FORMULIR
Form
DEPARTEMEN ENGINEERING
Engineering Department
PLAN PREVENTIVE MAINTENANCE MESIN BOTTLE PACK 07 FORM KE-2
Plan Preventive Maintenance Bottle Pack 07 2ndForm
Owner :
1 st day 2 nd day
leader
Activ
Checking TIME ∑ PIC
№ ities Action
Point (plan) (plan)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8
Item
Shift 1 Shift 2 Shift 3 Shift 1 Shift 2 Shift 3 Shift 1
1. Take apart the die core
Actual
2. Clean the plastic residu
Actual
3. Rub the slit part and the core with
CLEANING
1 cleaner/autosol
Split plate
(Cleaning Die
Actual
Core)
4. loosen the nut and lubricate the
bolts with special grease at the
extrusion head
Actual
5. Reinstall (fine tuning)
Actual
1. Detach all the vacuum valve
(Y340, Y20, Y13, Y94, Y10A,
Y10BY227, Y445)
CHANGE SPARE PART
Actual
2. Clean and replace the seal
ring/membrane
2 Vacuum unit Actual
3. Change the unpropper flexible
hose/vacuum hose and change all
the vacuum hoses at the mould part
(moving tubing)
Actual
4. Check the function (fine tuning)
Actual
1. Check if any leakage
Actual
2. Check the usage and the drip from
hose hydraulic, pipes, bolt, cylinder
hydraulic, etc. Replace if needed
Actual
3. Replace the hydraulic seal set of
extruder lift
CHANGE SPARE PART
Actual
4. Change the seal set hydraulic
PWTC
Actual
3
Hidraulic
System 5. Change the seal set hydraulic of
main mould RHS and LHS
Actual
6. Check the level of hydraulic oil
(change it if It has been turbid
already)
Actual
7. Check the accumulator with
special tool until it reaches 45 bar,
and fill it with nitrogen gas if it is less
than 45 bar
Actual
8. Reinstall (fine tuning and trial)
Actual
1. check the density of the
pipe/flexible hose from the cooling
CHANGE SPARE PART
system line from damage and
change with new one if needed
COOLING Actual
5
SYSTEM 2. Replace all hoses/tubing cooling at
mould part (part moving) with new
one
Actual
3.Cleaning HE hydraulic
Actual
1. Tightening the joint and connection
(electric)
CHECK
Complete
Actual
sistem
13 2. Tightening the flanges,
(Vibration and
sealing) connections, and check all seals
(mechanic)
Actual
Check the cylinder pneumatic,
valves, and the hose connection and
14 CHECK Pneumatic lubricating line, and change with new
sparepart if needed
Actual
1. Take apart the valves V10, V32,
V96.1, V154, V159, V204.1, V204.8,
V2, V8, V26, V28, V126, V9A, V9B,
CHANGE SPARE PART
V178.1, V179.1
Actual
Sterille Pipe 2. Clean the valves and change the
15
Valve membrane of valve V10, V32, V96.1,
V154, V159, V204.1, V204.8, V2, V8,
V26, V28, V126, V9A, V9B, V178.1,
V179.1
Actual
3. Check and reinstall
Actual
PM Final Check
Actual
(PIC Trial and
Maint) Preparation
Actual
Final Time Details of Activities Remark
Check dan …………….. LAST FILLING CUT OFF
Preparati
on trial …………….. FIRST FILLING CUT OFF
Prepared by Checked by Checked by Approved by Running hour
No. Machine PERIODE
