FR - E800 (Eng)
FR - E800 (Eng)
FR-E800
Global Player
GLOBAL IMPACT OF
MITSUBISHI ELECTRIC
Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future.
2
Contents
Features 4
3
Design
future
manufacturing
FR-E800—World's smallest class inverter
with high functionality
Ever since the Industrial Revolution,
manufacturing technologies have evolved over the years.
And now, this is the time for new revolution.
A new era has started. Inverters are connected to the world.
We design future manufacturing and what's ahead.
4
E800-E Ethernet model
E800-SCE Safety communication model
5
I oT
AI
Artificial intelligence (AI)
supports users
in various ways
6
Real-time connection with the host IT system enables centralized or
remote monitoring of operation, which further streamlines the production.
Real-time production data can be collected using efficient protocols, and multiple
P13
protocols are supported on the same network, which provides a smart connection
solution with various devices.
The AI fault diagnosis function is used to identify the cause of a fault, enabling the AI fault P27
fastest troubleshooting procedure. diagnosis
Using smartphones or tablets, you can scan the QR code on the product to access the
Engineering
setup information, or you can access inverters via wireless remote network with a mobile P28
software
app. This will contribute to reduction in startup time and improvement in maintainability.
7
Safety
Advanced harmony
between humans and
FA devices
Performance
Various solutions
achieved by the outstanding
drive performance
Available when the plug-in option is connected.
8
Functional safety functions and wireless inverter connection
enable stable and safe operation of the system.
The inverter is compliant with safety integrity level (SIL) 2 or 3 of the IEC 61508
Functional safety P21
standard for functional safety.
Functions conforming to IEC 61800-5-2 ensure safe operation for users. SLS function*1 P21
( Safely -limited speed )
Adjustments of inverter parameters and inverter monitoring can be performed Ethernet P20
wirelessly away from the system, ensuring operators' safety. connection*1
Various control methods such as Vector control (with encoder), Real sensorless
Control method P19
vector control (without encoder), and positioning without using sensors are
supported. Premium efficiency motors and PM motors are supported, enabling
applications in various solutions.
9
Useful functions for
each of the design,
operation, and
maintenance
processes of systems
FR-E800 inverters have various functions to attract more customers
by offering safe and reliable operation for a long time.
This is the time to start innovation in the fields of manufacturing.
10
1
Smart factory
Supporting various networks P12- 15
enable flexible system design.
2
Wide range of applications
Design The extended range of capacities
and dimensions supports
P16・17
various applications.
3
Higher added values
The outstanding drive performance P18・19
and various functions create
higher added values.
4
Improved safety
Humans and FA devices can work P20・21
together by enhancing functional safety.
Operation
5
Energy saving
Use of induction motors or IPM P22・23
motors contributes to energy saving.
6
Improved maintainability
Functions for residual life diagnosis, P24・25
predictive maintenance, and preventive
maintenance support stable system operation.
Maintenance
7
Downtime reduction
When a fault occurs, AI analysis P26・27
and other diagnosis functions solve
the problem quickly.
8
Engineering software for
Engineering further ease of operation
P28- 31
tools
The work efficiency can be improved
for each of the design, operation, and
maintenance processes.
11
1 Design
Smart factory
Supporting various networks enable flexible system design.
Office
Warehouse Factory B
12
Less workload required for system construction E800 E800-E E800-SCE
Design
CC-Link IE TSN supported as standard
100
• Non-FA devices that support SLMP and TCP/IP communication can also connect to the network. Inverters can connect
to a variety of devices, enabling use with versatile devices.
Standard Ethernet
communication
(HTTP, FTP etc.)
MELSEC
Programmable controller
Vision sensor
Remote I/O
HMI Barcode reader
Inverter
Multi-protocols
Inverter models that support protocols of major global industrial Ethernet networks are available.
FR-E800 inverters support a variety of open networks without using any options, enabling the use of inverters on the existing
network and assuring compatibility with various systems. Users can select a protocol group suitable for the intended system.
It is possible to switch between protocols only by setting parameters. (Supported protocols differ depending on the model.)
Supported protocols
FR-E800-[]EPA ● ● ● ー ● ● ー
FR-E800-[]EPB ● ● ● ● ー ー ー
FR-E800-[]EPC ー ー ー ー ー ー ○
*1: 1 Gbps is optional (to be supported). ●:Supported ○:To be supported soon
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1 Design
Smart factory
Supporting various networks enable flexible system design.
Line topology
The total wiring length can be minimized
for large or extensive systems.
Eliminating a switching hub allows more
flexible installation of inverters even in a MELSEC
narrow space.
Star topology
A fault in one device does not affect MELSEC
Communication between multiple inverters is carried out through the I/O device and special register transmission of the PLC
function (refer to page 18). A small-scale system can be created by connecting multiple inverters via Ethernet. (The FR-A800-E
inverter or the FR-F800-E inverter can be mixed in the system.)
100 Mbps
FR-E800 FR-E800 FR-E800 FR-E800 FR-E800 Inverter
(master) (slave 1) (slave 2) (slave 3) (slave 4) (slave 5)
Motor
Fan
Master Slave
14
Design
Simple configuration with less wiring using safety communication models E800 E800-E E800-SCE
Safety communication models support Ethernet-based safety communication protocols certified as compliant with international standards.
The safety control system on the existing network can be easily enhanced with less cost.
• CC-Link IE TSN Safety Function Other than safety communication model Safety communication model
Safety relay
• PROFIsafe
fety
• CIP Safety No sa 1
relay *
• FSoE (Safety over EtherCAT)
Safety programmable
Programmable controller controller
MELSEC MELSEC
Devices which can control the inverter can be limited by setting the IP address range of the network device(s) used to operate it.
Telnet
15
2 Design
Painting line
16
Effective solution for downsizing equipment E800 E800-E E800-SCE
Design
Multiple rating
Two rating types of different rated current and permissible load can be selected by
setting parameters. The choice of inverters is widened for intended applications of
users. When users select the LD rating for light duty applications, inverters with
smaller capacities can be used as compared to the FR-E700 series inverters. For
example, when the LD rating (light duty) is selected for a 22K inverter, the inverter
can drive a motor with a capacity up to 30 kW.
Flexible installation
When the surrounding air temperature is 40°C or less, multiple inverters can be
installed side-by-side. Users can select the most suitable layout for the intended
installation area.
Improving productivity with shorter tact time by the enhanced regeneration function E800 E800-E E800-SCE
17
3 Design
PLC function
Extruding machine Output (Y1)
Input (X2)
In accordance with the machine
Stop sensor
specifications, users can set various Input (X1)
operation patterns: inverter movements Deceleration sensor
Input (X0)
at signal inputs, signal outputs at
Start sensor Workpiece
particular inverter statuses, and Output (Y0) Workpiece
monitor outputs, etc. Operation of the
system can be customized by the
inverter alone. Conveyor robot
Power supply
Motor
Transfer conveyor
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Same spare inverters for various applications E800 E800-E E800-SCE
Design
Control method
Speed Torque Position
Control control control control Motor
Switching between control methods with the FR-E800 inverter, V/F control – –
Vector control for lift application (with the plug-in option), Advanced magnetic flux vector control – –
Induction
Real sensorless vector control –
Advanced magnetic flux vector control for conveyors, etc., motor
Vector control (with plug-in
reduces the number of required spare inverters. option FR-A8AP E kit used)
PM sensorless vector control is available when inverters are used PM sensorless vector control – PM motor
with PM motors. High-level control such as positioning control is : Supported : To be supported
enabled without using an encoder (to be supported).
Mitsubishi Electric Non-Mitsubishi Electric
Offline auto tuning induction motor PM motor
Sorting
Conveyor B
Increase
speed
Sorting conveyor
19
4 Operation
Improved safety
Humans and FA devices can work together by enhancing functional safety.
Ethernet communication
*1: A wireless LAN suitable for the industrial use in severe environments or in environments requiring high reliability (redundancy).
*2: Under certain environments or installation conditions, Ethernet communication through wireless LAN is not as stable as communication through wired LAN. Before starting
operation, always check the communication status. Inverter operation (output shutoff, deceleration stop, etc.) when communication fails (due to reasons such as disconnection)
can be selected by setting parameters. For applications requiring data transmission or update periodically or within a certain time period, a wired connection is recommended.
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Attaining both safety and productivity E800 E800-E E800-SCE
Functional safety
The inverter is compliant with safety integrity level (SIL) 2 or 3 of the IEC FR-E800,
FR-E800-SCE FR-E700-SC
61508 standard for functional safety. This will contribute to reduction in FR-E800-E
Functional safety category SIL2, PLd, SIL3, PLe, SIL2, PLd,
the initial safety certification cost.
(ISO 13849-1, IEC 61508) Cat.3 Cat.3 Cat.3
The inverter supports various safety functions (IEC 61800-5-2), STO Safety torque off, coasting to stop
contributing to eliminating external devices or reducing maintenance SS1 Safe stop 1, deceleration stop – –
time. (Note that several conditions must be met to use safety functions.) SLS Safely-limited speed – –
This will significantly reduce time required for maintenance or tooling and SBC Safe brake control – –
SSM Safe speed monitor – –
eliminate external devices such as ones used for monitoring the speed.
: Supported : To be supported –: Not supported
Operation
• Large installation space
Speed RUN MON PRM
Emergency stop
PU EXT NET
RUN STOP
RESET
PU
MODE SET EXT
V
Stop category 0
FR-E700
(Uncontrolled stop)
Speed Use the STO function. Safety stop function (STO) cuts
• Magnetic contactor (MC) down the number of MCs to one! *1
Time
• Emergency stop wiring • Cost reduction / low maintenance
(maintenance for one)
With STO function • Small installation space
Emergency stop
FR-E800
*1: One MC is required to shut off the power at an activation of the protective function.
Speed
21
5 Operation
Energy saving
Use of induction motors or PM motors contributes to energy saving.
PM motor
22
Supporting step-by-step energy saving solution E800 E800-E E800-SCE
Operation
General-purpose General-purpose PM motor
motor motor
2nd Step
Next, replace motors.
A large starting torque can be provided with the same motor efficiency under
Optimum excitation control. Without the need of troublesome adjustment of
parameters (acceleration/deceleration time, torque boost, etc.), acceleration is
done in a short time. Also, energy saving operation with the utmost improved
motor efficiency is performed during constant-speed operation.
When Advanced magnetic flux vector control is selected, Advanced optimum
excitation control is available.
The energy saving effect can be checked using an operation panel, output
terminal, or network.
The output power amount measured by the inverter can be output in pulses.
The cumulative power amount can be easily checked.*1
*1: This function cannot be used as a meter to certify electricity billings.
23
6 Maintenance
Improved maintainability
Functions for residual life diagnosis, predictive maintenance,
and preventive maintenance support stable system operation.
Cooling fan
Control circuit capacitor
Power module
Example: FR-E840-3.7K
Availability of life diagnosis checks is extended. This Extended • Main circuit capacitor residual-life estimation
enhanced diagnosis function ensures reliable operation of the • Inverter fault contact relay
system. (A, B, and C contacts) life diagnosis*4
The design life of cooling fans and capacitors has been • Display power cycle life diagnosis
extended to 10 years*3.
• Control circuit capacitor life diagnosis
*3:Surrounding air temperature: annual average 40°C (free from corrosive gas, flammable
gas, oil mist, dust and dirt) • Cooling fan life diagnosis
Output current: 80% of the inverter ND rating • Inrush current limit circuit life diagnosis
Since the design life is a calculated value, it is not a guaranteed value.
*4:Terminals A, B, and C of the inverter
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Real-time monitoring for early fault detection E800 E800-E E800-SCE
When a mechanical fault such as clogging of the filter occurs, the inverter outputs a warning or shuts off the output to
prevent system damage.
The speed–torque characteristic is stored while no fault occurs, enabling comparison between the measured data and the
stored data.
Faults caused by stiff rotation of motor shaft (increased load) or cracks in the belt (decreased load) can be detected through
the motor output current.
If the output current exceeds the predetermined value, a signal is output to inform the user of the faulty device.
Maintenance
Cracks in belt Stiff rotation of motor shaft Normal operation
(light load) (high load) (appropriate)
OK
Maintenance timer
The Maintenance timer signal is output when the inverter's cumulative energization time reaches the time period set with the parameter.
This can be used as a guide for when the maintenance of the equipment should be conducted.
FA Center network
Our global network offers reliable technical support and customer satisfaction.
(Refer to page 112.)
Our setup information web page provides easy access to manuals, videos, and outline dimension drawings.
25
7 Maintenance
Downtime reduction
When a fault occurs, AI analysis and other diagnosis functions solve the problem quickly.
The installation size was determined to With the power supplied from the computer (USB bus
assure exchangeability with the power connection)*1, parameters can be set while the main
FR-E700 series. Installation circuit power supply is OFF.
interchange attachment options Maintenance can be performed quickly and safely.
are available for facilitating *1: The maximum SCCR should be 500 mA. A PU connector cannot be used during USB
bus power connection.
replacement with the models of
different size (FR-E820-3.7K,
FR-E840-0.4K/0.75K/1.5K).
No power supply
• Spring clamp terminals have been adopted for control circuit terminals for easy wiring.
Furthermore, wires can be protected against loosening or contact faults due to vibrations
during operation on a bogie or during transport. No additional screw tightening is required.
FR-E800 FR-E800-E FR-E800-SCE
Input terminal 7 2 0
Output Open collector 2 0 0
terminal Relay 1 1 1
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Troubleshooting supported by AI technology E800 E800-E E800-SCE
AI fault diagnosis
Input: parameters,
waveform data
Maintenance
Trouble analysis from a remote location E800 E800-E E800-SCE
The operating status (output frequency Setting the time*1 enables the user to
or other data) immediately before the specify the protective function
protective function is activated can be activation time.
stored in a data file. The date and time are also saved with
Users can read the data file in FR the trace data, making the fault
Configurator2 for graph display or analysis easier.
send it by e-mail to someone away Time synchronization via CC-Link IE
from the worksite, which facilitates the TSN communication is available for
trouble analysis. the Ethernet model.
The internal clocks of connected USB or Ethernet connection
devices on the CC-Link IE TSN
Network can be synchronized.
*1: The clock is reset at power-OFF.
27
8 Engineering tools
28
Further facilitating operation with your smartphone E800 E800-E E800-SCE
Users can scan the QR code on the product to directly access the setup information.
Manuals, setup videos, and outline dimension drawings are available.
Wireless access with inverters from a remote location enables setting or changing of parameters, starting and stopping, and
monitoring on the screen of mobile devices.
Users can easily monitor the inverter operation by checking data such as the running frequency and status of input and
output terminals at a glance in one screen.
Wireless communication equipment must be prepared in the system that includes the inverter.
Operating status
Engineering tools
29
8 Engineering tools
Users can select motors by entering data of mechanical 12 types of load mechanism
Navigation Addition of transmission
configuration, specifications, and operating patterns. structures available
Applicable combinations include inverters, sersorless Specification input
Axis selection
Applicable models will change in real time
Item selection
according to changes made to entries.
Conditions for
selection Applicable models Users do not have to fill all fields for
selection. Applicable models will be
selected according to the data entered.
Selection
result
use of production data with edge computing, enabling MQTT OPC UA Other protocols
Edge Operation Preventive Data AI
• Real-time feedback to production sites CC-Link IE EtherNet/IP EtherCAT PROFINET MTConnect OPC Other protocols
Data collector
• Monitoring of field devices based on the know-how of Processing machine,
conveyor machine,
production sites FA
(Production site)
filling machine, packaging machine,
pick-and-place machine, etc.
30
Further facilitating operation E800 E800-E E800-SCE
with GOT interaction functions
Enhanced compatibility between inverters and the GOT (human machine
interface) brings various benefits to users.
Connection with the GOT2000 series can be established just by setting the
station number. Other necessary settings are automatically done.
Users do not want to go to the control panel 1 Instead on the control panel, users can check data on a GOT.
or use a computer to check the operation. 2 Multiple inverters can monitored using the target station switching function.
Before A fter
Immediate warning of system errors
Is it possible to detect Trend of failure
a clogged filter monitored by
By storing the data of relationship the inverter to
or pipe?
between the output frequency and the give a warning
31
Application examples
Problem It is difficult to monitor the operating condition of the equipment due to the diversified.
The inverter supports various industrial networks. It is possible to select the inverter according to the
Solution existing network. Two Ethernet ports are provided, enabling easy wiring.
Standard Ethernet
Multi-protocols communication
(HTTP, FTP etc.)
Users can select a group of protocols that includes CC-Link
IE TSN, MODBUS/TCP, PROFINET, EtherNet/IP, and
EtherCAT suitable for the intended system. It is possible to
MELSEC
Programmable
controller
switch between protocols only by setting parameters.
(Supported protocols differ depending on the product model.) Remote I/O
Vision sensor
HMI Barcode reader
Inverter
Problem Is it possible to simplify the electric control system to use a smaller enclosure?
Inverter operations can be freely customized using the PLC function in the inverter.
Solution
This function enables construction of various systems without using programmable controllers.
Extruding machine Output (Y1)
Input (X2)
Stop sensor
PLC function
Input (X1)
Deceleration sensor
Input (X0)
In accordance with the machine specifications, users can set Start sensor Workpiece
Workpiece
Output (Y0)
various operation patterns: inverter movements at signal
inputs, signal outputs at particular inverter statuses, and
Conveyor robot
monitor outputs, etc. Operation of the system can be
customized by the inverter alone.
Power supply
Motor
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CASE 4 Food processing line
The inverter supports the IEC 61508-5-2 functional safety standard. This
Solution will significantly reduce time required for maintenance or tooling and
eliminate external devices such as ones used for monitoring the speed.
Stop area
Light curtain
SLS (safely-limited speed) function
It is possible to continue operation at a MELSEC
CASE 6 Sprinkler
Problem Is it possible to reduce the amount of water except for daytime hours?
The inverter has the PLC function to change its operation according to
Solution the weather or time of day.
PLC function
The inverter can be run in accordance with a sequence program.
Inverter control such as inverter operations triggered by input
signals, signal output based on inverter operation status, and
monitor output can be freely customized based on the
machine specifications.
33
Lineup
FR-E8 -
0.1K 0.2K 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 11K 15K 18.5K 22K
Three-phase 200 V
0008 0015 0030 0050 0080 0110 0175 0240 0330 0470 0600 0760 0900
FR-E820-[](E) ● ● ● ● ● ● ● ● ● ○ ○ ○ ○
FR-E820-[]SCE ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
— — 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 11K 15K 18.5K 22K
Three-phase 400 V
— — 0016 0026 0040 0060 0095 0120 0170 0230 0300 0380 0440
FR-E840-[](E) ̶ ̶ ● ● ● ● ● ● ● ○ ○ ○ ○
FR-E840-[]SCE ̶ ̶ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
— — — 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K — — — —
Three-phase 575 V
— — — 0017 0027 0040 0061 0090 0120 — — — —
FR-E860-[](E) ̶ ̶ ̶ ● ● ● ● ● ● ̶ ̶ ̶ ̶
FR-E860-[]SCE ̶ ̶ ̶ ○ ○ ○ ○ ○ ○ ̶ ̶ ̶ ̶
0.1K 0.2K 0.4K 0.75K 1.5K 2.2K — — — — — — —
Single-phase 200 V
0008 0015 0030 0050 0080 0110 — — — — — — —
FR-E820S-[](E/SCE) ○ ○ ○ ○ ○ ○ ̶ ̶ ̶ ̶ ̶ ̶ ̶
0.1K 0.2K 0.4K 0.75K — — — — — — — — —
Single-phase 100 V
0008 0015 0030 0050 — — — — — — — — —
FR-E810W-[](E/SCE) ○ ○ ○ ○ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶
: Released, : To be released, : Not applicable
LD ND LD ND LD ND
0.1K 0008 0.2 0.1 0.4K 0016 0.75 0.4 0.75K 0017 1.5 0.75
0.2K 0015 0.4 0.2 0.75K 0026 1.5 0.75 1.5K 0027 2.2 1.5
0.4K 0030 0.75 0.4 1.5K 0040 2.2 1.5 2.2K 0040 3.7 2.2
0.75K 0050 1.1 0.75 2.2K 0060 3 2.2 3.7K 0061 5.5 3.7
1.5K 0080 2.2 1.5 3.7K 0095 5.5 3.7 5.5K 0090 7.5 5.5
2.2K 0110 3 2.2 5.5K 0120 7.5 5.5 7.5K 0120 11 7.5
3.7K 0175 5.5 3.7 7.5K 0170 11 7.5
5.5K 0240 7.5 5.5
Overload current rating
7.5K 0330 11 7.5
LD 120% 60 s, 150% 3 s (inverse-time characteristics) at surrounding air temperature of 50°C
ND 150% 60 s, 200% 3 s (inverse-time characteristics) at surrounding air temperature of 50°C
*1: The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor.
34
MEMO
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E800_catalog_l06131eng.book 36 ページ 2019年12月6日 金曜日 午後3時22分
Operation Panel
Basic Operation
Components of the operation panel
The operation panel cannot be removed from the inverter.
Name Description
Switches between the PU operation mode, the PUJOG operation
PU/EXT key
mode, and the External operation mode.
MODE key Switches the operation panel to a different mode.
Used to confirm each selection.
SET key
Switches the monitor screen in the monitor mode.
Start command
RUN key
The direction of motor rotation depends on the Pr.40 setting.
Used to stop operation commands.
1 STOP/RESET key
Used to reset the inverter when the protective function is activated.
The setting dial of the Mitsubishi Electric inverters. Turn the setting
Setting dial
Operation Panel, Operation Steps
Alternating
(Example)
Stop Start
Applied to the set frequency
Parameter setting
MODE
Basic Operation
Components of the operation panel
The operation panel cannot be removed from the inverter.
Name Description
Switches between the PU operation mode, the PUJOG operation
PU/EXT key
mode, and the External operation mode.
MODE key Switches the operation panel to a different mode.
Used to confirm each selection.
SET key
Switches the monitor screen in the monitor mode.
NS Start command
MS RUN key
The direction of motor rotation depends on the Pr.40 setting.
LINK1
Used to stop operation commands.
LINK2 STOP/RESET key
Used to reset the inverter when the protective function is activated.
UP/DOWN key
Press this key to change the setting of frequency or parameter.
(↑ ↓)
Alternating
(Example)
Stop Start
Parameter setting
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E800_catalog_l06131eng.book 37 ページ 2019年12月6日 金曜日 午後3時22分
Operation Steps
Frequency command
Frequency
How to How to
give a frequency give a frequency
command? command?
Set from the operation Change frequency Perform frequency setting Perform frequency setting
panel with ON/OFF switches by a voltage output device by a current output device
connected to terminals (Connection across (Connection across
(multi-speed setting) terminals 2 and 5) terminals 4 and 5)
(PU) (External) (External) (External)
Refer to Refer to Refer to Refer to
the Instruction Manual the Instruction Manual the Instruction Manual the Instruction Manual
(Function) (Function) (Function) (Function)
Set from the operation Change of frequency Perform frequency setting Perform frequency setting
panel with ON/OFF switches by a voltage output device by a current output device
connected to terminals (Connection across (Connection across
(multi-speed setting) terminals 2 and 5) terminals 4 and 5)
(PU) (External) (External) (External)
Refer to Refer to Refer to Refer to
the Instruction Manual the Instruction Manual the Instruction Manual the Instruction Manual
(Function) (Function) (Function) (Function)
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E800_catalog_l06131eng.book 38 ページ 2019年12月6日 金曜日 午後3時22分
Parameter list
For simple variable-speed operation of the inverter, the initial values of the parameters may be used as they are. Set the necessary parameters to meet
the load and operational specifications. Parameter's setting, change and check can be made on the operation panel.
NOTE
• Simple indicates simple mode parameters. Use Pr.160 User group read selection to indicate the simple mode parameters only (initial
setting is to indicate the extended mode parameters).
• The changing of the parameter settings may be restricted in some operating statuses. Use Pr.77 Parameter write selection to change the
setting of the restriction.
• Refer to for instruction codes for communication and availability of Parameter clear, all clear, and Parameter copy.
Notation
[E800]: Available for the standard model.
[E800-1]: Available for the FM type inverter (standard model).
[E800-4]: Available for the AM (50 Hz) type inverter (standard model).
[E800-5]: Available for the AM (60 Hz) type inverter (standard model).
[E800-E]: Available for the Ethernet model.
[E800-EPA]: Available for the Protocol group A (Ethernet model).
[E800-EPB]: Available for the Protocol group B (Ethernet model).
[200/400 V class]: Available for the 200/400 V class.
2 [575 V class]: Available for the 575 V class inverters.
Parameter list
6%
5%
0 G000 Torque boost Simple 0% to 30% 0.1% 4%
3%
2%
1 H400 Maximum frequency Simple 0 to 120 Hz 0.01 Hz 120 Hz
6%
12 G110 DC injection brake operation voltage 0% to 30% 0.1% 4%
1%
— 13 F102 Starting frequency 0 to 60 Hz 0.01 Hz 0.5 Hz
— 14 G003 Load pattern selection 0 to 3 1 0
15 D200 Jog frequency 0 to 590 Hz 0.01 Hz 5 Hz
operation
JOG
frequency
Acceleration/deceleration time
21 F001 increments 0, 1 1 0
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24 to 27 D304 to Multi-speed setting (speed 4 to speed 0 to 590 Hz, 9999 0.01 Hz 9999
D307 7)
Acceleration/deceleration pattern
— 29 F100 selection 0 to 2 1 0
Parameter list
35 H424 Frequency jump 3A 0 to 590 Hz, 9999 0.01 Hz 9999
36 H425 Frequency jump 3B 0 to 590 Hz, 9999 0.01 Hz 9999
— 37 M000 Speed display 0.01 to 9998 0.001 1800
— 40 E202 RUN key rotation direction selection 0, 1 1 0
41 M441 Up-to-frequency sensitivity 0% to 100% 0.1% 10%
Frequency
detection
[E800][E800-EPB]
0, 5 to 12, 14, 17, 18, 20,
23 to 25, 32, 33, 38, 40 to
42, 44, 45, 50 to 57, 61,
52 M100 Operation panel main monitor 62, 67, 91, 97, 100 1 0
selection [E800-EPA]
0, 5 to 12, 14, 17, 18, 20,
23 to 25, 32, 33, 38, 40 to
Monitoring
39
E800_catalog_l06131eng.book 40 ページ 2019年12月6日 金曜日 午後3時22分
— Reset selection/disconnected PU 0 to 3, 14 to 17 14
detection/PU stop selection
Parameter list
92 C122 Motor constant (L1)/d-axis inductance 0 to 6000 mH, 9999 0.1 mH 9999
(Ld)
Motor constant (L2)/q-axis inductance
93 C123 (Lq) 0 to 6000 mH, 9999 0.1 mH 9999
118 N021 PU communication speed 48, 96, 192, 384, 576, 1 192
PU connector communication
768, 1152
PU communication stop bit length /
— data length 0, 1, 10, 11 1
119 1
N022 PU communication data length 0, 1 0
N023 PU communication stop bit length 0, 1 1
120 N024 PU communication parity check 0 to 2 1 2
121 N025 PU communication retry count 0 to 10, 9999 1 1
40
E800_catalog_l06131eng.book 41 ページ 2019年12月6日 金曜日 午後3時22分
2010, 2011
129 A613 PID proportional band 0.1% to 1000%, 9999 0.1% 100%
130 A614 PID integral time 0.1 to 3600 s, 9999 0.1 s 1s
131 A601 PID upper limit 0% to 100%, 9999 0.1% 9999
132 A602 PID lower limit 0% to 100%, 9999 0.1% 9999
133 A611 PID action set point 0% to 100%, 9999 0.01% 9999
134 A615 PID differential time 0.01 to 10 s, 9999 0.01 s 9999
— 145 E103 Parameter for manufacturer setting. Do not set.
2
Acceleration/deceleration time
— 147 F022 switching frequency 0 to 590 Hz, 9999 0.01 Hz 9999
Parameter list
Output current detection signal delay 0 to 10 s
Current
41
E800_catalog_l06131eng.book 42 ページ 2019年12月6日 金曜日 午後3時22分
0 to 5, 7, 8, 10, 12, 14 to
16, 18, 24 to 27, 30, 37,
178 T700 STF/DI0 terminal function selection 46, 47, 50, 51, 60, 62, 65 1 60
to 67, 72, 92, 9999
0 to 5, 7, 8, 10, 12, 14 to
179 T701 STR/DI1 terminal function selection 16, 18, 24 to 27, 30, 37, 1 61
46, 47, 50, 51, 61, 62, 65
Input terminal function assignment
0, 1, 3, 4, 7, 8, 11 to 16,
20, 25, 26, 34, 35, 39 to
190 M400 RUN terminal function selection 41, 44 to 48, 57, 64, 70, 1 0
80, 81, 90 to 93, 95, 96,
98, 99, 100, 101, 103,
104, 107, 108, 111 to 116,
120, 125, 126, 134, 135,
139 to 141, 144 to 148,
157, 164, 170, 180, 181,
190 to 193, 195, 196,
191 M404 FU terminal function selection 198, 199, 206, 211 to 1 4
213, 242 [E800-E], 306,
311 to 313, 342 [E800-E]
Output terminal function assignment
0, 1, 3, 4, 7, 8, 11 to 16,
20, 25, 26, 34, 35, 39, 40,
41, 44 to 48, 57, 64, 70,
80, 81, 82 [E800-EPA],
90, 91, 95, 96, 98, 99,
100, 101, 103, 104, 107,
108, 111 to 116, 120, 125,
192 M405 ABC terminal function selection 126, 134, 135, 139, 140, 1 99
141, 144 to 148, 157,
164, 170, 180, 181, 182
[E800-EPA], 190, 191,
195, 196, 198, 199, 206,
211 to 213, 242 [E800-E],
306, 311 to 313, 342
[E800-E]
42
E800_catalog_l06131eng.book 43 ページ 2019年12月6日 金曜日 午後3時22分
256 E701 Inrush current limit circuit life display (0% to 100%) 1% 100%
257 E702 Control circuit capacitor life display (0% to 100%) 1% 100%
258
259
E703
E704
Main circuit capacitor life display
Main circuit capacitor life measuring
(0% to 100%)
0, 1
1%
1
100%
0
2
— 260 E602 PWM frequency automatic switchover 0, 10 1 10
Parameter list
Power failure
stop
275 A205 Stop-on contact excitation current low- 0% to 300%, 9999 0.1% 9999
speed scaling factor
control
— 295 E201 Frequency change increment amount 0, 0.01, 0.1, 1, 10, 0.01 0
setting
0 to 6, 99, 100 to 106,
Password
43
E800_catalog_l06131eng.book 44 ページ 2019年12月6日 金曜日 午後3時22分
317 M414 DO4 output selection 190 to 193, 195, 196, 1 9999
198, 199, 206, 211 to
213, 242 [E800-E], 306,
318 M415 DO5 output selection 311 to 313, 342 [E800-E], 1 9999
9999
319 M416 DO6 output selection 1 9999
[E800]
340 D001 Communication startup mode 0, 1, 10 1 0
selection [E800-E]
10
Communication EEPROM write
342 N001 selection 0, 1 1 0
451 G300 Second motor control method 10 to 12, 20, 40, 9999 1 9999
selection
453 C201 Second motor capacity 0.1 to 30 kW, 9999 0.01 kW 9999
Second motor constant
454 C202 Number of second motor poles 2, 4, 6, 8, 10, 12, 9999 1 9999
455 C225 Second motor excitation current 0 to 500 A, 9999 0.01 A 9999
[200 V class]
200 V
[400 V class]
456 C204 Rated second motor voltage 0 to 1000 V 0.1 V 400 V
[575 V class]
575 V
457 C205 Rated second motor frequency 10 to 400 Hz, 9999 0.01 Hz 9999
458 C220 Second motor constant (R1) 0 to 50 Ω, 9999 0.001 Ω 9999
459 C221 Second motor constant (R2) 0 to 50 Ω, 9999 0.001 Ω 9999
460 C222 Second motor constant (L1) / d-axis 0 to 6000 mH, 9999 0.1 mH 9999
inductance (Ld)
461 C223 Second motor constant (L2) / q-axis 0 to 6000 mH, 9999 0.1 mH 9999
inductance (Lq)
462 C224 Second motor constant (X) 0% to 100%, 9999 0.1% 9999
Second motor auto tuning setting/
463 C210 status 0, 1, 11 1 0
44
E800_catalog_l06131eng.book 45 ページ 2019年12月6日 金曜日 午後3時22分
Parameter list
Communication
544 N103 CC-Link extended setting [E800-E] 0, 1, 12, 14, 18, 100, 112, 1 0
114, 118
[E800]
550 D012 NET mode operation command 0, 2, 9999 1 9999
source selection [E800-E]
0, 5, 9999
[E800]
PU mode operation command source 2 to 4, 9999
551 D013 selection [E800-E] 1 9999
3, 4, 9999
553 A603 PID deviation limit 0% to 100%, 9999 0.1% 9999
control
Average current PID
557 E722 Current average value monitor signal 0 to 500 A 0.01 A Inverter rated
output reference current current
569 G942 Second motor speed control gain 0% to 200%, 9999 0.1% 9999
rating
45
E800_catalog_l06131eng.book 46 ページ 2019年12月6日 金曜日 午後3時22分
— 674 G061 SF-PR slip amount adjustment gain 0% to 500% 0.1% 100%
[200 V class / 400 V class]
706 C130 Induced voltage constant (phi f) 0 to 5000 mV (rad/s), 0.1 mV (rad/s) 9999
9999
707 C107 Motor inertia (integer) 10 to 999, 9999 1 9999
711 C131 Motor Ld decay ratio 0% to 100%, 9999 0.1% 9999
Motor constant
721 C185 Starting magnetic pole position 0 to 6000 μs, 9999 1 μs 9999
detection pulse width
724 C108 Motor inertia (exponent) 0 to 7, 9999 1 9999
725 C133 Motor protection current level 100% to 500%, 9999 0.1% 9999
digits) [E800-EPA]
739 C231 Second motor Ld decay ratio 0% to 100%, 9999 0.1% 9999
Motor constant
740 C232 Second motor Lq decay ratio 0% to 100%, 9999 0.1% 9999
Second motor starting resistance
741 C282 tuning compensation coefficient 1 0% to 200%, 9999 0.1% 9999
742 C285 Second motor magnetic pole 0 to 6000 μs, 9999 1 μs 9999
detection pulse width
743 C206 Second motor maximum frequency 0 to 400 Hz, 9999 0.01 Hz 9999
744 C207 Second motor inertia (integer) 10 to 999, 9999 1 9999
745 C208 Second motor inertia (exponent) 0 to 7, 9999 1 9999
746 C233 Second motor protection current level 100% to 500%, 9999 0.1% 9999
— 759 A600 Parameter for manufacturer setting. Do not set.
46
E800_catalog_l06131eng.book 47 ページ 2019年12月6日 金曜日 午後3時22分
— 779 N014
Operation frequency during
0 to 590 Hz, 9999 0.01 Hz 9999
2
communication error
Parameter list
— 791 F070 Acceleration time in low-speed range 0 to 3600 s, 9999 0.1 s 9999
— 792 F071 Deceleration time in low-speed range 0 to 3600 s, 9999 0.1 s 9999
— 800 G200 Control method selection 10 to 12, 19, 20, 40 1 40
— 801 H704 Output limit level 0% to 400%, 9999 0.1% 9999
813 H702 Torque limit level (3rd quadrant) 0% to 400%, 9999 0.1% 9999
814 H703 Torque limit level (4th quadrant) 0% to 400%, 9999 0.1% 9999
815 H710 Torque limit level 2 0% to 400%, 9999 0.1% 9999
816 H720 Torque limit level during acceleration 0% to 400%, 9999 0.1% 9999
817 H721 Torque limit level during deceleration 0% to 400%, 9999 0.1% 9999
820 G211 Speed control P gain 1 0% to 1000% 1% 60%
821 G212 Speed control integral time 1 0 to 20 s 0.001 s 0.333 s
822 T003 Speed setting filter 1 0 to 5 s, 9999 0.001 s 9999
Torque control P gain 1 (current loop
824 G213 proportional gain) 0% to 500% 1% 100%
835 G314 Torque control integral time 2 (current 0 to 500 ms, 9999 0.1 ms 9999
loop integral time)
836 T006 Torque setting filter 2 0 to 5 s, 9999 0.001 s 9999
849 T007 Analog input offset adjustment 0% to 200% 0.1% 100%
850 G103 Brake operation selection 0, 1 1 0
Additional function
860 C226 Second motor torque current/Rated 0 to 500 A, 9999 0.01 A 9999
PM motor current
864 M470 Torque detection 0% to 400% 0.1% 150%
865 M446 Low speed detection 0 to 590 Hz 0.01 Hz 1.5 Hz
47
E800_catalog_l06131eng.book 48 ページ 2019年12月6日 金曜日 午後3時22分
400 V
avoidance
Regeneration avoidance
885 G123 compensation frequency limit value 0 to 45 Hz, 9999 0.01 Hz 6 Hz
893 M201 Energy saving monitor reference 0.1 to 30 kW 0.01 kW Inverter rated
(motor capacity) capacity
899 M207 Operation time rate (estimated value) 0% to 100%, 9999 0.1% 9999
C0 M310 FM terminal calibration [E800-1] — — —
AM terminal calibration [E800-
C1 M320 4][E800-5] — — —
frequency
C4 T203 Terminal 2 frequency setting gain 0% to 300% 0.1% 100%
C43 A631 PID display bias analog value 0% to 300% 0.1% 20%
PID
C44 A632 PID display gain coefficient 0 to 500, 9999 0.01 9999
C45 A633 PID display gain analog value 0% to 300% 0.1% 100%
990 E104
— Parameter for manufacturer setting. Do not set.
991 E105
Monitoring
48
E800_catalog_l06131eng.book 49 ページ 2019年12月6日 金曜日 午後3時22分
— 999 E431 Automatic parameter setting Simple 10, 12, 20, 21, 9999 1 9999
— 1000 E108 Parameter for manufacturer setting. Do not set.
— 1002 C150 Lq tuning target current adjustment 50% to 150%, 9999 0.1% 9999
coefficient
1006 E020 Clock (year) 2000 to 2099 1 2000
Clock
Parameter list
1024 A904 Sampling auto start 0, 1 1 0
1025 A905 Trigger mode selection 0 to 4 1 0
1026 A906 Number of sampling before trigger 0% to 100% 1% 90%
1027 A910 Analog source selection (1ch) 201
1028 A911 Analog source selection (2ch) 202
1029 A912 Analog source selection (3ch) 1 to 3, 5 to 12, 14, 17, 18, 203
20, 23, 24, 32, 33, 40 to
1030 A913 Analog source selection (4ch) 42, 52 to 54, 61, 62, 67, 204
1031 A914 Analog source selection (5ch) 83 [E800-EPA], 91, 97, 1 205
201 to 210, 212, 213, 230
1032 A915 Analog source selection (6ch) to 232, 235 to 238 206
1033 A916 Analog source selection (7ch) 207
Trace
1150 to A810 to
PLC
49
E800_catalog_l06131eng.book 50 ページ 2019年12月6日 金曜日 午後3時22分
2 1431 N643
Ethernet signal loss detection function
selection 0 to 3 1 3
1432 N644 Ethernet communication check time 0 to 999.8 s, 9999 0.1 s 1.5
Parameter list
interval
1434 N600 Ethernet IP address 1 0 to 255 1 192
1435 N601 Ethernet IP address 2 0 to 255 1 168
1436 N602 Ethernet IP address 3 0 to 255 1 50
1437 N603 Ethernet IP address 4 0 to 255 1 1
1438 N610 Subnet mask 1 0 to 255 1 255
1439 N611 Subnet mask 2 0 to 255 1 255
1440 N612 Subnet mask 3 0 to 255 1 255
1441 N613 Subnet mask 4 0 to 255 1 0
1442 N660 Ethernet IP filter address 1 0 to 255 1 0
1443 N661 Ethernet IP filter address 2 0 to 255 1 0
1444 N662 Ethernet IP filter address 3 0 to 255 1 0
1445 N663 Ethernet IP filter address 4 0 to 255 1 0
1457 N648 Extended setting for Ethernet signal 0 to 3, 8888, 9999 1 9999
loss detection function selection
50
E800_catalog_l06131eng.book 51 ページ 2019年12月6日 金曜日 午後3時22分
1481 H521 Load characteristics load reference 1 0% to 400%, 8888, 9999 0.1% 9999
Load characteristics fault detection
1482 H522 Load characteristics load reference 2 0% to 400%, 8888, 9999 0.1% 9999
1483 H523 Load characteristics load reference 3 0% to 400%, 8888, 9999 0.1% 9999
1484 H524 Load characteristics load reference 4 0% to 400%, 8888, 9999 0.1% 9999
1485 H525 Load characteristics load reference 5 0% to 400%, 8888, 9999 0.1% 9999
Load characteristics maximum
1486 H526 frequency 0 to 590 Hz 0.01 Hz 60 Hz 50 Hz
Parameter list
1492 H535 time / load reference measurement 0 to 60 s 0.1 s 1s
waiting time
PR.CL Parameter clear (0), 1 1 0
parameters
Clear
51
protective_functions.fm 52 ページ 2019年12月6日 金曜日 午後3時54分
Protective Functions
Error message
A message regarding operational fault or setting fault on the operation panel is displayed. The inverter output is not shut off.
Operation panel
Name Description
HOLD Operation panel lock Operation lock is set. Operation other than pressing the STOP/RESET key is disabled.
LOCD Password locked Password function is active. Display and setting of parameters are restricted.
Warning
The inverter output is not shut off even when a warning is displayed. However, failure to take appropriate measures will lead to a fault.
Operation panel Name Data Description
indication code
3 OLC
Stall prevention
(overcurrent)
1
(H01)
When the output current of the inverter increases, the stall prevention (overcurrent)
function is activated.
• When the output voltage of the inverter increases, the stall prevention (overvoltage)
Protective Functions
Alarm
The inverter output is not shut off. An Alarm (LF) signal can also be output with a parameter setting.
52
E800_catalog_l06131eng.book 53 ページ 2019年12月6日 金曜日 午後3時22分
Fault
When a protective function is activated, the inverter output is shut off and a Fault (ALM) signal is output.
The data code is used for checking the fault detail via communication or with Pr.997 Fault initiation.
Data code 16 to 199
Operation panel Data
indication Name code Description
When the inverter output current reaches or exceeds approximately 230% of the
Overcurrent trip 16
E.OC1 rated current during acceleration, the protection circuit is activated and the inverter
during acceleration (H10)
output is shut off.
Overcurrent trip When the inverter output current reaches or exceeds approximately 230% of the
17
E.OC2 during constant rated current during constantspeed operation, the protection circuit is activated and the
(H11)
speed inverter output is shut off.
Overcurrent trip When the inverter output current reaches or exceeds approximately 230% of the
18
E.OC3 during deceleration rated current during deceleration (other than acceleration or constant speed), the
(H12)
or stop protection circuit is activated and the inverter output is shut off.
If regenerative power causes the inverter's internal main circuit DC voltage to reach or
Regenerative
32 exceed the specified value, the protection circuit is activated to stop the inverter output.
E.OV1 overvoltage trip
(H20) The circuit may also be activated by a surge voltage produced in the power supply
during acceleration
Regenerative
system.
If regenerative power causes the inverter's internal main circuit DC voltage to reach or 3
overvoltage trip 33 exceed the specified value, the protection circuit is activated to stop the inverter output.
E.OV2
Protective Functions
during constant (H21) The circuit may also be activated by a surge voltage produced in the power supply
speed system.
Regenerative If regenerative power causes the inverter's internal main circuit DC voltage to reach or
overvoltage trip 34 exceed the specified value, the protection circuit is activated to stop the inverter output.
E.OV3
during deceleration (H22) The circuit may also be activated by a surge voltage produced in the power supply
or stop system.
Inverter overload trip If the temperature of the output transistor elements exceeds the protection level with a
48
E.THT (electronic thermal rated output current or higher flowing without the overcurrent trip (E.OC[]), the inverter
(H30)
relay function) output is stopped. (Overload capacity 150% 60 s)
The electronic thermal O/L relay function in the inverter detects motor overheat, which
Motor overload trip is caused by overload or reduced cooling capability during low-speed operation. When
49
E.THM (electronic thermal the cumulative heat value reaches 85% of the Pr.9 Electronic thermal O/L relay setting,
(H31)
relay function) pre-alarm (TH) is output. When the accumulated value reaches the specified value, the
protection circuit is activated to stop the inverter output.
64 When the heatsink overheats, the temperature sensor is activated, and the inverter
E.FIN Heat sink overheat
(H40) output is stopped.
When a PM motor is used, the protective function is activated in the following case: a
81 fault such as power failure or voltage drop occurs, the converter voltage drops to cause
E.UVT Undervoltage
(H51) the motor to coast, and restarting and coasting are repeated by the automatic restart
after instantaneous power failure function.
82 When Pr.872 Input phase loss protection selection is enabled ("1") and one of the
E.ILF Input phase loss
(H52) three-phase power input is lost, the inverter output is shut off.
If the output frequency has fallen to 0.5 Hz by stall prevention operation and remains for
96
E.OLT Stall prevention stop 3 seconds, a fault (E.OLT) appears and the inverter is shut off. OLC or OLV appears
(H60)
while stall prevention is being activated.
Loss of synchronism 97 The inverter output is shut off when the motor operation is not synchronized. (This
E.SOT
detection (H61) function is only available under PM sensorless vector control.)
Upper limit fault 98 The inverter output is shut off when the load exceeds the upper limit fault detection
E.LUP
detection (H62) range.
Lower limit fault 99 The inverter output is shut off when the load falls below the lower limit fault detection
E.LDN
detection (H63) range.
The inverter output is shut off if a fault due to damage of the brake transistor and such
Brake transistor 112
E.BE occurs in the brake circuit.
alarm detection (H70)
In such a case, the power supply to the inverter must be shut off immediately.
Output side earth
128 The inverter output is shut off if an earth (ground) fault overcurrent flows due to an earth
E.GF (ground) fault
(H80) (ground) fault that occurred on the inverter's output side (load side).
overcurrent
129 The inverter output is shut off if one of the three phases (U, V, W) on the inverter's
E.LF Output phase loss
(H81) output side (load side) is lost.
The inverter output is shut off if the external thermal relay provided for motor overheat
External thermal 144
E.OHT protection or the internally mounted thermal relay in the motor, etc. switches ON
relay operation (H90)
(contacts open).
• Appears when the AC power supply is connected to terminal R/L1, S/L2, or T/L3
accidentally when a high power factor converter (FR-HC2) or multifunction
regeneration converter (FR-XC in common bus regeneration mode) is connected
160
E.OPT Option fault (when Pr.30 Regenerative function selection = "0 or 2").
(HA0)
• Appears when the switch for manufacturer setting of the plug-in option is changed.
• Appears when a communication option is connected while Pr.296 Password lock level
= "0 or 100".
Communication 161 The inverter output is shut off if a communication line error occurs in the communication
E.OP1
option fault (HA1) option.
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E800_catalog_l06131eng.book 54 ページ 2019年12月6日 金曜日 午後3時22分
3 E.PUE PU disconnection
177
(HB1)
• The inverter output is shut off if communication errors occurred consecutively for more
than permissible number of retries when Pr.121 PU communication retry count ≠
"9999" during the RS-485 communication.
Protective Functions
• The inverter output is shut off if communication is broken within the period of time set
in Pr.122 PU communication check time interval during the RS-485 communication
via the PU connector.
Retry count 178 The inverter output is shut off if the operation cannot be resumed properly within the
E.RET
excess (HB2) number of retries set in Pr.67 Number of retries at fault occurrence.
Parameter storage
179
E.PE2 device fault (main The inverter output is shut off if a fault occurs in the inverter model information.
(HB3)
circuit board)
192
E.CPU CPU fault The inverter output is shut off if the communication fault of the built-in CPU occurs.
(HC0)
Inrush current limit 196 The inverter output is shut off if the output current exceeds the Pr.150 Output current
E.CDO
circuit fault (HC4) detection level setting.
197 The inverter output is shut off when the resistor of the inrush current limit circuit is
E.IOH Analog input fault
(HC5) overheated. The inrush current limit circuit is faulty.
The inverter output is shut off when a 30 mA or higher current or a 7.5 V or higher
Communication 199 voltage is input to terminal 2 while the current input is selected by Pr.73 Analog input
E.AIE
option fault (HC7) selection, or to terminal 4 while the current input is selected by Pr.267 Terminal 4 input
selection.
Data code 200 or more
Operation panel Name Data Description
indication code
USB communication 200 The inverter output is shut off when the communication is cut off for the time set in
E.USB
fault (HC8) Pr.548 USB communication check time interval.
• The inverter output is shut off when a safety circuit fault occurs.
• The inverter output is shut off if the either of the wire between S1 and SIC or S2 and
201
E.SAF Safety circuit fault SIC becomes nonconductive while using the safety stop function.
(HC9)
• When the safety stop function is not used, the inverter output is shut off when the
shorting wire between terminals S1 and PC or across S2 and PC is disconnected.
Overspeed 208 The inverter output is shut off when the motor speed exceeds the Pr.374 Overspeed
E.OS
occurrence (HD0) detection level under Real sensorless vector control and PM sensorless vector control.
The inverter output is shut off if the motor speed is increased or decreased under the
Speed deviation 209
E.OSD influence of the load etc. with Pr.285 Overspeed detection frequency set and cannot be
excess detection (HD1)
controlled in accordance with the speed command value.
216
E.MB4
(HD8)
217
E.MB5
Brake sequence (HD9) The inverter output is shut off when a sequence error occurs during use of the brake
fault 218 sequence function (Pr.278 to Pr.283).
E.MB6
(HDA)
219
E.MB7
(HDB)
The inverter output is shut off if the measured value exceeds the PID upper limit or PID
230
E.PID PID signal fault lower limit parameter setting, or the absolute deviation value exceeds the PID deviation
(HE6)
parameter setting during PID control.
54
E800_catalog_l06131eng.book 55 ページ 2019年12月6日 金曜日 午後3時22分
Protective Functions
245
E.5
(HF5)
246
E.6 CPU fault The inverter output is shut off if the communication fault of the built-in CPU occurs.
(HF6)
247
E.7
(HF7)
250 The inverter output is shut off if the inverter detects an output current fault such as an
E.10 Output side fault
(HFA) earth (ground) fault that occurred on the inverter's output side (load side).
The speed may not decelerate during low speed operation if the rotation direction of the
speed command and the estimated speed differ when the rotation is changing from
Opposite rotation 251
E.11 forward to reverse or from reverse to forward during torque control under Real
deceleration fault (HFB)
sensorless vector control. The inverter output is shut off when overload occurs due to
the un-switched rotation direction.
Internal circuit fault 253
E.13 Appears when the internal circuit is faulty.
(15 V poser supply) (HFD)
Others
The fault history and the operation status of the inverter are displayed. It is not a fault indication.
Operation panel
indication Name
The operation panel stores the fault indications which appear when a protective function is
Fault history
activated to display the fault record for the past 10 faults.
Resetting the inverter initializes the internal cumulative heat value of the electronic thermal O/L relay function.
The external thermal operates only when the OH signal is set in Pr.178 to Pr.189 (input terminal function selection).
This protective function is not available in the initial status.
Differs according to ratings. The rating can be changed using Pr.570 Multiple rating setting.
170% for LD rating, 230% for ND rating (initial setting) (FR-E820-0175(3.7K) or lower, FR-E840-0095(3.7K) or lower, FR-E860-0061(3.7K) or lower), and 235% for ND
rating (initial value) (FR-E820-0240(5.5K) or higher, FR-E840-0120(5.5K) or higher, FR-E860-0090(5.5K) or higher)
55
standard_specifications.fm 56 ページ 2019年12月6日 金曜日 午後4時14分
Standard Specifications
Overload current LD 120% 60 s, 150% 3 s (inverse-time characteristics) at surrounding air temperature of 50°C
rating ND 150% 60 s, 200% 3 s (inverse-time characteristics) at surrounding air temperature of 50°C
Rated voltage Three-phase 200 to 240 V
Regenerat Brake transistor - Built-in
ive
Maximum brake torque 150% 100% 50% 20%
braking
Rated input AC voltage/frequency Three-phase 200 to 240 V 50 Hz / 60 Hz
Permissible AC voltage fluctuation 170 to 264 V 50 Hz / 60 Hz
Permissible frequency fluctuation ±5%
Rated Without DC reactor 1.9 3.0 5.1 8.2 13 16 26 37 49
Power supply
LD
input With DC reactor 1.3 2.0 3.5 6.0 9.6 12 20 30 40
current Without DC reactor 1.4 2.3 4.5 7.0 11 15 23 30 41
ND
(A) With DC reactor 0.8 1.5 3.0 5.0 8.0 11 17.5 24 33
Power Without DC reactor 0.7 1.1 1.9 3.1 4.8 6.2 9.7 14 19
LD
supply With DC reactor 0.5 0.8 1.3 2.3 3.7 4.6 7.5 11 15
4 capacity
ND
Without DC reactor 0.5 0.9 1.7 2.7 4.1 5.7 8.8 12 16
(kVA) With DC reactor 0.3 0.6 1.1 1.9 3.0 4.2 6.7 9.1 13
Protective structure (IEC 60529) Enclosed type (IP20)
Standard Specifications
LD
input With DC reactor 2.1 3.5 5.5 6.9 11 18 23
current Without DC reactor 2.7 4.4 6.7 9.5 14 18 25
ND
(A) With DC reactor 1.6 2.6 4.0 6.0 9.5 12 17
Power Without DC reactor 2.5 4.5 6.8 8.2 12 19 25
LD
supply With DC reactor 1.6 2.7 4.2 5.3 8.5 13 18
capacity Without DC reactor 2.1 3.4 5.1 7.2 11 14 19
ND
(kVA) With DC reactor 1.2 2.0 3.0 4.6 7.2 9.1 13
Protective structure (IEC 60529) Enclosed type (IP20)
Cooling system Natural Forced air
Approximate mass (kg) 1.2 1.2 1.4 1.8 1.8 2.4 2.4
The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor.
The rated output capacity indicated assumes that the output voltage is 230 V for three-phase 200 V class and 440 V for three-phase 400 V class.
The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the
inverter and motor to return to or below the temperatures under 100% load.
The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse
voltage value of the inverter output side voltage remains unchanged at about√2 that of the power supply.
The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is decelerated from 60 Hz in the shortest time and
is not a continuous regenerative torque. When the motor is decelerated from the frequency higher than the base frequency, the average deceleration torque will reduce.
Since the inverter does not contain a brake resistor, use the optional brake resistor when regenerative energy is large. A brake unit (FR-BU2) may also be used.
(Option brake resistor cannot be used for 0.1K and 0.2K.)
The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
Setting 2 kHz or more in Pr. 72 PWM frequency selection to perform low acoustic noise operation in the surrounding air temperature exceeding 40°C, the rated output
current is the value in parenthesis.
The rated input current is the value when at the rated output current. The input power impedances (including those of the input reactor and cables) affect the value.
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LD
input With DC reactor 2.5 3.6 5.6 8.2 11 16
current Without DC reactor 3.0 4.6 6.6 10 13 17
ND
(A)
Power
LD
With DC reactor
Without DC reactor
1.7
4.3
2.7
5.9
4.0
8.9
6.1
12
9.0
16
12
22 4
supply With DC reactor 2.5 3.6 5.6 8.2 11 16
Standard Specifications
capacity Without DC reactor 3.0 4.6 6.6 9.5 13 17
ND
(kVA) With DC reactor 1.7 2.7 4.0 6.1 9.0 12
Protective structure (IEC 60529) Enclosed type (IP20)
Cooling system Natural Forced air
Approximate mass (kg) 1.9 1.9 1.9 2.4 2.4 2.4
The motor capacity indicates the maximum capacity of a 4-pole standard motor driven by all of the inverters in parallel connection.
The rated output capacity indicated assumes that the output voltage is 575 V.
The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the
inverter and motor to return to or below the temperatures under 100% load.
The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse
voltage value of the inverter output side voltage remains unchanged at about√2 that of the power supply.
The amount of braking torque is the average short-term torque (which varies depending on motor loss) that is generated when a motor decelerates in the shortest time
by itself from 60 Hz. It is not continuous regenerative torque. The average deceleration torque becomes lower when a motor decelerates from a frequency higher than
the base frequency. The inverter is not equipped with a built-in brake resistor. Use a brake resistor for an operation with large regenerative power. A brake unit can be
also used.
The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
Setting 2 kHz or more in Pr. 72 PWM frequency selection to perform low acoustic noise operation in the surrounding air temperature exceeding 40°C, the rated output
current is the value in parenthesis.
The rated input current indicates a value at a rated output voltage. The impedance at the power supply side (including those of the input reactor and cables) affects the
rated input current.
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Common specifications
Control method Soft-PWM control/high carrier frequency PWM control
Induction motor Selectable among V/F control, Advanced magnetic flux vector control, and Real sensorless vector control
PM motor PM sensorless vector control
Output 0.2 to 590 Hz (The upper-limit frequency is 400 Hz under Advanced magnetic flux vector control and Real sensorless
Induction motor
frequency vector control.)
range PM motor 0.2 to 400 Hz (not operable at maximum motor frequency or higher)
Frequency 0.015 Hz /60 Hz at 0 to 10 V / 12 bits (terminals 2 and 4)
Analog input
setting 0.03 Hz /60 Hz at 0 to 5 V / 11 bits or 0 to 20 mA / 11 bits (terminals 2 and 4)
resolution
Control specifications
4 brake PM motor
Stall prevention operation level
Operation time (0 to 10 s) can be changed, operation voltage (operating current) is fixed.
Operation current level can be set (0 to 220% adjustable), whether to use the function or not can be selected.
Torque limit level Torque limit value can be set (0 to 400% variable).
Standard Specifications
The input signal can be changed using Pr.178 to Pr.189 (input terminal function selection).
Maximum and minimum frequency settings, multi-speed operation, acceleration/deceleration pattern, thermal
protection, DC injection brake, starting frequency, JOG operation, output stop (MRS), stall prevention, regeneration
avoidance, frequency jump, rotation display, automatic restart after instantaneous power failure, remote setting,
automatic acceleration/deceleration, retry function, carrier frequency selection, fast-response current limit, forward/
Operational functions reverse rotation prevention, operation mode selection, slip compensation, droop control, speed smoothing control,
traverse, auto tuning, applied motor selection, RS-485 communication, Ethernet communication, PID control,easy
dancer control, cooling fan operation selection, stop selection (deceleration stop/coasting), power-failure deceleration
stop function, stop-on-contact control, PLC function, life diagnosis, maintenance timer, current average monitor,
multiple rating, speed control, torque control, torque limit, safety stop function
Open collector output
Output signal
Overcurrent trip during acceleration, Overcurrent trip during constant speed, Overcurrent trip during deceleration or
stop, Regenerative overvoltage trip during acceleration, Regenerative overvoltage trip during constant speed,
Regenerative overvoltage trip during deceleration or stop, Inverter overload trip, Motor overload trip, Heat sink
overheat, Undervoltage, Input phase loss, Stall prevention stop, Loss of synchronism detection, Upper limit fault
detection, Lower limit fault detection, Brake transistor alarm detection, Output side earth (ground) fault overcurrent,
Protective
Output short circuit, Output phase loss, External thermal relay operation, Option fault, Communication option fault,
functions
Parameter storage device fault, PU disconnection, Retry count excess, CPU fault, Abnormal output current detection,
Protective/warning Inrush current limit circuit fault, USB communication fault, analog input error, Safety circuit fault, Overspeed
function occurrence, Speed deviation excess detection, Brake sequence fault, PID signal fault, Ethernet communication
fault, Opposite rotation deceleration fault, Internal circuit fault, User definition error by the PLC function, Board
combination mismatch
Fan alarm, Stall prevention (overcurrent), Stall prevention (overvoltage), Regenerative brake pre-alarm,
Warning Electronic thermal relay function pre-alarm, PU stop, Maintenance timer warning, Parameter write error,
functions Operation panel lock, Password locked, Speed limit indication, Safety stop, Ethernet communication fault,
Duplicate IP address, IP address fault, Incorrect parameter setting
-20°C to +60°C (-10°C to +60°C for the 575 V class) (The rated current must be reduced at a temperature above
Surrounding air temperature
50°C.)
Environment
95% RH or less (non-condensing) (With circuit board coating (conforming to IEC 60721-3-3 3C2))
Ambient humidity
90% RH or less (non-condensing) (Without circuit board coating)
Storage temperature -40°C to +70°C
Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt, etc.)
Altitude/vibration Maximum 3000 m (Maximum 2000 m for the 575 V class), 5.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)
Enabled only for standard models.
Enabled only for Ethernet models.
This protective function is not available in the initial status.
Temperature applicable for a short time, e.g. in transit.
For the installation at an altitude above 1000 m, consider a 3% reduction in the rated current per 500 m increase in altitude.
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Outline Dimensions
H1
H1
H
H
W1 W1 D1 D1
W W D D2
(Unit: mm)
80.5
D
10
D1
108.1
D2 C
5
FR-E820-0.2K
68 56
Outline Dimensions
FR-E820-0.4K 112.5 140.1
42
FR-E820-0.75K 128 118 132.5 160.1 5
FR-E820-1.5K
108 96 135.5 46 163.1
FR-E820-2.2K
FR-E820-3.7K 140 128 142.5 52.5 170.1
FR-E820-5.5K
180 164 260 244 165 71.5 192.6 6
FR-E820-7.5K
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Earth (Ground
Earth Main circuit
(Ground)
Control circuit
Control input signals (No voltage input allowed) C Relay output
Forward STF
Terminal functions vary by
Terminal functions vary rotation start B
with the input terminal
Relay output
Reverse STR (Fault output) selection
assignment (
)
rotation start A
RH
High
speed Open collector output
RM
Multi-speed selection Middle
Connector for
plug-in option connection Option connector
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Terminal Specifications
P/+, PR Brake resistor connection Connect a brake transistor (MRS type, MYS type, FR-ABR) across terminals P/+-PR. (The brake resistor
cannot be connected to the 0.1K or 0.2K)
P/+, N/- Brake unit connection Connect the brake unit (FR-BU2), multifunction regeneration converter (FR-XC), or high power factor converter (FR-HC2).
P/+, P1 DC reactor connection Remove the jumper across terminals P/+-P1 and connect a DC reactor. When a DC reactor is not connected,
the jumper across terminals P/+ and P1 should not be removed.
Earth (Ground) For earthing (grounding) the inverter chassis. Must be earthed (grounded).
initial setting to "always enabled". By setting Pr. 75, reset can be set
enabled only at fault occurrence. Recover about 1s after reset is cancelled.
Contact input common Common terminal for contact input terminal (sink logic) and terminal FM.
(sink)
SD External transistor Connect this terminal to the power supply common terminal of a transistor output (open collector output)
common (source) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable currents.
24VDC power supply Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE.
common
Connect this terminal to the power supply common terminal of a transistor
input signal
External transistor output (open collector output) device, such as a programmable controller, in
common (sink) the sink logic to avoid malfunction by undesirable currents.
Safety stop input terminal Power supply voltage range:
PC common Common terminal for safety stop input terminals. 22 to 26.5 VDC,
permissible load current: 100 mA
Contact input common Common terminal for contact input terminal (source logic).
(source)
10
24VDC power supply
Frequency setting power
supply
Can be used as 24 VDC 0.1 A power supply.
Used as power supply when connecting potentiometer for frequency setting 5 VDC ± 0.5 V
(speed setting) from outside of the inverter. permissible load current 10 mA
6
Inputting 0 to 5 VDC (or 0 to 10 VDC) provides the maximum output frequency
input (The initial setting varies depending on the specification) . Set the voltage/ Voltage input:
current input switch to the "I" position to select current input (0 to 20 mA). Input resistance 10 kΩ ± 1 kΩ
Inputting 4 to 20 mADC (or 0 to 5 VDC, 0 to 10 VDC) provides the maximum Permissible maximum voltage
output frequency at 20 mA and makes input and output proportional. This input 20 VDC
signal is valid only when the AU signal is ON (terminal 2 input is invalid). To use Current input:
Frequency setting the terminal 4 (current input at initial setting), assign "4" to any parameter from Input resistance 245 Ω ± 5 Ω
4 (current) Pr.178 to Pr.184 (Input terminal function selection) before turning ON the Maximum permissible current
AU signal (The initial setting varies depending on the specification) . Use 30 mA.
Pr.267 to switch among input 4 to 20 mA (initial setting), 0 to 5 VDC, and 0 to
10 VDC. Set the voltage/current input switch in the "V" position to select voltage
input (0 to 5 V / 0 to 10 V).
5 Frequency setting common Common terminal for the frequency setting signals (terminals 2 or 4). Do not earth (ground).
1 changeover contact output indicates that the inverter fault occurs.
Relay
A, B, C Relay output (fault output) Fault: discontinuity across B-C (continuity across A-C), Normal: continuity Contact capacity 240 VAC 2A
(power factor = 0.4) 30 VDC 1A
across B-C (discontinuity across A-C)
The output is in LOW state when the inverter output frequency is equal to or
RUN Inverter running higher than the starting frequency (initial value: 0.5 Hz).
Open collector
FU Frequency detection higher than the preset detection frequency, and is in HIGH state when it is maximum when the signal is on)
less than the preset detection frequency.
SE Open collector output Common terminal of terminal RUN and FU.
common
Permissible load current 1 mA
Analog Pulse
FM For meter Select one e.g. output frequency from 1440 pulses/s at 60 Hz
monitor items. (Not output during Output item: output frequency (initial
inverter reset.) The output signal is Output signal 0 to ±10 VDC,
AM Analog voltage output proportional to the magnitude of the setting) permissible load current 1 mA
corresponding monitoring item. (load impedance 10 kΩ or more),
resolution 8 bit
S1 Safety stop input Terminals S1 and S2 are used for the safety stop input signal for the safety Input resistance 4.7 kΩ
(Channel 1) relay module. Terminals S1 and S2 are used at the same time (dual Voltage when contacts are open
channel). Inverter output is shutoff by shortening/opening between
terminals S1 and SIC, or between S2 and SIC. In the initial status, terminals 21 to 26 VDC
Safety stop signal
S2 Safety stop input (with 24 S1 and S2 are shorted with terminal PC by shorting wires. Terminal SIC is Current when contacts are
VDC input) (Channel 2) shorted with terminal SD. Remove the shorting wires and connect the short-circuited
safety relay module when using the safety stop function. 4 to 6 mADC
Indicates the safety stop input signal status. Permissible load
Safety monitor output Switched to LOW when the status is other than the internal safety circuit 24 VDC (maximum 27 VDC)
SO (open collector output) failure. Refer to the FR-E800 Instruction Manual (Functional Safety) (BCN- 0.1 A
A23488-000) when the signal is switched to HIGH while both terminals S1 (The voltage drop is 3.4 V at
and S2 are open. (Please contact your sales representative for the manual.) maximum while the signal is ON.)
SOC Safety monitor output Common terminal for terminal SO. ―――
terminal common
With the PU connector, RS-485 communication can be made.
Communication
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Earth (Ground
Earth Main circuit
(Ground)
Control circuit
Control input signals (No voltage input allowed) Relay output
Terminal functions vary Forward Terminal functions vary by
with the input terminal rotation start Relay output
assignment ( Reverse selection
(Fault output)
) rotation start
The initial setting varies
depending on the
specification. SOURCE SINK
6
SINK
SD
Contact input common
SOURCE
Terminal Connection Diagram, Terminal Specifications
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Terminal Specifications
Terminal
Type Symbol Terminal Name Description
R/L1, S/L2, Connect to the commercial power supply. Do not connect anything to these terminals when using the high
AC power input power factor converter (FR-HC2) or the multifunction regeneration converter (FR-XC) in common bus
T/L3 regeneration mode.
U, V, W Inverter output Connect a three-phase squirrel-cage motor or PM motor.
Main circuit
Connect a brake transistor (MRS type, MYS type, FR-ABR) across terminals P/+-PR. (The brake resistor
P/+, PR Brake resistor connection
cannot be connected to the 0.1K or 0.2K)
Connect the brake unit (FR-BU2), multifunction regeneration converter (FR-XC), or high power factor converter
P/+, N/- Brake unit connection
(FR-HC2).
Remove the jumper across terminals P/+-P1 and connect a DC reactor. When a DC reactor is not connected,
P/+, P1 DC reactor connection
the jumper across terminals P/+ and P1 should not be removed.
Earth (Ground) For earthing (grounding) the inverter chassis. Must be earthed (grounded).
Turn on the DI0 signal to start forward Input resistance: 4.7 kΩ,
DI0 Forward rotation start When the DI0 and DI1 signals are voltage when contacts are open:
rotation and turn it off to stop.
turned on simultaneously, the stop 21 to 26 VDC,
Turn on the DI1 signal to start reverse current when contacts are
DI1 Reverse rotation start command is given.
rotation and turn it off to stop. short-circuited: 4 to 6 mADC
Contact input common
Common terminal for contact input terminal (sink logic).
(sink)
External transistor Connect this terminal to the power supply common terminal of a transistor output (open collector output) device,
SD
Contact input
common (source) such as a programmable controller, in the source logic to avoid malfunction by undesirable current.
24 VDC power supply
Common output terminal for 24 VDC 0.1 A power supply (PC terminal). Isolated from terminals 5 and SE.
common
External transistor Connect this terminal to the power supply common terminal of a transistor
output (open collector output) device, such as a programmable controller,
common (sink) in the sink logic to avoid malfunction by undesirable current.
Safety stop input terminal Power supply voltage range:
PC Common terminal for safety stop input terminals. 22 to 26.5 VDC,
common
permissible load current: 100 mA
input signal
6
Frequency setting power Used as power supply when connecting potentiometer for frequency 5 VDC ± 0.5 V
10
supply setting (speed setting) from outside of the inverter. permissible load current 10 mA
Inputting 0 to 5 VDC (or 0 to 10 V) provides the maximum output frequency at 5
Frequency setting V (10 V) and makes input and output proportional.
current input switch to the "I" position to select current input (0 to 20 mA). Permissible maximum voltage
Inputting 0 to 20 mADC (or 0 to 5 V / 0 to 10 V) provides the maximum output 20 VDC
frequency at 20 mA makes input and output proportional. This input signal is
Current input:
valid only when the AU signal is on (terminal 2 input is invalid). To use terminal
Frequency setting 4 (initial setting is current input), set "4" to any of Pr.178, Pr.179 (input terminal Input resistance 245 Ω ± 5 Ω
4
(current) function selection), and turn AU signal ON (The initial setting varies depending Maximum permissible current
on the specification). Use Pr. 267 to switch from among input 4 to 20 mA 30 mA.
(initial setting), 0 to 5 VDC and 0 to 10 VDC. Set the voltage/current input
switch in the "V" position to select voltage input (0 to 5 V / 0 to 10 V).
Frequency setting
5 Common terminal for the frequency setting signals (terminals 2 or 4). Do not earth (ground).
common
output signal
1 changeover contact output indicates that the inverter fault occurs. Contact capacity 240 VAC 2 A
Relay
A, B, C Relay output (fault output) Fault: discontinuity across B-C (continuity across A-C),
Normal: continuity across B-C (discontinuity across A-C) (power factor = 0.4) 30 VDC 1 A
Safety stop input Terminals S1 and S2 are used for the safety stop input signal for the safety Input resistance 4.7 kΩ
S1 relay module. Terminals S1 and S2 are used at the same time (dual
(Channel 1) Voltage when contacts are open
channel). Inverter output is shutoff by shortening/opening between 21 to 26 VDC
terminals S1 and SIC, or between S2 and SIC. In the initial status,
Safety stop input (with 24 terminals S1 and S2 are shorted with terminal PC by shorting wires. Current when contacts are
S2
VDC input) (Channel 2) Terminal SIC is shorted with terminal SD. Remove the shorting wires and short-circuited
Safety stop signal
connect the safety relay module when using the safety stop function. 4 to 6 mADC
Indicates the safety stop input signal status.
Switched to LOW when the status is other than the internal safety circuit Permissible load
failure. Switched to HIGH during the internal safety circuit failure status. 24 VDC (maximum 27 VDC)
Safety monitor output (LOW is when the open collector output transistor is ON (conducted).
SO 0.1 A
(open collector output) HIGH is when the transistor is OFF (not conducted).) Refer to the FR-
E800 Instruction Manual (Functional Safety) (BCN-A23488-000) when the (The voltage drop is 3.4 V at
signal is switched to HIGH while both terminals S1 and S2 are open. maximum while the signal is ON.)
(Please contact your sales representative for the manual.)
Safety monitor output
SOC Common terminal for terminal SO. ―――
terminal common
Communication can be made via Ethernet.
· Category: 100BASE-TX/10BASE-T
· Data transmission speed: 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T)
Ethernet connector
Communication
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Example Connections
(c) Molded case circuit breaker (a) Inverter (m) USB power supply
(MCCB) or earth leakage
current breaker (ELB), fuse
Personal computer
(FR Configurator2)
P/+
PR
IM connection PM connection
U VW U VW
R/L1 S/L2 T/L3
P/+ P1 P/+ N/-
(q) Contactor
Example) No-fuse switch
(DSN type)
P/+ PR
P/+
PR
64
Symbol Name Overview
The life of the inverter is influenced by the surrounding air temperature.
The surrounding air temperature should be as low as possible within the
permissible range. This must be noted especially when the inverter is installed
(a) Inverter (FR-E800)
in an enclosure.
Incorrect wiring may lead to damage of the inverter. The control signal lines
must be kept fully away from the main circuit lines to protect them from noise.
(b) Three-phase AC power supply Must be within the permissible power supply specifications of the inverter.
Molded case circuit breaker (MCCB), earth Must be selected carefully since an inrush current flows in the inverter at power
(c)
leakage circuit breaker (ELB), or fuse ON.
Install this to ensure safety.
(d) Magnetic contactor (MC) Do not use this to start and stop the inverter. Doing so will shorten the life of the
inverter.
Install this to suppress harmonics and to improve the power factor.
An AC reactor (FR-HAL) (option) is required when installing the inverter near a
(e) AC reactor (FR-HAL) large power supply system (500 kVA or more). Under such condition, the
inverter may be damaged if you do not use a reactor.
Select a reactor according to the applied motor capacity.
Install this to suppress harmonics and to improve the power factor.
Select a reactor according to the applied motor capacity.
(f) DC reactor (FR-HEL)
When using a DC reactor, remove the jumper across terminals P/+ and P1
before connecting a DC reactor to the inverter.
(g) Noise filter (FR-BLF) Install this to reduce the electromagnetic noise generated from the inverter.
(h) High power factor converter (FR-HC2) Suppresses the power supply harmonics significantly. Install this as required.
(i) Multifunction regeneration converter (FR-XC)
Power regeneration common converter (FR- Provides a large braking capability. Install this as required.
(j)
CV)
(k) Brake unit (FR-BU2)
Allows the inverter to provide the optimal regenerative braking capability. Install
Resistor unit (FR-BR), discharge resistor
(l) this as required.
(GZG, GRZG)
Connect between the inverter and a personal computer with a USB (ver. 1.1)
(m) USB connection
cable.
(n) Brake resistor (FR-ABR, MRS, MYS) Increases the braking capability. (0.4K or higher)
(o)
Install this to reduce the electromagnetic noise generated from the inverter. The
Noise filter (ferrite core) (FR-BSF01, FR-BLF) noise filter is effective in the range from about 0.5 to 5 MHz. A wire should be
7
wound four turns at maximum.
Example Connections
(p) Induction motor Connect a squirrel-cage induction motor.
Connect this for an application where a PM motor is driven by the load even
Example)
(q) while the inverter power is OFF. Do not open or close the contactor while the
No-fuse switch (DSN type)
inverter is running (outputting).
(r) PM motor An IPM motor cannot be driven by the commercial power supply.
NOTE
• To prevent an electric shock, always earth (ground) the motor and inverter.
• Do not install a power factor correction capacitor, surge suppressor, or capacitor type filter on the inverter's output side. Doing so will cause the
inverter shut off or damage the capacitor or surge suppressor. If any of the above devices is connected, immediately remove it. When installing
a molded case circuit breaker on the output side of the inverter, contact the manufacturer of the molded case circuit breaker.
• Electromagnetic wave interference:
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such
as AM radios) used near the inverter. Install the EMC filter to minimize interference.
• For details of options and peripheral devices, refer to the respective Instruction Manual.
• A PM motor cannot be driven by the commercial power supply.
• A PM motor is a motor with permanent magnets embedded inside. High voltage is generated at the motor terminals while the motor is running.
Before closing the contactor at the output side, make sure that the inverter power is ON and the motor is stopped.
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Options
Option List
By fitting the following options to the inverter, the inverter is provided with more functions.
Applicable Inverter
Name Type Applications E800- E800- Remarks
E800
E SCE
Vector control can be performed for encoder-equipped
Vector control motors (induction motors).
Orientation control FR-A8AP E kit The main spindle can be stopped at a specified position ○ ○ ○
Encoder feedback control (orientation) in combination with an encoder. The motor
speed is sent back and the speed is maintained constant.
This input interface sets the high frequency accuracy of the
inverter using an external BCD or binary digital signal.
· BCD code 3 digits (maximum 999)
16-bit digital input FR-A8AX E kit ● ● ○
· BCD code 4 digits (maximum 9999)
Plug-in Type
Encoder cable Connection cable for the inverter and encoder for
Mitsubishi Electric vector Mitsubishi Electric vector control dedicated motor (SF-
FR-V7CBL[] ○ ○ ○
control dedicated motor V5RU).
(SFV5RU) [] indicates a cable length. (5m, 15m, 30m)
Personal computer
MR-J3USBCBL3M Amplifier connector connector
USB cable A connector ● ● ○
Cable length: 3 m Mini B connector (5-pin)
3.7K or lower.
Intercompatibility FR-E7AT For installation of a FR-E800 series inverter to the The option's model
● ● ○
Stand-alone type
attachment 01/02/03 installation holes of FR-A024/A044 series inverter. varies with the
inverter's model.
Intercompatibility For installation of a FR-E700/E800 inverter to the
FR-E8AT03 ● ● ○ 3.7K
attachment installation holes of FR-A024/A044/E700 inverter.
3.7K or lower.
FR-UDA The option's model
DIN rail attachment Attachment for installation on DIN rail ○ ○ ○
01 to 03 varies with the
inverter's model.
Using this attachment dissipates the inverter's heat by
FR-E8CN
Panel through attachment having the inverter heatsink protrude from the back side of ○ ○ ○
01 to 06
the enclosure.
Totally enclosed structure Installing the attachment to the inverter changes the
FR-E8CV
specification attachment protective structure of the inverter to the totally enclosed ○ ○ ○
01 to 04
(IP40) structure (IP40 equivalent as specified by JEM1030). All capacities.
AC reactor FR-HAL For harmonic current reduction and inverter input power ● ● ○ The option's model
DC reactor FR-HEL factor improvement ● ● ○ varies with the
SF, inverter's model.
EMC Directive compliant
FR-E5NF, EMC Directive (EN 61800-3 C3) compliant noise filter ● ● ○
noise filter
FR-S5NFSA
FR-A5AT03
EMC compliant EMC filter For installation of the inverter to the EMC Directive
FR-AAT02 ● ● ○
installation attachment compliant EMC filter (SF).
FR-E5T(-02)
Radio noise filter FR-BIF(H) For radio noise reduction (connect to the input side) ● ● ○
FR-BSF01, All capacities.
Line noise filter For line noise reduction ● ● ○
FR-BLF
●: Supported ○: To be supported soon -: Not supported
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E800_catalog_l06131eng.book 67 ページ 2019年12月6日 金曜日 午後3時22分
Applicable Inverter
Name Type Applications E800- E800- Remarks
E800
E SCE
0.4K or higher of
the three-phase
Combination of power factor improving DC reactor, power input model.
Filterpack FR-BFP2 ○ ○ ○
common mode choke, and capacitative filter The option's model
varies with the
inverter's model.
For increasing the regenerative braking capability
Brake resistor MRS type, MYS type ● ● ○
(permissible duty 3%ED)
For increasing the regenerative braking capability 0.4K or higher.
High-duty brake resistor FR-ABR ● ● ○
(permissible duty 10%/6%ED) The option's model
For increasing the braking capability of the inverter (for varies with the
Brake unit, Resistor unit, FR-BU2, FR-BR, high-inertia load or negative load) inverter's model.
● ● ○
Stand-alone type
Discharging resistor GZG, GRZG type Brake unit, electrical-discharge resistor and resistor unit
are used in combination
One inverter can handle harmonic suppression and power
Multifunction regeneration
FR-XC regeneration.
converter
FR-XCL Functions that match the application can be selected by ● ● -
Dedicated stand-alone reactor
FR-XCB combining the inverter/converter with the dedicated reactor
Dedicated box-type reactor According to
FR-XCB (box-type) or FR-XCL.
capacities
The high power factor converter switches the converter
High power factor section on/off to reshape an input current waveform into a
FR-HC2 ● ● -
converter sine wave, greatly suppressing harmonics. (Used in
combination with the standard accessory.)
400V:
According to
capacities
Surge voltage suppression FR-ASF
Filter for suppressing surge voltage on motor ● ● ○ 400V:
filter FR-BMF
5.5K or higher
According to
capacities
For tracking operation. 70 V / 35 VAC 500 Hz (at 2500 r/
Pilot generator QVAH-10 ● ● ○
min)
For continuous speed control operation (mechanical
Deviation sensor YVGC-500WNS ● ● ○
8
deviation detection) Output 90VAC /90°
Analog frequency meter Dedicated frequency meter (graduated to 130 Hz).
YM-206NRI 1mA ● - -
Others
Options
For frequency meter calibration. models
Calibration resistor RV24YN 10kΩ ● ● ○
Carbon film type B characteristic
FR Configurator2
SW1DND-FRC2 Supports an inverter startup to maintenance. ● ● ○
(Inverter setup software)
FR Configurator Mobile The app enables operation of inverters using smart phones
- ○ ○ ○
(Mobile App for Inverters) or tablets.
●: Supported ○: To be supported soon -: Not supported
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E800_catalog_l06131eng.book 68 ページ 2019年12月6日 金曜日 午後3時22分
Stand-alone option
Name (model) Specification and structure
This operation panel can be mounted to an enclosure surface to enable inverter operation and monitoring of frequency, etc.
(This product does not have the parameter copy function.)
• Outline dimension (Unit: mm)
22
68
22
Enclosure surface
operation panel
FR-PA07
59
2-M3 screw
USB cable for communication with the inverter using the USB port of the PC.
FR Configurator2
Mini-B connector
USB cable
MR-J3USBCBL3M
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5.5
2- 5 hole
5.5
Intercompatibility
attachment
FR-E7AT01/02/03
8
138
149
138
149
Options
5 12
5.5
5.5 128
5.5
• FR-E7AT03
z FR-E7AT03
5.5
2- 5 hole
138
149
5 12
5.5
5.5 188
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E800_catalog_l06131eng.book 70 ページ 2019年12月6日 金曜日 午後3時22分
5.5
Intercompatibility 2- 5 hole
attachment
FR-E8AT03
118
129
5
5.5
5.5 158
169
Improves the power factor and reduces the harmonic current at the input side. Connect an AC reactor at the input side of the
inverter.
• Selection method
Select an AC reactor according to the applied motor capacity. (Select the AC reactor according to the motor capacity even
8 if the capacity is smaller than the inverter capacity.)
• Connection diagram
FR-HAL Inverter
Options
R X
R/L1 U Motor
Three-phase AC S Y
S/L2 V M
power supply
T Z
T/L3 W
(a) Approximately 88% of the power factor improving effect can be obtained (92.3% when calculated
Less than D
with 1 power factor for the fundamental wave according to the Architectural Standard
Specifications (Electrical Installation) (2013 revision) supervised by the Ministry of Land,
Infrastructure, Transport and Tourism of Japan). H
(b) This is a sample outline dimension drawing. The shape differs by the model.
W1 and D1 indicate distances between installation holes. The installation hole size is indicated by
d.
(c) When installing an AC reactor (FR-HAL), install in the orientation shown below.
(H)55K or lower: Horizontal installation or vertical installation
D1 W1
(H)75K or higher: Horizontal installation
W
(d) Keep enough clearance around the reactor because it heats up.
(Keep a clearance of minimum 10cm each on top and bottom and minimum 5cm each on right and
left regardless of the installation orientation.)
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Inverter
• Outline dimension (Unit: mm)
Less than D Less than D
H
H W
DC reactor
(for power supply W1 D1
coordination) W W1
FR-HEL-(H)[]K FR-HEL-3.7K to 55K
FR-HEL-0.4K to 2.2K
FR-HEL-H0.75K to H55K
FR-HEL-H0.4K
Mass
Mass Model W W1 H D D1 d
Model W W1 H D D1 d (kg)
(kg)
H0.4K 90 75 78 60 ― M5 0.6
0.4K 70 60 71 61 ― M4 0.4
H0.75K 66 50 100 70 48 M4 0.8
0.75K 85 74 81 61 ― M4 0.5
H1.5K 66 50 100 80 54 M4 1
1.5K 85 74 81 70 ― M4 0.8
H2.2K 76 50 110 80 54 M4 1.3
2.2K 85 74 81 70 ― M4 0.9
400V
3.7K 77 55 92 82 57 M4 1.5
H5.5K 96 60 128 100 75 M5 3
5.5K 77 55 92 92 67 M4 1.9
H7.5K 96 60 128 105 80 M5 3.5
7.5K 86 60 113 98 72 M4 2.5
H11K 105 75 137 110 85 M5 4.5
11K
15K
105
105
64
64
133
133
112
115
79
84
M6
M6
3.3
4.1
H15K 105 75 152 125 95 M5 5 8
Options
(a) The size of the cables used should be equal to or larger than that of the power supply cables (R/L1, S/L2, T/L3). (Refer to
)
(b) Approximately 93% of the power factor improving effect can be obtained (94.4% when calculated with 1 power factor for the
fundamental wave according to the Architectural Standard Specifications (Electrical Installation) (2010 revision) supervised by
the Ministry of Land, Infrastructure, Transport and Tourism of Japan).
(c) This is a sample outline dimension drawing. The shape differs by the model.
W1 and D1 indicate distances between installation holes. The installation hole size is indicated by d.
(d) When installing a DC reactor (FR-HEL), install in the orientation shown below.
(H)55K or lower: Horizontal installation or vertical installation
(H)75K or higher: Horizontal installation
(e) Keep enough clearance around the reactor because it heats up.
(Keep a clearance of minimum 10cm each on top and bottom and minimum 5cm each on right and left regardless of the
installation orientation.)
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H
W D
Outline dimension
EMC filter Applicable inverter Intercompatibility Mass Leakage current (mA) Loss
(Unit: mm)
Model model attachment (kg) (reference value) (W)
W H D
FR-E820-0.1K to
SF1306 1.5K - 110 200 36.5 0.7 10 7.3
FR-E820-2.2K FR-E5T
SF1309 FR-E8AT03 200 282 57 2.1 15 15
FR-E820-3.7K
FR-E5T
FR-E5NF-
H0.75K FR-E840-0.4K, 0.75K FR-E7AT02 140 210 46 1.1 22.6 5.5
8
H
Options
W D
D1
Outline dimension
EMC filter Applicable inverter Intercompatibility Mass Leakage current (mA) Loss
(Unit: mm)
Model model attachment (kg) (reference value) (W)
W H D D1
SF1260 FR-E820-5.5K, 7.5K FR-E5T-02 222 468 80 39 5 440 118
Depth is 12mm deeper when an intercompatibility attachment is installed.
Leakage current for one phase of three-phase three-wire star-connection power supply. Leakage current for all phases of three-phase
three-wire delta-connection power supply is three times greater than the indicated value.
This is a sample outline dimension drawing. The shape differs by the model.
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41
Earth (Ground)
4
Radio noise filter
58 29 7 FR-BIF(-H)
44 (Unit: mm)
(a) Cannot be connected to the inverter output side.
(b) The wire should be cut as short as possible, and connected to the inverter terminal block.
Install an EMC filter (ferrite core) to reduce the electromagnetic noise generated from the inverter. Effective in the range from
about 0.5 MHz to 5 MHz. range from about 0.5 MHz to 5 MHz.
• Outline dimension (Unit: mm)
FR-BSF01 FR-BLF
(a) Wind each phase for three times (4T) in the same direction. (The greater the
MCCB Inverter
number of turns, the more effective result is obtained.)
When using several line noise filters to make 4T or more, wind the phases (cables) Power R/L1
together. Do not use a different line noise filter for different phases. supply S/L2
(b) When the cables are too thick to be winded, run each cable (phase) through four or Line noise T/L3
more filters installed in series in one direction. filter
(c) The filter can be used in the same way as the output side. When using filters at the
output side, do not wind the cable more than 3 times (4T) for each filter because the filter may overheat.
8
(d) A thick cable of 38 mm2 or more is not applicable to the FR-BSF01. Use FR-BLF for a larger diameter cable.
Options
(e) Do not wind the earthing (grounding) cable.
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E800_catalog_l06131eng.book 74 ページ 2019年12月6日 金曜日 午後3時22分
• Specification
• Three-phase 200V pow input model
Model FR-BFP2-[]K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Permissible inverter output
current (A) 2.5 4.2 7 10 16.5 23.8 31.8 45 58
Approximate mass (kg) 1.3 1.4 2.0 2.2 2.8 3.8 4.5 6.7 7.0
Install a DC reactor on the DC side.
Power factor improving reactor
93% to 95% of power supply power factor under 100% load (94.4% )
Common mode Install a ferrite core on the input side.
Noise filter choke
Capacitive filter About 4mA of capacitor leakage current
Protective structure (JEM1030) Open type (IP00)
• Three-phase 400V power input mode
Model FR-BFP2-H[]K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
Permissible inverter output
current (A) 1.2 2.2 3.7 5 8.1 12 16.3 23 29.5
Approximate mass (kg) 1.6 1.7 1.9 2.3 2.6 4.5 5.0 7.0 8.2
Install a DC reactor on the DC side.
Power factor improving reactor
93% to 95% of power supply power factor under 100% load (94.4% )
Common Install a ferrite core on the input side.
mode choke
Noise filter
Capacitive
filter About 8mA of capacitor leakage current
Protective structure (JEM1030) Open type (IP00)
Select a capacity for the load (inverter output) current to be equal to or less than the permissible inverter output current.
The indicated leakage current is for one phase of the three-phase three-wire star-connection power supply.
The values in parentheses are calculated with 1 fundamental frequency power factor according to the Year 2013 Standard
specification for public constructions (electric installation works), published by the Ministry of Land, Infrastructure, Transport and
Tourism in Japan.
H1
H1
H
H1
Rating
Rating plate
H1
plate
H
H2
H2
C1 C1
12.5 D1 12.5 25 145 25
D (25) 195
220
L-bracket for inverter
back installation
(Enclosed with the option)
5
5
4.5 4.5
D2 D1 D2 W2 W1 W2
D W
Capacity H H1 H2 D D1 C C1 C2
5.5K, 7.5K 210 198 6 75 50 4.5 4.5 5.3
Capacity W W1 W2 H H1 D D1 D2
200V
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4.3
42
crimp
4.3
60
terminals crimp
φ4.3 hole terminals
1.25-4
1.25-4
20
20
1.2
3.5
(Unit : mm) (Unit : mm)
(a) The temperature of the brake resistor becomes 200oC or more depending on the operation frequency, care must be taken for
installation and heat dissipation.
(b) The brake resistor cannot be used with the 0.1K and 0.2K.
(c) Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.
Options
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E800_catalog_l06131eng.book 76 ページ 2019年12月6日 金曜日 午後3時22分
8 (a)
(b)
The regenerative brake duty setting should be less than permissible brake duty in the table above.
The temperature of the brake resistor becomes 300C or more depending on the operation frequency, care must be taken
for installation and heat dissipation.
(c) MYS type resistor can be also used. Note that the permissible brake duty.
Options
(d) The brake resistor cannot be used with the 0.1K and 0.2K.
(e) Do not remove a jumper across terminal P/+ and P1 exceptwhen connecting a DC reactor.
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200V 400V
7.5K 15K 30K-[]
1.5K 3.7K 7.5K 15K 30K H7.5K H15K H30K
Applicable motor capacity The applicable capacity differs by the braking torque and the operation rate (%ED).
Connected brake resistor GRZG type, FR-BR, MT-BR5 (For the combination, refer to the table below.)
Max. 10 units (However, the torque is limited by the permissible current of the
Multiple (parallel) driving
connected inverter.)
Approximate mass (kg) 0.9 0.9 0.9 0.9 1.4 0.9 0.9 1.4
[Discharging resistor]
200V 400V
Model: GRZG type
GZG300W- GRZG200- GRZG300- GRZG400- GRZG200- GRZG300- GRZG400-
50Ω (1 unit) 10Ω (3 units) 5Ω (4 units) 2Ω (6 units) 10Ω (3 units) 5Ω (4 units) 2Ω (6 units)
Number of 3 in series 4 in series 6 in series 6 in series 8 in series 12 in series
connectable units 1 unit (1 set) (1 set) (1 set) (2 sets) (2 sets) (2 sets)
Discharging
resistor combined 50 30 20 12 60 40 24
resistance (Ω)
Continuous
operation 100 300 600 1200 600 1200 2400
permissible
power (W)
[Resistor unit]
200 V 400 V
Brake unit Model: FR-BR-[]
FR-BU2 15K 30K 55K H15K
Resistor unit Discharging resistor 8
FR-BR 4 2 32
combined resistance (Ω)
Discharging resistor
GZG type, GRZG type Continuous operation
permissible power (W) 990 1990 3910 990
Approximate mass (kg) 15 30 70 15 8
The 1 set contains the number of units in the parentheses. For the 400 V class, 2 sets are required.
Options
• Combination between the brake unit and the resistor unit
• Selection method
[GRZG type]
The maximum temperature rise of the discharging resistors is about 200°C. Use heat-resistant wires to perform wiring, and
make sure that they will not come in contact with resistors.
Do not touch the discharging resistor while the power is ON or for about 10 minutes after the power supply turns OFF.
Otherwise you may get an electric shock
Power Motor capacity (kW)
Braking
supply
torque 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
voltage
50% 30s FR-BU2-1.5K FR-BU2-3.7K FR-BU2-7.5K FR-BU2-15K
200V
100% 30s FR-BU2-1.5K FR-BU2-3.7K FR-BU2-7.5K FR-BU2-15K 2×FR-BU2-15K
50% 30s - FR-BU2-H7.5K FR-BU2-H15K
400V 100%%
30s - FR-BU2-H7.5K FR-BU2-H15K FR-BU2-H30K
The number next to the model name indicates the number of connectable units in parallel.
The inverter for 400V class 1.5K or lower cannot be used in combination with a brake unit. To use in combination with a brake unit, use
the inverter of 2.2K or higher.
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tb
Regeneration duty factor (operation frequency)%ED 100 tb<15s (continuous operation time)
tc
Example 1 Travel operation Example 2 Lift operation
Ascending
Speed
Speed Descending
Time t Time t
tb
tc
t1
tc t2 t3 t4 tb=t1+t2+t3+t4
• Connection diagram
ON OFF
T *3
Brake unit
MC
FR-BU2 MC
Resistor unit or
Resistor unit Inverter discharging resistor
MCCB MC
FR-BR Three-phase Motor
Resistor unit or
R/L1 U P discharging resistor P
Discharging resistor AC power supply
S/L2 V IM PR
GZG type, GRZG type W
PR
T/L3
8 PR A PR A
P/+ P/+ B P/+ B
*2
N/- N/- C C
Options
N/-
*2 *2
RES RES
Reset
BUE *1 BUE *1
Brake permission signal SD SD
MSG MSG
Signal for SD SD
master/slave MSG MSG
SD SD
Brake unit Brake unit
FR-BU2 FR-BU2
When connecting
several brake units
W D
W D
Model W H D Model W H D Model W H D
FR-BU2-1.5K to GZG300W 335 78 40 FR-BR-15K 170 450 220
15K 68 128 132.5
GRZG200 306 55 26 FR-BR-30K 340 600 220
FR-BU2-30K 108 128 129.5 GRZG300 334 79 40 FR-BR-H15K 170 450 220
FR-BU2-H7.5K, 68 128 132.5 GRZG400 411 79 40 FR-BR-H30K 340 600 220
H15K
FR-BU2-H30K 108 128 129.5
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Options
H55K H55K H55K
• Specifications
<<200V class>>
Model FR-XC-[ ]K FR-XC-[ ]K-PWM
Harmonic
7.5 11 15 22 30 37 55 18.5 22 37 55
suppression
Applicable Disabled 7.5 11 15 22 30 37 55 22 30 37 55
Common inverter
bus capacity (kW) Enabled - - - 18.5 22 37 55 18.5 22 37 55
regeneration
mode 100% continuous /150%
Overload current rating 100% continuous /150% 60 s
60 s
Potential regenerative capacity 5.5 7.5 11 18.5 22 30 45 18.5 22 30 45
Power (kW)
regeneration
mode 100% continuous /150%
Overload current rating 100% continuous /150% 60 s
60 s
Three-phase 200 to 240
Rated input AC Disabled Three-phase 200 to 240 V 50 Hz/60 Hz
V 50 Hz/60 Hz
voltage/
frequency Three-phase 200 to 230 Three-phase 200 to 230
Enabled - - -
V 50 Hz/60 Hz V 50 Hz/60 Hz
Three-phase 170 to 264
Power Permissible Disabled Three-phase 70 to 264 V 50 Hz/60 Hz
source AC V 50 Hz/60 Hz
voltage Three-phase 170 to 253 Three-phase 170 to 253
fluctuation Enabled - - -
V 50 Hz/60 Hz V 50 Hz/60 Hz
Permissible Disabled ±5% ±5%
frequency
fluctuation Enabled - - - ±5% ±5%
0.99 or more (when load 0.99 or more (when load
Input power factor Enabled - - -
ratio is 100%) ratio is 100%)
Approx. mass (kg) 5 5 6 10.5 10.5 28 38 10.5 10.5 28 38
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<<400V class>>
Model FR-XC-H[ ]K FR-XC-H[ ]K-PWM
Harmonic
7.5 11 15 22 30 37 55 18.5 22 37 55
suppression
Applicable Disabled 7.5 11 15 22 30 37 55 22 30 37 55
Common inverter
bus capacity (kW) Enabled - - - 18.5 22 37 55 18.5 22 37 55
regeneration
mode 100% continuous /150%
Overload current rating 100% continuous /150% 60 s
60 s
Potential regenerative capacity 5.5 7.5 11 18.5 22 30 45 18.5 22 30 45
Power (kW)
regeneration
mode 100% continuous /150%
Overload current rating 100% continuous /150% 60 s
60s
Three-phase 380 to 500
Rated input AC Disabled Three-phase 380 to 500 V 50 Hz/60 Hz
V 50 Hz/60 Hz
voltage/
frequency Three-phase 380 to 480 Three-phase 380 to 480
Enabled - - -
V 50 Hz/60 Hz V 50 Hz/60 Hz
Three-phase 323 to 550
Power Permissible Disabled Three-phase 323 to 550 V 50 Hz/60 Hz
source AC V 50 Hz/60 Hz
voltage Three-phase 323 to 506 Three-phase 323 to 506
fluctuation Enabled - - -
V 50 Hz/60 Hz V 50 Hz/60 Hz
Permissible Disabled ±5% ±5%
frequency
fluctuation Enabled - - - ±5% ±5%
0.99 or more (when load 0.99 or more (when load
Input power factor Enabled - - -
ratio is 100%) ratio is 100%)
Approx. mass (kg) 5 5 6 10.5 10.5 28 28 10.5 10.5 28 28
Multifunction
regeneration converter The harmonic suppression function is not pre-enabled in this model.
FR-XC The power regeneration mode is selectable when the harmonic suppression function is disabled.
Dedicated stand-alone The DC bus voltage is approx. 297 VDC at an input voltage of 200 VAC, approx. 327 VDC at 220 VAC, and approx. 342 VDC at 230
reactor VAC.
FR-XCL The DC bus voltage is approx. 594 VDC at an input voltage of 400 VAC, approx. 653 VDC at 440 VAC, and approx. 713 VDC at 480
VAC.
Dedicated box-type Mass of the FR-XC alone.
8
reactor
FR-XCB
• Connection diagram
<<Common bus regeneration mode with harmonic suppression enabled>>
Options
Inverter
∗1
R/L1 U
FR-XC S/L2 V
IM
M
T/L3 W
P4 ∗6
FR-XCB ∗3∗8 R1/L11
MCCB MC
Fuse ∗7 R/L1 R2/L12 R2/L12 S1/L21
Junction terminal
Power Fuse ∗7 S/L2 S2/L22 S2/L22 P/+ Fuse P/+
supply Fuse ∗7 T/L3 T2/L32 T2/L32
∗2
N/- Fuse N/-
LOH1 LOH SOURCE
LOH2 RES
SOF SINK
Open collector
SD SD RYA
PC RYB X10(MRS)∗5
FAN1 FAN RSO RES
SE SD
C
B
A Inverter
∗3∗4 R/L1 ∗1
PU
connector R/L1 U
S/L2
S/L2 V
T/L3 IM
M
T/L3 W
R1/L11
S1/L21
Junction terminal
Never connect the power supply to terminals R/L1, S/L2, and T/L3 Fuse P/+
on the inverter. Incorrect connection will damage the inverter and
∗2
the converter. Fuse N/-
Connect between the inverter terminal P/+ and the converter
terminal P/+ and between the inverter terminal N/- and the
converter terminal N/- for polarity consistency. Connecting opposite
X10(MRS)∗5
polarity of terminals P/+ and N/- will damage the converter and the RES
SD
inverter.
Confirm the correct phase sequence of three-phase current to
connect between the reactor and the converter, and between the Inverter
∗1
power supply and the reactor (terminals R/L1, S/L2, and T/ L3). R/L1 U
Incorrect connection will damage the converter. S/L2 V
IM
M
Always connect between the power supply and terminals R/L1, S/ T/L3 W
L2, and T/L3 of the converter. Operating the inverter without R1/L11
connecting them will damage the converter. Junction terminal
S1/L21
Assign the X10 signal to any of the input terminals. Fuse P/+
Do not connect anything to terminal P4.
∗2
Install the UL listed fuse on the input side of the FR-XCB reactor to Fuse N/-
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Power S/L2 V
supply
IM
M
T/L3 W
FR-XC R1/L11
MCCB ∗7
P4 Fuse S1/L21
FR-XCL
∗2 ∗2 ∗9
Fuse ∗8 R/L1 R2/L12 R2/L12 DC reactor
(FR-HEL) ∗5 ∗1
P/+ P/+
Fuse ∗8 S/L2 S2/L22 S2/L22
Fuse ∗8 T/L3 T2/L32 T2/L32
P1
Earth (ground)
N/- ∗1
SOURCE
N/- Fuse
SINK
∗3 R/L1
Open collector
RYA
S/L2 RYB X10(MRS)
∗6 T/L3 RSO RES
SE SD
R1/L11 C
S1/L21 B
A
PU
RES connector
SOF
LOH
SD
Connect between the inverter terminal P/+ and the converter terminal P4 and between the inverter terminal N/- and the converter
terminal N/- for polarity consistency. Connecting the opposite polarity of terminals P/+ and N/- will damage the converter and the inverter.
Confirm the correct phase sequence of three-phase current to connect between the reactor and the converter, and between the power
supply and the reactor. Incorrect connection will damage the converter.
Always connect between the power supply and terminals R/L1, S/L2, and T/L3 of the converter. Operating the inverter without
connecting them will damage the converter. A branch point to each of these terminals must be placed between the power supply and the
FR-HAL reactor.
Install the FR-HAL reactor between the node points joined to the converter terminals R/L1, S/L2, and T/L3 and the node points joined to
the FR-XCL reactor. For further information, refer to the Instruction Manual.
To connect a DC reactor, remove a jumper installed across terminals P1 and P/+ before installing the DC reactor.
To use separate power supply for the control circuit, remove each jumper at terminal R1/L11 and terminal S1/L21.
Multifunction Refer to the Instruction Manual to select an MCCB.
regeneration converter Install the UL listed fuse on the input side of the FR-XCL reactor to meet the UL/cUL standards (refer to the Instruction Manual of the
FR-XC converter for information about the fuse).
Dedicated stand-alone Do not install an MCCB or MC between the reactor and the converter. Doing so disrupts proper operation.
reactor
FR-XCL • Outline dimension (Unit: mm)
This is an example of the outer appearance, which differs depending on the model.
Dedicated box-type
reactor <<Multifunction regeneration converter FR-XC (-PWM)>>
FR-XCB •FR-XC-(H)7.5K, (H)11K, (H)15K
φ6 hole
•FR-XC-(H)22K, (H)30K
•FR-XC-(H)18.5K-PWM, (H)22K-PWM 8
FAN 2-φ6 hole
M5 screw
M5 screw FAN
Options
280
300
360
380
W1
93
W 293
Model W W1 60 100
FR-XC-(H)7.5K, (H)11K 90 45 150 300
FR-XC-(H)15K 120 60
•FR-XC-(H)37K, (H)55K
•FR-XC-(H)37K-PWM, (H)55K-PWM
2-φ10 hole
M8 screw
H1
W1
W D
Model W W1 H H1 D
FR-XC-(H)37K, H55K
FR-XC-(H)37K-PWM, H55K-PWM 325 270 550 530 195
FR-XC-55K
FR-XC-55K-PWM 370 300 620 600 250
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D1
(kg)
size size
FR-XCL-7.5K 80±2 3.9
165 125 120 M5
W2 Installation hole FR-XCL-11K 73±2 3.6
W1±1.5 55
D max FR-XCL-15K 8 130 100±2 M6 5.5
192 130
FR-XCL-22K 140 110±2 M6 6.3
FR-XCL-30K 240 70 150 160 119±2 10.0
H max FR-XCL-37K 248 200 240 120±5 12.0
10 190 M8 M10
FR-XCL-55K 250 225 260 135±5 15.5
400 V class
Mounting Terminal
W±2.5 Mass
Model W W1 W2 H D D1 screw screw
(kg)
size size
FR-XCL-H7.5K 73±2 3.7
120
FR-XCL-H11K 165 55 125 80±2 M5 4.2
FR-XCL-H15K 8 135 110±2 M6 6.0
FR-XCL-H22K 150 109±2 9.0
240 70 150 M6
Multifunction FR-XCL-H30K 170 129±2 12.0
regeneration converter FR-XCL-H37K 220 200 120±5 12.0
FR-XC 10 190 230 M8 M8
FR-XCL-H55K 250 225 135±5 16.0
Dedicated stand-alone
reactor
FR-XCL <<Dedicated box-type reactor FR-XCB>>
2-φd hole 200 V class(
Dedicated box-type
reactor Screw Mass
Model W W1 H H1 D d
FR-XCB size (kg)
FR-XCB-18.5K
265 200 470 440 275 10 M8 26.0
FR-XCB-22K
H1
FR-XCB-37K 56.9
350 270 600 575 330 12 M10
8 FR-XCB-55K
400 V class
68.5
Screw Mass
Options
Model W W1 H H1 D d
W1 size (kg)
W D
FR-XCB-H18.5K
265 200 470 440 275 10 M8 26.9
FR-XCB-H22K
FR-XCB-H37K 63.0
350 270 600 575 330 12 M10
FR-XCB-H55K 73.0
Screw
Model W W1 H H1 D d
size
D FR-XCCP01 110 60 115
330 314 6 M5
W1 FR-XCCP02 130 90 120
W FR-XCCP03 160 120 410 396 116 7 M6
82
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converter
Capacity FR-HCL21 FR-HCL22 FR-HCB2
FR-HC2
W H D W H D W H D W H D
7.5K 220 260 170 132 150 100 237.5 230 140
190 320 165
15K 250 400 190 162 172 126 257.5 260 165
200 V
30K 325 550 195 195 210 150 342.5 305 180
270 450 203
55K 370 620 250 210 180 200.5 432.5 380 280
75K 465 620 300 240 215 215.5 474 460 280 400 450 250
H7.5K
H15K
220
220
300
300
190
190
132
162
140
170
100
126
237.5
257.5
220
260
140
165 190 320 165 8
H30K 325 550 195 182 195 101 342.5 300 180
Options
H55K 370 670 250 282.5 245 165 392.5 365 200 270 450 203
H75K 325 620 250 210 175 210.5 430 395 280 300 350 250
400 V
H110K 465 620 300 240 230 220 500 440 370 350 450 380
H160K 498 1010 380 280 295 274.5 560 520 430
400 450 440
H220K 498 1010 380 330 335 289.5 620 620 480
H280K 680 1010 380 330 335 321 690 700 560 - - -
H400K 790 1330 440 402 460 550 632 675 705 - - -
H560K 790 1330 440 452 545 645 632 720 745 - - -
FAN
REGEN....... DRIVE
PSCLR
H
W D W D
W D
83
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Surge voltage Altitude/vibration Maximum 1000 m, 5.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)
suppression filter
FR-ASF Determined by the specification of the connected inverter (400 V class).
• Connection diagram
Within 5 m
Within 300 m
Inverter FR-ASF
MCCB MC
Motor
Three- R U U X
phase AC S V V Y IM
power supply T W W Z
8
Options
84
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temperature
Surrounding air 90% RH or less (non-condensing)
humidity
Atmosphere Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt, etc.)
Altitude/vibration Maximum 1000 m, 5.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)
Indicates the maximum capacity applicable with the Mitsubishi Electric 4-pole standard motor. (PM motors are not applicable.)
Determined by the specification of the connected inverter (400 V class).
Set the Pr.72 PWM frequency selection to 2 kHz or less.
Surge voltage When an inverter has a filter mounted on its back, do not use such an inverter on a moving object or in a place that vibrates (exceeding
suppression filter 1.96 m/s2).
FR-BMF • Connection diagram
Inverter FR-BMF
within 100m 8
MCCB MC
Three- R U X
Options
phase S V Y M
AC power T W Z
supply
T* TH0
TH1
MC
ON OFF
MC
* Install a step-down transformer.
• Outline dimension (Unit: mm)
FR-BMF-H7.5K FR-BMF-H15K, H22K FR-BMF-H37K
230 2- φ 6 hole 260 2- φ 10 hole 245
208 230
195 75 195 100
4-M5 180 50 31
150 45 13.5 4-M8
2- φ 10 hole
4-M4
6-M5
138
245
550
525
285
245
380
325
340
325
Terminal layout
480
500
457
X Y Z TH0 TH1
149.5
Rating
plate
TH0 TH1
7.5
370
6 6
450
7.5
80
33
12.5
2.3 10
420
(Unit: mm)
Control terminal block (M3) (Unit: mm)
2.3
(Unit: mm)
85
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Low-Voltage Switchgear/Cables
Mitsubishi Electric Molded Case Circuit Breakers and Earth Leakage Circuit Breakers
WS-V Series
Our main series of products in the industry's smallest class with high breaking capability enabled by a new
breaking technology.
The new WS-V series breaker has enhanced usability by further standardizing internal parts, meets interna-
tional standards, and addresses environmental and energy-saving issues.
Features
Some models have a 54-mm-wide compact body, which belongs to the smallest
class in the industry, by adopting the new "arc run breaking method".
While keeping the breaking capability, the new compact breaker contributes to downsizing of the enclosure and the mechanical equipment.
Adopted for the F Style 32-A and 63-A frames.
Electric field design 32-A/63-A frame
that enables high
55
speed arc movement
Volume ratio
(Compared with
our preceding model)
Fluid design that improves capability
to maintain arc in the grid
Significant downsizing
When multiple units are used, the width becomes significantly smaller.
750mm
× 10 circuits ……………………
540mm
Three-phase power supply supported by CE/CCC marked earth leakage circuit breakers
GB/T 14048.2-2008 was established in China, requiring the earth leakage circuit breaker to fulfill its function even if a phase is lost as is the case with
the EN standard in Europe. CE/CCC marked earth leakage circuit breakers of the WS-V series support three phase power supply. Compliance with the
revised standard is certified.
86
E800_catalog_l06131eng.book 87 ページ 2019年12月6日 金曜日 午後3時22分
Mitsubishi Electric Magnetic Motor Starters and Magnetic Contactors MS-T Series
Mitsubishi Electric magnetic motor starters have been newly designed and the MS-T series has been released..
The MS-T series is smaller than ever, enabling more compact control panel. The MS-T series is suitable for other Mitsubishi Electric
FA equipment. In addition, the MS-T conforms to a variety of global standards, supporting the global use.
Features
Compact
The width of the 10 A-frame model is as small as 36 mm.
General-purpose magnetic contactor with smallest width in the industry.
The width of MS-T series is reduced by 32% as compared to the prior MS-N series, enabling a more compact panel.
S-T10
For selection, refer to page 90.
Based on Mitsubishi Electric research as of November 2019 in the general-purpose magnetic contactor industry for 10 A-frame class.
[Unit: mm]
Frame size 11A 13A 20A 25A 32A
43 43 53 63 75
MS-N series
13 43
13 21 21 31
14 22 22
14
32
44
2/T1 4/T2 6/T3 14 2/T1 4/T2 6/T3 14 14 2/T1 4/T2 6/T3 22
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
MS-T series
7mm 9mm 1 9mm 12mm 2/T1 4/T2 6/T3
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
1/L1 3/L2 5/L3
MS-N series 13
21
22
14
43
31
32
44
13
21
22
14
43
31
32
44
13
21
22
14
43
31
32
44
New
1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
1/L1 3/L2 5/L3
MS-T series
13mm 12mm
9
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
2/T1 4/T2 6/T3
Low-Voltage Switchgear/Cables
Standardization
• Terminal covers are provided as standard to ensure safety inside • Widened range of operation coil ratings (AC operated model)
the enclosure. Users do not have to make arrangements to specify The widened range reduces the number of operation coil rating
and obtain options separately. Covers are provided also for the types from 13 (MS-N series) to 7.
auxiliary contact unit. Users can reduce their inventory. The reduced number of the operation coil types enables more
simplified customers' ordering process and the faster delivery.
• (Conventional
Customersproduct)
can select the( operation) coil more easily.
Coil Rated voltage [V]
Coil Rated voltage [V]
designation 50 Hz 60 Hz
rs are 24 VAC 24 24 designation 50 Hz/60 Hz
Cove d as 48 VAC 48 to 50 48 to 50
e
attach ard. 100 VAC 100 100 to 110 24 VAC 24
stand 120 VAC 110 to 120 115 to 120 48 VAC 48 to 50
127 VAC 125 to 127 127
200 VAC 200 200 to 220 100 VAC 100 to 127
Covers + Contactor 220 VAC 208 to 220 220
230 VAC 220 to 240 230 to 240
200 VAC 200 to 240
(Conventional product)
260 VAC 240 to 260 260 to 280 300 VAC 260 to 300
MS-T series 380 VAC 346 to 380 380
400 VAC 380 to 415 400 to 440 400 VAC 380 to 440
440 VAC 415440 460 to 480 500 VAC 460 to 550
500 VAC 500 500 to 550
Seven types are available without change for
the 50 A frame model or higher.
Global Standard
• Conforms to various global standards
Our magnetic contactors are certified as compliant not only with major international standards such as IEC, JIS, UL, CE, and CCC but also with ship
classification standards and country specific standards.
This will help our customers expand their business overseas.
Applicable Standard Safety Standard
International Japan Europe China U.S.A./ Canada
EN Certification
body GB
Standard EC Directive
IEC JIS
The MS-T series also provide safe isolation (mirror contact) specified in the IEC standard.
87
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Key features of the screwless terminals: 22% 52%
reduction reduction
• Significant reduction in the time required for wiring
Comparison with the terminal screw model (with round crimp terminal)
Wiring with ferrules: 22% reduction
Round crimp
Wiring with solid or stranded wire: 52% reduction
terminal
Ferrule
Reduction in the time required for wiring
Wiring performed by non-experts (with 2-year experience) (The research conducted by
Japan Switchboard & control system Industries Association)
Screw Spring clamp terminal
• Easy wiring for whoever works on S-T12SQ terminal
Push-in connection eliminates the need for the screw-tightening skills.
• Enhanced maintenance efficiency
Screw retightening is not necessary for installation and maintenance of enclosures and machines.
• Reliable wire connection
There is no risk of terminal screw loosening due to vibration or shocks, or long-term service.
Features MMP-T32
What is the motor circuit breaker? Space-saving design for downsizing of the enclosure
The motor circuit breaker, applicable to the motor circuit, has the functions of a cir-
Example of space saving
cuit breaker and a thermal overload relay in one unit. The motor circuit breaker pro-
Conventional system Motor circuit breakers system
vides protection against overload, phase loss, and short circuit.
9
Motor circuit configuration Motor circuit configuration using a Inside the enclosure Inside the enclosure
using a circuit breaker and a motor circuit breaker and a
magnetic contactor magnetic contactor
With motor circuit breakers
Disconnection Disconnection
Low-Voltage Switchgear/Cables
Short-circuit Short-circuit
protection protection
Circuit breaker
Device Device
protection protection
Motor circuit breaker
Motor control
Magnetic contactor Overload protection
M M
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Selecting the rated sensitivity current for the earth leakage circuit breaker
When using an earth leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier fre-
quency.
100
1.0 surge suppression
80 0.7
0.5 Leakage current Ig1 5m
60 33× =0.17
0.3 (mA) 1000 m
40
0.2
20 Leakage current Ign
(mA) 0
0 0.1
2 3.5 8 14 2238 80150 1.5 3.7 7.5 15223755
5.5 30 60 100 2.2 5.5 11 18.5 3045 Leakage current Igi
2
(mA) 1
Cable size(mm ) Motor capacity (kW)
Leakage current Ig2 50 m
Example of leakage current per 1 km during Leakage current example of three- 33× =1.65
(mA) 1000 m
the commercial power supply operation phase induction motor during the
when the CV cable is routed in metal conduit commercial power supply operation Motor leakage current
Igm (mA) 0.18
(Three-phase three-wire delta (Totally-enclosed fan-cooled
connection 400 V 60 Hz) type motor 400 V 60 Hz) Total leakage current 3.00 6.66
120 2. 0 (mA)
leakage currents (mA)
Low-Voltage Switchgear/Cables
0 0. 1
2 3.5 8 142238 80150 1. 5 3. 7 7. 5 15223755
5.5 30 60 100 2. 2 5.5 1118. 53045
Cable size (mm ) 2
Motor capacity (kW)
For " " connection, the amount of leakage current is appox.1/3 of the above value.
89
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The gauge of the cable with the continuous maximum permissible temperature of 90°C or higher. (LMFC (heat resistant flexible cross-linked polyethylene
insulated cable), etc.). It assumes a surrounding air temperature of 40°C or lower and in-enclosure wiring.
NOTE
• When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model, and
select cables and reactors according to the motor output.
• When the breaker on the inverter's input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter etc. The
cause of the trip must be identified and removed before turning ON the power of the breaker.
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MEMO
91
E800_catalog_l06131eng.book 92 ページ 2019年12月6日 金曜日 午後3時22分
damaged. • Under Real sensorless vector control, sufficient torque may not
• To prevent a malfunction due to noise, keep the signal cables be obtained in the extremely low-speed range of about 2 Hz or
10cm or more away from the power cables. Also, separate the less.
main circuit cables at the input side from the main circuit cables at • The approximate speed control range is as described below.
the output side. Power drive: 1:200 (2, 4, 6 poles), 0.3 Hz or more for 60 Hz
• After wiring, wire offcuts must not be left in the inverter. Wire rating.
offcuts can cause an alarm, failure or malfunction. Always keep 1:30 (8, 10 poles), 2 Hz or more for 60 Hz rating
the inverter clean. When drilling mounting holes in an enclosure Regenerative driving: 1:12 (2 to 10 poles), 5 Hz or more for 60 Hz
etc., take caution not to allow chips and other foreign matter to rating
enter the inverter.
• Set the voltage/current input switch correctly. Incorrect setting
may cause a fault, failure or malfunction.
Power supply
• When the inverter is
connected near a large-
capacity power
1500
transformer (500 kVA or Power
Range
more) or when a power requiring
supply
installation
factor correction capacitor system 1000 of the reactor
capacity
is to be switched over, an (kVA)
excessive peak current 500
may flow in the power
input circuit, damaging the 0
inverter. To prevent this, Wiring length (m) 10
always install an optional
AC reactor (FR-HAL).
• If surge voltage occurs in the power supply system, this surge
energy may flow into an inverter, and the inverter may display the
overvoltage protection (E. OV[]) and trip. To prevent this, install an
optional AC reactor (FR-HAL).
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B
driven by the load
Combination of motor and inverter
• For the motor capacity, the rated motor current should be equal to A ∗1
Good Bad Bad
or less than the rated inverter current. (Note that the motor rated
Set so that the A dimensions become the same dimension even
current should be 0.4 kW or higher (0.1 kW or higher for the 200 when any position is measured by feeler gauge. (inequality in A
V class).) If a motor with substantially low rated current compared width 3/100 mm or lower)
with the inverter rated current is used, speed and torque Do not set parts with a vertical gap like B (maximum runoff
accuracies may deteriorate due to torque ripples, etc. Set the degree: 3/100 mm).
rated motor current to about 40% or higher of the inverter rated
current. NOTE
• Only one IPM motor can be connected to an inverter. • When a fan or blower is directly connected to the motor
• An IPM motor cannot be driven by the commercial power supply. shaft or to the machine, the machine side may become
unbalanced. When the unbalanced degree becomes larger,
Installation the motor vibration becomes larger and may result in a
• While power is ON or for some time after power-OFF, do not damage of the bearing or other area. The balance quality
touch the motor since the motor may be extremely hot. Touching with the machine should meet the class G2.5 or lower of
these devices may cause a burn. JISB0905 (the Balance Quality Requirements of Rigid
Rotors).
Wiring
• Applying the commercial power supply to input terminals (U,V, W)
• When installing, place the motor shaft and the machine shaft in
of a motor will burn the motor. The motor must be connected with
parallel, and mount them to a position where their pulley centers
the output terminals (U,V, W) of the inverter.
are aligned. Their pulley centers should also have a right angle to
• An IPM motor is a motor with permanent magnets embedded
each shaft.
inside. High voltage is generated at the motor terminals while the
• An excessively stretched belt may damage the bearing and break
motor is running. Before wiring or inspection, confirm that the
the shafts. A loose belt may slip off and easily deteriorate. A flat
motor is stopped. In an application, such a as fan or blower,
belt should be rotated lightly when it is pulled by one hand.
where the motor is driven by the load, a low-voltage manual
For details, refer to the Instruction Manual of the motor.
contactor must be connected at the inverter's output side, and
wiring and inspection must be performed while the contactor is
open. Otherwise an electric shock may be caused. The inverter Place the motor and machine shafts in parallel, and engage the
power must be turned ON before closing the contacts of the gear teeth properly.
contactor at the output side.
• Match the input terminals (U, V, W) of the motor and the output
terminals (U, V, W) of the inverter when connecting.
Permissible vibration during operation
• Use the following length of wiring or shorter when connecting an During operation, the motor coupled to a load machine may
IPM motor. vibrate according to the degree of coupling between the motor
and the load, and the degree of vibration created by the load. The
Operation degree of the motor's vibration varies depending on the condition
• About 0.1 s (magnetic pole detection time) takes to start a motor
after inputting a start signal.
of the foundations and baseplate of the motor.
If the motor has higher vibration than the permissible level,
10
• An IPM motor is a motor with embedded permanent magnets. investigate the cause, take measure, and take action.
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94
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Disuse of power factor improving capacitor Cable gauge and wiring distance
(power factor correction capacitor) If the wiring distance is long between the inverter and motor,
The power factor improving capacitor and surge suppressor on during the output of a low frequency in particular, use a large
the inverter output side may be overheated or damaged by the cable gauge for the main circuit cable to suppress the voltage
harmonic components of the inverter output. Also, since an drop to 2% or less. (The table on page 90 indicates a selection
excessive current flows in the inverter to activate overcurrent example for the wiring length of 20 m.)
protection, do not provide a capacitor and surge suppressor. To Especially for long-distance wiring or wiring with shielded
improve the power factor, use an AC reactor (on page 39), a DC cables, the inverter may be affected by a charging current
reactor (on page 40), or a high power factor converter (on page caused by stray capacitances of the wiring, leading to an
55). incorrect activation of the overcurrent protective function. Refer
to the maximum wiring length shown in the following table.
Electrical corrosion of the bearing When multiple motors are connected, use the total wiring length
When a motor is driven by the inverter, axial voltage is shown in the table or shorter
generated on the motor shaft, which may cause electrical
Cable type
corrosion of the bearing in rare cases depending on the wiring, Pr.72 setting
load, operating conditions of the motor or specific inverter Voltage 1.5 2.2 3.7K or
(carrier fre- 0.1K 0.2K 0.4K 0.75K
settings (high carrier frequency, use of a capacitive filter ). class K K higher
quency)
Contact your sales representative to take appropriate
countermeasures for the motor. 200V 200 200 300 500 500 500 500
The following shows examples of countermeasures for the 400V - - 200 300 500 500 500
inverter.
200V 30 100 200 300 500 500 500
• Decrease the carrier frequency.
• Remove the capacitive filter. 400V - - 30 100 200 300 100
• Provide a common mode choke on the output side of the 200V 50 50 75 100 100 100 100
inverter. 400V - - 50 50 75 100 100
(This is effective regardless of the use of the capacitive filter.) 200V 10 25 50 75 100 100 100
Mitsubishi Electric capacitive filter: FR-BIF, SF[], FR-E5NF-[], FR-S5NFSA[], 400V - - 10 25 50 75 100
FR-BFP2-[]
Recommended common mode choke: FT-3KM F series FINEMET® common When using the automatic restart after instantaneous power
mode choke cores manufactured by Hitachi Metals, Ltd. failure function with wiring length exceeding 100m, select
FINEMET is a registered trademark of Hitachi Metals, Ltd. without frequency search (Pr. 162 = "1, 11").
When the operation panel is installed away from the inverter and
when the parameter unit is connected, use a recommended
connection cable.
For the remote operation using analog signals, keep the control
cable distance between the operation signal transmitter and the
inverter to 30 m or less. Also, to prevent induction from other
devices, keep the wiring away from the power circuits (main
circuit and relay sequential circuit).
When the frequency setting is performed using the external
potentiometer, not using the parameter unit, use a shielded or
twisted cable as shown in the figure below. Connect the shield
cable to terminal 5, not to the earth (ground).
(3) Shielded cable
(3)
(2)
10 (10E) (2)
(1)
10 (10E)
2 10
2
(1) 5
Earth (ground)
When the inverter is set for the low acoustic noise operation, the
leakage current increases compared to in the normal operation
due to the high speed switching operation. Always earth
(ground) the inverter and the motor. Also, always use the earth
(ground) terminal of the inverter for earthing (grounding). (Do not
use a case or chassis.)
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leakage current
Capacitances exist between the inverter unit I/O cables and
other cables or the earth, and within the motor, through which a
leakage current flows. Since its value depends on the static
capacitances, carrier frequency, etc., low acoustic noise
operation at the increased carrier frequency of the inverter will
increase the leakage current. Therefore, take the following
countermeasures. Select the earth leakage circuit breaker
according to its rated sensitivity current, independently of the
carrier frequency setting.
10
Type Influence and countermeasure
Precaution on Selection and Operation
Leakage C
breaker
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Inverters have a converter section (rectifier circuit) and generate a har-
Outgoing harmonic current = fundamental wave current (value
monic current.
converted from received power voltage) × operation ratio × harmonic
Harmonic currents flow from the inverter to a power receiving point via a
content
power transformer. The Harmonic Suppression Guidelines was estab-
• Operation ratio: Operation ratio = actual load factor × operation
lished to protect other consumers from these outgoing harmonic cur-
time ratio during 30 minutes
rents. • Harmonic content: Found in the table below.
The three-phase 200 V input specifications 3.7 kW or lower were previ-
ously covered by the "Harmonic Suppression Guidelines for Household • Harmonic contents (values when the fundamental wave current is
Appliances and General-purpose Products" and other models were cov- 100%)
ered by the "Harmonic Suppression Guidelines for Consumers Who Reactor 5th 7th 11th 13th 17th 19th 23rd 25th
Receive High Voltage or Special High Voltage". However, the general- Not used 65 41 8.5 7.7 4.3 3.1 2.6 1.8
Used (AC side) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
purpose inverter has been excluded from the target products covered by
Used (DC side) 30 13 8.4 5.0 4.7 3.2 3.0 2.2
the "Harmonic Suppression Guidelines for Household Appliances and
Used (AC, DC
General-purpose Products" in January 2004 and the "Harmonic Suppres- sides) 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
sion Guideline for Household Appliances and General-purpose Products" • Rated capacities and outgoing harmonic currents when driven by
was repealed on September 6, 2004. inverter
All capacity and all models of general-purpose inverter used by specific Funda-
Rated capacity(kVA)
for Consumers Who Receive High Voltage or Special High Voltage". wave verted from 6.6 kV (mA)
• "Harmonic Suppression Guidelines for Consumers Who Receive current (No reactor, 100% operation ratio)
motor(kW)
Applied
High Voltage or Special High Voltage” (A)
This guideline sets the maximum values of outgoing harmonic
currents generated from a high-voltage or specially high-voltage
receiving consumer who will install, add or renew harmonic 200 400 11t 13t 17t 19t 23r 25t
5th 7th
generating equipment. If any of the maximum values is exceeded, V V h h h h d h
this guideline requires that consumer to take certain suppression
measures.
The users who are not subjected to the above guidelines do not need fol- 31. 20. 4.1 3.7 2.1 1.5 1.2 0.8
0.4 1.61 0.81 49 0.57
low the guidelines, but the users are recommended to connect a DC 85 09 65 73 07 19 74 82
reactor and an AC reactor as usual. 53. 34. 7.0 6.3 3.5 2.5 2.1 1.4
0.75 2.74 1.37 83 0.97
Compliance with the "Harmonic Suppression Guidelines for Consumers 95 03 55 91 69 73 58 94
Who Receive High Voltage or Special High Voltage" 108 68. 14. 12. 7.1 5.1 4.3 3.0
1.5 5.50 2.75 167 1.95
Input Target .6 47 20 86 81 77 42 06
Countermeasure 156 98. 20. 18. 10. 7.4 6.2 4.3
power capacity 2.2 7.93 3.96 240 2.81
.0 40 40 48 32 40 40 20
Confirm the compliance with the "Harmonic
257 161 33. 30. 16. 12. 10. 7.0
Three- Suppression Guidelines for Consumers Who 3.7 13.0 6.50 394 4.61
.1 .5 49 34 94 21 24 92
phase Receive High Voltage or Special High Voltage"
200 V 376 237 49. 44. 24. 17. 15. 10.
published in September 1994 by the Ministry of 5.5 19.1 9.55 579 6.77
.1 .4 22 58 90 95 05 42
International Trade and Industry (the present
504 318 65. 59. 33. 24. 20. 13.
Japanese Ministry of Economy, Trade and 7.5 25.6 12.8 776 9.07
.4 .2 96 75 37 06 18 97
Industry). Take countermeasures if required.
Use the following materials as reference to 11 36.9 18.5 1121 13.1
728 459 95. 86. 48. 34. 29. 20. 10
.7 .6 29 32 20 75 15 18
calculate the power supply harmonics.
All
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Compatible Motors
400 V class
Motor DC reactor LD ND
capacity Rated cur- Rated cur-
FR-HEL-[] Model FR-E840-[] Model FR-E840-[]
(kW) rent (A) rent (A)
0.4 H0.4K 0.4K 0016 1.6 0.4K 0016 1.6
0.75 H0.75K 0.4K 0016 1.6 0.75K 0026 2.6
1.5 H1.5K 0.75K 0026 2.6 1.5K 0040 4
2.2 H2.2K 1.5K 0040 4 2.2K 0060 6
3 H3.7K 2.2K 0060 6 3.7K 0095 9.5
3.7 H3.7K 3.7K 0095 9.5 3.7K 0095 9.5
5.5 H5.5K 3.7K 0095 9.5 5.5K 0120 12
7.5 H7.5K 5.5K 0120 12 7.5K 0170 17
11 H11K 7.5K 0170 17 - - -
The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor.
The power factor may be slightly lower.
Overload current rating
11 LD
ND
120% 60 s, 150% 3 s (inverse-time characteristics) at surrounding air temperature of 50C
150% 60 s, 200% 3 s (inverse-time characteristics) at surrounding air temperature of 50C
Compatible Motors
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Motor torque
The following shows torque characteristics of the motor in combination with the inverter with the ND rating. The overload capacity decreases for the LD
rating. Observe the specified range of the inverter.
Continuous rated range of use (Real sensorless vector control)
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Specification comparison between PM sensorless vector control and induction motor control
Item PM sensorless vector control Induction motor control
Applicable motor IPM motor,SPM motor Induction motor
200% (FR-E820-0175(3.7K) or less, FR-E840-0095(3.7K)
or less, FR-E860-0061(3.7K) or less)
Starting torque 50% 150% (FR-E820-0240(5.5K) or higher, FR-E840-
0120(5.5K) or higher, FR-E860-0090(5.5K) or higher)
under Real sensorless vector control and vector control
Startup delay of about 0.1 s for magnetic pole position No startup delay (when online auto tuning is not performed
Startup delay
detection. at startup).
Driving by the
commercial power supply Cannot be driven by the commercial power supply. Can be driven by the commercial power supply.
While the motor is coasting, potential is generated across While the motor is coasting, potential is not generated
Operation during coasting
motor terminals. across motor terminals.
Torque control Not available Available under Real sensorless vector control
For the motor capacity, the rated motor current should be equal to or less than the rated inverter current. (Note that the motor rated current should be 0.4 kW or higher
(0.1 kW or higher for the 200 V class).) If a motor with substantially low rated current compared with the inverter rated current is used, speed and torque accuracies may
deteriorate due to torque ripples, etc. Set the rated motor current to about 40% or higher of the inverter rated current.
NOTE
• Before wiring, make sure that the motor is stopped. Otherwise an electric shock may occur.
• Never connect an IPM motor to the commercial power supply.
• No slippage occurs with an IPM motor because of its characteristic. If an IPM motor, which took over an induction motor, is driven at the same
speed as for the induction motor, the running speed of the IPM motor becomes faster by the amount of the induction motor's slippage. Adjust
the speed command to run the IPM motor at the same speed as the induction motor, as required.
11
Compatible Motors
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NOTE
• A surge voltage suppression filter (FR-ASF-H/FR-BMF-H) can be used under V/F control and Advanced magnetic flux vector control.
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Compatibility
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Installation precautions
• Removal procedure of the front cover is different. (Refer to the Instruction Manual (Connection).)
• Plug-in options of the FR-A700 series are not compatible.
Wiring precautions 12
• When the FR-E700 standard control circuit terminal model is replaced, the terminal block type is changed from the screw type to the spring
Compatibility
clamp type.
Use of blade terminals is recommended.
• To use the PU connector, note that wiring methods are different. (Refer to the Instruction Manual (Connection).)
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12
Energy saving monitoring Pr.891 to Pr.899
PID display Pr.934 to Pr.935
Safety fault code display Pr.986
Compatibility
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Major differences between the standard model (FR-E800) and the Ethernet
communication model (FR-E800-E)
Item FR-E800 FR-E700
Name Standard model Ethernet model
ND rating: 0.1 to 7.5 kW
Applicable motor capacity LD rating: 0.2 to 11 kW
(Same for FR-E800, FR-E800-E, and FR-E800-SCE)
Output, power supply, protective
structure,
cooling system, approximate mass Same for FR-E800, FR-E800-E, and FR-E800-SCE
Outline dimension / Installation
dimension
R, S, T, U, V, W, P, PR, N, P1, earth (ground)
Main circuit terminal
(Same for FR-E800, FR-E800-E, and FR-E800-SCE)
7 terminals: 2 terminals:
Contact input
STF, STR, RH, RM, RL, MRS, RES, SD, PC DI0, DI1, SD, PC
Analog input 2 terminals: 2, 4, 10, 5 (same for FR-E800, FR-E800-E)
Relay output 1 terminal: A, B, C (same for FR-E800, FR-E800-E)
Control circuit
terminal Open collector 2 terminals: RUN, FU, SE N/A
Output
Pulse output 1 terminal: FM type only N/A
Analog output 1 terminal: AM type only N/A
Safety I/O signal 1 terminal: S1, S2, SO, SOC
Available, two ports
Ethernet N/A CC-Link TSN, CC-Link IE Field Network Basic
EtherNet/IP, PROFINET, MODBUS/TCP, BACnet/IP
Safety
communication N/A
Communication Available, one port
RS-485 Mitsubishi inverter protocol N/A
MODBUS RTU
USB Available, mini B connector, USB bus power available
1 slot
Option unit
CC-Link
12
Compatibility
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MEMO
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MEMO
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Warranty
When using this product, make sure to understand the warranty described below.
We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product")
arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you
purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair
work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that
may be required after a defective unit are repaired or replaced.
[Term]
The term of warranty for Product is twelve months after your purchase or delivery of the Product to a place designated by you or
eighteen months from the date of manufacture whichever comes first ("Warranty Period"). Warranty period for repaired Product cannot
exceed beyond the original warranty period before any repair work.
[Limitations]
(1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our
service company upon your request and the actual cost will be charged.
However, it will not be charged if we are responsible for the cause of the failure.
(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and
conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed
to the Product.
(3) Even during the term of warranty, the repair cost will be charged on you in the following cases;
1) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware
or software problem
2) a failure caused by any alteration, etc. to the Product made on your side without our approval
3) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety
device required by applicable laws and has any function or structure considered to be indispensable according to a common
sense in the industry
4) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly
maintained and replaced
5) any replacement of consumable parts (condenser, cooling fan, etc.)
6) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of
voltage, and acts of God, including without limitation earthquake, lightning and natural disasters
7) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of
the Product from our company
8) any other failures which we are not responsible for or which you acknowledge we are not responsible for
3. Service in overseas
Our regional FA Center in overseas countries will accept the repair work of the Product; however, the terms and conditions of the repair
work may differ depending on each FA Center. Please ask your local FA center for details.
(2) Our product is designed and manufactured as a general purpose product for use at general industries.
Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of
electric power companies, and also which require a special quality assurance system, including applications for railway companies
and government or public offices are not recommended, and we assume no responsibility for any failure caused by these
applications when used.
In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments,
railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety
machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used.
We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific
application. Please contact us for consultation.
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MEMO
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MEMO
111
India Coimbatore FA Center
MITSUBISHI ELECTRIC INDIA PVT. LTD.
Coimbatore Branch
Production bases Under the lead of Nagoya Works, we form a powerful network to optimize our manufacturing processes.
Shinshiro Factory MEAMC Mitsubishi Electric Automation Manufacturing (Changshu) Co., Ltd.
Kani Factory
MEATH Mitsubishi Electric Automation (Thailand) Co., Ltd.
112
113
This solution solves customers' issues and concerns by
enabling visualization and analysis that lead to improvements
and increase availability at production sites.
Utilizing our FA and IT technologies and collaborating with e-F@ctory Alliance partners, we reduce the total cost across the entire
supply chain and engineeringchain, and support the improvement initiatives and one-step-ahead manufacturing of our customers.
Overall production information is captured in addition to energy information, enabling the realization of efficient production and energy use (energy savings).
•Trademarks
PROFIBUS, PROFINET, and PROFIsafe are either trademarks or Ethernet is a registered trademark of Fuji Xerox Corporation in Japan.
registered trademarks of PROFIBUS & PROFINET International.
DeviceNet, EtherNet/IP, and CIP safety are either trademarks or
CC-Link IE TSN and CC-Link IE Field Network Basic are registered
trademarks of CC-Link Partner Association.
Safety Warning
registered trademarks of ODVA. QR Code registered trademark of DENSO WAVE INCORPORATED. To ensure proper use of the products listed
EtherCAT is a trademark of Beckhoff Automation GmbH. App Store is a service mark of Apple Inc.
Safety over EtherCAT is a trademark of Beckhoff Automation GmbH. Google Play and the Google Play logo are trademarks of Google LLC. in this catalog, please be sure to read the
MODBUS is a registered trademark of SCHNEIDER ELECTRIC USA, INC. Other company and product names herein are the trademarks and instruction manual prior to use.
BACnet is a registered trademark of the American Society of Heating, registered trademarks of their respective owners.
Refrigerating and Air-Conditioning Engineers (ASHRAE).
114
Automation solutions
Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.
115
Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for
environmental management systems)and ISO9001(standards for quality assurance management systems)
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN