Fundamentals Gas Turbine Engine M15
Fundamentals Gas Turbine Engine M15
M15
GAS TURBINE ENGINE
Rev.-ID: 1SEP2014
Author: DaC
For Training Purposes Only
ELTT Release: Sep. 19, 2014
M15.14
Engine Indication Systems
EASA Part-66
CAT B1
M15.14_B1 E
Training Manual
www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Lufthansa Technical Training
GAS TURBINE ENGINE/PROPULSION EASA PART-66 M15
ENGINE INDICATION SYSTEMS
M15.14 | M14.02
The oil consumption analysis generates an alert when the oil consumption
exceeds a certain level.
Introduction
In all engines there is a rotor speed indication for each individual rotor system.
There is a N1 indication for the low pressure rotor and a N2 for the high
pressure rotor. There is also a N3 indication if the engine has 3 rotors.
The engine rotor speed indications are always expressed as a percentage of a
100% design speed.
Now read the N1 value for engine number 2 in the example.
Each rotor speed indication has 3 main parts:
S the sensor
S the data transmission
S and the indication.
FOR TRAINING PURPOSES ONLY!
Figure 7 Introduction
HAM US/F SwD 01.04.2008 01|Intro|L1|A/B1/B2 Page 15
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GAS TURBINE ENGINE/PROPULSION EASA PART-66 M15
ENGINE INDICATION SYSTEMS Rotor Speed Indication
M15.14 | M14.02
Tachometer Generator
There are 2 different types of sensor, which can measure rotor speed on
engines.
One is the variable reluctance type sensor.
The other is the tachometer generator type, which is usually located on the
gearbox.
The tachometer generator has a permanent magnet that is driven by the
gearbox with a speed that is proportional to the N2 rotor speed. The rotating
magnetic field generates a 3−phase AC voltage with a frequency that is
proportional to the input speed.
The frequency is converted back to the speed signal in either a computer or
indicator.
FOR TRAINING PURPOSES ONLY!
Speed Indications
There are 3 different types of rotor speed indication:
S a display with a clock type scale,
S a display with a moving vertical bar, and
S the classical electromechanical indicator.
All 3 indications show the actual N1 value with an analog and a digital
indication.
There is always a speed limit indication, which is usually a red line. This is the
maximum permitted rotor speed.
FOR TRAINING PURPOSES ONLY!
Limit Indications
When N1 decreases below the red limit, a red exceedance pointer shows the
recorded maximum exceedance value or you just get a red box around the
digital readout to show that an exceedance occurred.
You can read the value with the onboard maintenance system.
You can reset the exceedance value when you finish the necessary
maintenance actions.
You can reset the exceedance indication by pressing the corresponding push
button in the cockpit. In modern aircraft this is done automatically with the next
engine start.
FOR TRAINING PURPOSES ONLY!
Figure 16 N1 Command
HAM US/F SwD 01.04.2008 10|Limit Ind|L2|A/B1/B2 Page 33
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GAS TURBINE ENGINE/PROPULSION EASA PART-66 M15
ENGINE INDICATION SYSTEMS EPR Indication
M15.14 | M14.02
Introduction
You only find an EPR indication for some engine types. It is always located at
the top of the engine indications, because it is used to set the engine power.
The EPR corresponds to the engine thrust, because it is the ratio of the total
pressure at the turbine outlet to the total pressure at the fan inlet.
Other engine types do not need an EPR indication, because the power is set
with the N1 indication.
Each EPR indication system has 3 main parts:
S 2 pressure pickups that are connected by tubes with a computer,
S a computer, which is either a separate EPR transmitter or part of the
FADEC computer, and
S the indicator, which is located in the cockpit.
FOR TRAINING PURPOSES ONLY!
Pressure Sensors
To calculate and indicate the EPR you must measure 2 pressures.
The pressure is given the name of the station that detects it, for example the
P2 and the P5 pressure.
P2 is the total air pressure at the fan inlet. It is measured by a pressure probe,
which is located in the fan airstream. Like other air data probes it is electrically
heated to prevent icing.
P5 is the total gas pressure at the turbine exit. This pressure is also sensed by
probes or, like in this example, with small holes in 3 of the turbine nozzle guide
vanes.
The individual pressures are collected by pickups in the turbine case and
guided by tubes to a common pressure manifold. This gives an average P5
pressure value.
The 2 pressure values are passed to the computer for it to calculate the
pressure ratio. Shown here is an EPR transmitter, which is an earlier type of
computer. Before the calculation can occur, the computer must change the
pressure into a proportional electrical signal.
The EPR transmitter uses electromechanical pressure transducers with, for
example, bourdon tubes.
The photo shows an example of bourdon tubes.
FOR TRAINING PURPOSES ONLY!
EPR Indication
In this segment we will show you 2 different types of EPR indication.
Firstly, the indication on a display unit which you find on modern aircraft, and
secondly, the classical electromechanical indicator on older generation aircraft.
FOR TRAINING PURPOSES ONLY!
Additional Indications
You may have noticed that the actual EPR indication is shown by an analog
and a digital value.
The EPR command has the same function as the N1 command. This example
shows the EPR required for a flexible take-off.
On the classical indicator this value is called the EPR limit, which is also shown
in both analog and digital format.
You can also set the value manually by pulling the knob.
On the display you can find 2 more indications. These are:
S the amber line that shows the EPR for the maximum available thrust and
S a blue circle that shows the EPR that corresponds to the actual throttle
position.
FOR TRAINING PURPOSES ONLY!
Introduction
There must be an exhaust gas temperature indication for each engine. The
indication is necessary to monitor the high temperatures in the engine exhaust
in order to see when a limit is exceeded.
The highest temperature is directly behind the combustion chamber where the
hot gas hits the high pressure turbine. This temperature is called the turbine
inlet temperature or TIT.
Because this temperature can be higher than 1,400_ C, it is not easy to
measure the TIT.
The exhaust gas temperature (EGT) is therefore measured at a colder location
in the engine either between the high and low pressure turbine or directly
behind the low pressure turbine. This is possible because the EGT has a direct
relationship to the TIT.
Because of the different measuring points you can find maximum EGT
indications between 600_C and 900_C.
FOR TRAINING PURPOSES ONLY!
EGT Probes
To measure and indicate the EGT you need:
S temperature sensors,
S a means of transmitting data, and
S a method of indication.
To measure high temperatures you need sensors of the thermocouple type.
There are several thermocouples on the engine. In the example shown here
there are 9. They are installed in the turbine case of the engine.
All thermocouples are connected to each other in order to generate a common
temperature value. The thermocouples for the EGT are always connected in
parallel in order to measure the average exhaust gas temperature.
The paralleling is done in junction boxes. To make probe replacement easier,
on some engines the thermocouples are paralleled in groups in parallel junction
boxes. All signals are then combined in the main junction box and transferred
to the FADEC system.
You may recall that special wiring is needed from the probes to the cold
junction. In our example the cold junction is located in the FADEC system
computer.
FOR TRAINING PURPOSES ONLY!
EGT Indication
You are now going to look at 3 different types of EGT indication:
S the display with a clock type scale,
S a display with a moving vertical bar, and
S the classical electromechanical indicator.
All 3 indications show the actual exhaust gas temperature in degrees Celsius in
both analog and digital.
They also always show the temperature limit, usually as a red line. This is the
maximum permissible EGT that should never be exceeded.
When an EGT red limit exceedance occurs in modern systems, then you get
information which is basically the same as you get when a rotor speed
exceedance occurs.
On each display there is also an amber line that shows the maximum EGT for
the maximum continuous thrust setting. The EGT is only allowed to exceed the
amber line value for a short time when the engines run at take-off or go around
thrust.
FOR TRAINING PURPOSES ONLY!
VIBRATION MONITORING
Introduction
A very important secondary engine indication is the indication for engine
vibration. It enables you to identify a rotor imbalance, which can be the first
sign of engine damage.
The main parts of the engine vibration monitoring system are, as follows:
S the indication in the cockpit which you have just identified. This shows the
level of vibration usually in units from 0 to about 6.
S Then on the engine there are 1 or 2 vibration sensors, which deliver
electrical signals to a computer.
S This computer collects and filters the vibration data for indication and engine
trend monitoring. The computer is, for example, sometimes called the
engine vibration monitoring unit or EVMU for short.
FOR TRAINING PURPOSES ONLY!
Vibration Sensor
The engine vibration sensors are accelerometers that measure the radial
acceleration of the rotor system.
You usually find 2 sensors on each engine.
S 1 sensor is located in the compressor area, for example near the N1 rotor
shaft, and
S a second sensor is in the turbine area, for example on the turbine frame.
FOR TRAINING PURPOSES ONLY!
Accelerometer
2 different types of accelerometer are used on engines.
S 1 type is the electromagnetic accelerometer and the other
S 1 is the piezoelectric−crystal type sensor.
FOR TRAINING PURPOSES ONLY!
Accelerometers cont.
The electromagnetic sensor has a permanent magnet that is hold in the
center by 2 springs. A fixed coil surrounds the magnet.
When there is a vibration, the coil moves up and down together with the sensor
housing. However, the magnet stays almost still due to its inertia force.
The difference in motion between the coil and the magnetic field induces an
AC voltage in the coil, like in a generator.
A piezoelectric crystal generates a voltage when you apply a force to the
crystal. In this sensor the force is applied by an inertia mass, which presses the
crystal against the base plate when the sensor is accelerated.
The vibration sensors give a signal to the monitoring unit with a voltage that is
proportional to the level of acceleration and a frequency that is equivalent to
the vibration frequency.
The monitoring unit filters and analyzes these signals from the accelerometers
for indication and trend monitoring.
FOR TRAINING PURPOSES ONLY!
Vibration Indication
The vibration indication on modern aircraft is automatically controlled by the
monitoring unit.
In this example of an ECAM display there are 2 indications for each engine.
S 1 indication shows units of vibration for the N2 rotor system and
S 1 for the N1 rotor system
The monitoring unit generates the 2 indications from a single sensor signal.
This can be done by comparing the frequency of the vibration signal and the 2
rotor speed signals.
Usually only the forward sensor is used for this indication, but the monitoring
unit is able to switch to the aft sensor when the forward sensor fails.
FOR TRAINING PURPOSES ONLY!
Fan Balancing
For some engines you can also use the vibration monitoring system for ”on
wing fan balancing”.
It helps to find the highest imbalance with its exact location on the rotor.
The location is given by the so-called rotor phase angle. This is the position on
the rotor, measured in degrees from a fixed reference point.
You can measure the reference point for example with a ”trim balance sensor”.
This works like a rotor speed sensor but gives only 1 pulse for each rotation.
You can find the phase angle indication for example on an EICAS maintenance
page, together with all vibration signals.
On other aircraft you will find it on the print-out from the ACMS.
FOR TRAINING PURPOSES ONLY!
System Architecture
The fuel flow indicating system provides 2 different indications for the pilot:
S The actual fuel flow to the engines, which is in kg or tons per hour, and
S the fuel used since the engine was started. This is in kg or tons.
The fuel flow indication allows you to monitor the performance and economic
operation of the engines. The engines usually have the same power setting
and therefore each flow indicator should also show identical fuel flow.
The fuel used indication shows the mass of fuel which was burned since the
last engine start on ground. This allows to compare the performance of the
different engines. It also gives a redundant information for the actual fuel
quantity.
You can calculate the actual fuel quantity by subtracting the amount of used
fuel from the amount of fuel in the tanks at take-off. The fuel used indication is
usually automatically reset to 0 when the engine master switch is switched to
ON and the aircraft is on the ground.
To generate the fuel flow and fuel used indications there needs to be a fuel flow
transmitter on each engine and then a calculation has to be done.
The calculation in modern systems is usually done by the FADEC system
computer.
FOR TRAINING PURPOSES ONLY!
The FADEC system computer now calculates the time between the 2 pulses,
which is proportional to the mass fuel flow.
An integration of the fuel flow value gives the required fuel used information.
MANIFOLD PRESSURE
Manifold Pressure
The manifold pressure gauge shows for carburettor engines the pressure of the
fuel/air mixture and, for injection engines, the pressure of the charge air.
In the case of a commonly used type of manifold pressure gauge, there is a
bellows system, whereby one capsule has a vacuum while the other is under
manifold pressure. A bell-crank lever connects the two sets of bellows and at
the same time the pointer of the instrument is moved. The indication is the
result of the two bellows systems working together and is the sum of
atmospheric pressure and the higher pressure produced by the charger. When
the aircraft is on the ground and the engine is not running, the manifold
pressure gauge must indicate current atmospheric pressure.
Manifold pressure is thus an absolute, i.e. a pressure relative to a vacuum.
Manifold air pressure (MAP) is normally indicated in inch/Hg.
A rule of thumb is that MAP in inch/Hg must not exceed the corresponding
RPM divided by 100.
Example: At 2100 RPM manifold air pressure should not be greater than 21
in/Hg.
Exact values must however be taken from the flight manual.
FOR TRAINING PURPOSES ONLY!
POINTER
GEAR
LINK
HAIR SPRING
BOURDON
TUBE
FOR TRAINING PURPOSES ONLY!
SOCKET
PRESSURE
CONNECTION
Introduction
All aircraft certification authorities require a torque indication system for
engines which produce indirectly a propulsive force by generating a shaft
power for the physical thrust generator.
Accordingly, such systems are for following engine types required:
S turboprop engines (TPE)
S turboshaft engines (TSE)
For these engine types are the typical synonyms of turbojet and turbofan
engine thrust indications (rotor speed and EPR) not useable.
S Due to the propeller or rotor blade adjustment a different performance can
be generated at the same speed at TPE and TSE.
In general the available rotor speed range for powering the propulsion
generator is less than the range at TJE and TFE.
At some single−shaft TPE with single−lever operation (see figure) the fuel
flow rate is altered by moving the control lever, but the the propeller
regulator prevents by changing the propeller blade pitch angle ö a rotor
speed changement. That means that the braking torque of the popeller is
increased or decreased to keep a constant propeller speed.
So the speed indication of the rotor system(s) is required for monitoring
TPE and TSE, but does not make any statement about the sufficient
performance of the engine.
S The engine pressure ratio (EPR) is also unsuitable for the performance
indicator in TPE and TSE, because of the small difference of the pressure
indications which are set in relation.
FOR TRAINING PURPOSES ONLY!
125
ö = 25_
(%)
ö = 20_
50
ö = 15_
25
ö = 10_
FOR TRAINING PURPOSES ONLY!
ö = 15_
ö = 0_
0
11000 12000 13000 14000 15000 16000
Idle engine rotor speed (min–1)
Torque Indication
The display device receives its signal from the torque measurement system of
the engine; the display can be designed in different ways:
S Torque oil pressure
It takes place in ”pounds per square inch (PSI)” or, in older engines, even in
”newtons per square centimeter (kp/cm2)”.
For such systems, the availability of the propeller shaft power is calculated:
N TWńLS @ p MD
PW +
K
In this formula:
− NTW/LS – Engine speed of the propeller driving turbine
(min–1, rpm)
− pMD – Torque proportional oil pressure (PSI, kp/cm2)
− K – Constant factor which depends on the design
conditions of the reduction gear and the torque
measuring system; specified by the manufacturer
− PW – Power to the propeller shaft (SHP, PS oder kW)
S Direct representation of the torque [torque (TRQ or TQ)]
It is displayed in „feet-pounds (FT.LBS.)“ or − in older jet engines − in
”newtons−meters (kpm)” and allows the calculation of the available propeller
shaft power:
P W + K @ N TWńLS @ MD
In this formula:
FOR TRAINING PURPOSES ONLY!
FRA US/O-5 DaC Jun 13, 2013 02|Torque Indic.|L1|A/B1/B2 Page 102
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ENGINE INDICATION SYSTEMS Torque and Power
M15.14 | M14.02
A
A
display.
Torque Measurement
Regarding the way of the torque measurement, two basic methods may be
distinguished:
1. Hydromechanical sensing systems can be designed in a very different
way - particular to its reduction gear - depending on the construction of the
engine.
They are based mainly on the measurement of an oil pressure, which
A. is proportional to the reaction torque which is transferred by certain
components of the reduction gear through a plurality of tangentially
arranged cylinder−piston assemblies of the torque meter to the
stationary transmission housing,
B. is corresponding to a proportional axial force to the torque which acts on
one or more cylinder−piston assemblies of the torque measuring
system.
These systems require the use of helical gears inside of the gearbox.
C. is proportional to the torque-proportional torsion of a torsion shaft
compared with a not twisted reference shaft.
These torque measuring devices are connected with the drive shaft
system between the engine and the reduction gearbox.
These systems are called „balanced oil piston systems“ .
2. Electronic torque sensing systems are generally based on the electronic
measurement of the under 1.C. described method of a proportional torsion
of a torsion shaft compared a not twisted reference shaft; they are
therefore called ”phase shift systems”.
These torque measuring systems are
A. either connected to the power shaft between the engine and the
FOR TRAINING PURPOSES ONLY!
reduction gear
B. or installed in the reduction gear.
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ENGINE INDICATION SYSTEMS Torque and Power
M15.14 | M14.02
TORQUE INDICATOR
TRANSDUCER
TORQUE SENSOR
SPLINE
FOR TRAINING PURPOSES ONLY!
TORSION SHAFT
PTL 12
12 B
Ivchenko Progress 5
AI-20 LEGEND (Gears):
Z6 4 A 11
Z1 – Central Drive
(sungear)
Z7 Z2 Z2 – Planet Gear (6)
Z5
Z3 – Internal Toothed Ring
Z4 – Driving Wheel of the Planetary Gear
2 Z5 – Planetary Gears (6)
Z6 – Internal Toothed Ring
Z7 – Oil Pump Drive Gear
Z4 Z1 of the Torque Measuring System 12
3 1
5
Z3 10
9 9
7
A
ÉÉÉÉÉÉÉÉÉÉÉÉ
5 B–B
ÉÉÉÉÉÉÉÉÉÉÉÉ
B
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z6 12 Z3
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z2 8 LEGEND (OTHER COMPONENTS):
Z5 6
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z2 Z2 1 – Driving Shaft
2 – Planet Carrier
FOR TRAINING PURPOSES ONLY!
Z5
ÉÉÉÉÉÉÉÉÉÉÉÉ
3 – Propeller Shafte
Z5 4 – Stationary Planet Carrier
ÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z4 Z1
Z2
5
6
–
–
Torque Transducer
(Cylinder-Pistonr-Assemblies)
Cylinder
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z5 7 – Piston
Z2
4 8 – Outflow Opening of the Cylinder
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z5 Z2 9 – Oil Pump of the Torque Measuring
System
ÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉ
Z5
4
A–A
Transmission Plan:
Direction of rotation of the gears and wreaths
10 –
11 –
Oil Loop of the Torque Measring
System
Display Device of the Torque
ÉÉÉÉÉÉÉÉÉÉÉÉ
Direction of propeller rotation Measuring System
Rotation of the counter torque 12 – Reduction Gear Housing
Thereby the metering area (X) is reduced and the supply flow of oil
pressure into the measuring transducer is decreased until the balance
between the (reduced) axial force and the (lower) oil pressure in the
transducer is reached again.
X
FOR TRAINING PURPOSES ONLY!
TORQUEMETER
ACCESSORY SEE DETAIL B
GEARBOX
HOUSING ACCESSORY
GEARBOX
TO COVER
TORQUEMETER
GAUGE
DETAIL B DETAIL A
These form the rear part of the countershaft [layshafts]; the double helical
gearing is used to avoid axial forces.
The normal gears of the second stage [second stage spur gears] are forming
the front part of layshafts and transmit the torque to the big spur gear of the
propeller shaft.
REFERENCE POWER
SHAFT TURBINE
*) SHAFT POWER
FRONT TURBINE
PROPELLER INLET
MOUNTING CASE
FLANGE
ACCESSORY REDUCTION
DRIVE GEARBOX
HP ROTOR
GEAR SHAFTS COUPLING
SHAFT
PROPELLER LP ROTOR
SHAFT
TORQUE SHAFT
*)
SECOND STAGE
SPUR GEAR
HELICAL INPUT RIGID COUPLING
GEAR SHAFT *)
FOR TRAINING PURPOSES ONLY!
SECOND STAGE
SPUR GEARS
FIRST-STAGE
HELICAL GEARS
LAYSHAFT (L/H) NOTE: COMPONENTS OF THE TORQUE SYSTEM ARE MARKED WITH AN ASTERIX *)
Figure 56 Reduction Gearbox of a Three-Shaft Turboprop Engine (Pratt & Whitney Canada PW123)
FRA US/O-5 DaC Jun 13, 2013 06|Elec−Measur.|L2|B1/B2 Page 111
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GAS TURBINE ENGINE/PROPULSION EASA PART-66 M15
ENGINE INDICATION SYSTEMS Torque and Power
M15.14 | M14.02
The torque measuring system of the engine includes the following components:
S a torque shaft,
S a torque reference shaft with a fixed rigid coupling,
S a torque sensor with a variable reluctance sensor or magnetic pickup,
S a torque signal conditioner unit (TCU) and
S a characterization plug
FOR TRAINING PURPOSES ONLY!
TORQUE
SENSOR TORQUE SHAFT
FRONT
INLET
CASE
REFERENCE
SHAFT FRONT
INLET
CASE RIGID
COUPLING
TORQUE SIGNAL
CONDITIONER UNIT
(TSCU)
FOR TRAINING PURPOSES ONLY!
ACTUAL TORQUE
CHARACTERIZATION
PLUGS
(WITH LANYARDS)
TORQUE GAGE
Figure 57 Electronic Torque Measuring System (Pratt & Whitney Canada PW123)
FRA US/O-5 DaC Jun 13, 2013 06|Elec−Measur.|L2|B1/B2 Page 113
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ENGINE INDICATION SYSTEMS Torque and Power
M15.14 | M14.02
The torque sensor is located in front of inlet case.
It projects downwards into the housing and receives its signals from two
sprockets.
These sprockets are located
S on the rear side of the connecting flange of the torque shaft, which
transmits the torque to the reduction gear via the reduction gearbox
Coupling Shaft and
S on the outside of the front end of the reference shaft, which is not claimed
by the torque.
Both shafts are only at their ends firmly connected together and are
connected via the fixed coupling [rigid coupling] with the power turbine
shaft.
The twisting of the torque shaft relative to the reference shaft is
proportionally to the transmitted torque value.
The sensor detects this phase shift [phase difference] between the two
sprockets and sends he appropriate signals to the TSCU and the main
electronic control of the engine [engine electronic control, EEC, or: engine
control unit, ECU].
The sensor also measures the temperature of the air in the vicinity of the shaft
system to compensate the torsional effects on the intensity or rate [rate of
twist] induced on the torque shaft cause by thermally influences
FOR TRAINING PURPOSES ONLY!
A
B
ENGINE
RUNNING
A
B
NO TORQUE
ENGINE
AT
REST
FOR TRAINING PURPOSES ONLY!
TABLE OF CONTENTS
M15 GAS TURBINE ENGINE . . . . . . . . . . . . . 1 FUEL FLOW TRANSMITTER INTRODUCTION . . . . . . . 68
FUEL FLOW TRANSMITTER TYPES . . . . . . . . . . . . . . . 70
M15.14 ENGINE INDICATION SYSTEMS . . . . . . . . . . . 1 ENGINE OIL MONITORING SYSTEM . . . . . . . . . . . . . . . 74
INDICATION SYSTEM LAY-OUT . . . . . . . . . . . . . . . . . . . 2 OIL QUANTITY INDICATION . . . . . . . . . . . . . . . . . . . . . . . 74
ENGINE INDICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 2 OIL PRESSURE INDICATION . . . . . . . . . . . . . . . . . . . . . . 82
ENGINE PERFORMANCE INDICATIONS . . . . . . . . . . . . 6 OIL PRESSURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . 84
ENGINE SYSTEM INDICATIONS . . . . . . . . . . . . . . . . . . . 8 LOW OIL PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . 86
ENGINE TREND MONITORING . . . . . . . . . . . . . . . . . . . . 12 OIL TEMPERATURE INDICATION . . . . . . . . . . . . . . . . . . 90
ROTOR SPEED INDICATION . . . . . . . . . . . . . . . . . . . . . . 14 MANIFOLD PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 TORQUE AND POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
TACHOMETER GENERATOR . . . . . . . . . . . . . . . . . . . . . . 16 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
VARIABLE RELUCTANCE SPEED SENSOR . . . . . . . . . 22 TORQUE INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
SPEED INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 TORQUE MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . 104
LIMIT INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 HYDRO-MECHANICAL TORQUE MEASUREMENT . . . 106
ENGINE PRESSURE RATIO INDICATION . . . . . . . . . . . 34 ELECTRONIC TORQUE MEASURING SYSTEMS . . . . 110
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PRESSURE SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EPR INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ADDITIONAL INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . 42
EXHAUST GAS TEMPERATURE INDICATION . . . . . . 44
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
EGT PROBES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
EGT INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VIBRATION MONITORING . . . . . . . . . . . . . . . . . . . . . . . . 50
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
VIBRATION SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
ACCELEROMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
VIBRATION INDICATION SELECTION . . . . . . . . . . . . . . 58
VIBRATION INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DETAILED VIBRATION INDICATION . . . . . . . . . . . . . . . . 62
FAN BALANCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FUEL FLOW INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . 66
SYSTEM ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . 66
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M15.14 B1 E
TABLE OF CONTENTS
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M15.14 B1 E
TABLE OF FIGURES
Figure 1 Engine Indication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Fuel Flow Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Engine Performance Indication . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Oil Quantity Indicating Schematic . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Engine Performance Indication 2 . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Different Types of Quantity Transmitter . . . . . . . . . . . . . . . . . . 77
Figure 4 Engine System Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Capacitance Type Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 Engine System Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Reed Switch Type Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Engine Trend Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Oil Pressure Indication System Schematic . . . . . . . . . . . . . . . 83
Figure 7 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 Oil Pressure Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Tachometer Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Low Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 Direct Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 Pressure Transmitter & Low Pressure Switch Location . . . . . 89
Figure 10 FADEC Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 Oil Temperature Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Sensor and Phonic Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Oil Temperature Sensor Location . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 Variable Reluctance Speed Sensor . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Magnetic Chip Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 Speed Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Electronic Magnetic Chip Detectors . . . . . . . . . . . . . . . . . . . . . 97
Figure 14 Exceedance Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 49 Load indication digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Figure 15 Exceedance Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 bourdon tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 16 N1 Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Rotor Speed Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 17 EPR Indication System Components . . . . . . . . . . . . . . . . . . . . 35 Figure 52 Torque Indicating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 18 Sensors and Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 Negative Torque System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 19 Sensors and FADEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 54 Hydro−mechanical torque measuring system
Figure 20 EPR Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 with reaction torque measurement . . . . . . . . . . . . . . . . . . . . . . 107
Figure 21 Additional Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 55 Hydro-mechanical Torquemeter (Axial Thrust Measurement) 109
Figure 22 EGT Indication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 56 Reduction Gearbox of a Three-Shaft
Turboprop Engine (Pratt & Whitney Canada PW123) . . . . . . 111
Figure 23 EGT Indication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 57 Electronic Torque Measuring System (Pratt
Figure 24 EGT Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 & Whitney Canada PW123) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 25 Vibration Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 58 Torque Measurement (Pratt & Whitney Canada PW123) . . . 115
Figure 26 Vibration Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 27 Vibration Sensors 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 28 Operation of Vibration Sensors . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 29 Vibration Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 30 Vibration Indication on ECAM . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 31 Vibration Indication on EICAS . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 32 Phase Angle Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 33 Fuel Flow Indication System . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 34 Powered Fuel Flow Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 35 Powered Fuel Flow Transmitter 2 . . . . . . . . . . . . . . . . . . . . . . . 71
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M15.14 B1 E
TABLE OF FIGURES
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M15.14 B1 E
TABLE OF FIGURES
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M15.14 B1 E
TABLE OF FIGURES
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