EG1–77
ENGINE – ENGINE MECHANICAL
SERVICE SPECIFICATIONS
SERVICE DATA
Compression STD
pressure Limit
Difference between each cylinder
Cylinder head Head surface warpage Limit
Manifold surface warpage Limit
Valve seat Refacing angle Intake
Exhaust
Contacting angle
Contacting width
Valve guide Inner diameter Intake
bushing Exhaust
Outer diameter STD
O/S 0.05
Replacing temperature (cylinder head side)
Valve Valve overall length STD Intake
Exhaust
Valve face angle
Stem diameter STD Intake
Exhaust
Stem end refacing Limit
Stem oil clearance STD STD Intake
Exhaust
Limit Intake
Exhaust
Valve head edge thickness STD
Limit
Valve spring Free length
Installed load at 40.5 mm (1.594 in.)
STD
Limit
Squareness Limit
Rocker arm Rocker arm inside diameter
and shaft Rocker shaft diameter
Shaft to arm oil clearance STD
Limit
Intake,
exhaust Manifold surface warpage
manifolds and Limit Intake
air intake
chamber Exhaust
Air intake chamber
Chain and Crankshaft sprocket wear Limit
sprocket Camshaft sprocket wear Limit
EG1–78
ENGINE – ENGINE MECHANICAL
Tension and Tensioner head thickness Limit
damper No. 1 damper wear Limit
No. 2 damper wear Limit
Camshaft Thrust clearance STD
Limit
Journal oil clearance STD
Limit
Journal diameter STD
Circle runout Limit
Cam height STD Intake
Exhaust
Limit Intake
Exhaust
Cylinder block Cylinder head surface warpage
Cylinder bore STD
Cylinder bore wear Limit
Cylinder block main journal bore
STD
Piston and Piston diameter STD
piston ring
Piston to cylinder clearance
Ring to ring groove clearance
STD
Limit
Piston ring end gap STD
Limit
Piston pin installing temperature
Connecting Thrust clearance STD
rod
Limit
and bearing
Bearing oil clearance STD
Limit
EG1–79
ENGINE – ENGINE MECHANICAL
Connecting Big end inner diameter
rod
and bearing
(cont’d)
Connecting rod bearing center wall thickness
Pin to bushing oil clearance
STD
Limit
Rod bend per 100 mm (3.94 in.)
Limit
Rod twist per 100 mm (3.94 in.)
Limit
Crankshaft Thrust clearance STD
Limit
Thrust washer thickness STD
Main journal oil clearance STD
Limit
Main journal diameter STD
Main journal finished diameter
Main bearing center wall thickness
STD
Crank pin diameter STD
Crank pin finished diameter
U/S 0.25
Circle runout Limit
Main journal taper and out–of–round
Limit
Crank pin journal taper and out–of round
Limit
EG1–80
ENGINE – ENGINE MECHANICAL
TORQUE SPECIFICATIONS
Part tightened
Cylinder head x Cylinder head cover
Cylinder head x Camshaft bearing cap
Cylinder head x Spark plug
Cylinder head x Intake manifold
Cylinder head x No. 1 secondary air injection manifold
Cylinder head x EGR valve
Cylinder head x Exhaust manifold
Cylinder head x Cylinder head rear cover
Cylinder block x Cylinder head
Cylinder block x Chain damper
Cylinder block x Chain tensioner
Cylinder block x Engine mounting
Cylinder block x Rear oil seal retainer
Cylinder block x Fuel filter bracket
Oil cooler relief valve x Cylinder block
Cylinder block x Crankshaft bearing cap
Cylinder block x Oil strainer
Cylinder block x Oil pan
Cylinder block x Engine mounting bracket
Valve clearance adjusting screw
Camshaft x Distributor drive gear
Crankshaft pulley x No. 2 crankshaft pulley
Air intake chamber x EGR pipe
Air intake chamber x Intake manifold
Air intake chamber x Accelerator control cable bracket
Intake manifold x Water outlet
Intake manifold x PAIR valve
No. 1 secondary air injection manifold x PAIR valve
No. 1 secondary air injection manifold x No. 2 secondary air injection
manifold
Exhaust manifold x No. 2 exhaust manifold heat insulator
Exhaust manifold x No. 2 secondary air injection manifold
10 mm bolt
8 mm bolt
Connecting rod x Connecting rod cap
Crankshaft x Crankshaft pulley
Crankshaft x Flywheel
Crankshaft x Drive plate
Oil pan x Drain plug
