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JSS Dismantle PC2000-11R

The report for United Tractors on September 29, 2023, indicates that the job assembly progress has reached 100%, with a deviation of 9.01% from the plan. Various tasks were completed during both day and night shifts, including calibration and initial settings for equipment, with some delays noted. The next planned job is scheduled for September 30, 2023, with ongoing support needs identified.
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0% found this document useful (0 votes)
24 views18 pages

JSS Dismantle PC2000-11R

The report for United Tractors on September 29, 2023, indicates that the job assembly progress has reached 100%, with a deviation of 9.01% from the plan. Various tasks were completed during both day and night shifts, including calibration and initial settings for equipment, with some delays noted. The next planned job is scheduled for September 30, 2023, with ongoing support needs identified.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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UNITED TRACTORS

SITE BONTANG

GOH - DASHBOARD
Date Report : Friday, September 29, 2023
Unit Code : EX1868
HM Start : 0
Start Date : Wednesday, September 20, 2023
Plan RFU / Est RFU : Saturday, September 30, 2023 Monday, October 2, 2023
Days : 10
PROGRESS JOB ASSEMBLY
PLAN ACTUAL DEVIASI

90.99% ↑ 100.00% 9.01%


Actual Job 29 September 2023 (Day Shift)
1. T/s camera komvision not fungtion Delay / Problem : 29/09/23 :
2. Kalibrasi & initial setting Kamera komvosion Day Shift :
3. Initial setting komtrax plus
4. PPM unit
5. T/s vant valve grease leak ( unloder valve problem)
6. Replace vant valve assy type grako
7. Comissioning unit
Actual Job 29 September 2023 (Night Shift)
1. Add oil hyd Delay / Problem : 29/09/23 :
2. Completed vant valve and install cover grease pump Night Shift :
3. *setting relief oil pressure pump autolube di 24 kg/cm
4. *setting pressure grease di 200 kg/cm
5. Ground Test
6. Greasing All Attachement
7. Washing unit
Plan Job 30 September 2023 (Next Job)
1. RFU
2.
3.
4.
5.
6.
Need Support :
1. 4.
2. 5.
3. 6.
8:00
October 2, 2023

DEVIASI

9.01%
oblem : 29/09/23 :

oblem : 29/09/23 :
ft :
PT UNITED TRACTORS
SITE BONTANG

MACHINE ENGINE DATE START : 9/20/2023


MODEL C /N SERIAL N HM MODEL SERIAL N DATE NOW : 9/29/2023
PC2000-11R EX1868 30106 0 SAA12V140E-5 DATE FINISH :

PLAN JOB DESCRIPTION : MAJOR RE


ACT
NO JOB PROGRES DAYS % % = Plan progress
DAYS
(HRS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
FINAL CHECK Final Check 2 1.54% 29-Sep 1.5% 100.00% 120.0%
4
Washing Unit 1 0.77% 29-Sep 0.8%
T/S Electric, Mechanical (If Necessary) 2 1.54% 29-Sep 1.5%
Pre Final Check 1 0.77% 29-Sep 0.8% 93.85%
GMC & Adjustment 2 1.54% 29-Sep 1.5%
Kalibrasi & initial komtrax & komtrax plus 1 0.77% 28-Sep 0.8%
90.00%
Kalibrasi & initial setting Kamera komvosion 1 0.77% 25-Sep 0.8% 89.23%

Charging air conditioner with refrigerant 3 2.31% 25-Sep 2.3%


Flushing of hydraulic circuit 3 2.31% 25-Sep 2.3% 84.62%
COMPLETED Bleeding air from cylinders
2 1.54% 28-Sep 1.5% 100.0% 100.0%
UNIT Check Error 3 2.31% 28-Sep 2.3%
3 80.00%
Test Running & Check Leaking 3 2.31% 26-Sep 2.3% 79.23%
Refill Grease 1 0.77% 25-Sep 0.8%
Refill Fuel 1 0.77% 25-Sep 0.8% 91.0%
Refill Coolant 1 0.77% 25-Sep 0.8%
Refill Oil 1 0.77% 25-Sep 0.8%
Installation of additional part (Fuel pro & Service centre) 2 1.54% 27-Sep 1.5% 70.00%
Installation of cover & bottom guard 3 2.31% 24-Sep 2.3% 68.46% 81.9%
Connection & completed of camera unit 2 1.54% 24-Sep 1.5% 80.0%

Installation of camera unit 2 1.54% 24-Sep 1.5%


Installation of bucket assembly 4 3.08% 24-Sep 3.1%
Installation of arm cylinder 3 2.31% 24-Sep 2.3% 72.8%
60.00%
Installation of arm assembly 4 3.08% 27-Sep 3.1%
Installation of hoses between boom and chassis 4 3.08% 26-Sep 3.1%
Installation of fuel tank right catwalk assembly 3 2.31% 22-Sep 2.3%
Installation of power container side catwalk assemblies (right and l 3 2.31% 22-Sep 2.3% 63.7%
Connection of operator's cab assembly hydraulic piping 3 2.31% 24-Sep 2.3%
Connection of operator's cab assembly wiring 3 2.31% 24-Sep 2.3% 50.00% 60.0%

Connection of swivel joint piping 3 2.31% 24-Sep 2.3%


Connection of power container assembly hydraulic piping 3 2.31% 24-Sep 2.3% 46.15%
54.6%
Connection of power container assembly wiring 3 2.31% 24-Sep 2.3%
Installation of travel motor piping & cover 2 1.54% 22-Sep 1.5%
Installation of operator's cab rear floor assembly 3 2.31% 23-Sep 2.3% 40.00%
INSTALLATION 39.23%
COMPONENT Installation of operator's cab assembly
3 2.31% 23-Sep 2.3% 45.5%
& RELATED Installation of left floor assembly 2 1.54% 22-Sep 1.5%
PART
Installation of cab base assembly 3 2.31% 23-Sep 2.3%
2
Completed related of boom cylinder 1 0.77% 25-Sep 0.8% 40.0%

Installation of boom cylinder 2 1.54% 25-Sep 1.5%


30.00% 36.4%
Torque mounting of counterweight assembly 1 0.77% 22-Sep 0.8%
Installation of counterweight assembly 3 2.31% 22-Sep 2.3%
Adjust shim of boom assembly 1 0.77% 22-Sep 0.8% 25.38%
Installation of boom assembly 3 2.31% 22-Sep 2.3%
27.3%
Installation of slide ladder assembly 2 1.54% 21-Sep 1.5%
Install front side and left cat walk 3 2.31% 21-Sep 2.3% 20.00%

Torque mounting power container assembly. 1 0.77% 21-Sep 0.8%


4 21-Sep 20.0%
Installation of power container assembly. 3.08% 3.1%
18.2%
Torque mounting upper structure 1 0.77% 21-Sep 0.8%
Installation of upper structure 5 3.85% 21-Sep 3.8%
11.54%
Filling swing circle with grease 2 1.54% 21-Sep 1.5% JSS
10.00%
Torque mounting of track frame RH LH 1 0.77% 20-Sep 0.8%
9.1%
Installation of track frame RH 3 2.31% 20-Sep 2.3%
Installation of track frame LH and stand lower frame 3 2.31% 20-Sep 2.3%
Reposition in Assembly area 3 2.31% 20-Sep 2.3%
QA & Receiving 1 0.77% 20-Sep 0.8%
PREPARATION APD & JSA 1 20-Sep 0.00% 0.0%
0.77% 0.8% 1 2 3 4 5 6 7 8 9 10 11
& START
WORKING
Common & Special Tools 1 0.77% 20-Sep 0.8%
1 Standart APL 1 0.77% 20-Sep 0.8%
Progress Accumulative Progress Plan
Manpower 1 0.77% 20-Sep 0.8%
MONTH September 2023
TOTAL 130.0 100% 100.0%
DATE 9/20/2023 9/21/2023 9/22/2023 9/23/2023 9/24/2023 9/25/2023 9/26/2023 9/27/2023 9/28/2023 9/29/2023 9/30/2023 10/1/2023 10/2/2023 10/3/2023 10/4/2023 10/5/2023 10/6/2023 10/7/2023
Progress
SECTION : PC 11.54% 13.85% 13.85% 6.92% 22.31% 10.77% 5.38% 4.62% 4.62% 6.15% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
per shift
Progress
U1 = Waiting Instruction
MANPOWER JABATAN Status Accumulativ 11.54% 25.38% 39.23% 46.15% 68.46% 79.23% 84.62% 89.23% 93.85% 100.00% ### ### ### ### ### ### ### ###
U2 = Mobilization Equipment
e
1 Sahran GL U3 = Repair Time Progress Plan 9.1% 18.2% 27.3% 36.4% 45.5% 54.6% 63.7% 72.8% 81.9% 91.0% 100.0%
2 Aulia Rahmad U4 = Waiting For Mechanic U1
GL
U5 = Waiting For Part
3 Riyadi GL U2
U6 = Waiting For Tools
4 Eka R GL U7 = Meal & Rest U3 2 2
5 Zaenal Asngari QA U8 = Bad Weather U4
6 Budi Prasetyo Mekanik U9 = Travelling Time U5
7 Yudhi Setiawan Mekanik U10= Setting U6
8 Andi Selamet Mekanik Vessel/Attachment U7
9 Azad Muzaki Mekanik U8
U9
U10
Delay 0 0 0 0 0 0 0 0 2 2 0
Effective 10 10 10 10 10 10 10 10 8 8 10
Z Delay 4
Z Effective 106

MANPOWER JABATAN MANPOWER JABATAN Summary Delay Job


SUMMARY DELAY JOB
5 120.0%

4.5
4100.0% 100.0%
4

3.5
80.0%
10 Aris B Mekanik 20 Gibran Distya UTS U1 0 0.0% SUMMARY DELAY JOB
11 Aris B Mekanik 21 Muh Fadhil Ilham UTS U2 0 0.0% 5 120.0%
12 Nofianto Eko Mekanik 22 M Amirul Mukminin UTS U3 4 100.0% 4.5
13 Maskur Mekanik 23 Dano Firdiyantoro UTS U4 0 0.0% 4 100.0% 100.0%
4
14 Natan Mekanik U5 0 0.0%
3.5
14 Deari Mekanik U6 0 0.0% 80.0%
14 Alam M Mekanik U7 0 0.0% 3

15 Vatoni Mekanik U8 0 0.0% 2.5 60.0%


16 Andarias Mekanik U9 0 0.0% 2
17 Bagus Rahman Mekanik U10 0 0.0% 40.0%
1.5
18 Wahdi Mekanik Total 4 100.0%
1
20.0%
0.5
0 0 0 0 0 0 0 0 0
0 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%
U1 U2 U3 U4 U5 U6 U7 U8 U9 U10
PROGRESS

L/T PLAN (DAYS) : 130


L/T ACT (DAYS) : 678

JOB DESCRIPTION : MAJOR REPAIR


= Actual Progress >>> Day Shift
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

September 2023
10/8/2023 10/9/2023 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

120.0%

100.0%

80.0%
120.0%

100.0%

80.0%

60.0%

40.0%

20.0%

0 0
0.0% 0.0% 0.0%
U9 U10
Shift Status
No Date Activity Time (F / NF) Man Power Type Note
(D/N)
Unloading upper structure & install stand. 6:30 F H. SAHRAN UT
Remove cover travel motor RH&LH. F EKA RAMAH DANI UT
Cleaning & install track frame assy RH&LH. F ALAM MURDIANSYAH UT
Torque bolt mounting track frame ( Continue ). F NATAN UT
Krida area. F BUDI PRASETYO KMJ
BAGUS RAHMAN KMJ
GIBRAN DISTYA UTS
D MUHAMMAD FADHIL ILHAM UTS

17:30
1 20-Sep-23
Torque bolt mounting track frame RH & LH 18:00 F YUDI SETIAWAN KMJ
Cleaning & tap mounting bolt upper structure ( Continue ) F DEARI UT
Krida area F

6:00

Cleaning upper structure 6:30 F H. SAHRAN UT


Remove sun gear swing machinery front & rear. F EKA RAMAH DANI UT
Fill grease swing circle. F NATAN UT
Install upper structure. F BUDI PRASETYO KMJ
Install sun gear swing machinery front & rear. F BAGUS RAHMAN KMJ
Torque bolt swing circle ( Continue) F GIBRAN DISTYA UTS
Cleaning & install slide ladder assy. F MUHAMMAD FADHIL ILHAM UTS
D Cleaning & install power container assy. F
Krida area. F

17:30
3 21-Sep-23
Torque bolt swing circle 18:00 F YUDI SETIAWAN KMJ
Torque bolt power container ( Continue ) F DEARI UT
Krida area. F

6:00

Prepare Install boom ass'y 6:30 F NOFIANTO EKO S UT


Install 2 pin boom ass'y F MASKUR UT
Adjust shim boom F NATAN UT
Install foot step track frame RH F AULIA RAHMAD B UT
Install floor RH F ANDARIAS KMJ
Install floor power container RH F BAGUS RAHMAN KMJ
Install floor power container LH F M AMIRUL MUKMININ UTS
D Install 2xfot step ledder F DANO FIRDIYANTORO UTS
Brushing posisi bolt mounting Counterweight F
Install counter weight & bolt mounting F
Krida area assembly F

17:30
4 22-Sep-23
Torque mounting pin boom 18:00 F YUDI SETIAWAN KMJ
Install and torque 6x hose A F ARIS BUDIMAN KMJ
Install 3x hose travel motor RH F
Install 3x hose travel motor LH F
Krida F

6:00

Reposisi/balik bucket. 6:30 F H. SAHRAN UT


Install bushing bucket. F EKA RAMAH DANI UT
Install pin bottom side boom cyl RH&LH. F ALAM MURDIANSYAH UT
Install floor cabin base. F NATAN UT
Install cabin base. F DEARI UT
Install cabin. F NOFIANTO EKO S UT
Install hose discharge main pump hyd. F BUDI PRASETYO KMJ
D Install hose oil cooler hyd. F WADI KMJ
Install hose grease autolube swing circle. F ANDARIAS KMJ
Krida area assembling. F M AMIRUL MUKMININ UTS
DANO FIRDIYANTORO UTS

17:30
5 23-Sep-23
Torque mounting engine container 18:00 F YUDI SETIAWAN KMJ
Torque mounting counter weight F ARIS BUDIMAN KMJ
Torque mounting cabin base F
Krida area F
F
F
F
N F
F

6:00

Install hose & lock swivel joint. 6:30 F H. SAHRAN UT


Connect wiring cabin base. F DEARI UT
Install hose ppc cabin base. F NOFIANTO EKO S UT
Connect hose hic RH&LH F BUDI PRASETYO KMJ

D
Connect hose AC. F ALAM MURDIANSYAH UT
Install hose flushing. F DANO FIRDIYANTORO UTS
Install pre cleaner engine F M AMIRUL MUKMININ UTS
D Install exhaust pipe engine. F MUHAMMAD FADHIL ILHAM UTS
Install floor upper hyd tank. F GIBRAN DISTYA UTS
Install arm cyl assy RH&LH. F
Krida area

17:30
6 24-Sep-23
Install 3x filter flushing hydraulic 18:00 F YUDI SETIAWAN KMJ
Vacuum ac F ARIS BUDIMAN KMJ
Install clamps handrail F
Install mirror on left cabin F
Install bracket mirror on rear left & front right F
F
F
N F
F

6:00

Fill oil hyd 1573 liter & fuel 6:30 F H. SAHRAN UT


Add coolant. F EKA RAMAH DANI UT
Install piping attachment upper boom & install hose flushing. F NATAN UT
Connect kabel negatif battery. F DEARI UT
Bleeding main pump hyd. F BUDI PRASETYO KMJ
Running engine. F MUHAMMAD FADHIL ILHAM UTS
Charging refrigerant AC. F DANO FIRDIYANTORO UTS
D Flushing hyd. F
Disconnect negatif battery. F
Remove hose flushing. F
Install hose boom cyl RH&LH. F
Install Kamera unit ( Continue). F
Reposisi balik arm & bucket. F
Krida area assembling. 17:30 F
7 25-Sep-23
Remove hose flushing arm 18:00 F ANDI SELAMAT KMJ
Install 4x hose arm cylinder F ARIS BUDIMAN KMJ
Replace hose Flushing hydraulic filter to standart F
Install seal dust arm F
Install mirror on rear left F
Krida area assembling. F

6:00

Bleeding air boom cyl RH&LH. 6:30 F H. SAHRAN UT


Bleeding hic & Adjust track tension. F EKA RAMAH DANI UT
Cleaning pin & install pin rod boom cyl RH&LH. F NOFIANTO EKO S UT
Install dust seal & Cleaning pin joint boom to arm. F DEARI UT
Install pin boom joint to arm. F BUDI PRASETYO KMJ
Install cover pin boom joint arm. F NATAN UT
Cleaning & install pin rod arm cyl RH&LH. F BAGUS RAHMAN KMJ
D Cleaning bucket. F GIBRAN DISTYA UTS
Completed mirror. F DANO FIRDIYANTORO UTS
Krida area assembling F M AMIRUL MUKMININ UTS
F
F

17:30
8 26-Sep-23
Add oil hydraulic 18:00 F ANDI SELAMAT KMJ
Pasang stiker jarak aman unit F ARIS BUDIMAN KMJ
Install cover wiring camera belakang F
Krida area assembling F

6:00

Install hose bucket cyl RH&LH. 6:30 F H. SAHRAN UT


Install dust seal arm & link bucket. F EKA RAMAH DANI UT
Install bucket. F NOFIANTO EKO S UT
Install link bucket. F NATAN UT
Torque bolt cover pin bucket & cover link bucket. F DEARI UT
Install bottom guard & Torque bolt mounting ( Continue) F BUDI PRASETYO KMJ
Install Kamera unit & Completed clamp wiring Kamera unit. F BAGUS RAHMAN KMJ
D Install cover travel motor RH. F MUHAMMAD FADHIL ILHAM UTS
Krida area assembling F ANDARIAS KMJ
F
F

17:30
9 27-Sep-23
18:00

6:00

Install cover travel motor LH. 6:30 F H. SAHRAN UT


Torque bolt cover travel motor RH&LH. F EKA RAMAH DANI UT
Install stiker kode unit. F NOFIANTO EKO S UT
Cleaning attachment boom & arm. F DEARI UT
Install racor fuel pro assy tim bpi. F BUDI PRASETYO KMJ
Install cover bucket. F YUDI SETIAWAN KMJ
Reposisi hose bucket RH&LH. F BAGUS RAHMAN KMJ
D Add grease. F MUHAMMAD FADHIL ILHAM UTS
Completed clamp wiring lamp cabin base F M AMIRUL MUKMININ UTS

10 28-Sep-23
D

Krida area assembling F

17:30
10 28-Sep-23
Add oil hyd 18:00 F ANDI SELAMAT KMJ
Add grease. F ALAM MURDIANSYAH UT
Bleeding fuel F
Modification switch service central by pama F
Welding block nut it frame F
Adjust all injector greasse F
T/s Autolube abnormall, jalur vent valve orifice buntu , F
N Bleeding line greasse masih Continue F
Krida area assembling F

6:00

T/s camera komvision not fungtion 6:30 F EKA RAMAH DANI UT


T/s washer wiper upper not fungtion F DEARI UT
Kalibrasi & initial setting Kamera komvosion F NOFIANTO EKO S UT
Initial setting komtrax plus F YUDI SETIAWAN KMJ
Download komtrax F BAGUS RAHMAN KMJ
PPM unit F M AMIRUL MUKMININ UTS
Clean cabin & cabin base area F DANO FIRDIYANTORO UTS
D T/s vant valve grease leak ( unloder valve problem) F
Replace vant valve assy type grako F
Comissioning unit F
Krida area asemblly F

17:30
11 29-Sep-23
Add oil hyd 18:00 F ANDI SELAMAT KMJ
Add grease. F ALAM MURDIANSYAH UT
Completed vant valve and install cover grease pump F
*setting relief oil pressure pump autolube di 24 kg/cm F
*setting pressure grease di 200 kg/cm F
* pump grease pressure tercapai 36 detik F
Ground Test F
N Greasing All Attachement F
Washing unit F
Krida area assembly F

6:00

6:30 F
F
F
F
F
F
F
D F

17:30
12 30-Sep-23
18:00 F
F
F
F
F
F
F
N F
F
F
F
F

6:00

6:30 F
F
F
F
F
F
F
D F
F

17:30
13 1-Oct-23
18:00 F
F
F
F
F
F
F
N F

6:00

6:30 F
F
F
F
F
F
F
D F

17:30
14 2-Oct-23
D

14 2-Oct-23
18:00 F
F
F
F
F
F
F
N F

6:00

6:30 F
F
F
F
F
F
F
D F
F

17:30
15 3-Oct-23
18:00 F
F
F
F
F
F
F
N F

6:00
Note
DAFTAR MAN POWER REMAN
Prepare PT. UNITED TRACTORS
NAMA NRP
H. SAHRAN UT
RIYADI UT
MASKUR UT
EKA RAMAH DANI UT
NATAN UT
ALAM MURDIANSYAH UT
NOFIANTO EKO S UT
DEARI UT
AULIA RAHMAD B UT
FAIZAL GANDING UT
ADITYA UT
YUDI SETIAWAN KMJ
ANDI SELAMAT KMJ
AZAD MUZAKI KMJ
ARIS BUDIMAN KMJ
BUDI PRASETYO KMJ
VATONI KMJ
ANDARIAS KMJ
BAGUS RAHMAN KMJ
WADI KMJ
GIBRAN DISTYA UTS
MUHAMMAD FADHIL ILHAM UTS
M AMIRUL MUKMININ UTS
DANO FIRDIYANTORO UTS

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