Depot Workshop Equipment
Check Sheet : Under Floor Lathe
                                             MCS-DWE-UFL-01-A
    Approved By:                       Checked By:                     Prepared By:      Version    Effective Date
 KK Maniar (Head RST)            Mukesh Kumar Singh (PPIO)          Parmod Kumar (Sup)      A        29-09-2018
Work Procedure:- MWI-DWE-UFL 01-A
Task                        Descriptions                       W2    M1   M2   M4   Y1    Y2   Y6      Remarks
 A     Machine Cleaning
 1     Clean Tool block/measuring unit.
 2     Clean the light barrier.
 3     Clean drive roller.
 4     Clean machine thoroughly.
 B     Visual Inspection
 1     Check for cleanliness and function of lighting.
 2     Check hydraulic hoses.
 3     Check dust extractor system.
 4     Clean the filters of Dust extractor.
 5     Check fault log.
 C     Inspection and cleaning
       Check true running of drive roller using a dial
 1                                                             NA
       gauge.
 2     Clean and check for damage of Axial guide rollers.      NA
       Check air conditioning devices. Clean filter mats (If
 3                                                             NA
       required).
 4     Functional check of all devices.                        NA
       Check precision. Correct and Calibrate the
 5                                                             NA
       Measurement unit.
 D     Calibration
       Calibration with wheel set.                             NA    NA
 E     Greasing of Machine
 1     Clean Grease lubricating points of Roller carrier.      NA    NA
       Grease lubricating points of tool block for grease
 2                                                             NA    NA
       lubrication.
 3     Grease lubricating points of Axial roller.              NA    NA
 4     Grease lubricating points of Chip Crusher.              NA    NA
 F     Visual inspection
       Visual inspection of condition of crossbeam
 1     (Toothed belt Z-axis) and Support (Toothed belt X-      NA    NA   NA
       axis).
       Check tightening torque of fixing bolts of Drive
 2                                                             NA    NA   NA
       rollers.
 G     Inspection & Function Check
       Check the condition of the piping and perfect
 1                                                             NA    NA   NA
       sealing of the Machine/hydraulic system.
       Check pressure and adjust pressure regulator of
 2                                                             NA    NA   NA
       Hydraulic unit (Hydraulic pressures).
Task                        Descriptions                       W2    M1   M2   M4   Y1   Y2   Y6     Remarks
       Check the function of filter blockage monitor of
 3                                                             NA    NA   NA
       Hydraulic unit (Filter).
       Check for safety and condition of electric cables.
 4                                                             NA    NA   NA
       Replace any damaged cables.
 H     Inspection
       Check for chafing & porosity of the hydraulic
 1                                                             NA    NA   NA   NA
       hoses.
 I     Grease & Lubricating oil change
       Remove waste grease of Roller carrier and apply
 1                                                             NA    NA   NA   NA   NA
       fresh.
 2     Clean Hydraulic unit oil tank thoroughly.               NA    NA   NA   NA   NA
 3     Clean the hydraulic filter with diesel.                 NA    NA   NA   NA   NA
 4     Change Hydraulic fluid lubricating oil.                 NA    NA   NA   NA   NA
 H     Hydraulic Hoses replacement
       Hoses must be replaced after a maximum of 6
 1                                                             NA    NA   NA   NA   NA   NA
       years
Maintenance      Work Order No          Date                Tech Name & Sign              Sup Name & Sign