Pressure
Diaphragm seal with flange connection
With flush diaphragm
Model 990.27
                                                                                                                       WIKA data sheet DS 99.27
Applications
■ Aggressive, highly viscous, crystallising or hot media
■ Process industry
■ Machine building and automation
Special features
■ Flange with flush welded diaphragm                              Diaphragm seal with flange connection, model 990.27
■ Common standards and nominal widths available
■ Wide variety of different materials and material
  combinations
Description
Diaphragm seals are used to protect pressure measuring           The model 990.27 diaphragm seal with flush flange
instruments in demanding applications under difficult condi-     connection is assembled from the upper body of a diaphragm
tions. These diaphragm seal systems, consisting of a process     seal and the wetted parts (sealing face and diaphragm).
transmitter, pressure sensor, pressure gauge or pressure         This diaphragm seal model is optimised for applications in
                                                                 the chemical, petrochemical and the oil and gas industries
switch with diaphragm seal, can be combined individually for
                                                                 and is therefore available in a wide range of dimensions in
each customer application. For this, a wide range of different
                                                                 accordance with the standards common in these markets.
designs, process connections, mounting types and wetted
materials are available.                                         Through the high number of possible combinations and
                                                                 aided by the individual checking of the operating conditions,
Diaphragm seal models with flange connections are avail-         it is ensured that the ideal customer solution for a diaphragm
able with flush or internal diaphragms, in tubular design or     seal system can be found with the model 990.27.
as in-line diaphragm seals. The variants mentioned are also
available in a cell-type design.
WIKA data sheet DS 99.27 ∙ 07/2024                                                                                                        Page 1 of 14
                                                                 Data sheets showing similar products:
                                                                 Flange connection, with internal diaphragm; model 990.26; see data sheet DS 99.26
                                                                 Diaphragm seal system with pressure gauge per EN 837-1; model DSS27M;
                                                                 see data sheet DS 95.12
                                                                 Diaphragm seal system with high-quality pressure sensor; model DSS27T;
                                                                 see data sheet DS 95.13
Installation example
Model 990.27 with directly mounted pressure gauge
 Diaphragm seal system                                                                   Mounting situation 1)
                                                                              Seal
                                                     2)            Process connec-
                                                          tion on the customer side
                                                     Pressure gauge
                                                     Direct mounting
                                                     Upper body of diaphragm
                                                     seal                                                            d4
                                                                                                               k
                                                     Diaphragm                                            D
                                                     Raised face
                                                                    Legend:
                                                                    D Outer diameter of diaphragm seal
  b
                                                                    d4 Raised face diameter
    f
                                                                    k   Pitch circle diameter
                                                                    b Flange thickness
                                                                    f   Height of raised face
                                                                                                                                                       14219130.01
                                                                    1) Illustration example of the mounting situation. The operator is responsible
                                                                       for ensuring that the installation complies with the standards.
                                                                    2) Not included in delivery
Diaphragm seal system
Diaphragm seal systems are mounted to existing connections, which are welded to a pipeline, a process reactor or a tank.
A diaphragm made of the appropriate material separates the medium from the measuring instrument. The internal space
between the diaphragm and the measuring instrument is completely filled with a system fill fluid.
Measuring element
The pressure of the medium is transferred via the elastic diaphragm to the system fill fluid and then on to the measuring instru-
ment. A diaphragm seal and its components are perfectly matched to each other to ensure a reliable measurement.
Mounting type
Mounting of the diaphragm seal to the measuring instruments may be made via direct mounting, for high temperatures via a
cooling element or via a flexible capillary.
 Direct mounting via axial                   Capillary (example)                                       Heat sink (examples)
 connection adapter
WIKA data sheet DS 99.27 ∙ 07/2024                                                                                                             Page 2 of 14
Technical information
 Data sheet number                                               Title
 IN 00.06                                                        Diaphragm seals and diaphragm seal systems, application – functionality – design
 IN 00.25                                                        Diaphragm seal systems for vacuum processes
 IN 00.21                                                        General information about NACE standards for sour gas applications
 IN 00.41                                                        Specifications of oil- and grease-free instruments
→ See download on the WIKA website
Specifications
 Basic information for diaphragm seal systems
 Version                                                         Diaphragm seal with flange connection
 Other versions                                                  ■ Per NACE 1) MR0175 / ISO 15156, use in H2S-containing environments in oil and gas
                                                                     production
                                                                 ■ Per NACE 1) MR0103 / ISO 17945, metals resistant to hydrogen sulphide stress crack-
                                                                     ing
                                                                 ■ With pre-volume deflagration flame arrester 2) for mounting to zone 0 (EPL Ga); model
                                                                     910.21; see data sheet AC 91.02
 Pressure range                                                  The maximum permissible operating pressure must be determined individually for each
                                                                 diaphragm seal system. It is dependent on the operating temperature, the process connec-
                                                                 tion, the joining method, the system fill fluid and the mounted measuring instrument.
 Connection to the instrument                                    ■ Axial connection adapter for weld seam
                                                                 ■ Suitable connection adapter to the instrument (e.g. G ½, G ¼, ½ NPT or ¼ NPT)
 Mounting type 3)                                                ■ Direct mounting
                                                                 ■ Capillary
                                                                 ■ Heat sink
 Vacuum service 4)                                               ■ Basic service
                                                                 ■ Advanced service
                                                                 ■ Premium service
1)   General information about NACE standards; see technical information IN 00.21
2)   Only for instruments with Ex approval
3)   For possible mounting type, see page 2
4)   Diaphragm seal systems for vacuum processes; see technical information IN 00.25
 Process connection
 Standard 1)                                                     ■   DIN EN 1092-1
                                                                 ■   ASME B16.5-2017
                                                                 ■   GOST 33259
                                                                 ■   API 6A
                                                                 ■   JIS B2220
 Size
       DIN EN 1092-1                                             ■ DN 25                ■ DN 40                 ■ DN 50               ■ DN 65
                                                                 ■ DN 80                ■ DN 100                ■ DN 125
       ASME B16.5-2017                                           ■ 1"                   ■ 1 ½"                  ■ 2"                  ■ 2 ½"
                                                                 ■ 3"                   ■ 4"                    ■ 5"
       GOST 33259                                                ■ DN 25                ■ DN 40                 ■ DN 50               ■ DN 65
                                                                 ■ DN 80                ■ DN 100                ■ DN 125
       API 6A                                                    ■ 1 1/8"               ■ 1 1/16"               ■ 1 13/16"            ■ 2 1/16"
       JIS B2220                                                 ■ DN 25A               ■ DN 40A                ■ DN 50A              ■ DN 80A
                                                                 ■ DN 100A
 WIKA data sheet DS 99.27 ∙ 07/2024                                                                                                            Page 3 of 14
              Flange material                                DN                       PN                       Maximum allowable pressure in MPa [psi] at ambient
                                                                                                               temperature 21 °C [60.8 °F]
              Titanium grade 7 (3.7235)                      25A, 50A, 80A,           5K                       0.6 [87]
                                                             100A
                                                                                      10K                      1.2 [175]
                                                                                      16K                      2.3 [337]
                                                                                      20K                      2.9 [425]
                                                                                      30K                      4.3 [637]
                                                                                      40K                      5.8 [850]
                                                                                      63K                      9.2 [1,338]
             Accessories and spare parts
              Model                                                     Description                                                                       Order number
                                                   910.27               Flushing ring for flange-connection diaphragm seals                               On request
                                                                        → See data sheet AC 09.05
                                                   IBF2, IBF3           Monoblock with flange connection                                                  On request
                                                                        → See data sheet AC 09.25
                                                   910.16               Instrument mounting bracket form H per DIN 16281, 100 mm, aluminium,              9091858
                                                                        black
                                                                        Instrument mounting bracket form H per DIN 16281, 100 mm,                         9091882
                                                                        stainless steel
                                                                        → See data sheet AC 09.05                                                         On request
             Ordering information
             Diaphragm seal:
             Diaphragm seal model / Process connection (standard, flange size, nominal pressure, sealing face) / Material combination
             (upper body of diaphragm seal, wetted parts) / Level of cleanliness of wetted parts / Origin of wetted parts / Design per NACE /
             Connection to the measuring instrument / Certificates / Flushing ring
             Diaphragm seal system:
             Diaphragm seal model / Pressure measuring instrument model (per data sheet) / Mounting (direct mounting, cooling
             element, capillary) / Material combination (upper body of diaphragm seal, wetted parts) / Min. and max. process temperature
             / Min. and max. ambient temperature / Vacuum service / System fill fluid / Certificates / Height difference / Level of cleanliness
             of wetted parts / Origin of wetted parts / Design per NACE / Diaphragm seal for mounting to zone 0 / Instrument mounting
             bracket / Process connection (standard, flange size, nominal pressure, sealing face) / Flushing ring
             © 11/2002 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
             The specifications given in this document represent the state of engineering at the time of publishing.
             We reserve the right to make modifications to the specifications and materials.
             In case of a different interpretation of the translated and the English data sheet, the English wording shall prevail.
07/2024 EN
              WIKA data sheet DS 99.27 ∙ 07/2024                                                                                                                Page 14 of 14
                                                                                                                                      WIKA Alexander Wiegand SE & Co. KG
                                                                                                                                      Alexander-Wiegand-Straße 30
                                                                                                                                      63911 Klingenberg/Germany
                                                                                                                                      Tel.   +49 9372 132-0
                                                                                                                                      info@wika.de
                                                                                                                                      www.wika.de