Ampheno
Ampheno
• Formerly MIL-C-5015
APPLICATIONS Military, industrial and commercial environments requiring extreme reliability, high-power handling
and cost efficiency.
ENVIRONMENTAL
These connectors will perform in the full range of operating conditions as defined in MIL-DTL-5015
and are recommended for conditions where vibration, moisture, pressure and/or temperature are extreme.
RUGGED SHELL
The rugged aluminum alloy shell and hardware are light in weight yet highly resistant to damage
and corrosion. Shells are available in five different styles and in 19 sizes.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 25
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
TECHNICAL MATERIALS & FINISHES
SPECIFICATIONS
Shell Aluminum alloy
Plating Olive drab chromate coating over cadmium plating to QQ-P-416; black alloy,
electroless nickel, anodized, gray zinc nickel or green zinc
Contacts Brass or copper alloy
Contacts Plating Silver plating to ASTM B700 (solder contacts have tinned solder pot)
gold plating to ASTM B488
Insulator Resilient Neoprene®, Viton®*, low-smoke, zero-halogen (LSZH)
ELECTRICAL DATA
Operating Voltage/Test Voltage
*E
ach insulator has a specific service rating. These should be used by the designer only as a guide.
The Service Ratings for each layout are listed on a pages 72-93.
† Not corrected for change in density resulting from variations in temperature
MS connectors show no evidence of breakdown when the given test voltages are applied between
the two closest contacts and between the shell and the contacts closest to the shell for a period of
one minute, per MIL-STD-1344 Method 3001.
Maximum total current to be carried per connector in wire bundles as specified in MIL-W-5088.
Contact resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above table.
26 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • sales@peigenesis.com
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
TECHNICAL
MECHANICAL
SPECIFICATIONS
Wire Range Sizes 24 to 0 AWG (a crimp contacts on pages 30-31)
Insulation Resistance >5000 megohms at 77°F (25°C) per MIL-DTL-5015, 3.18
Wire Sealing Range
The connector is designed for individual wire sealing. Sealing of an outer cable jacket on multiconductor
cables must be accomplished with an appropriate endbell. Sealing is only guaranteed if wires according
to MIL-W-5086 or within the listed ranges are used.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 27
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
CREATE YOUR PART NUMBER USING THESE EIGHT STEPS
STEP 1 2 3 4 5 6 7 8
AIT 6 A A 24-21 S S -472
SERIES SHELL STYLE ENDBELLS CABLE LAYOUT CONTACT ROTATION CONTACT PLATING
PREFIX (If omtting CLAMP/BOOT TYPE
endbell, enter -) (leave blank if
not needed) (example)
E MS Style (E/F) RV G Heat Shrink L Long Extender A Unsealed T MS Style R MS Style P Potting
Standard Clamp No Clamp (no grommet seal) (MS3108) 90º Low Profile *Potting
Compound
F Sealed a See
(with grommet seal) Page 494
G2 Spin Coupling
Heat Shrink
U Low Cost
Shielded/Unshielded
P = Pin S = Socket
a See pages 72-82
STANDARD SPECIALS — CONTACT US WITH NPT THREAD SIZE, SEAL TITE CONDUIT DIAMETER, OR CABLE OUTSIDE DIAMETER.
INTERNAL THREAD VERSION LOW COST GLAND SEAL CONDUIT METAL SHIELDED CABLE
a NEED HELP? PEI engineers will help you solve your design challenges and build the perfect part for your application. Email us at
sales@peigenesis.com or complete our online Technical Request at www.peigenesis.com/technical-support. To contact us by phone,
please see the back cover for a complete listing of our branch offices and contact numbers.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 29
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
PIN & SOCKET CRIMP CONTACTS
• • •
•
PART NUMBER
WIRE STRIP WIRE SEALING
WIRE LENGTHS
CONTACT PIN CONTACT SOCKET CONTACT RANGE
SIZE INCHES (MM)
SIZE INCHES (MM)
AWG SILVER GOLD SILVER GOLD
16S 16-18-20 AIC16S-16P* AIC16S-16PG* AIC16S-16S* AIC16S-16SG*
12-14 AIC16S-12P AIC16S-12PG AIC16S-12S AIC16S-12SG C4
14-16 AIC16S-14P AIC16S-14PG AIC16S-14S AIC16S-14SG C3
16S†
18-20 AIC16S-20P AIC16S-20PG AIC16S-20S AIC16S-20SG C13
20-22 AIC16S-22P AIC16S-22PG AIC16S-22S AIC16S-22SG C14
22-24 AIC16S-24P AIC16S-24PG AIC16S-24S AIC16S-24SG C2
0.312 .090-.118
16 16-18-20 AIC16-16P* AIC16-16PG* AIC16-16S* AIC16-16SG*
(7.9) (2.3-3.0)
12-14 AIC16-12P AIC16-12PG AIC16-12S AIC16-12SG C4
14-16 AIC16-14P AIC16-14PG AIC16-14S AIC16-14SG C3
16 18-20 AIC16-18P AIC16-18PG AIC16-18S AIC16-18SG C13
20-22 AIC16-20P AIC16-20PG AIC16-20S AIC16-20SG C14
20-24 AIC16-2024P AIC16-2024PG AIC16-2024S AIC16-2024SG C36
22-24 AIC16-22P AIC16-22PG AIC16-22S AIC16-22SG C2
12 12-14 AIC12-12P* AIC12-12PG* AIC12-12S* AIC12-12SG* .312 (7.9)
12 High-Power - - AIC12-12SRAD -
8-10 AIC12-8P AIC12-8PG AIC12-8S AIC12-8SG C5
10-12 AIC12-10P AIC12-10PG AIC12-10S AIC12-10SG C8
12 14-16 AIC12-14P AIC12-14PG AIC12-14S AIC12-14SG C9
0.312
(7.9)
.126-.177
(3.2-4.5)
ACCESSORIES TOOLS
AF8
WA27F
400BHD
PILOT
WIRE CRIMP
CONTACT LOCATOR PIN/INSERTION INSERTION
HOLE FILLER CRIMP TOOLS LOCATOR & EXTRACTION TOOL
SIZE COLOR GUIDE FOR TOOL
COLOR DIE SETS
SOCKETS
16S† Red
Blue
MS27488-16-3 10-242758-016 DAK168-16
Pin-Blue
16 AF8-(hand) Socket-
WA27F- Green
TH29-1
(pneumatic)
DRK59
††
Kit with
Multiple Tips
Yellow
12 MS27488-12-3 Green 10-242758-012 DAK168-12
Die Set
Red 414DA-8N
8 MS27488-8-3
Locator - 10-242758-008 DAK282
4025-Pin
4026-Socket
Die Set
Blue
4 MS27488-4-3
400BHD 414DA-4N
Locator
- - AIC4INS AIC4EXT
4043-2
Die Set
Yellow 414DA-0N
0 MS27488-0-3 Locator
- - AIC0INS AIC0EXT
4042
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 31
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
PIN & SOCKET COAX CONTACTS
Insert head
first. Trim
excess.
RG161/U
RG174A/U 21-33014-21 21-33013-21
RG179B/U
21-33034-1 21-33048-1() 21-33033-1 21-33047-1()
RG187A/U
RG188A/U 21-33130-1() 21-33129-1 () Contact us 0.126 0.177 Yellow
RG316/U for details. (3.2 mm) (4.5 mm) 10-405996-12
12
RG178B/U - 21-33014-22 - 21-33013-22
RG196A/U
21-33014-1(5) 21-33013-1(5)
RG58C/U 21-33033-2(1) 21-33047-2()
RG141A/U 21-33034-2(1) 21-33016-5(3)
21-33048-2() 21-33015-5(3)
RG303/U 21-33130-2() 21-33129-2()
RG161/U
RG174A/U 21-33014-3(5) 21-33013-3(5)
RG179B/U 21-33016-1(3) 21-33015-1(3)
21-33034-3(1) 21-33033-3(1)
RG187A/U 21-33130-3 () 21-33129-3() 0.256
0.150
8 Contact us White
RG188A/U 21-33064-20() 21-33063-20() (6.5 mm) 10-405996-8
for details. (3.8 mm)
RG316/U
21-33014-6(5) 21-33013-(6)
RG180B/U
21-33034-6 21-33048-3() 21-33033-6 21-33047-3()
RG195A/U
21-33130-6() 21-33129-6()
21-33014-8(5)
RG140/U 21-33013-8(5)
21-33034-8 21-33033-8 -
RG302/U 21-33129-8()
21-33130-8()
RG55B/U
RG142A/U 21-33014-5(5) 21-33013-5(5)
21-33034-4 21-33033-4
RG142B/U 21-33130-4() 21-33129-4()
RG223/U
RG59B/U
RG62A/U
RG62B/U - 21-33060-10() - 21-33059-10()
RG210/U
Contact us 0.366 Blue
4 21-33060-11() 21-33059-11() 0.279
RG212/U - -
for details. (7.1 mm) (9.3 mm) 10-405996-4
RG55B/U
RG142A/U
- 31-33060-12() - 21-33059-12()
RG142B/U
RG223/U
( ) Various platings available. Availability of coax contacts varies widely. Contact us for details. Contact information is below.
All dimensions in inches (millimeters in parenthesis)
TOOLS
Crimp Dies
COAX COAX HAND CRIMP TOOL CRIMP DIES USE COAX CLAMP
CONTACT SIZE WIRE SIZE LOCATOR NUT WRENCH
RG161/U
RG174A/U
RG179B/U
RG187A/U
A
12
RG188A/U
M22520/10-01 M22520/10-05 11-8676-1
RG316/U
RG178B/U B
RG196A/U
RG58C/U
RG141A/U M22520/10-01 M22520/10-07 B 11-8676-2
RG303/U
RG59B/U
RG62A/U M22520/5-01 B
M22520/5-45 11-8676-3
RG62B/U
RG210/U
RG161/U
RG174A/U
RG179B/U
M22520/10-05 A
RG187A/U
8
RG188A/U
RG316/U
RG180B/U
B
RG195A/U
M22520/10-01
11-8676-2
RG140/U
RG302/U M22520/10-07
A
RG55B/U
RG142A/U
RG142B/U
RG223/U
RG59B/U
RG62A/U M22520/5-01 M22520/5-45 B B -
RG62B/U
RG210/U
RG212/U
M22520/5-01
M22520/5-01 M22520/5-39
M22520/5-34 A
A 11-8676-4
4
RG55B/U
RG142A/U
M22520/10-01 M22520/10-07 A A -
RG142B/U
RG223/U
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 33
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
DIMENSIONS
RECEPTACLE STYLES
AIT0-MS3100 AIT1-MS3101
AIT0-MS3100
AIT2-MS3102
AIT2-MS3102 AIT1-MS3101
ENDBELL STYLES
A L G
XX
H
E R
L3 (MS-E/F) L4 (MS-R)
AIT0-MS3100/AIT1-MS3101 AIT0/AIT1 G
A & L ENDBELL E ENDBELL R ENDBELL L J K Z BB JJ
SHELL
MAX. ± .008 ± .020 MIN. MAX. +.008
SIZE L1 L2 B THREAD L XX CABLE L H DIA
(±0.2) (+0.5) (+.02)
MAX. CLASS 2A MIN. MAX.
8S 1.390 3.20 .5000-28UNEF - - 1.588 0.959 - - - - - -
(35.3) (81.20) - - (40.3) (24.4) - - - - - -
10S 1.468 3.20 .5000-28UNEF - - 1.588 1.026 - - - - - -
(37.3) (81.20) - - (40.3) (26.1) - - - - - -
10SL 1.468 3.23 .6250-24NEF 2.129 0.281 1.588 1.120
1.969 0.138 0.461 0.303 0.524 0.610
(37.3) (93.6) (54.1) (7.1) (40.3) (28.4)
(50.0) (3.5) (11.7) (7.7) (13.3) (15.5)
12S 1.468 3.58 .6250-24NEF 2.129 0.281 1.588 1.120 - - - - - -
(37.3) - (54.1) (7.1) (40.3) (28.4) - - - - - -
12 1.843 3.66 .6250-24NEF 2.129 0.281 1.931 1.120 - - - - - -
(46.8) - (54.1) (7.1) (49.0) (28.4) - - - - - -
14S 1.468 3.23 .7500-20UNEF 2.201 0.406 1.588 1.307
1.969 0.138 0.461 0.417 0.669 0.752
(37.3) (82.09) (55.9) (10.3) (40.3) (33.2)
(50.0) (3.5) (11.7) (10.6) (17.0) (19.1)
14 1.843 3.64 .7500-20UNEF 2.524 0.406 1.931 1.307 - - - - - -
(46.8) - (62.1) (10.3) (49.0) (33.2) - - - - - -
16S 1.468 3.23 .8750-20UNEF 2.201 0.500 1.588 1.432
1.969 0.138 0.461 0.531 0.862 0.941
(37.3) (82.09) (55.9) (12.7) (40.3) (36.4)
(50.0) (3.5) (11.7) (13.5) (21.9) (23.9)
16 1.843 3.58 .8750-20UNEF 2.524 0.500 1.931 1.432
2.362 0.138 0.453 0.531 0.862 0.941
(46.8) (91.03) (62.1) (12.7) (49.0) (36.4)
(60.0) (3.5) (11.5) (13.5) (21.9) (23.9)
18 1.938 3.66 1.000-20UNEF 2.596 0.531 1.931 1.557
2.362 0.138 0.453 0.575 0.862 0.941
(49.2) (92.94) (65.9) (13.5) (49.0) (39.5)
(60.0) (3.5) (11.5) (14.5) (21.9) (23.9)
20 1.844 3.64 1.1875-18NEF 2.654 0.656 1.931 1.744
2.559 0.138 0.500 0.736 1.031 1.165
(46.8) (92.56) (67.4) (16.7) (49.0) (44.3)
(65.0) (3.5) (12.7) (18.7) (26.2) (29.6)
22 1.938 3.65 1.1875-18NEF 2.654 0.740 1.931 1.869
2.559 0.138 0.500 0.819 1.031 1.165
(49.2) (92.68) (67.4) (18.8) (49.0) (47.5)
(65.0) (3.5) (12.7) (20.8) (26.2) (29.6)
24 1.969 3.73 1.4375-18NEF 2.885 0.781 2.009 1.994
2.559 0.138 0.500 0.969 1.358 1.488
(50.0) (94.64) (73.3) (19.8) (51.0) (50.6)
(65.0) (3.5) (12.7) (24.6) (34.5) (37.8)
28 2.188 3.90 1.4375-18NEF 2.885 0.922 2.009 2.166
2.559 0.138 0.500 1.063 1.358 1.488
(55.6) (98.96) (73.3) (23.4) (51.0) (55.0)
(65.0) (3.5) (12.7) (27.0) (34.5) (37.8)
32 2.157 4.10 1.7500-18NS 2.943 1.156 2.072 2.541
2.756 0.138 0.598 1.311 1.717 1.882
(54.8) (104.24) (74.8) (29.4) (52.6) (64.5)
(70.0) (3.5) (15.2) (33.3) (43.6) (47.8)
36 2.219 4.15 2.0000-18NS 2.943 1.250 2.072 2.729
3.150 0.138 0.598 1.516 1.717 1.882
(56.4) (105.38) (74.8) (31.8) (52.6) (69.3)
(80.0) (3.5) (15.2) (38.5) (43.6) (47.8)
40 2.188 4.15 2.2500-16UN 3.068 1.562 2.072 2.979
3.150 0.138 0.610 1.898 2.070 2.276
(55.6) (105.38) (77.9) (39.7) (52.6) (75.7)
(80.0) (3.5) (15.5) (48.2) (52.6) (57.8)
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 35
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
DIMENSIONS
A L
AIT6-MS3106
MS3108
E
MS3106E
MS3106F
A & L MS3106E/MS3106F
Q1 BARREL
SHELL A THREAD DIA. B THREAD B THREAD CABLE
SIZE CLASS 2B MAX. CLASS 2A L1 L2 CLASS 2A L MAX. MIN. XX
--- ---
8S .5000-28UNEF 0.741 .5000-28UNEF 1.390 - .5000-28UNEF
(18.8) (35.3) - --- ---
10S .6250-24NEF 0.869 .5000-28UNEF 1.468 - .5000-28UNEF --- ---
(22.1) (37.3) - --- ---
10SL .6250-24NEF 0.946 .6250-24UNEF 1.468 3.684 .6250-24NEF 2.129 0.281
(24.0) (37.3) (93.6) (54.1) (7.1)
12S .7500-20UNEF 0.995 .6250-24UNEF 1.468 - .6250-24NEF 2.129 0.281
(25.3) (37.3) - (54.1) (7.1)
12 .7500-20UNEF 0.995 .6250-24UNEF 1.843 - .6250-24NEF 2.129 0.281
(25.3) (46.8) - (54.1) (7.1)
14S .8750-20UNEF 1.123 .7500-20UNEF 1.468 3.748 .7500-20UNEF 2.201 0.406
(28.5) (37.3) (95.2) (55.9) (10.3)
14 .8750-20UNEF 1.123 .7500-20UNEF 1.843 - .7500-20UNEF 2.524 0.406
(28.5) (46.8) - (64.1) (10.3)
16S 1.0000-20UNEF 1.250 .8750-20UNEF 1.468 3.748 .8750-20UNEF 2.201 0.500
(31.8) (37.3) (95.2) (55.9) (12.7)
16 1.0000-20UNEF 1.250 .8750-20UNEF 1.843 3.710 .8750-20UNEF 2.524 0.500 MSEeb
(31.8) (46.8) (94.2) (64.1) (12.7)
18 1.1250-18NEF 1.333 1.0000-20UNEF 1.938 4.094 1.0000-20UNEF 2.596 0.531
(33.9) (49.2) (104.0) (65.9) (13.5)
20 1.2500-18NEF 1.461 1.1250-18UNEF 1.844 4.094 1.1875-18NEF 2.654 0.656
(37.1) (46.8) (104.0) (67.4) (16.7)
22 1.3750-18NEF 1.588 1.2500-18UNEF 1.938 4.102 1.1875-18NEF 2.654 0.740
(40.3) (49.2) (104.2) (67.4) (18.8)
24 1.5000-18NEF 1.715 1.3750-18UNEF 1.970 3.950 1.4375-18NEF 2.885 0.781
(43.6) (50.0) (100.4) (73.3) (19.8)
28 1.7500-18NS 1.968 1.6250-18UNEF 2.189 4.392 1.4375-18NEF 2.885 0.922
(50.0) (55.6) (111.6) (73.3) (23.4)
32 2.0000-18NS 2.209 1.8750-16UN 2.158 5.038 1.7500-18NS 2.943 1.156
(56.1) (54.8) (128.0) (74.8) (29.4)
36 2.2500-16UN 2.463 2.0625-16UN 2.219 4.354 2.0000-18NS 2.943 1.250
(62.6) (56.4) (100.6) (74.8) (31.8)
40 2.5000-16UN 2.719 2.3125-16UN 2.188 4.354 2.2500-16UN 3.068 1.562
(69.1) (55.6) (110.6) (77.9) (39.7)
T
R MS3108A
MS3106R MS3108E
L
MSRebSIDE
R G 3108
SHELL H DIA. J ± .008 K +.020 Z BB JJ +.008 B THREAD
SIZE L MAX. MAX. L MAX. (±0.2) (+0.5) MIN. MAX. (+0.2) L MAX. CLASS 2A
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 37
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
DIMENSIONS
XXX = Insert layout code. Contact us for correct code. Contact information is below.
PANEL CUTOUTS
Dimension J is flange in 22 1.252 (31.8) 0.134 (3.4) 1.287 (32.7) 1.488 (37.8)
front of panel. Dimension K 24 1.374 (34.9) 0.154 (3.9) 1.417 (36.0) 1.626 (41.3)
is flange at rear of panel. 28 1.563 (39.7) 0.154 (3.9) 1.654 (42.0) 1.854 (47.1)
See sealing screws on 32 1.752 (44.5) 0.177 (4.5) 1.902 (48.3) 2.118 (53.8)
a page 490. 36 1.937 (49.2) 0.177 (4.5) 2.150 (54.6) 2.362 (60.0)
40 2.185 (55.5) 0.177 (4.5) 2.409 (61.2) 2.610 (66.3)
PANEL THICKNESS
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 39
Specifications subject to change.
5015 - AMPHENOL
AIT/MS
Pre-Earth Series/FMLB
AMPHENOLAIT/MS
• Power generators •C
onformity with European (CE) safety standards
APPLICATIONS FEATURES
• Engines (DIN VDE 0627 and certified through TUV Product
THREADED/MS/MIL-DTL-5015
• Sensors
•O
ffered in shell styles: 3102A box mount
• Motion control
and 3106A straight plug
• Off-road vehicles
• Intermateable with AIT, MIL-DTL-5015
• Earth-moving equipment and 97 styles
• Ships • Class IP67 protection when mated
• Mobile equipment • UL-listed file # E202200
• Industrial machinery • Pre-earth (ground contact) design
• Telecommunications • First-mate/last-break capability
1 2 3
(example)
STEP 2: SEL ECT L AYOUT
DL3106A 18-10 S CURRENT RATING (AMPS)
SERIES
10SL-3 3 3 - -
STEP 1: S E L E C T S H E L L S T Y L E
A C
B
D A
18-10 4 - 4 -
PLUGS RECEPTACLES
C B
F
E A
18-12 6 6 - -
D B
C
F A
20-15 E G B
7 - 7 -
D C
D A
22-22 4 - - 4
C B
F A
24-106* G
7 - - 7
E B
DL3106A DL3102A D C
24-10 E G B
7 - - 7
D C
Standard MS3057 cable clamps have dual-clamping action to provide a balanced, positive hold on the wires
and greatly reduce moisture transmission. This cable clamp accepts MS3420 bushings. MS3420 bushings can
be nested to reduce the inside diameter (ID) to more closely match the diameter of the cable or wire bundle.
Standard MS3057-C waterproof cable clamp with mechanical strain relief for use
with threaded endbells. Internal neoprene gland and compression ring will seal
a broad range of round cable diameters, as listed below. For reduction of cable
diameters, order the appropriate MS3420A bushing in table.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 41
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
ACCESSORIES
For use with style-A cable clamps and AIT/MS style-E/F endbells to resist dust,
dirt, and oil. Bushings can be nested, one inside the other, to reduce the inside
diameter to better seal against the cable jacket. Each bushing will accept the next
smallest bushing.
SHELL 1ST BUSHING INSIDE 2ND NESTED BUSHING DIAMETER FITS IN CABLE CLAMP
SIZE PART NUMBER DIAMETER INSIDE
8S/10S MS3420-3 0.130 (3.30) NONE - MS3057-3A
10SL/12/12S MS3420-4 0.220 (5.59) NONE - MS3057-4A
14/14S MS3420-6 0.312 (7.92) NONE - MS3057-6A
16S MS3420-8 0.437 (11.10) NONE - MS3057-8A
16 MS3420-8 0.437 (11.10) NONE - MS3057-8A
18 MS3420-10 0.562 (14.30) NONE - MS3057-10A
20 MS3420-12 0.625 (15.90) NONE - MS3057-12A
22 MS3420-12 0.625 (15.90) NONE - MS3057-12A
24 MS3420-16 0.750 (19.05) MS3420-12 0.625 (15.90) MS3057-16A
28 MS3420-16 0.750 (19.05) MS3420-12 0.625 (15.90) MS3057-16A
32 MS3420-20 0.937 (23.80) MS3420-16 0.750 (19.05) MS3057-20A
36 MS3420-24 1.250 (31.75) MS3420-20 0.937 (23.80) MS3057-24A
40 MS3420-28 1.375 (34.92) MS3420-24 1.250 (31.75) SE96-28A4
For use with MS3057-C cable clamps (style-C) to reduce the wire-sealing
diameter. Bushings can be nested, one inside the other, to progressively
reduce the inside diameter of the cable clamp. The column labeled “reduction
bushings” shows the acceptable nesting options for each clamp.
9767 waterproof cable clamp with mechanical strain relief. An internal Neoprene gland seal bushing and
compression washer will seal a broad range of round cable diameters as listed below.
SHELL SIZE CABLE CLAMP MAX. CABLE OUTSIDE DIAMETER MIN. CABLE OUTSIDE DIAMETER THREAD
PART NUMBER CLASS 2B UNEF
INCHES MM INCHES MM
10SL/12S/12 9767-12-4 0.219 5.55 0.100 0.51 5/8-24
14S 9767-14-4 0.219 5.55 0.100 0.51 3/4-20
14S 9767-14-6 0.344 8.73 0.176 4.47 3/4-20
16S/16 9767-16-4 0.219 5.55 0.100 0.51 7/8-20
16S/16 9767-16-6 0.344 8.73 0.176 4.47 7/8-20
16S/16 9767-16-8 0.438 11.12 0.177 4.50 7/8-20
18 9767-18-6 0.344 8.73 0.176 4.47 1-20
18 9767-18-8 0.438 11.12 0.177 4.50 1-20
18 9767-18-10 0.563 14.29 0.292 7.42 1-20
20/22 9767-22-8 0.438 11.12 0.177 4.50 1-3/16-18
20/22 9767-22-10 0.563 14.29 0.292 7.42 1-3/16-18
20/22 9767-22-12 0.688 17.46 0.370 9.40 1-3/16-18
24/28 9767-28-10 0.563 14.29 0.292 7.42 1-7/16-18
24/28 9767-28-12 0.688 17.46 0.370 9.40 1-7/16-18
24/28 9767-28-16 0.844 21.43 0.536 13.61 1-7/16-18
32 9767-32-20 1.031 26.19 0.590 14.99 1-3/4-18UNS
36 9767-36-16 0.844 21.43 0.536 13.61 2-18UNS
GASKETS
Synthetic rubber gaskets are used to ensure a moisture-tight seal between a receptacle and the panel.
Gaskets are available for front or rear panel mounting of style-0, 2, and 6B connectors. Gasket thickness
is approximately .031 inches (1 mm), for nonconductive and low-temperature types.
Conductive shielding gaskets contain an imbedded metal screen for EMI/RFI shielding in addition to
moisture sealing. Gaskets are available for front or rear panel mounting of connectors. Gasket thickness
is .020 inches (.5 mm).
DUST CAPS
PLUG CAP RECEPTACLE DUMMY RECEPTACLES
SHELL
SIZE
8S MS25042-8* MS25043-8* MS3105-8S
10S/10SL MS25042-10* MS25043-10* MS3105-10S
12/12S/12SL MS25042-12* MS25043-12* MS3105-12S
14S MS25042-14* MS25043-14* MS3105-14S
16S MS25042-16* MS25043-16* MS3105-16S
16 MS25042-16* MS25043-16* MS3105-16
18 MS25042-18* MS25043-18* MS3105-18
20 MS25042-20* MS25043-20* MS3105-20
22 MS25042-22* MS25043-22* MS3105-22
24 MS25042-24* MS25043-24* MS3105-24
28 MS25042-28* MS25043-28* MS3105-28
32 MS25042-32* MS25043-32* MS3105-32
36 MS25042-36* MS25043-36* MS3105-36
40 MS25042-40* MS25043-40* MS3105-40
*Contact us for other platings. *D = Olive drab chromate over cadmium DA = Anodized
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 43
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
ASSEMBLY INSTRUCTIONS
SOLDER CONTACTS
STEP 1: Slide the rear STEP 2: Insert individual wires STEP 3: Solder wires to STEP 4: Fixture the connector
accessories over the wire through the proper holes in the appropriate contacts on the rear for reassembly using the
bundle in the proper sequence grommet. Use isopropyl alcohol of the connector. Information on endbell assembly tools on
for re-assembly: cable clamp as a lubricant. standard soldering practices is a page 122.
and/or endbell first, then ferrule available upon request. Please
and (if used) coupling nut. contact us.
STEP 5: Slide the grommet STEP 6: Fill all unused STEP 7: Slide coupling nut,
down the wires (lubricating the grommet cavities with a wire ferrule, and endbell accessories
grommet with isopropyl alcohol hole filler to maintain the sealing over rear of the connector and
will help). integrity of the connector. tighten. For tooling,
a see page 122.
LATCH LATCH
LOCATOR CRIMP LOCATOR
TOOL
LOCATOR
COLOR CODE
INDEX MARK
TURRET
STEP 1: Strip the wires to the appropriate STEP 2: Open the crimp tool by STEP 3: Select the proper locator position
length. See strip lengths on the Contact squeezing the handles. Push the for your contact by rotating the locator
Selection Guide, a page 30. latch on the turret to release the until the proper color is aligned with the
locator. Attach the turret to the index mark. Push locator back down until
crimp tool using the two captive it snaps into position.
hex bolts in the turret. CONTACT PIN LOCATOR SOCKET
NOTE: Hand-crimp tools can be used SIZE COLOR LOCATOR
COLOR
with size 16S, 16 & 12 contacts. Size
16S Blue Blue
8, 4 and 0 contacts require the use of
air-powered crimp tools. Contact us for 16 Green Red
assistance in the use of these tools. 12 Red Red
DIAL
LOCK PIN
STEP 4: Adjust dial for proper wire gauge. STEP 5: Cycle the tool before inserting the STEP 6: Insert the stripped wire into the
To change the dial setting, remove the lock contact to be sure the tool is in the open contact with a slight twisting motion. Be
pin and lift center of dial. Turn to the desired position. Drop the contact, mating end first, sure all wire strands are inside the contact.
wire gauge. Replace lock pin on dial. into the crimp cavity of the tool. Squeeze the Squeeze the handle to cycle the tool. The
tool handle just enough to grip the contact handle will not release until the contact is
without actually crimping it. completely crimped.
CHECK TO BE SURE CONDUCTOR IS VISIBLE THROUGH Initial minimum pullout force in lbs. (before conditioning)
WIRE INSPECTION HOLE
INSERTION OF CONTACTS
INSERTION
GUIDE TOOL
(PILOT) PIN
SHOULDER
STEP 1: Slide the rear accessories STEP 2: Use the proper insertion tool STEP 3: Lubricate the grommet with
over the wire bundle in the proper from the Contact Selection Chart on isopropyl alcohol (do not use any other
sequence for re-assembly: cable a page 31. Place the contact in the type of lubricant). Insert the contact
clamp and/or endbell first, then tool. The tool should push against the through the appropriate cavity in the
ferrule, and coupling nut. shoulder of the contact. Contact sizes grommet. Sizes 16S, 16 and 12 socket
16S, 16, and 12 use a pliers-style tool. contacts must be installed using guide
Contact sizes 8, 4 and 0 use a tool with (pilot) pins. See the Contact Selection
a C-shaped shaft. Guide on a page 31 for Insertion Guide
(Pilot) Pin part numbers.
CONNECTOR
ASSEMBLY
FIXTURE
STEP 4: Place the connector into an assembly STEP 5: Lubricate the contact cavities of the STEP 6: Using guide pins where necessary,
fixture. Fixtures are available for production connector insulator with isopropyl alcohol push straight down with a firm, even
use; contact us using the information below. (do not use any other type of lubricant). pressure until the contact snaps into position
If you are not using a fixture, be sure to allow in the proper cavity. Start at the center of the
clearance on the mating face of the connector pattern and work toward the outer edges.
for the guide pins to come through the
connector during insertion.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 45
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
ASSEMBLY INSTRUCTIONS
STEP 7: Fill any unused cavities STEP 8: Check the mating STEP 9: A wire hole filler must STEP 10: Place the connector
with contacts. face of the connector to ensure be inserted into the grommet back in the fixture for re-assembly.
that all of the same size contacts behind the unused contacts to Slide the connector accessories
are on the same plane (fully maintain the sealing integrity of back down the cable over the rear
inserted). If not, the contact is the connector. See the Contact of the connector and tighten. Use
not fully inserted. Remove Selection Chart on a page 31 the appropriate endbell tools as
the contact using the proper for wire hole fillers. shown on a page 122.
extraction tool and procedure,
and reinsert. Do not attempt
to reinsert the insertion tool to
correct the problem.
EXTRACTION OF CONTACTS
SOCKET
EXTRACTION END
SOFT JAW
PLIERS LOCK RING
HANDLE
STEP 1: Remove the endbell accessories and slide them back STEP 2: Use the proper extraction tool from the Contact Selection
over the wires. Use the appropriate endbell tools as shown on Chart on a page 31. The extraction tool can be used for both pin
a page 122. and socket contacts by removing the shaft from the handle and
reversing it for pin or socket extraction.
CROSS-SECTION CROSS-SECTION
OF CONNECTOR OF CONNECTOR
STEP 3: On the mating face of the connector, insert the tool over STEP 4: Carefully remove the extraction tool from the connector
the pin contact or into the socket contact until the tool touches to avoid damage to the insulator.
bottom. Apply a slow, continuous pressure to push the contact out
through the rear of the connector. When the shoulder of the tool
“thunks” against the insulator, the contact is extracted.
SERVICE CLASS CONTACT TYPES
SHELL SIZE & INSERT ARRANGEMENT For insert arrangements over 50 and shell size 40 and above.
Exceptions: 36-52, 40-1, 40-9 and 40-56 are approved.
See tables on a pages 72-93.
√ Parts are the only MS-approved inserts.
*The March 30, 2003 revision of MIL-DTL-5015H requires that the letters JAN or J be physically marked on the connector preceding the
MS designator. This mark certifies that the connector meets specification. The United States Government has obtained Certificate and
Registration Number 504,860 for the certification mark “JAN” and Registration Number 1,586,261 for the certification mark “J.”
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 47
Specifications subject to change.
5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015
AMPHENOL HOW-TO-ORDER GUIDE
AC SERIES CONNECTORS
AC C 06 AF 18-1 S X - 025