HB 7000
HB 7000
                                                      3
Table of contents
1   The HB 7000 series of hydraulic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                         5
4.2 Spare parts list for perc. unit HB 7000/7000 DustProtector, part 1 . . . . . . . . . . . . . . . . . . 9
4.4 Spare parts list for perc. unit HB 7000/7000 DustProtector, part 2 . . . . . . . . . . . . . . . . . . 11
4
1      The HB 7000 series of hydraulic breakers
                                     AutoControl
                                    DustProtector
                                    ContiLube® II
The hydraulic breakers of the HB 7000 series will be delivered with the following features:
                                                                                          5
Instructions for use                                        Instructions of                          Sample spare part
                                                            ordering                                 order:
Important note:                                             Please note the full identification of   For hydraulic breaker HB 7000
This spare parts list contains no                           your HB 7000. This code can be           0371 )0 HB 7000 0016
safety regulations and is merely                            found on the cylinder (part no. 3).
intended to assist in the ordering                          Determine the quantity of individ)                            Hammer no.
of spare parts.                                             ual parts which are required and                         Hammertype
For information on operating,                               need to be ordered.                              Cylinder dimension index
servicing or repairing the hammer,                          The order must indicate the follow)       Cylinder no.
the relevant operating manual                               ing details:
must be consulted at all costs.
                                                            H full identification code of the        8 pieces
Please observe the safety regu)
                                                              HB 7000                                Pt. id.no. 3362 2604 45
lations listed in the relevant operat)
                                                            H required quantity                      Tensioning bolt
ing manual.
                                                            H part ident. no.
Atlas Copco Construction Tools                              H designation                            Important:
GmbH                                                                                                 Please indicate the address to
                                                                                                     which the parts should be sent and
                                                                                                     the type of shipment required.
 Flat chisel,                                                                 775 (30.5)        685 (27.0)       386 (851)        3363 0859 82
 cross−cut
                                                                              975 (38.4)        885 (34.8)       440 (970)        3363 0822 67
Please note:
Working steels will be subject to wear in the normal course of operations.
Chisel paste 500 g (1.1 lbs) cartridge, for ContiLube® II . . . . . . . . . . . . . . Pt.)Id.)No. 3363 0660 65
Manual grease gun for cartridge ContiLube® II . . . . . . . . . . . . . . . . . . . . . . Pt.)Id.)No. 3363 0345 67
6
3             Dimensions and weights on HB 7000
840A(33.1) 1035A(40.75)
                                                  (1.97)
                                           50
                     a                                                                                    d
                                                                                                         Ø 210
                                                                                 c
                   760A(29.92)      40A(1.575)
                                                                                                         (Ø 8.27)
                      560A(22)
                                                40A(1.57)
                        380A(15)
                        200A(7.9)
                                             (9.84)
                                             250
(40.75)
1035
3363 0904 83 Hydraulic breaker HB 7000 DustProtector with ContiLube® II (Vibrosilenced Plus)
                                                                                                                              7
4         Percussion unit HB 7000 / HB 7000 DustProtector
                                                                                                  38
                 92
               88 87                 83                                                           60
                                               56
                                                                                                           45             32
                                                    57
               86                                                            34
                 85                                 82
                           20         87 88
                                                                                                      59
                 54
                                                                                                  44                           1
                  79 78 80 58              77
                                                                                                                            56
                                                                                                                                   92
                                                                                                                                   88 87       88
                                48
                           58
                      50
                                                                             G
                      30
                                          18
                                                          CL
                                                                             p                    V
                                                                         35 19                              T
                      29 76          17
          7
      6   25
                  31
                  91
                                                                                                                                                 86
                                                                                                                       57 82       33 84 85
                                                                                                                                   55
                                                                             47
                                                                        49
                                                                                                                 63
                                                                                                                64
                                                                        36                                         62
                                                                                                                68
                                                                   12
                                                                                                                64
                                                              11                                                68 62
                                                                                                                                                63
                                                         10
                                                              9                                  16               22
                                                                                       23
                                               22                                                                                             64
                                               24
                                                                                                                                                      62
                                          13                                                                      23                          68
           7                          14
                                                                                                                                              64
                                                                                                                                                      62
                                                                                                                                              68
                                               22
                                2              24
                                                                                  23        22                        Observe installation
                                                                                                                      direction of back−up ring.
                                                                                                                   23
                                                                                                                  16
                                                                                                                                        part 1 of 2
8
4.2      Spare parts list for perc. unit HB 7000/7000 DustProtector, part 1
Part     Part id. no.   Qua Designation                   Part      Part id. no.    Qua Designation
no.                     ntity                             no.                       ntity
 −     3363 0904 79       1    Percussion unit            50       3363 0354 25      1    Screw plug
                               HB 7000/7000 DP            54       3363 0860 81      1    Adapter 1 5/8" with
                                                                                          parts 20, 82, 83, 85−88
1      3363 0879 87       1    Cylinder cover with
                               parts 34, 35, 47 and       55       3363 0865 71      1    Adapter 1 7/8" with
                               49                                                         parts 33, 82, 84, 85−88
2      3363 0673 87       1    Seal flange                56     3360 0265 13       12    Cylindrical bolt
6      3363 0856 25       8    Tensioning bolt with       57   K 3360 3143 73       2     O)ring
                               parts 7 and 25             58   K 3360 3143 70       2     O)ring
7    3362 2604 47         8    Washer                     59   K 3360 3143 76       1     O)ring
9    3360 1068 19         1    Locking pin                60     3361 8507 48       8     Pair of locking rings
10   3363 0695 87         2    Accumulator HP             62   K 3362 2689 07       2     Set of sealings with
11 K 3360 3143 64         2    O)ring                                                     parts 64 and 68
12 K 3360 3280 46         2    Back)up ring               63 K 3363 0854 87          1    Sealing
13   3361 8515 93         8    Washer, up to SN9168       64 K       −              (2)   Back−up ring
13   3363 0922 53         8    Washer, from SN9169                                        (see part 62)
                               on                         68   K         −          (2)   Sealing (see part 62)
14   3361 8515 91         8    Expansion bolt             76       3360 4784 26      1    Threaded plug
16 K 3361 0319 88         2    O)ring                     77       3363 0852 70      1    Valve
17   3363 0872 86         1    Filling valve with parts   78       3363 0870 86      1    Threaded plug
                               18 and 76                  79       3363 0870 87      1    Dust cap
18   K 3360 1751 25      1     O)ring                     80   K   3363 0870 85      1    Back−up ring
19     3361 8545 11      1     Non−return valve           82       3363 0860 75      2    Adapter
20     3361 3534 89      1     Dust cap                   83       3361 3566 43      1    Adapter 1 5/8"
22   K 3360 3144 55      12    O)ring                     84       3363 0865 69      1    Adapter 1 7/8"
23   K 3360 3143 68      7     O)ring                     85       3361 3566 45      2    Washer
24   K 3360 4780 97      8     O)ring                     86       3360 0282 00      2    Locking ring
25     3363 0848 99      8     Tensioning bolt            87   K   3361 8462 82      4    O)ring
29     3361 8546 57      1     Connection screw           88   K   3361 8462 81      4    Back−up ring
30   K 3360 4781 71      1     O)ring                     91       3363 0860 99      1    Dust cap
31     3360 4784 39      1     Threaded plug              92   K   3361 8504 22      2    Set of sealings for
32     3360 2067 01      2     Eye bolt                                                   adapter, with parts 87
33     3363 0837 49      1     Dust cap                                                   and 88)
34     3361 0315 29      12    Threaded insert                 )   3361 8534 08      1    Sticker gas pressure
35     3363 0669 63      1     Plug                            )   3360 9954 11      1    Sticker lubrication
36     3361 0315 29      4     Threaded insert,
                               up to SN9168
36     3363 0899 16       4    Threaded insert,
                               from SN9169 on
38     3360 0267 84       8    Cylindrical bolt
44     3363 0865 19       1    Control valve
45     3363 0865 15       1    Cap
47     3361 8441 13       2    Sieve disk
48     3363 0354 53       1    Valve
49     3361 8441 15       2    Screw plug
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts!
                                                                                                                   9
4.3       Presentation percussion unit, part 2
                                                                   Observe installation
                                                                   direction of back−up ring.
                                                                            26
                                                                        37 36
     4
                                              HB 7000
                         cylinder no.
                                                seriel no.
                                                                                             36
                                                                                                   26
                                3
                                                                                             37
51, 52, 53 27
                          28
                                                                                        46
                                                                              65
                                                              31
                                                         28           46
                                    80
                                                                                                   46
                              81                                                             65
                                                                                        46
74 66
                                    5                               74
                                                                                   66
                                                                    74
     71                                                                            66
                   HB 7000 DP
                                        69
                                                                                    HB 7000
                         72                                                                   72
                                         71
                          Y
                                                                                              75
                                                                                              85
                           X
75 part 2 of 2
10
4.4          Spare parts list for perc. unit HB 7000/7000 DustProtector, part 2
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts!
Important: When ordering a percussion unit or part no. 5 for DustProtector version it is imperative to order
additionally part nos X (Pt. id. no. 3363 0345 89) and Y (Pt. id. no. 3363 0886 49).
                                                                                                         11
5           Hydraulic breaker HB 7000
                                               208
                                       102
                                              205
                                              206                             270
      400                                                              ContiLube® II
      (401)                                   207
                                       104
 see page 13
105
       204
                                       1
                                                                       103
                                       103
107 100
       108                                     204
       203
115
12
5.2        Spare parts list for hydraulic breaker HB 7000
Part no.           Pt. id. no.       Quantity   Designation
    x            3363 0904 81          1        Hydraulic breaker HB 7000 (Vibrosilenced Plus)
    1            3363 0904 79          1        Percussion unit HB 7000
    270          3363 0671 23          1        ContiLube® II (see separate Operating Instructions)
    −            3363 0836 73          1        Connecting kit for ContiLube® II (see page 16)
Spare parts list for hammer box HB 7000
        100      3363 0865 21           1       Hammer box HB 7000
        101 K    3362 2605 49           1       Elastic pad
        102 KI   3362 2605 45           2       Damping element
        103 K    3362 2696 97           4       Guide plate
        104 K    3362 2626 67           2       Guide plate
        105 K    3362 2626 65           2       Guide plate
        107      3362 2626 61           1       Cover
        108      3360 1037 68           3       Cylindrical bolt
        115      3361 8557 19           1       Dust cap
        120      3362 2638 41           1       Transport safety device
        121      3360 1141 51           2       Cylindrical bolt
        123      3360 1032 55           2       Nut
      − KI       3363 0836 75           1       Set of plastic parts with parts 101)105
      −          3363 0895 61           1       Sticker HB 7000 right
      −          3363 0895 62           1       Sticker HB 7000 left
      −          3363 0895 65           1       Sticker Atlas Copco 183x384
      −          3363 0895 66           1       Sticker Atlas Copco 207x433
      −          3360 9954 11           1       Sticker lubrication
      −          3361 8534 08           1       Sticker gas pressure
      −          3363 0899 61           1       Sticker LWA
      −          3363 0893 95           1       Sticker name plate
Parts for hammer box HB 7000 (additional parts for Vibrosilenced Plus )
       201       3363 0673 99          1        Cover
       202       3360 1007 96          10       Cylindrical bolt
       203       3361 3337 03          13       Pair of locking rings
       204   K   3363 0860 17          13       Plug
       205       3360 1037 50          12       Cylindrical bolt
       206       3361 8505 96          12       Pair of locking rings
       207   K   3363 0311 81          2        Cover
       208       3363 0862 39          2        Cover
       209       3363 0863 59          1        Cover
Contained in the adapter:
       121       3360 1141 51          14       Cylindrical bolt
       122       3361 8533 65          14       Pair of locking rings
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box is ordered, a loose CE nameplate is included in the consignment in accordance with Euro)
pean CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer
plus hammer box (not including adapter and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
5.3        Hydraulic hoses for HB 7000 / HM 7000 DustProtector
400     K 3361 8538 60           1      Hydr. hose, feed line I.D. 32 (1 1/4"), both ends JIC 1 5/8",
                                        L=2800 mm (110 in.)
400     K 3363 0835 63           1      Hydr. hose, return line I.D. 40 (1 1/2"), both ends JIC 1 7/8",
                                        L=2800 mm (110 in.)
(401) K 3361 8538 61             1      Hydr. hose, feed line I.D. 32 (1 1/4"), both ends JIC 1 5/8",
                                        L=3500 mm (138 in.)
(401) K 3363 0835 62             1      Hydr. hose, return line I.D. 40 (1 1/2"), both ends JIC 1 7/8",
                                        L=3500 mm (138 in.)
                                                                                                          13
6         Hydraulic breaker HB 7000 DustProtector
       201                                     208
                                         102                               270
     400                                                                ContiLube® II
                                               205
     (401)                               104   206
     see page 13                               207
                                                                           105
       204
                                         1
                                                                           103
                                         103
107 100
       108
       203                                     204
                                     X
                                                                    Y
                                               Detail Y
                   Detail X
                                                                              111
             113              114    115
       Attachment to an existing carrier requires an
       additional adapter matching the carrier in question.   110       112
14
6.2       Spare parts list for hydraulic breaker HB 7000 DustProtector
Part no.            Pt. id. no.   Quantity   Designation
    x             3363 0904 83      1        Hydraulic breaker HB 7000 DustProtector (Vibrosilenced Plus)
    1             3363 0904 79      1        Percussion unit HB 7000 DustProtector
    2 K           3363 0345 89      1        Stripper
    3 K           3363 0886 49      1        Base
    270           3363 0671 23      1        ContiLube® II cpl. (see separate Operating Instructions)
    −             3363 0836 73      1        Connecting kit for ContiLube® II (see page 16)
Spare parts list for hammer box HB 7000 DustProtector
        100       33630 863 61       1       Hammer box HB 7000 DustProtector
        101   K   3362 2605 49       1       Elastic pad
        102   K   3362 2605 45       2       Damping element
        103   K   3362 2696 97       4       Guide plate
        104   K   3362 2626 67       2       Guide plate
        105   K   3362 2626 65       2       Guide plate
        107       3362 2626 61       1       Cover
        108       3360 1037 68       3       Cylindrical bolt
        110   K   3363 0706 66       1       Floating ring
        111   K   3363 0356 43       1       Counter ring
        112   K   3363 0356 39       1       Guide ring
        113   K   3363 0706 45       2       Bolt
        114   K   3361 8543 63       2       Locking bush
        115   K   3361 8557 19       1       Dust cap
        120       3362 2638 41       1       Transport safety device
        121       3360 1141 51       2       Cylindrical bolt
        123       3360 1032 55       2       Nut
      − KI        3363 0836 75       1       Set of plastic parts with parts 101)105
      −           3363 0895 63       1       Sticker HB 7000 Dust right
      −           3363 0895 64       1       Sticker HB 7000 Dust left
      −           3363 0895 65       1       Sticker Atlas Copco 183x384
      −           3363 0895 66       1       Sticker Atlas Copco 207x433
      −           3360 9954 11       1       Sticker lubrication
      −           3361 8534 08       1       Sticker gas pressure
      −           3363 0899 61       1       Sticker LWA
      −           3363 0893 95       1       Sticker name plate
Parts for hammer box HB 7000 DustProtector (additional parts for Vibrosilenced Plus)
      201         3363 0673 99      1        Cover
      202         3360 1007 96      10       Cylindrical bolt
      203I        3361 3337 03      13       Pair of locking rings
      204 KI      3363 0860 17      12       Plug
      205         3360 1037 50      4        Cylindrical bolt
      206I        3361 8505 96      4        Pair of locking rings
      207 K       3363 0311 81      2        Cover
      208         3363 0862 39      2        Cover
      209         3363 0863 59      1        Cover
Contained in the adapter:
       121        3360 1141 51      14       Cylindrical bolt
       122        3361 8533 65      14       Pair of locking rings
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box is ordered, a loose CE nameplate is included in the consignment in accordance with Euro)
pean CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer
plus hammer box (not including adapter and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
                                                                                                            15
6.3         Presentation − Connecting kit for ContiLube® II
                                                                                                 271
     276
                                                                                                 272
     277
     279                                                                                         273
                                                                                                 274
     273
     274
     279
280
281 270
     201
                                  Parts 271, 273 and 276 secured by Loctite 243.
     Important:
     The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring that they
     can be moved freely and do not make contact at any point.
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
16
7          StartSelect − AutoStart or AutoStop
Access to the StartSelect mechanism for the HB 7000 / HB 7000 DustProtector is on the front side of the cylinder
(see diagram on page 8 of this spare parts list).
The diagram on this page shows the parts located at this point and their configuration.
Note: These parts are already included in other lists in this spare parts list.
Spare parts list StartSelect
− − x StartSelect
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
                                                                           ?AutoStart" mode
              ?AutoStop" mode                                              = ex factory setting
                                                Connecting bore on
                                                front side of cylinder
                                                   Part 53 − O−ring
        M 10 thread
        (both ends)
        for mounting                        Part 51 − Threaded plug
                                                                                                             17
Notes:
18
19
    Atlas Copco Construction Tools GmbH
          Helenenstrasse 149 S 45143 Essen
 P. O. Box: Postfach 10 21 52 S 45021 Essen
              Federal Republic of Germany
                  Telephone +49 201 633 − 0
Telefax Customer Support +49 201 633 − 1352
              Internet: www.atlascopco.com
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