Tool News

New Product Information

New Tools Available – August 2016

Well Service Pump Torque Tooling

Model Usage: WS223, WS223 XD, WS223 SS, • Tool group specifically designed to torque the • Universally designed to work with pump
WS255, WS255 XD, WS255 SS, WS273 XD, fluid end nuts and hex caps models listed
WS305 XD
Max Operating Max Torque
Part No. Description Weight
Warranty: Manufacturer’s Pressure Output
5,423 Nm
453-7288 Valve Assembly (Control Check) 689 BAR (10,000 psi) 15.42 kg (34 lb)
(4,000 ft-lb)

Part No. Description

478-4014 Drive Unit - 5,423 Nm
417-9067 Hose - Twin Line - 6 M Length - 689 BAR
385-8479* Pump - Basic Series - 115v
385-3995* Pump - Basic Series - 220v
384-8916* Pump - Pro Series - w/ LCD - 115v
385-3996* Pump - Pro Series - w/ LCD - 220v
451-7991* Pump - Air Powered

*Only ONE pump is required; listed are suitable pumps for the operation.

Service Repair Items

Item Part No. Description
1 453-7289 Reaction Arm Assembly
2 453-7290 Hex Adapter
3 453-7291 Cassette - 2 3/4 A/F (cannot be used in other applications)
4 466-1820 Socket - Stacked 2 3/4” - 2 15/16”

Transmission Test Bench Supply Fixture Assembly

Model Usage: 631K Transmission, 315-4731 • Simple fixture to supply oil to the transmission
Warranty: None for use on the test bench
Part No. Description Dimensions Weight
254 x 254 x 133 4.1 kg
FT-3319 Transmission Test Bench Supply Fixture Assembly
(10 x 10 x 6 in) (9 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information
CVT Variator Pump Test Bench Fixture Tooling
Model Usage: 966, 972K European Union Compliant, CE Marked • Allows the CVT pump to be mounted to the
Warranty: Six Months test bench
Part No. Description Dimensions Weight
506-7493 Bushing 65 x 46 mm (2.55 x 1.81 in) 0.5 kg (1.1 lb)
506-7494 Adapter Assembly Plate 610 x 359 x 110 mm (24 x 14.13 x 4.33 in) 42 kg (93 lb)
506-7495 Adapter Assembly Plate 610 x 370 x 110 mm (24 x 14.56 x 4.33 in) 44 kg (97 lb)
506-7496 Splined Drive Adapter 98 x 90 mm (4 x 3.54 in) 3 kg (6.6 lb)
506-7497 Adapter 75 x 28 x 75 mm (3 x 1.1 x 3 in) 1 kg (2.2 lb)
506-7493
506-7498 Fitting 45 x 25 x 34 mm (1.8 x 1 x 1.33 in) 0.11 kg (0.24 lb)
506-7499 Sleeve 19.5 x 27.5 mm (0.8 x 1.08 in) 0.03 kg (0.06 lb)

506-7494 506-7495 506-7496 506-7497 506-7498 506-7499

Fuel Accumulator Nut Wrench

Model Usage: C175 Tier 4 • Used to tighten the nut that attaches the • Improves time on nut tensioning process by
Warranty: Six Months accumulator to the injector on Tier 4 fuel rail up to 80%
groups • Improves tensioning process quality and
• 27 mm double-hex design allows for greater consistency
freedom of movement over standard flare nut
wrenches.
Part No. Description Dimensions Weight
513-8858 Fuel Accumulator Nut Wrench 76 x 44 x 20 mm (3 x 1.7 x 0.75 in) 0.22 kg (0.5 lb)

Vacuum Filling Tool

Model Usage: All Tier 4 Engines • The cooling system refiller eliminates airlocks • 80 psi required
Warranty: Manufacturer’s during cooling system refilling. • Includes a cooling system adapter and seals
• Eliminates the need to change hoses during directly on the radiator or with standard type
the refilling process adapters
• Operates with shop air
Part No. Description Dimensions Weight
516-9339 Vacuum Filling Tool 254 x 153 x 127 mm (10 x 6 x 5 in) 2.27 kg (5 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information
Truck Adapter Cable
Model Usage: On-Highway Trucks European Union Compliant, CE marked • Works with all on-highway truck models with
Warranty: One Year • Used to connect between communication round 9-pin connectors, including those with
adapter cable and on-highway trucks J1939 500K baud communication
diagnostic port • Replaces discontinued-157-4829
• SAE to CAT CAN/ATA - 500K Baud
Part No. Description Dimensions Weight
507-1011 Truck Adapter Cable 50 x 50 x 200 mm (2 x 2 x 8 in) 0.5 kg (1 lb)

Alignment Tool
Model Usage: G3500C, E, H Engines • This tool ensures the exhaust manifolds • Prevents premature failure of the bellows due
Warranty: Six Months are aligned correctly for installation of the to misalignment
bellows.
Part No. Description Dimensions Weight
512-6300 Alignment Tool 203 x 109 x 132 mm (8 x 4.3 x 5.2 in) 3.2 kg (7.05 lb)
Serviceable Parts
1L-8497 Retaining Ring 28 mm (1.1 in) -

Inline Hydraulic Components

Warranty: Manufacturer’s Valve Assembly Adapter
• Torque to 115-128 Nm (85-95 ft.lb) • Max. operating pressure 700 bar (10,000 psi)
• Use loctite no. 242 • Connection 1-3/8 inch nptf male, connection
• Set safety relief valve to 793-862 bar (11,500- 2 - cr-400 coupler
515-8204
12,500 psi) • 45 degree angled gauge improves visibility.

Gauge • Maximize controlled load movement

• 1/4 inch npt, max. operating pressure • Glycerin-dampened gauge with dual scale
700 bar (10,000 psi) • High-flow female coupler
515-8205 Part No. Description Dimensions Weight
515-8204 Valve Assembly (Control Check) 115 x 97 mm (4.5 x 4 in) 1.6 kg (3.5 lb)
515-8205 Gauge 84 x 36 mm (3.3 x 1.4 in) 1.4 kg (3 lb)
515-8206 515-8206 Adapter Assembly (45 Degree Angled Gauge) 154 x 111 x 62 mm (6 x 4.3 x 2.4 in) 1.4 kg (3 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information
Assembly Tooling
Model Usage: 257D, 259D, 277D, 279D, 287D, • Used for assembly in motors using the
289D, 297D, 297D XHP, 299D, 299D XHP, 297D, following swashplate kits : 455-7969, 386-
297D2 XHP, 299D2, 299D2 XHP 6632, 398-7466, 455-7979, 455-7974
Warranty: None Part No. Description Dimensions Weight
FT-3318 Assembly Tooling 130 x 60 x 100 (5 x 2.5 x 4 in) 0.6 kg (1.3 lb)

Bearing Retaining Nut Spanner Socket

Model Usage: 966M - 972M Wheel Loaders • Used to remove the 388-1398 spanner nut in • Hardened steel for durability
Warranty: Six Months axle housings • Improves efficiency and safety
• Used with 3/4 inch drive extension, breaker
bar or torque wrench
Part No. Description Dimensions Weight
506-2799 Bearing Retaining Nut Spanner Socket 197 x 152.4 mm (7.75 x 6 in) 7.3 kg (16 lb)

Photo Voltaic Module Connections Group

Model Usage: All Photovoltaic Microgrid UPS • Crimps pins and sockets • Carrying case holds group with room for
Systems • Tightens and releases connectors accessories
Warranty: Six Months • Checks correct pin/socket depth • Required for connector family

Part No. Description Dimensions Weight

Photo Voltaic Module
509-1069 333.3 x 228.6 x 58.7 mm (13 x 9 x 2.3 in) 1.55 kg (3.43 lb)
Connections Group
4C-4463 Case 333.3 x 228.6 x 58.7 mm (13 x 9 x 2.3 in) 0.45 kg (1 lb)
342-9516 Slotted Socket 17 mm (0.67 in) 0.12 kg (0.26 lb)

Slicer and Arbor Cutoff Wheel

Warranty: Six Months • The A-60 TX Slicer Plus is an aluminum oxide, • Sold in boxes of 50
proprietary bond cut-off wheel formulated • Grit: A-60
to provide very long life and very aggressive
cool-cutting action on all metals. • Metabo Type 1
• Max Speed: 15,000 rpm
Part No. Description Specifications Weight
486-2266 Slicer and Arbor Cutoff Wheel 4” Wheel with 5/8” Arbor 0.064 kg (0.14 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

New Product Information
SPECIALTY MINING TOOLS

Spanner Wrench, Snubber

Model Usage: 7495 • A snubber spanner wrench is required to • This service tool is utilized with a 1/4 inch
Warranty: Six Months adjust the snubber “dampening” settings square drive torque wrench to quickly set
during the closing function of the latchfree the snubber dampening effect that provides
dipper door assembly. longer life span of the latchfree dipper door
components.
Part No. Description Quantity Req. O.D. Depth Square Drive Weight
Latchfree Dipper Door 70 mm 42 mm 6.3 mm 0.3 kg
486-3857 1
Snubber Spanner Wrench (2.8 in) (1.7 in) (0.25 in) (0.7 lb)

Dealer Service Tools • USA: 1-800-542-8665, option 1 • International: 1-309-578-7372 • dealer.cat.com/dealer-service-tools

Marketing Update...

Have you seen the latest marketing information available to you?

Here are some of the materials and promotions created

New DST Materials
to help you help your customers. Coming Soon!

- Belly Guard Lift Table Brochure, Presentation and Operational Video • 3600 Engine Tensioning Tool
• Synthetic Rope Recovery Kits
- C175 Tooling Promotion with Towing Option
- New Tools Available by Mining Product Family

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publication, visit the Tool News Page.
John Woiwode Fernando C. Parra
Senior Marketing Consultant Senior Marketing Consultant
Woiwode_John_L@cat.com Parra_Fernando_C@cat.com
309-636-1673 305-476-6834
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