Power Guide
Power Guide
Amphenol Aerospace
COMPARISON CHART
Total
Max Service Standard
Amperage Signal Contact Military Circular
Description & Connector Temp Rating Shell Contact Common
Product Line Picture Range Contact Gauge Specification or Page
Coupling Type Size Range Rating (voltage Material Termina- Applications
(30°C heat Availability Range Reference Rectangular
(°C)* rating) tions
rise)
Crimp,
Aluminum
Solder, Hybrid and
40 to Medium to Power and 150 to or MIL-
High Power Series Heavy Duty 0 to 16 Same as 5015 Bus bar, Circular Conventional Ground 6
1200 Large Signal 200+ Stainless DTL-5015
Threaded Vehicles, Power Boxes
Steel
Post, PC Tail
Heavy
Duty Quick Aluminum Crimp, Hybrid and
13 to Medium to Power and 125 to MIL-
MGT Bayonets Disconnect 0 to 16 Same as 5015 or Stainless Solder, Circular Conventional Ground 6
1000 Large Signal 200 DTL-5015
(1/4 turn Steel Busbar Vehicles, Power Boxes
bayonet)
High Current,
Aluminum
Tri-Power medium duty, 240 to Medium to By MIL-
Power Only 0 to 8 150 or Stainless Crimp Circular Power Systems 7
Connectors D38999-style 620 Large arrangement DTL-38999
Steel
interface
Crimp,
Postive- Aluminum Solder, eVTOL, battery
Ram-Lock with High Small- 4/0 to
Locking Push- 70 to 500 Power Only 260 Same as 5015 or Stainless Bus bar, None Circular terminals, vehicle 8
Power Contacts Medium 12
Pull Steel Threaded charging
Post, PC Tail
Avionics, directed
Aluminum
38999 with High Small to Power and 4 to MIL- energy weapons,
Medium Duty 5 to 560 200 Per D38999 or Stainless Crimp Circular 8
Power Contacts Medium Signal 22D DTL-D38999 eVTOL, power
Steel
distribution
Crimp,
Heavy Duty,
BOB (Best of Both) Aluminum Solder, Military ground vehicle
Jack-Screw/ up to Medium- Power and MIL-
5015 Modular 0 to 16 200 Same as 5015 or Stainless Bus bar, Rectangular power distribution 9
Rack and 2000 Extra Large Signal DTL-5015
Connectors Steel Threaded systems
Panel
Post, PC Tail
Medium Exceeds
Micro- Aluminum Aircraft, C4ISR,
Series Five with High Duty, Triple Power and 12 to D38999 MIL-
5 to 500 Miniature to 200 or Stainless Crimp Circular Commercial Space 9
Current Pins Start Thread Signal 22D (Higher DTL-D38999
Medium Steel Avionics
Coupling Voltage)
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COMPARISON CHART
Total
Max Service Standard
Amperage Signal Contact Military Circular
Description & Connector Temp Rating Shell Contact Common
Product Line Picture Range Contact Gauge Specification or Page
Coupling Type Size Range Rating (voltage Material Termina- Applications
(30°C heat Availability Range Reference Rectangular
(°C)* rating) tions
rise)
Crimp,
Heavy Duty, MIL-
Aluminum Solder,
Triple Start 140 to Medium to Power and DTL-D38999 Shipboard, power
Matrix 38999 0 to 16 200 Same as 5015 or Stainless Bus bar, Circular 10
Thread 1000 Large Signal and MIL- distribution
Steel Threaded
Coupling DTL-5015
Post, PC Tail
Aluminum, VG96944-
Medium Medium to Battlefield, Ground
Stainless 04 - Derived
PowerSafe Duty, Triple Large (size 175 to Up to 500 vehicle, C4ISR and
16 to 400 Power only 6 to 16 steel, Crimp from MIL- Circular 20
Connectors Start Thread 13, 17 and 200 volts harsh industrial
marine DTL-38999
Coupling 25) markets
bronze series III
Ground support
QWLD/QWL Heavy Duty, Medium to Power and Crimp, MIL-
23 to 800 0 to 16 175 Same as 5015 Aluminum Circular equipment, Industrial 11
(MIL-C-22992) Threaded Large Signal Solder DTL-22992
and commercial use
Medium Aluminum,
Power,
Duty, Triple Small to 8 to 175 to Composite, MIL- General Use Military/
D38999 1 to 560 Signal, and Per D38999 Crimp Circular 14
Start Thread Medium 22D 200 Stainless DTL-38999 Aerospace
High Speed
Coupling Steel
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HIGH POWER CONNECTORS HIGH POWER CONNECTORS
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HIGH POWER CONNECTORS HIGH POWER CONNECTORS
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HIGH POWER CONNECTORS HIGH POWER CONNECTORS
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CONTACT TECHNOLOGIES CONTACT TECHNOLOGIES
RADSOK®
Description: High Current Pins
RADSOK® contacts feature a large interface area between the socket
Description:
lamella and pin surface. This results in very low contact resistance,
enabling the RADSOK® contacts’ high current rating compared to Amphenol is now offering high current pins that can be ordered with any
traditional power contact designs. The hyperbolic lamella socket Amphenol connector. Using high cunductivity alloys and precision
contact construction distributes normal forces over a high percentage of machining, Amphenol has developed a high current pin to reduce power
mating pin surface. This creates a smooth, even engagement effort. This loss in your application. Push current carrying capability past the limits of
force distribution also contributes to excellent performance in vibration Mil-Spec contact, simply improve the effecincy of your system while
applications with resistance to typical fretting corrosion. reducing the heat dissipated in your platoform.
Temper Grip
Description:
For use in high temperature (200°C+) applications, the Temper-Grip
socket has been tested to maintain current capability in high-temperature
situations where standard mil-spec socket contacts can begin to relax.
Proven “Napkin-Ring” technology utilizes a stainless steel napkin ring to
prevent the beryllium copper tines from “relaxing” at higher temperatures
and maintaining a greater area of true contact in all situations to decrease
resistance.
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CABLING & CABLE HARNESS CABLING & CABLE HARNESS
Custom Molded Cables for Harsh Environments Harnesses and Cable Assemblies
Description: Description:
Amphenol MIL-22992 Class L cable assemblies are suited for Industrial
Interconnect harnesses and cable assemblies are the link between
and Military applications. These connectors and cable assemblies are
mechanical controls and accessories, electronic components, and software
designed to meet demands, ranging from 40 to 200 amps, for
militaryshelters, vehicles, and remote power generation. on complex and demanding systems in aerospace, ground vehicle, and
electronic applications, specifically engine and power distribution
applications. Our harnesses are typically open-loomed or over-braided to
precise electrical systems, environmental, and mechanical requirements.
They meet RTCA DO160 and MIL-STD-810 qualification standards.
Features & Benefits:
• Superior performance
• MIL-M 24041 epoxies
Features & Benefits:
• Perfected Overmold Technology
Contact: Contact: • Open-Loom Harnesses
Amphenol PCD Amphenol Borisch Technologies • Over-Braided Harnesses and Cables
amphenolpcd.com borisch.com • Over-Molded Harnesses and Cables
• Cable Assemblies: Point-to-Point, Pigtail, Inside-of-Box Assemblies
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COMPLEX SYSTEMS & ASSEMBLIES VOLTAGE GUIDE (AT SEA LEVEL)
125,000,000 Volts
APPLICATIONS Average
Bus bars Lightning
Strike
Description: 1,150,000 Volts
Hybrid Electric
AALBF’s bus bars provide a means of power distribution between 600 Volts Military Vehicle Highest AC Power
power generator boxes, terminal blocks, and smaller terminal Generator Transmission Line
block interconnects. Bus bars are available in various standard Controllers
sizes and shapes as well in custom designs. Bus bars present high 480 Volts
mechanical resistance and are resistant to high temperatures.
EV 35,000 Volts
48 Volts Public
Fast 800 Volts Wind Power
Features & Benefits: Telecommunications Charging Generation
Industrial Equipment eVTOL
• Military & Commercial Aerospace specification Military Power Supplies Battery
• Lightweight aluminum Packs
2,500 Volts
Contact: • Perfectly suited for custom design
220 Volts 1,000 Volts Laser
Amphenol Air LB France 12 Volts Weapon
amphenol-airlb.fr Dryers Arc Welder Charging
Consumer
Electronics Stovetops
0 Volts
*
Micro38999
build a custom connector.
500 Volts
MIL-DTL-5015
Features & Benefits:
2,000 Volts * High Voltage
38999
• In- house machning/miling capbability to mechanical packging on the
•
connector
Mechining of dielectricmaterials allows AAO to create custom inserts for an
4,500 Volts *
Contact:
requirements D38999 Circular
Amphenol Aerospace
amphenol-aerospace.com • Pick and choose exactly what you need inculding contact termination
coupling style, number of conductos, etc.
2,300 Volts *
SERIES
FI E MAKE NO
COMPROMISES
Series V
Harsh Environment
Circular Military Connectors
3,000 Volts *
CONNECTORS
*TEST VOLTAGES
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Manufacturing Contact Information:
www.amphenolmao.com