Confined Space Procedure
Confined Space Procedure
NO :
DEPARTMENT-HAMCO
HAM-EHSS-PR-006
SAFETY PROCEDURE
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DEPARTMENT-HAMCO
HAM-EHSS-PR-006
SAFETY PROCEDURE
Section Index
1. Purpose
2. General
3. Reference
4. Responsibilities
5. Identification of Confined Space Worker
6. Confined Space Terms and Definations
7. Confined Space
8. Training and Responsibilities of Designated Employees
9. Permit Requirements
10. Confined Space Entry Plan
11. Atmospheric Gas Testing
12. Ventilation Plan
13. Cleaning
14. Training
15. Communication
16. Rescue Operation
17. Program Review
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SAFETY PROCEDURE
1. Purpose
This document provides a set of guidelines and safety precautions detailing the requirements for
work performed inside confined space.
2. General
This procedure outlines the requirements for working in Confined Spaces. Its purpose is to
identify confined spaces, safe work practices, and required training for designated responsible
employees.
3. Reference
4. Responsibilities
Project Manager, he and his team member responsible for this work, shall be responsible
for physically inspection of the work performing location and will ensure that work
location or equipment is safe for confined space work and before start of work, all the
procedural requirements are fulfilled. He shall inspect the site by himself and will make
audit during work performing to verify the safety requirement compliance as per
procedure, in case of any failure immediately lead the situation and rectify the problem and
take action against responsible person who caused the failure.
HSE Manager is responsible for developing the procedure and review it if in case there is
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any change in the requirement. He will assign his team member for site activities
inspection, audit and recommendation for corrective action. He and his team shall be
responsible to stop any work inside confined space if found is not being followed as per
procedure and there is immediate danger to lift or health.
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Review the confined space entry plan and applicable work permits to
understand the confined space hazards, precautions, responsibilities and
emergency procedures.
Understand the effects of exposure to potential hazardous substance(s) in the confined
space.
Maintain a confined space entry log and maintain a continuous count of entrants.
Prevent unauthorized personnel from entering the confined space.
Monitor activities inside and outside the confined space to determine if it is safe for
entrants to enter and/or remain inside the space.
Maintain two-way communication with entrants to monitor entrant status (e.g.,
behavioral effects of hazard exposure) and alert entrants of a need to evacuate the
confined space.
Have communications equipment readily available on-site and immediately notify
proper personnel (e.g., rescue team) in event of an emergency.
Remain at the confined space entry point until relieved by another designated
standby man or until all entrants have exited the confined space.
Never attempt to enter the confined space, even in an emergency, until relieved.
Perform no entry rescues as specified by the rescue plan.
Perform no other duties that could interfere with the primary responsibilities of a
confined space standby man.
Order entrants to evacuate the confined space under any of the following conditions:
o An unsafe condition develops inside or outside the confined space.
o An entrant displays abnormal behavioral effects of hazard exposure.
o If the standby man must leave the area and no relief confined space standby
man is provided.
Employees and Entrants
All employees and entrants are responsible for:
Review the confined space entry permit and confined space entry plan and verify
that all precautions have been properly implemented.
Never enter a confined space unless authorized to do so and only once appropriate
control measures have been identified and implemented
Understand the effects of exposure to potential hazardous substance(s) in the confined
space.
Understand the proper use of PPE that is to be used inside the confined space.
Communicate with the confined space standby man to enable the standby man to
monitor the entrants’ status (e.g., behavioral effects of hazard exposure).
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5.1. Qualified Person: An employee who by virtue of training and/or experience is capable of
authorizing Confined Space entry, determining atmospheric conditions, and validating an entry
permit. This authorization is delegated by site management and must also include the authority
to cancel or terminate entry at his discretion if hazardous conditions arise or are suspected.
5.4. Rescue Team: A team of rescue personnel, either in-plant or members of an outside
organization, with the responsibility to respond to Confined Space emergencies and
perform advanced rescue if and when required.
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Double Block and Bleed – The closure of a line, duct, or pipe by locking and tagging
a drain or vent which is open to the atmosphere in the line between two locked-
closed valves.
Entry - The act by which a person intentionally passes through an opening into a
permit- required Confined Space and includes ensuing work activities in that space.
The entrant is considered to have entered as soon as any part of the entrant's face
breaks the plane of an opening into the space.
Entry Permit - The written or printed document established by the employer, the
content of which is based on the employer's hazard identification and evaluation for
that Confined Space (or class or family of Confined Spaces if a number of spaces may
contain similar hazards) and is the instrument by which the employer authorizes his
or her employees to enter that permit- required Confined Space. The entry permits:
defines the conditions under which the permit space may be entered; states the
reason(s) for entering the space; the anticipated hazards of the entry; for entries
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where the individual authorizing the entry does not assume direct charge of the
entry, lists the eligible attendants, entrants, and the individuals who may be in charge
of the entry; and establishes the length of time for which the permit may remain
valid.
Entry Permit System – The employer's written procedures for preparing and issuing
permits for entry and returning the permit space to service following termination of
entry and designates by name or title the individuals who may authorize entry.
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effects; may result in eye damage; irritation or other conditions which could impair
escape from the permit space.
In-plant Rescue Team – A group of two or more employees designated and trained
to perform rescues in permit spaces in their plant.
Isolation - The separation of a permit space from unwanted forms of energy, which
could be a serious hazard to permit space entrants. Isolation is accomplished by such
means as blanking or blinding; removal or misalignment of pipe sections or spool
pieces; double block and bleed; or lock out and/or tag out of all energy sources.
Line Breaking – Means the intentional opening of a pipe, line, or duct that is or has
been carrying flammable, corrosive, or toxic material, an inert gas, or any fluid at a
pressure or temperature capable of causing injury.
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a) Is large enough and so configured that an employee can bodily enter and
perform assigned work;
b) Has limited or restricted means for entry or exit (some examples
are tanks, vessels, silos, storage bins, hoppers, vaults, pits and diked
areas);
c) Is not designed for continuous employee occupancy; and,
d) Has one or more of the following characteristics:
Contains or has a known potential to contain a hazardous atmosphere;
Contains a material with the potential for engulfment of an entrant;
Has an internal configuration such that an entrant could be
trapped or asphyxiated by inwardly converging walls or a floor
which slopes downward or tapers to a smaller cross-section;
or,
Contains any other recognized serious safety or health hazards.
Retrieval Line – A line or rope secured at one end to the worker by a chest-waist or
full-body harness or wristlets, and with its other end secured to either a lifting (or
other retrieval) device to an anchor point located outside the entry portal.
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SAFETY PROCEDURE
7. Confined Spaces
7.1 Confined Spaces are identified as any area with a limited means of access/egress and
subject to oxygen deficiency, accumulation of flammable vapor, or any airborne
contaminant that exceeds established Workplace Exposure Limits *(WEL) or which is
not intended for continuous employee occupancy. Confined spaces include, but are not
limited to, storage tanks, process vessels, ventilation and exhaust ducts, manholes, pits.
7.2 Identification of Confined Spaces will be determined first by use of the Project
identification system whereby signs have been posted to alert employees of areas that
have been classified as Confined Spaces. All Confined Spaces will be treated as ‘Permit-
Required Confined Spaces” and therefore a Confined Space where atmospheric
evaluation is recommended. Management will accept the responsibility to evaluate all
potentially hazardous areas and initiate the terms of this procedure.
Each affected employee must be trained prior to his / her initial assignment, prior to change in
assigned duties, if a new hazard has been created or special deviations have occurred.
duties as follows:
a) Ensure that an approved confined space entry permit is in place and display
in the vicinity before entry.
b) Ensure only trained worker enter the confined space and that required
procedures, practices, and equipment for safe entry are in effect before allowing
entry.
c) Conduct appropriate atmospheric evaluation of the Confined Space via the use
of testing equipment on which he has been trained to operate.
d) Determine that all requirements of the entry permit have been met before allowing
entry.
e) Ensure that operations remain consistent with the terms of the entry permit at all
times.
h) Determine that unauthorized personnel are prohibited from entry at all times.
1) Persons authorized as attendants will be trained in and perform assigned duties as follows:
a) Remain stationed outside the Confined Space at all times during entry operations.
b) Maintain confined space entry log sheet and an accurate count of all persons
inside Confined Spaces.
c) Ensure that permits specifically required by certain projects will be used as required.
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SAFETY PROCEDURE
d) Recognize potential permit space hazards and monitor conditions to ensure that
a safe atmosphere remains.
e) Maintain continuous communication with authorized entrants. Be alert for any
emergency.
f) Monitor activities inside and outside the confined space to determine if it is safe
for entrants to enter and/or remain inside the space.
g) Maintain two-way communication with entrants to monitor entrant’s status
(e.g., behavioral effects of hazard exposure) and alert entrants of a need to
evacuate the confined space.
h) Authorize evacuation of Confined Spaces when hazardous conditions or
permit violations exist.
i) Prevent entry of unauthorized personnel.
j) Contact of advanced rescue personnel if required.
k) Order entrants to evacuate the confined space under any of the
following conditions:
If the standby man must leave the area and no relief confined space standby
man is provided.
2) Confined space entry Attendants must be present at the area and will not be permitted
to monitor more than one confined space at a time and never attempts to enter in
Confined space.
a. Hazard Communication
b. Respiratory Protection
c. Hazard Recognition
d. Communication Techniques
e. Basic Rescue
f. Use of Breathing Apparatus (BA)
Employees who work as authorized entrants will be trained in and perform assigned
duties as follows:
Recognize the need and initiate self-evacuation when necessary or when they
a. Hazard Recognition
b. Communication Techniques
c. Use of Personal Protection Equipment
d. Self-rescue
e. Hazard Communication
9. Permit Requirements
A. All employees and workers who should work within the provisions outlined in the Confined
Space Entry Permit. All portions of the permit should be completed by the Qualified Person.
The completed permit should be posted at the Confined Space entrance and will then become
the responsibility of the attendant. Upon completion of the shift or the work (whichever is
the first to occur), the attendant will sign the permit to indicate that all entrants have safely
exited the Confined Space and return the permit to the Qualified Person for retention.
B. Upon placement of the permit, the attendant is responsible for control of the work area and
has full authority to cease operations or terminate entry at any time. These actions will be
reported to the Qualified Person immediately following their occurrence. The authority of the
attendant will be superseded on by the Qualified Person and/or a recognized member of the
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HSE Department who believes work should be stopped based on suspicion of imminent
danger.
C. A Confined Space Entry Permit may be requested for spaces opened for extended periods of
time and in which permanent or temporary/portable ventilation equipment is utilized.
D. Voltage shall not exceed 24 volts for electrical tools during use inside a confined space,
without the approval of HSE manager (As per OSHA 29 CFR 1926.1203 (General
Requirements) do not prescribe the level of detail for lighting requirements described,
because it is up to the employer to evaluate the space to determine the specific hazards and
establish the specific controls to protect workers and rescue personnel from those hazards.)
and if required more than 24 volts, assessment shall be made and Client HSE approval shall
be required for it.
When natural lighting is not sufficient, additional lighting will be provided. It must not be
exceed 12 volts in damp conditions and will be equipped with a ground fault circuit
interrupter. In hazardous atmospheres, explosion-proof lighting will be required.
The confined space entry plan (JSA/Risk Assessment) shall include, but not be limited to, the following:
a. Scope of work.
b. Results of hazard evaluations (e.g., potential hazards in the confined space and the
adjacent area).
c. Location and method for each isolation point of the confined space, including a
drawing and blinding list to assist in verifying isolation of all energy sources.
e. Fall protection plans whenever an entrant could fall more than 1.8m (6ft).
f. Work permit requirements for controlling hazards inside the confined space.
g. Types of equipment required for confined space entry (e.g., scaffolding, air movers,
11.1 Atmospheric gas testing within confined spaces shall include, but not be limited to,
testing for oxygen (O2), flammable mixtures (Lower Explosive limit (LEL) toxic
gases (e.g., H2S), and carbon monoxide (CO).
11.2 Atmospheric gas test shall be performed and immediately recorded:
a. Prior to entry.
c. If there is any reason to believe that conditions inside the confined space have changed.
11.3 Certified gas tester with a calibrated and suitable gas testing equipment
11.4 Initial gas testing prior to entry shall be performed with al mechanical ventilation
shut down at least 15 minutes prior to testing.
11.5 Initial entry shall be prohibited if gas testing indicates an oxygen deficiency or the
presence of unacceptable levels of flammable (LEL) or toxic materials, etc., within
the confined space. Only after purging with mechanical ventilation and/or clean-up
has rendered the space free of hazardous concentrations (as verified by continuous
gas testing inside the confined space) shall initially entry be allowed.
11.6 Additional gas testing (e.g., after breaks) shall be conducted with the ventilation
system turned on to ensure that contaminants are being removed and that the
ventilation system is not a source of contamination.
11.7 Continuous gas testing (e.g., by use of personal gas monitors) shall be used if the
atmosphere inside the confined space is subject to change or if confined space entry
activities involve combustion (e.g., welding or torch cutting).
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5. Other potential toxic gas concentrations are at or below their threshold limit
value (TLV).
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12.1 Mechanical ventilation (e.g., air movers) shall be used to ensure the removal of all
hazardous airborne contaminants in confined spaces where a hazardous
atmosphere exists or could develop during the course of planned work (painting,
welding, etc.).
12.2 If the confined space is within process equipment or where combustible or
flammable material may be present, mechanical ventilation shall be used during the
entire period of occupancy, even if gas testing indicates no hazardous
concentrations inside the space.
12.3 Flammable/toxic gases or vapours vented from a confined space shall be removed
in such a manner that the release does not pose a risk to employees, equipment or
operations. Precautions shall be taken to eliminate potential sources of ignition in
areas where flammable gases or vapours are vented.
12.4 Where practical, mechanical ventilation shall provide air blowing into the bottom or
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lower portion of the confined space and exhaust out the top or upper portion of the
space.
12.5 Blowers or other means of introducing air into a confined space shall be placed so
as to minimize the possibility of introducing air contaminants (e.g., CO).
12.6 All electrical and static-producing equipment, including air movers, shall be
properly grounded and bonded to the vessel/tank (if applicable).
12.7 Mechanical ventilation/cooling shall be directed at the immediate areas where
persons are working within the confined space and shall continue until all person(s)
have left the space
12.8 For some jobs, such as welding, grit blasting, spray painting, etc., additional
ventilation may be necessary to sufficiently reduce the accumulation of hazardous
vapour, mist or particulates. Local exhaust ventilation may also be required for such
jobs when the internal configuration of the confined space impedes air circulation.
12.9 Plant air or engine-driven compressed air shall never be used for mechanical ventilation.
12.10 In lieu of mechanical ventilation, natural ventilation may be used as the source of
ventilation in a confined space only if there is no potential for the development of a
hazardous atmosphere. Examples of such locations include entries into open
excavations or structures, diked areas surrounding tanks, etc.
12.11 For nitrogen purging of an equipment (tank, vessels etc.), safety precautions shall be:
o Area shall be isolated where purging will be in progress and safety signs shall be
posted for awareness and prohibition to entry in isolated area.
o Persons who will be assigned for this job, shall be experienced and trained.
o It will be ensured that all involved persons are communicated about the
nitrogen gas hazard.
o All points (inlet or outlet) shall be verified, equipment shall be inspected to verify
there is no any other point is open except inlet and outlet.
o Outlet point shall be hard barricade, stand by man shall be assigned.
o All hoses shall be out of any damage and at connection whip arrestor shall be used.
o Pressure will not be increased above rated capacity of equipment’s and hoses.
o Ear plugs shall be used during purging and communication shall be established.
Siren shall be arranged if there nearby people are working to let them aware.
o After purging completed, gas testing shall be ensured to measure the oxygen level.
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13. Cleaning
14. Training
14.1 Confined space entry supervisors, standby men, entrants, etc., shall receive confined
space entry training that is appropriate to their specific responsibilities. Refresher
training shall be provided periodically.
14.2 Confined space entry training and refresher training shall include, but not be
limited to, the following topics:
a. Hazards associated with confined space entry.
b. Specific responsibilities of entrants, standby men, entry supervisors, rescue personnel, etc.
d. PPE requirements.
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14.3 Training for confined space standby men shall also include the following at a minimum:
a. Hazards that may be encountered by entrants and the signs and symptoms of
overexposure to potential contaminants inside the confined space.
c. Proper use of equipment used for communicating with entrants and emergency
response personnel.
14.4 Training for emergency response and confined space rescue personnel shall
include the following at a minimum:
a. Emergency response training, including specific training for confined space rescue.
c. First aid and basic life support, including cardiopulmonary resuscitation and automated
external defibrillator.
15. Communication
Ensure that appropriate communication systems are in place prior to entry into a confined space.
The Communication system shall ensure uninterrupted communication
o Between those inside the confined space
o Between those inside the confined space and those outside the confined space
o To summon help in case of an emergency
o Between those outside the confined space to raise the alarm to those inside the confined space and
o From those outside the confined space to initiate emergency procedures
Communication systems shall be intrinsically safe, reliable, and frequently tested and below
information will be updated and mention in Rescue Plan.
utilized to assist in directing the rescue effort pending the arrival of the designated
rescue team.
2. Employees who conduct rescues must be provided with proper personal protective
equipment and trained in the proficient use of that equipment. Employers must
evaluate a rescuer’s ability To respond in a timely manner (the specific hazard involved
4. Rescue equipment shall be available and will be ensured that are effective, list is as under
o Tripod
o Stretcher
o Life Line
o Rope
o Radio
1) This program shall be reviewed annually and revised as necessary to protect employees from
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d. Employee complaints.
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