Technical Service Information Install the body cover with the fifteen wave washers and bolts, Torque: 55 kg-cm (48 in-Ib, 5.4 Nm) NOTE: Each bolt length (mm (in.)) is indicated in the figure. Bolt length: A 18mm (0.71 in.) B 56 mm (2.20 in) © 60mm (236 in.) TIGHTEN BOLTS OF UPPER AND LOWER VALVE BODIES. (a) (Upper Side) Tighten the seven bolts. Torque: 55 kg-cm (88 in.-lb, 5.4 Nem) (b) (Lower Side) Tighten the nine bolts. Torque: $5 kg-cm (48 in.-lb, 5.4 Nem) INSTALL LOCK-UP RELAY VALVE SLEEVE PIN, ‘TEMPORARILY INSTALL LOCK-UP RELAY VALVE BODY PLATE Install the body plate with the four bolts. NOTE f Use the bolt which is 12 mm (0.47 in.) in length. '* Fully install the body plate when the valve body is instalied in the transmission case. 70Technical Service Information INSTALL MANUAL DETENT SPRING Install the spacer, detent spring and cover with the wave washer and bolt Torque: 55 kg-em (48 in.-Ib, 5.4 N-m) NOTE: Use the bolt which is 43 mm (1.69 in.) in length INSTALL MANUAL VALVE INSTALL CLAMP Install the clamp with the two bolts and wave washers. NOTE: Use the bolt which is 12 mm (0.47 in.) in length INSTALL Olt TUBE Using a plastic-faced hammer, tap in the oil tube, CAUTION: Be careful not to bend or damage the tube. Install the tube clamp with the two wave washers and bolts, NOTE: Use the bolt which is 12. mm (0.47 in.) is length INSTALL LINE PRESSURE TUBES Install the two pressure tubes. naTechnical Service Information Governor Body COMPONENTS Governor Vaive Body Supper 011 Seat Ang 1 ot ng e-Aing Governor ‘Weight Governar Body efL+ valve Shan I snao fing Le nonseussie pan ASSEMBLY OF GOVERNOR BODY Re sire (rs42t inn INSTALL No 2 GOVERNOR VALVE %, Coat the governor valve and shaft with ATF. Install the governor valve, spring and vaive shaft into the inside of the governor body. Using snap ring pliers, install the snap ring. RDsenm Kee, tae Technical Service Information Install the spacer. Using needle nose pliers, install the E-ring INSTALL NO.1 GOVERNOR VALVE Coat the governor valve and shaft with ATF. Install the governor valve, spring and valve shaft into the inside of the governor body. Install the governor weight Using needle nose pliers, instal the E-ring INSTALL GOVERNOR OIL STRAINER Install the oil strainer into the governor body. INSTALL GOVERNOR BODY Coat a new gasket with ATF, and instal it to the body suppor. 3Technical Service Information Transmission Case COMPONENTS ® urout Snat Front Besnng INSPECTION OF TRANSMISSION CASE INSPECT BUSHING OF TRANSMISSION CASE Using a cylinder gauge, measure the inside diameter of the transmission case rear bushing Standard inside diameter: 64.000 - 64.050 mm (2.5197 - 2.5216 in.) Maximum inside diameter: 64.10 mm (2.5236 in.) If the inside diameter is greater than the maximum, re place the transmission case. IF NECESSARY, REPLACE OUTPUT SHAFT FRONT | BEARING 4 _essr Using SST and a press, press out the bearing SST 09350-36010 (09350-06040) Using SST and @ press, press in a new bearing, ‘SST 09350-36010 (09350-06050, 09350-06060) Check that the bearing rotates smoothly. AUTOMATIC TRANSMISSION SERVICE GROUP. 1%Technical Service Information Parking Lock Pawl COMPONENTS ‘Torsion Saring Sap Ring er | Parking Lock Paw! Shat [EER TEE WAT) Soeeries tore ASSEMBLY OF PARKING LOCK PAWL INSTALL PARKING LOCK PAWL BRACKET ‘Temporarily install the pawl bracket with the two bolts Using SST and calipers, set the paw! bracket so that ss tm so the distance between the transfer adaptor surface \ ~ and the top of the bracket tab is specified distance. ‘Standard distance = Total distance ~ SST thickness Standard distance: 47.5 ~ 47.6 mm (1.870 - 1,874 in.) SST 09350-36010 (09350-06090) AUTOMATIC TRANSMISSION SERVICE GROUP 8Technical Service Information INSTALL PARKING LOCK PAWL Tighten the bolts, Torque: 195 kg-cm (14 f-Ib, 19 Nem) INSTALL PARKING LOCK PAWL SHAFT Using snap ring pliers, install the snap ring. Install the following parts: (1) Plate washer (2). Spring (3) Plate washer Insert the spring end to the hole of the transfer adaptor, and instal the pawi shaft, Hold the paw! shaft, hook another spring end to the pawl with 2 screwdriver, ‘Make sure the paw! moves smoothly. AUTOMATIC TRANSMISSION SERVICE GROUP 76Technical Service Information 7 I Basing ace Saree Bl 3e7 366) e [504 (7988) | 520 2087) cl 365) | S20 12087) ananel eae aromas | S20 a4) Dl wee) aaa | maeHa | aot aaa ica nTechnical Service Information INSTALL MANUAL VALVE LEVER, SHAFT AND OIL SEALS Using SST, tap in new two oil seals, SST 09350-36010 (09350-06150) Apply MP grease to the oil seal lip. Assemble a new spacer to the manual valve lever. Connect the parking lock rod to the manual valve lever Install the manual valve lever shaft to the transmis sion case through the plate, wave washer, manual valve lever and plate Using @ hammer. tap in the pin with the slot at 8 right angle to the shaft 78ATSG Technical Service Information Match the spacer hole 10 the lever calking hollow and calk the spacer to the lever. Make sure the manual valve lever shaft tus smoothly, INSTALL TRANSMISSION REAR COVER Install a new gasket and rear cover with the three bolts and six screws, Torque: 80 kg-em (69 in.-Ib, 7.8 Nm) INSTALL C, ACCUMULATOR PISTON AND SPRING Coat new O-rings with ATF, and install them to the piston Install the spring and accumulator piston into the bore of the transmission case. NOTE: Piston, spring diameters and spring free length are shown in the figure Place the following parts on the transmission case (1) New gasket (2) Plate (3) New gasket (4) Front clutch accumulator cover 79Technical Service Information Install the four bolts Torque: 80 kg-cm (69 in.-Ib. 7.8 N-m) INSTALL FIRST AND REVERSE BRAKE PISTON Place the transmission case on a cylinder. CAUTION: Be careful not to damage the transmission ‘case. Tape the top of the cylinder. Coat new two O-rings with ATF, and install them to the brake piston Using SST, push in the brake piston. SST 09350-36010 (09350-06035, 0350-08050) Place the return spring on the brake piston, Using SST. compress the return spring TP ser SST 09350-36010 (08350-06030) 80Technical Service Information install the snap ring, Using a screwdti Install the cushion plate, facing the rounded edge inward, Install the six plates and six discs in order: Install the flange, facing the rounded edge outward. NOTE: If the flange is step-edged, install the flange with the step-edge, facing inward, Install the snap ring NOTE: Be sure the end of the snap ring is not aligned ‘with the cutout portion of the transmission case. al