ITP No.
: 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
1.0 SECTION 1
1.1 Design / Engineering Review
- Specification
- P & I Diagram, Isometri Plan Approval Design Eng.
Client Spec., Req.,
Spec., Calc., H/W R R
- Drawing Standard & Code QC
Drawing
1.2 WPS Qualification: Client Spec.,
Drawing, Weld Map Approved WPS Prod.
Standard & Code H/W R R
PQR QC
1.3 Welder Qualification
WPS, Drawing, Weld
WPQR Prod.
Map H/W W W
QC
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
2.0 SECTION 2
2.1 Receiving Material
- Pipe
- Fittings PO, DO, Mill Material Inspection
MC H SW SW
- Flange Certificate, Drawing, Report
- Blind Flange Tolerance, S.O.P.
- Gasket
- Etc
2.2 Material repair (if Any) Eng.
Drawing, Procedure, Repair Report if
Prod. H R R
NCR req.
QC
2.3 Marking, Cutting & Beveling
- Pipe
- Fittings
- Flange Drawing, Cutting MC
Cutting scheme W R R
- Blind Flange Plan, Tolerance QC
- Gasket
- Etc
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
3.0 SECTION 3
3.1 Fit-up Check
(Visual & Dimensional before welding)
- Pipe
- Fittings
- Flange Drawing, Tolerance, Welding Control Prod
W SW SW
- Blind Flange Standard & Code Record QC
- Gasket
- Etc
3.2 Visual Check after welding
Drawing, Weld Map, Welding Control
for each parts QC W SW R
Tolerance. Record
3.3 Non Destructive Test (NDE)
Drawing, Tolerance,
- PT for weld joint of pipe (if require NDE report NDE Team W W SW
Standard & Code
- RT for weld joint of pipe (if require QC
3.4 Final Visual & Dimensional Check
Drawing, Tolerance, Dimensional Check
QC H SW SW
Standard & Code Report
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
4.0 Section 4
4.1 Hydrostatic test
Client Spec.,
Hydrostatic test Prod. H W/R W/R
Drawing, SOP
Report QC
4.2 Pneumatic test
Client Spec., Pneumatic test
Prod. H W/R W/R
Drawing, SOP Report
QC
4.3 Flushing / BlowingTest
Client Spec., Flushing Test
Prod. W W/R W/R
Drawing, SOP Report
QC
4.4 Painting (if Any)
Client Spec.
Painting Reprot Prod W R SW
Drawing, SOP
QC
4.5 Manufacturing Data Report (MDR)
Client Spec.
for Pipe Installation Test Package Prod W R R
Drawing, SOP
QC
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
5.0 Section 5 (Pump/ Equipment)
5.1 Rotary by Handle Turning Device Vendor Operation &
Maintenance Inspection Report Prod. W W/R W/R
Manual QC
5.2 Tightening Couple Bolt
Vendor Operation & Bolt Tightening
Maintenance Prod. W W/R W/R
Report
Manual QC
5.3 Vibration Analysis Vendor Operation & Mechanical
Maintenance Running Test Prod. W W/R W/R
Manual Report QC
5.4 Bearing Temperature Measurement Vendor Operation & Mechanical
Maintenance Running Test
Manual Report Prod. W W/R W/R
QC
5.5 Function Test
Vendor Operation &
Pump Inspection Prod. H W/R W
Maintenance
Checklist
` Manual QC
5.6 Commisioning (SAT) Mechanical
Client Spec.,
Running Test Prod. W W/R W
Drawing, SOP
Report QC
5.7 Alignment of Connection Pipe / Vendor Operation &
Main Nozzle Maintenance Alignement & Shaft Prod. W W/R W/R
Manual & Isometrik Report
QC
Drawing Piping
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
6.0 Section 6 (Small Tank)
6.1 Material Receiving PO, DO, Mill MC
Certificate, Drawing, Inspection Report Prod. W W/R W/R
Tolerance, S.O.P. QC
6.2 Fabrication
Drawing, Cutting Cutting scheme MC
W W/R W/R
Plan, Tolerance QC
6.3 Fit Up Check (Visual Dimension
Drawing, Welding
Before Welding) Welding Control Prod. W W/R W/R
Map, WPS , ASME IX
QC
Inspection of Marking & Cutting
Marking, Cutting
6.4 - Plate for Shell, Roof, Bottom
Drawing,Cutting Plan
- Flange for Nozzle
Plan,Tolerance Report MC W W/R W/R
- Pipe for Nozzle
Fit-up Check (Visual & Dimensional Note : Check For
6.5 ) -Shell Prod. W W/R W 1. Rondness
-
Drawing ,Weld 2. Peaking &
Shell To Bottom QC
Map,Tolerance. WPS Welding Control Banding
- Roof
(ASME Sec IX) 3. Buckling
- Bottom
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
Visual Check After Welding
-Shell Drawing ,Weld
6.6 - Shell To Map,Tolerance. Welding Control Prod. W W/R W
Bottom WPS( ASME Sec IX)
- Roof
- Bottom
Drawing, Tolerance, Dimensional Check
QC H W/R W
6.7 Final Visual & Dimensional Check API 650 Report
NDE Test H W/R W/R
Client Spec.,
- Radiography Test Spot for Shell, Client Spec.,
6.8 Drawing,SOP, API QC
- Penetrant Test Drawing,SOP
650
Client Spec.,
Drawing,SOP, API Pneumatic Test Prod. H W/R SW
6.9 Pneumatic Test For Pad Plate
650 (Pressure 1 Report
Kg/Cm².G)
6.10 Client Spec., Prod. H W/R W
Full Water Test
Full Water Test Drawing,SOP, API
Report
650
ITP No. : 002/QC/PRI/LDC/III/24
INSPECTION AND TEST PLAN ( ITP ) Rev. No. 1
Date Issued: 03/09/2024
Customer : PT. LDC INDONESIA SIGN FOR APPROVED
Project : MECHANICAL OSBL#2 (Utilities) INTI INDAH 3rd Party Inspctor LDC
Title : GLASGOW PROJECT
INSPECTION ACTIVITIES, SIGN AND DATE
VERIFYING
REFERENCE DEPART. 3rd Party
NO ITEM ACTIVITIES DOCUMENT/REPOR II LDC
DOCUMENT INVOLVE Inspctor REMARKS
T
CAT. SIGN CAT. SIGN CAT. SIGN
6.11 Client Spec., Prod. W W/R SW
Report Pickling And
Acid Pickling / Cleaning Drawing,SOP, API
Passivation
650
Client Spec.,
6.12 Drawing,SOP, API Vacuum Box Test Prod. H W/R W
Vaccum Box Test (Bottom Plate)
650 (Min. -0,5 Report
CmHg / G2)
Category :
N/A = Not Applicable PO = Purchase Order H = Hold
SOP = Standard Operating Procedure DO = Delivery Order W = Witness
WPS = Welding Proc. Specification NCR = Non Conformity Report R = Review
PQR = Procedure Qualification Record WPQR = Welder Performance Qualification Record SW = Spot Witness
