy scenario in an integrated steel plant and
PAT (Perform, Achieve & Trade)
Different types of fuels, their handling and use in
Steel Plant.
Different types of furnace & various heat recovery
equipment.
Energy Efficient use of electricity.
Management in Efficient use of steam & other secondary forms of
6
BSL- ’Urja energy.eg compressed air, fuel gases,
Bhachat’ Electricity,Nitrogen,Acetylene etc.

Scope of energy conservation in an integrated


Steel Plant & its impact on company’s profitability.

Energy audit – what it is Energy audit exercise.

ISO 50000
Sl.No Programmes Name Topics Faculty(S/Shri/Smt)
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1 Gas Safety nq?kZVukvksa dk fo'ys"k.k ¼dsl LVMh½
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nq?kZVuk ds dkj.k ,oa ifj.kkeA O;fDrxr lqj{kk
midj.kksa dk lgh mi;ksxA
Road Safety and ÅaWpkbZ ij dk;Z laiknu esa laHkkfor [krjs ,oa
safety during working muds cpko ds rjhds
2 height and safety ÅWapkbZ ls lEcfU/kr vf/kfu;e ,oa fu;e
while working in ÅWapkbZ ls lEcfU/kr dsl LVMh] xzqi ppkZ rFkk
confined space izLrqrhdj k rFkk cpko A nqifg;k okguksa esa
jksM ds [krjs
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nq?kZVuk fuokj.k ds mik; ,oa mrjnkf;RoA
lqj{kk midj.kksa dk mi;ksx vkSj egRoA
izkFkfed mipkj] lkekU; fl)kUr] ekuo 'kjhj lajpuk] ,oa
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ekalfyd ,oa tksM+ksa dh pksV] tyu&pksV] ?kko
,oa jDr{kjuA
Safety health and lkekU; LokLF; leL;k,Wa&gkbijVsUlu] g`n; jksx]
3 e/kqesg] xSfLVªd] Vh0 ch0] ySizkslh bR;kfn ds
Machine gurading
dkj.k ,oa cpko A
eky ds ifjogu esa nq?kZVuk] lqjf{kr ifjogu ds rjhds
rFkk nq?kZVuk fuokj.k A
fo|qr lqj{kk] fo|qr esa dke djrs le; ih-ih-bZ- dk
mi;ksx
fofHkUu çdkj ds e'khu xkMZl rFkk blls lqj{kk
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e'khu xkfMZxa ls lacf/kr dsl LVMht leqg ppkZ ,oa
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Role of Line Managers - Group Discussion
Risk Management, Risk Analysis, grading, Awareness for Risk &
Hazards Control, Analysis for Safety Management.
5-S House Keeping Mgt. System
Fire Hazards & Fire Safety. Type of Fire Hazards, Prevention &
Safety and accident Control
4
Prevention Gas safety
Factory's Act & Bihar Factory's Rules w.r.t. statutory safety
provisions.
Occupational Health Hazards & Safety,
Causes, types & control, Role of OHS.
Safety through Behaviour & Motivation.
Programme
Sl No Topic Faculty(S/Shri/Smt)
Name
The mission of maintenance, Maintenance philosophy, Life
Cycle of CBMS and the role of Precision Maintenance
Vibration basics - what is vibration, vibration waves,
overall vibration, vibration spectrum, natural & forcing
frequencies, Vibration measurement. Other techniques of
CBMS
Case Study on Vibration , CSI Networking &
Implementation
Shock pulse method(SPM), acoustic emission
Vibration
technology(AE)
Analysis,
1 Balancing - why balancing, identifying unbalance,
Balancing &
practical aspects, definition, single plane & two plane
Alignment
method. Problems & Solution with Overhung rotor
balancing.
Alignment- Introduction, Identifying misalignment,
measuring misalignment, alignment tolerance &
exercises
Case Study on Acoustic & SPM technique.

Ferrography Oil analysis & Hands-on-Trg: Vibration


Analysis using CSI Machinery Health Analyser

EOT cranes, different types, their application, its


advantages overhead cranes, layout of cranes, safety
provision in EOT cranes (limit switches, bridge safety
switches etc.)
Basic idea of crane electrics its defects &remedies &
Rotor circuit inspection
Electrical & Maint. Procedure of crane electrics
Mechanical Mandatory record keeping of crane maint, Common
2 mechanical defects generated in cranes, Remedial
Maint. of EOT
Crane action/Troubleshooting
Summarisation of previous day session
Lubrication in cranes

Safety during maint. of cranes & checklist for inspection

Maint. Of brakes & adjustment of brakes


Hands-on-Practices -- Brake regulation & Rotor circuit
inspection
Classification of welding process
Types & features of Arc welding Power sources
Welding Design & Fabrication
Welding Heat Treatment of Weld joints
3
Technology Welding consumables
Welding Metallurgy & Weldability
types of Welding
Welding defects, its causes & remedies, NDT
Different lubricating methods & systems used in the
various plants.

Different types of lubricants, properties & applications

Lubrication of bearings & gears. Lubrication of chains,


ropes, guide, base, valves etc. Inspection of lubrication
equipment
Effects of improper lubrication, Regeneration of
Lubrication
4 Lubrication oil, grease feeder Maintenance
Practices
Summarisation of previous day session
Programme
Sl No Topic Faculty(S/Shri/Smt)
Name
Maintenance of lubrication system & lubricant handling
equipment.
Different application/ action plan for reduction in
consumption of lubricants in different shops
Duties & responsibilities of Operators / Maint. personnel
for effective lubrication of equipments
Hands-on-practices:- Regeneration of used lubricant &
insure its quality for reuse

Appliances for providing shutdown, Emergency &


Preventive Health care during

Maint

Safe working practice during operation & maint. of


electrical installations
SHUTDOWN
PROCEDURE & Importance of earthing & protection while giving power
5
ELECTRICAL supply for portable tools & public utility appliances.
SAFETY
Shutdown procedure for ground equipment’s
Shutdown procedure for HT equipments
Summarisation of previous days sessions
Shutdown procedure for cranes & trolley lines / Power
driven mobile equipment’s (transfer car, pusher car etc.)
Safety while working on live equipment’s
S/D procedure & charging procedure of electrical
equipment in inflammable gas area.
Importance & use of sling, wire rope, chains in material
handling of Steel industry
Construction of sling, wire rope, chains, Importance of
certification of load testing.

Physical checking of sling, Criteria for rejection of slings


wire rope, chains before use. Its upkeep, storing, winding
& re-winding, lubricating of sling, wire rope.

Rigging Capacity of sling, wire rope, chains of different types &


6 due to angle of loading, safety aspect during use.
Practices
Importance of rigging job, use of chain pully blocks, Max
pull & hoists
Knowledge of load – maximum & origin
Knowledge of lifting & hoisting equipment’s
Hands on Practices:
i. Ropes for making different types of knots
ii. Use of different types of slings,
iii. To identify different types of defects in slings
_SN Topic Description CONTENT OF THE 07 NO OF THE EES PROGRAMME
1-BEARING DEFINITION,CLASSIFICATION AND APPLICATION
2-BEARING REMOVAL TECHNIQUE & INSPECTION
3-ANTI FRICTION BEARING –
CLASSIFICATION,IDENTITYFICATION,NUMBERING SYSTEM & CORRECT
SPECIFICATION
4-ASSESSMENT OF SERVICE ABILITY
1 BEARING FITTING & 5-BEARING MOUNTING TECHNIQUES & SELECTION OF RIGHT METHOD
LUBRICATION FOR THE JOB
6-PRACTICE ON BEARING REMOVAL & FITTING
7-. REMOVAL OF BEARINGS BY DISTRUCTIVE & NON DISTRUCTIVE
METHOD .
8- METHOD OF BEARING CLEANING , HANDLING & STORING .
9-. TYPES OF LUBRICANT & ITS USES .
1-COUPLING DEFINITION,CLASSIFICATION ,IDENTITYFICATION &
APPLICATION.
2-ALIGNMENT-TYPE, DEFINITION,ALIGNMENT TECHNIQUES,DEFECT & ITS
REMEDIES ,CLEARANCE BETWEEN TWO MATCHING COUPLINGS.
3-SELECTION OF REMOVED COUPLING & ALIGNMENT OF SHAFT WITH
FITTED COUPLING .
2 COUPLING FITTING &
4-METHODS OF INSPECTION OF SHAFT & BED PLATE AS WELL REMOVAL
ALLIGNMENT
OF COUPLING.
5-TYPES OF KEYS,METAL USES FOR COUPLING & KEYS
6-TOOLS & EQUIPMENTS REQUIRED FOR ALIGNMENT
7-PRACTICE OF ALIGNMENT ON A GIVEN ASSEMBLY.

1-ESSENTIAL TOOLS & EQUIPMENTS FOR MECHANICAL MAINTENANCE


TECHNICIANS
2-COMMON MECHANIAL FAULT IN VARIOUS EQUIPMENT & THEIR
RECTIFICATION
3-OVERHAULING OF COMMON MECHANICAL COMPONENTS
4-FITTING , ALIGNMENT OF COUPLING & TYPES OF COUPLING
3 BASIC MECHANICAL
5-FITTING OF BEARINGS,COMMON FAULTS OF BEARING & ITS
MKAINTENANCE
RECTIFICATION
6-ADJUSTMENT OF DC BREAKES
7-COMMON FAULTS OF CENTRIFUGAL PUMPS & ITS RECTIFICATION
8-TYPES OF KEYS,USES,DEFECTS & ITS REMEDIES
9-PRACTISE OF BEARING REMOVAL& FITTING FROM HOUSING & SHAFT
1-SAFETY PRECAUTRION IN GAS WELDING/BRAZING
2-TOOLS & TACKLES OF HIGH PRESSURE OXY-ACEETYLENE
CUTTING/BRAZING AND ITS FUNCTIONS
3-OXY-ACETYLENE FLAME & ITS USE
4 BASIC WELDING & GAS 4-SIZE OF ELECTRODES & USE PER THICKNESS OF JOB
CUTTING 5-WELDING JOINTS & POSITION
6-WELDING DEFECTS & ITS REMEDIES
1-TYPES OF THREE PHASE AC INDUCTION MOTOR
2-SQUIRREL CAGE INDUCTION MOTOR-THEORY,CONSTUCTION &
TROUBLESHOOTING & ITS RECTIFICATION,PRACTICAL DEMONSTRATION
OF COMPONENTS,WINDING,INSULATION & EXERCISES ON SQUIRREL
CAGE INDUCTION MOTOR
2-SLIP RING MOTORS- THEORY,CONSTUCTION & TROUBLESHOOTING &
ITS RECTIFICATION,PRACTICAL DEMONSTRATION OF
COMPONENTS,WINDING,INSULATION & EXECISES ON SLIP RING
INDUCTION MOTOR.
5 TROUBLE SHOOTING OF
3-SYNCHRONOUS MOTOR- THEORY,CONSTUCTION & TROUBLESHOOTING
AC MOTORS
& ITS RECTIFICATION,PRACTICAL DEMONSTRATION OF
COMPONENTS,WINDING,INSULATION & EXECISES ON SYNCHRONOUS
MOTOR
4-PARTS,APPLICATION & CONNECTION DIAGRAM OF DOL & STAR DELTA
STARTER
5-TO IDENTIFY THE PHASE SEQUENCE OF THREE PHASE INDUCTION
MOTOR
6-START OF INDUCTION MOTOR WITH PRECAUTION.
1-BASIC UNDERSTANDING OF
ELECRICITY,VOLTAGE,CURRENT,RESISTANCE ETC
2-USE OF INSULATED PLIERS,SCREW DRIVERS,TEST LAMPS,FUSES ETC
3-FUNCTION & USE OF MEGGARS.
4-CIRCUIT DIAGRAMS FOR SINGLE & DOUBLE TUBE LIGHT
5-SAFETY MEASURES REQUIRED WHILE WORKING ON LIVE LINES.
6-SLIP RING INDUCTION MOTOR STARTER CIRCUIT DIAGRAM & ITS
FUNCTIONING
7-RELATION BETWEEN PHASE VOLTAGE,LINE VOLTAGE,PHASE CURRENT
6 BASIC ELECRICITY AND
& LINE CURRENT IN STAR & DELTA CONNECTION.
CIRCUIT DIAGRAM
8-WORKING PRINCIPLE OF TRANSFER,CT & PT.ITS APPLICATION ALONG
WITH CIRCUIT DIAGRAM
9-INTRODUCTION OF DOL STARTER & ITS APPLICATION ALONG WITH
CIRCUIT DIAGRAM.
10-TO RUN THE THRE PASE AC MOTOR IN FORWARD & REVERSE
DIRECTION.
11-ELECTRICAL SIGN & SYMBOL
12-AC VOLTAGE & CURRENT MEASUREMENT.
1-.LATHE MACHINE, ITS SPECIFICATION &USE.
2- INTRODUCTION TO VERNIER CALIPERS ,STEEL RULE & MICROMETER .
3-.LATHE TOOLS – ITS KIND & USE .
7 LATHE (TURNER) 4-. DIFFERENT TYPES OF OPERATIONS ON LATHE
OPERATION 5- PRACTICAL
6- METHOD OF SETTING JOB &CUTTING TOOLS ON LATHE MACHINE
7- V – THREAD & SQUARE THREAD CUTTING.

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