Content

1 Basic Information..................................................................................................................... 4
1.1 Manual purpose.............................................................................................................4
1.2 To operator.................................................................................................................... 4
1.2.1 Primary contents................................................................................................ 4
1.2.2 Supplements and other information................................................................... 5
1.3 Agreement..................................................................................................................... 5
1.3.1 Warning.............................................................................................................. 5
1.3.2 Printing and creation agreement........................................................................ 6
1.4 Environmental protection..............................................................................................6
1.5 Machine label................................................................................................................ 6
1.6 Additional help and information................................................................................... 7
2 Safety instructions....................................................................................................................8
2.1 Standards and instructions............................................................................................ 8
2.2 Safety regulations..........................................................................................................8
2.2.1 General safety instructions.................................................................................8
2.2.2 Manual guidance................................................................................................ 9
2.2.3 Marks and instructions on the machine..............................................................9
2.2.4 Alteration.......................................................................................................10
2.2.5 Guarantee......................................................................................................... 11
2.2.6 Safety-transport................................................................................................11
2.2.8 Safety-operation............................................................................................... 11
2.2.9 Safety-maintenance..........................................................................................12
2.2.10 Safety - repair.................................................................................................13
2.3 Operating skill.............................................................................................................13
2.3.1 Operator........................................................................................................... 13
2.4 Safety features..........................................................................................................14
2.4.1 Security function overview.............................................................................. 14
2.4.2 Emergency stop button.....................................................................................15
2.4.3 Film carriage bottom safety device..................................................................15
2.4.4 Ground lead......................................................................................................15
2.5 Main operational risk safety warning..........................................................................15

1
3 Technical parameter description......................................................................................... 18
3.1 Main component composition.....................................................................................18
3.2 Control panel...............................................................................................................19
3.2.2 Sensor location.........................................................................................................20
3.3 Working principle........................................................................................................20
3.4 Optional configuration................................................................................................ 21
3.4.1Pit configuration................................................................................................21
3.4.2 Electrical parameters........................................................................................23
4 Transportation and installation instructions........................................................................... 24
4.1 Security transport........................................................................................................ 24
4.2 On-site transportation..................................................................................................24
4.3 Temporary storage.......................................................................................................25
4.4 Preparation before installation.................................................................................... 26
4.4.1 Preparation area................................................................................................26
4.4.2 Ground confirmation........................................................................................27
4.4.4 Equipment, tools and personnel requirements................................................. 27
4.4.5 Loading and unloading.....................................................................................28
4.4.6 General hardware fastening torque reference.................................................. 28
4.4.7 Installation and service conditions...................................................................28
4.5 Equipment installation................................................................................................ 29
4.5.1 Equipment installation preparation.................................................................. 29
4.5.3 Film Carriage installation.................................................................................31
4.5.4 Column door installation..................................................................................36
5 Operating instructions......................................................................................................... 37
5.1 Safety instructions.......................................................................................................37
5.2 The task of the operator.............................................................................................. 37
5.3 Start the machine.........................................................................................................37
5.4 Install and replace wrapping film............................................................................... 38
5.5 Place pallet instructions.............................................................................................. 39
5.6 First put film operation............................................................................................... 39
5.7 Turn on the equipment................................................................................................ 40
5.8 Turn off the equipment................................................................................................41
5.9 Touch screen homepage.............................................................................................. 41
5.10Pause packaging (normal stop).................................................................................. 43

2
 5.11 Stop in automatic mode (emergency stop)................................................................44
5.12 Reset to the origin position.......................................................................................45
5.13 Select packaging mode..............................................................................................45
5.14Manual operation...................................................................................................... 47
5.15 Setting overview....................................................................................................... 48
6 Maintenance and repair instructions...................................................................................... 49
6.1 Safety instructions.......................................................................................................49
6.2Maintenance preparation..............................................................................................49
6.3 End maintenance check...............................................................................................50
6.4Maintenance schedule..................................................................................................50
6.5 Check the function of safety facilities.........................................................................50
6.6 Cleaning machine........................................................................................................51
6.7 Clean the roller on the film carriage........................................................................... 51
6.8 Lubricate film carriage bottom drive chain................................................................ 52
6.9 Lubricate film carriage bottom drive chain................................................................ 52
6.10 Lubricate the belt bearing seat..................................................................................53
6.11 Lubricate the turntable drive chain........................................................................... 54
6.12 Check the chain tension of the turntable drive chain................................................55
7 Troubleshooting instructions..................................................................................................56
7.1Safety precautions........................................................................................................ 56
7.2 Troubleshoot............................................................................................................... 56
7.2.1 Touch screen (HMI) alarm condition description............................................ 56
7.2.2 Description of inverter alarm........................................................................... 58
7.2.3 Mechanical common faults and elimination.................................................... 62
8 Appendix.............................................................................................................................64
8.1 Electrical principle drawing........................................................................................ 64
8.2 Component breakdown diagram and detailed list......................................................70
8.2.2Column exploded view and detail list...............................................................74
8.2.3 Film carriage exploded view and detail list..................................................... 78
8.3 Spare and wearing parts.............................................................................................. 85

3
1 Basic Information
1.1 Manual purpose
This manual is intended for training professional users and operators. With the help of this
manual, you will be familiar with the pallet wrapping machine and its optional functions,
enabling you to use, operate, manage and maintain the machine in a safe and effective
manner.
User notice:

· The user must operate the machine in accordance with all safety instructions and
procedures and all safety procedures in the work area in this manual ;

· To ensure that the machine is properly installed, debugged, operated and maintained, these
operations can only be performed by fully and appropriately trained personnel;

· Ensure that the use of the machine is in full compliance with laws and regulations which
have the force of law.

1.2 To operator
This manual is part of the equipment. This information helps machines operate safely and
efficiently.

Notice:
Please read this manual thoroughly before operating the machine or executing any
procedure.

1.2.1 Primary contents

The source language of this manual is Chinese. The source Chinese text will be legally
binding to prevent any discrepancy between the other translated text and the source text.

Notice:
As we continue to improve and develop our products, it is not always possible to provide real
pictures of every detail of the machine. Therefore, the illustrations always show a typical
standard machine.

4
1.2.2 Supplements and other information

This manual has been carefully written based on our experience and the latest knowledge.
Therefore, the information in this manual is valid and correct at the time of publication (see
cover).
As we continue to improve and develop our products, modifications to the machine are part of
the internal process. This means that you may receive supplements and other information later,
including corrections or improvements.

Notice:
Add these supplements to this manual to ensure that the customer always has the latest version
of the manual.

1.3 Agreement

This user manual uses the following agreement

1.3.1 Warning
This user manual lists the following warnings:

Warning
It indicates a risk of personal injury or even death.

Warning
It marks the risk of malfunction or damage to the machine.

5
Notice
Used to highlight some information.

1.3.2 Printing and creation agreement

· There is always a bullet between lists and enumerations that do not have a specified order.
· It must be performed in the order specified by the number in the process.
· Abbreviations are defined when the manual is first used (except in the title)

1.4 Environmental protection

Please comply with the disposal of used or replaced parts and materials described in this
document. All recycling should be in accordance with local environmental laws and
regulations.

1.5 Machine label

6
1.6 Additional help and information

Smart Wasp is committed to providing the highest level of support to its users and
operators. Depending on the product, the support provided mainly includes:

· Training

· Service management system

· 24-hour global support

· Maintenance agreement

· Tool service

· Repair and update

For more information, please contact your dealer.

7
2 Safety instructions

2.1 Standards and instructions

The machine is designed and manufactured in accordance with the requirements of the
Machinery Directive 2006/42 / EC and meets the legal requirements applicable on the date of
construction:

· Mechanical instruction: 2006/42/EC

· Low voltage directive: 2014/35 / EC

· EMC Directive: 2004/30 / EC

The machine is designed with safety in mind and includes protection against injury and
damage. However, all powerful machines can be dangerous if not used properly.

2.2 Safety regulations

2.2.1 General safety instructions

· The tasks described in this manual apply only to appropriately trained personnel with the
required skill level (see section 2.3) who are familiar with all safety instructions and
regulations mentioned in this manual.
·We are not responsible for any damage or personal injury caused by failure to comply with
the safety instructions in this document or the warnings, caution and care described in this
manual.
·Other security instructions may also apply, depending on the specific environment in your
workspace. Since we have no direct control over these specific working conditions, it is the
user's responsibility to ensure compliance with local environmental and safety regulations. If
you encounter an unknown security situation not described in this manual, please inform us
immediately.
The machine may also contain third-party components. Please refer to the appropriate manual
for specific security instructions for these third-party components.
·Please ensure that children and other unauthorized persons cannot enter the work area.

8
·Please ensure that the working area has adequate light and ventilation.
·Dressed correctly. Do not wear loose clothing. Remove jewelry, watches, etc. to prevent
them from getting stuck in moving parts.
·Please wear protective equipment (e.g. protective clothing, protective shoes, gloves, helmet,
goggles, earmuffs) according to the user's operating environment.
·Before performing any tasks on the machine, check that the machine is safe and clean.
·Always be vigilant and pay attention to your own operations. Do not work on the machine
when you are tired or have drunk or have taken medicine.
·Do not change the structure of the machine. See section 2.2.5.
·Do not open the power distribution cabinet unless authorized.
·Do not graft unless you are authorized to temporarily disable the security features of the
machine.

2.2.2 Manual guidance

·Please keep this instruction manual in a safe place near the machine. Ensure that the manual
is always accessible.
·Please read this instruction manual thoroughly before using the machine or performing any
of the tasks described. Be sure to always have the latest version of this instruction manual.
·Perform the steps in the order given. Do not change the order of the steps.

2.2.3 Marks and instructions on the machine

· Marks or instructions on the machine are part of the security feature. They must not be

covered or removed and must be clearly visible throughout the life of the machine.

·Damaged or illegible signs and instructions must be replaced or repaired immediately.

9
 A Warning: Be careful with head injuries
B Warning: Squeeze danger, do not enter the machine during operation.
C Danger: Pay attention to danger when the turntable rotates
D Warning: Beware of falling near the turntable
E Warning: Remove the strap before installation
F Instruction: Label of machine
G Warning: Non-professional personnel are not allowed to operate the electric cabinet,
there is electrical danger
H Warning: Power must be turned off before repair
I Warning: please do not put your hand into the roller of film carriage
J Instruction: CE
K Warning: Do not stand on the turntable
L Indication: the rotational direction of the turntable

2.2.4 Alteration

10
Warning
Do not attempt to make any modifications or changes to the machine or program without the prior
express consent of Smart Wasp. Unauthorized modifications or alterations to the machine may result in
serious personal injury or death.

Smart Wasp is always willing to discuss improving the value of the machine by modifying it
for the user. See section 1.6

2.2.5 Guarantee

· The machine is warranted for 12 months after installation. To exclude components and

electrical components that may wear out during normal use, the customer must notify the
dealer of the defect and the machine serial number. The customer must be able to hand over
the defective component to the dealer. The dealer will resolve the defect within a reasonable
time.
When problem must be resolved at the customer's location, the customer bears the additional
cost. The extra cost is for labor, travel or accommodation.
·The dealer is not responsible for any accidents or delays in the production process. When the
customer adjusts the machine with components that are not recommended by the dealer, the
dealer cannot guarantee that the machine meets the EC requirements.

2.2.6 Safety-transport

Notice
Usually the machine is shipped by dealer or with the help of instructions provided by the
dealer. When relocating the machine, please observe the safety instructions provided in
Chapter 4.

2.2.7 Safety - installation

Notice
Usually the machine is installed and adjusted by the dealer or with the help of the
instructions provided by the dealer. When relocating the machine, please observe the
safety instructions provided in Chapter 5.

2.2.8 Safety-operation

11
Please follow the general safety instructions. See section 2.2.1
·Make sure the machine and its vicinity are kept dry.
·Keep away from moving parts
·Do not stand on the turntable even if the machine is turned off.
·Do not touch the area between the turntable and the machine floor (Be careful of finger
crush)
When the machine is running:
- Please do not touch the turntable.
- Keep away from the area between the pallet.
- Do not try to manually stop or drag the tray, please use the emergency stop button
·Please wear personal protective equipment as specified or recommended by the user.
·The film carriage moves up and down during operation. Keep away from the the plate slide
(to prevent finger crush or foot injury).

2.2.9 Safety-maintenance

·Please follow the general safety instructions. See section 2.2.1

·Before starting any maintenance (even cleaning):
- Put the switch button in the "OFF" position
- Remove the power plug
- Wait at least two minutes
·Do not wash the machine with water (electric shock hazard)
·Do not use solvent cleaning machine. Only use dry cloth and neutral cleaner to clean the
machine.
·If the security feature is temporarily disabled, the security feature is reactivated or enabled as
soon as the maintenance work is completed. After cleaning the machine, please make sure to
check the normal function of the safety function before production.
·Do not leave anything inside or on the machine.
·The sensor's detection range has been set by the manufacturer. Do not change the setting.

12
2.2.10 Safety - repair

·Please follow the general safety instructions. See section 2.2.1

·Before starting any repair:
- Put the switch button in the "OFF" position
- Remove the power plug
- Wait at least two minutes

· If the security feature is temporarily disabled, the security feature is reactivated or enabled
as soon as the maintenance work is completed. After cleaning the machine, please make sure
to check the normal function of the safety function before production.
·Do not leave anything inside or on the machine.

2.3 Operating skill

2.3.1 Operator

·Only licensed operators are allowed to work on the machine.

·All operators can only perform their trained, executable operations.
·All operators using the machine must be familiar with the instructions.
·Operators must be familiar with all possible situations so that they can act quickly and
effectively in an emergency.
·This machine is only for people over the age of 16. The corresponding national occupational
safety and health regulations must be observed.

2.3.2 Operator Skills

Operators are trained to:

·Loading and unloading pallets.
·Use the controls on the control panel and the remote control to control the machine.
·Wrap pallets.

13
·Prepare to load and unload film rolls.
·Prepare to load and unload film rolls.

Notice
It is the user's responsibility to ensure that the machine operators are adequately trained in
their operational tasks before starting work again.

2.4 Safety features

2.4.1 Security function overview

This pallet wrapping machine has the following safety features:
·Emergency stop button (Please see section 2.4.2)
·Safety marks and instructions (Please see section 2.2.3)
·Film carriage bottom safety device (Please see section 2.4.3)
·Ground lead (Please see section 2.4.4)

14
 A Emergency stop button
B Ground lead
C and D Film carriage bottom safety device

2.4.2 Emergency stop button

The emergency stop button is in the control panel.

Notice
In case of emergency, press the emergency stop button to stop the machine.

2.4.3 Film carriage bottom safety device

The film carriage bottom anti-drop protection switch is located under the film carriage. The
machine will stop once the lower plate touches the protection switch.

2.4.4 Ground lead

The electrical system is grounded. A continuity test has been performed on the ground wire.
The electrical system was tested for insulation and dielectric strength at the factory.

2.5 Main operational risk safety warning

Operators must pay attention to the following safety warnings during the normal operation of
the equipment.

·Physical collision and hazard:

Do not touch the machine parts while the

machine is running.

15
·Keep away from operation area:
Do not stay in the operating area of
the machine

·Risk of collision:
do not stand under the film carriage

·Risk of collision when starting:

Do not stand disc objects when
starting
Nearby to avoid danger

16
·Other dangerous situations at startup:
When moving goods, the forklift is
far away from the machine cargo

17
3 Technical parameter description

3.1 Main component composition

X5 pallet wrapping machine adopts special film to package the pallet goods. The film can be
uniformly attached to the pallet goods in the pre-pull mode, and its main components are
shown in the following figure.

A Column
B Touch Screen
C Film Carriage
D Turntable

18
3.2 Control panel
3.2.1 Main control panel

Serial
Name Function
number
It is used to operate the operation of the device and set
TOUCH Touch Screen
the operating parameters. Refer to section 5.7
Turn the main switch clockwise to energize the power
Main power
A supply of the equipment. Turn the main switch
switch
counterclockwise to turn off the power.
Press the emergency stop switch, the equipment will
Emergency
B stop running immediately in any state; Turn the button
stop switch
clockwise to release the emergency stop switch.
Power When the main power switch is turned on, the power
C
indicator indicator lights.
Operate the start button and the machine starts to run
D Start button
automatically.

19
3.2.2 Sensor location
The following icon shows the location of the device's sensor and the information connected
to the system, which is convenient for maintenance.

3.3 Working principle

The operation of X5 standard winding machine can be completed by one operator. Its

basic working principle is as follows:

1. The goods are transported by forklift to the standard wrapping machine, put on the film
roller and the film is manually affixed to the first surface of the goods (See 5 operating

20
 instructions for details).
2. Start the wrapping machine, and the cargo starts to rotate from the initial position
(original position). At the same time, the film carriage cooperates with the speed of the
turntable to release the film. The film is wrapped on the cargo under the rotation of the
turntable.
3. According to the packaging requirements of different goods, the film begins to rise after
winding a certain number of turns at the bottom of the cargo. The rise of the film carriage,
the rotation of the turntable and the film release together to achieve the overall packaging
of the goods.
4. When the film is wrapped to the top of the cargo, the photoelectric sensor senses the
height of the cargo, and the film carriage begins to descend after completing the top
winding.
5. When the film carriage is lower to the bottom, the turntable begins to decelerate, and the
film is cut under the cooperation of the electromagnet and the turntable. At this point, a
packaging cycle ends, the machine is in a standby state, waiting for the winding of the
next pallet.

3.4 Optional configuration

3.4.1Pit configuration

Notice
According to the site conditions of different users, the working face of the equipment is parallel to
the working face of the turntable, and the pit is used as an option to facilitate the use of specific
customers.

3.5 Technical parameters and main configuration

21
 Model X5 Machine size See the figure above
Film
Brand Smart Wasp 14mic
thickness
Film paper
Film width 500mm 250mm
core
Standard
Release film
Dynamic pre-stretch pre-stretch 250%
mode
rate
Max packing Intelligent
30~40 pallets/hour standard
speed sensor
Max
Max wrapping
2350mm wrapping 1500KG
height
weight
Film
Turntable carriage 0-2.6m/min
3-12RPM(adjustable)
speed up&down (adjustable)
speed

22
 Automatic
Turntable Optional Have
cutting film

Machine Place film

900Kg Manual
weight mode
Weighing Wrapping
Optional Adjustable
scale force

X5 pallet wrapping machine turntable with existing (Φ) diameter is 1650 mm, 1800 mm
and 2000 mm, the form shown in column and package of the existing high configuration:

Column Total height

Wrapping height（mm）
（mm） （H：mm）
2400 2000 2700
2650 2250 2950
3200 2800 3500

3.4.2 Electrical parameters

Machine 220V-240V/50/60Hz Total

1.5KW
voltage Single-phase power
Touch
PLC Siemens Siemens
screen
Motor SMARTWASP Inverter Siemens
Contactor Siemens Sensor Germany SICK

3.4.3 Working environment parameters

Temperature ≤70%(relative
0°~ +40° Humidity range
range humidity)
Pneumatic
Noise 70dB No
environment

23
4 Transportation and installation instructions

4.1 Security transport

Notice

1. Please note that for the transport of machines must follow general safety

practices and the safety instructions given in this section.

2. The packaging material is composed of plastic film, three-ply, etc. (please follow the local

advice or regulations on disposal and recycling of packaging materials)

3. Pay attention to waterproofing and violent vibration during transportation.

4.2 On-site transportation

Notice
There is no need to disassemble the machine, the machine can be moved as a whole.

1. 1、Turn on the power and move the film carriage up a distance(See the operation
instructions section 5 for details)

a. Turn on the machine

b. Click on the touch screen to input the password to enter the main interface.

c. Select manual mode

d. Click on the film carriage to rise, rise to the suitable height and stop

24
2、Turn the main power switch counterclockwise to turn off the machine

3、Press the emergency stop buttonRemove the power plug from the power socket

4、Insert the forks of the forklift into the bottom of the machine and raise the machine about
50mm, as shown in the figure below

5、Move to a new place

Notice

During transportation, pay attention to obstacles on the top of the machine and obstacles on
the floor, such as sinks.

4.3 Temporary storage

If the machine must be stored temporarily, please follow the steps below.
1. Protect the machine from dust
2. Store the machine in a clean, dry place. The environmental conditions required for

25
 installation also apply to storage.
3.....Please don't put anything at the top of the machine.

4.4 Preparation before installation

Please read the entire installation section before you start, then follow the instructions to
install it step by step.

Notice
(1) Finish each step before moving on to the next!
(2) The device has multiple security measures. Operating in the right way will ensure safe
operation. Please observe all safety signs. Do not turn on the power before completing the
installation.

4.4.1 Preparation area

The installation area of this machine must meet the following space

A 2000mm

26
B 1000mm

·Leave some space around the machine for daily operation, maintenance and repair.
·To get the machine running at its best, place the machine on a flat surface. If necessary, level
the machine with a gasket.

4.4.2 Ground confirmation

The ground must be able to withstand the weight of the equipment, the maximum load of the
equipment and its impact, so it is required:
Ground bearing capacity ≥ (total weight of equipment + weight of goods) × 1.5.

4.4.3 Electrical confirmation

The system requires a dedicated single phase grounded power supply

220V/AC；10A；50/60Hz；1PH

Notice
For specific electrical requirements, please refer to the machine identification label or
electrical drawings.

Notice
(1) Use of extension cords and any other changes may result in damage to the circuit or
affect device performance and may void the warranty. For changes, please call
after-sales service.
(2 ) To avoid damage to the equipment, check the voltage in the electrical drawing before starting the
equipment.

4.4.4 Equipment, tools and personnel requirements

·Standard wrapping machine one set

27
 · One set of tools (in the toolbox), one forklift

·1-2 mechanical/electrical technicians and 1 user

4.4.5 Loading and unloading

⑴ Main body（the turntable and it’s column）Part loading, unloading and handling
Equipment used: forklift.
Method of operation: Use a forklift to remove the equipment and transport it to the
installation site.

⑵ Other spare parts: Before handling the disassembled main body, other parts and
components shall be manually moved.

4.4.6 General hardware fastening torque reference

The torque and performance specifications of the fasteners provided and recommended by
this product are shown in Table

Metric fastener torque comparison table

Nominal size of fastener Performance level Torque（Nm）
M6 8.8 14
M8 8.8 24
M10 8.8 54
M12 10.9 102

4.4.7 Installation and service conditions

Humidity ≤ 70% Temperature 0-40℃

28
4.5 Equipment installation

4.5.1 Equipment installation preparation

（1）Move the equipment to the installation area with a forklift, and remove the items used for
outer packing, tying materials and fixing equipment.
(2) Take out the attached tools, check whether the equipment is complete and put in order.
(3) Make sure the trolley is locked on the stiffener plate of the support frame, to prevent the
lifting body from colliding with the base and damaging the parts during the erection process.
As shown in figure 4.5.1.

Figure 4.5.1 Locking trolley

4.5.2Column installation

（1）Raise the column and be careful during operation

Before installation, the surface of the chassis should be placed with soft material base pad,
and then erect the column. During the erection process, take care to avoid bumps and impacts
between the column and the turntable to prevent damage to the parts.Ensure that the rotating
center screw is loose before erecting, ensuring smooth rotation when the column is erected.
After erecting the column, lock it to the chassis and then lock the rotating center screw. Note:
If the equipment is transported far away or sent overseas, the column and turntable are
packaged separately.

29
（2）Use the attached tools to mount the column to the turntable（see Figure 4.5.2.1 for the
installation of the column）

Figure4.5.2.1

（3）Connection between quick plug of power cord of chassis motor and reserved quick plug
of column is shown in figure 4.5.2.2.

30
 Figure4.5.2.2

4.5.3 Film Carriage installation

（1）Unlock the trolley from the stiffener plate, and check that the cloth belt anti-loosening
switch is properly pressed by the cloth belt. As shown in the figure 4.5.3.1 below.

Figure4.5.3.1

31
(2) Turn on the power and manually reset the cart to the lower limit. Rotate the main power
switch to turn off the machine as shown below.

Figure4.5.3.2

Manually hang the film carriage from the outside of the column on the trolley, and pay
attention to lead the connecting wire to the lifting body through the threading hole below the
hanger plate. Use the corresponding installation bolt to lock the film carriage and the trolley.
As shown in the figure below.

32
 Figure4.
5.3.3

（4）Rotate the main power switch clockwise, raise the film holder to a suitable height with
manual mode, rotate the main power switch counterclockwise, and turn off the machine.
（5）Install the film tensioning sprocket and connect the film seat film tensioning drive chain,
as shown in the following series of figures.

33
34
 Figure4.5.3.4
（6）Close the membrane seat safety plate and rotate the membrane seat safety plate screw
into the elongated hole.
（7）Turn the power on, manually reset the film carriage to the lower limit, then turn off the
equipment and disconnect the power.

35
4.5.4 Column door installation

Schematic diagram of the column door installation process. Note the installation sequence of
the door as shown in figure 4.5.4.1

Figure4.5.4.1

36
5 Operating instructions

5.1 Safety instructions

Notice
Strictly follow the operating safety procedures (see section 2) and the instructions given in
this chapter.

5.2 The task of the operator

1. Turn on the machine. See section 5.3.

2. Install and replace film. See Section 5.4.
3. Put a pallet on the turntable. See section 5.5.
4. Fix the end of the wrapping film to the pallets. See section 5.6.
5. Select a mode（See section 5.10）or to continue the current packaging mode.
6. Please refer to section 5.7 for starting the wrapping procedure.
7. The machine will complete a completed packaging cycle. When this cycle is completed,
the pallet will stop at the original position.
8. Remove the pallet from the turntable.
9. Turn off the machine (see Section 5.8).

Note: the above tasks of the operator are performed in accordance with the standard
working process.

5.3 Start the machine

37
 1.Turn the main switch clockwise（A）
At this point, the power indicator (C) will be on.

2. In case of emergency, press the emergency stop button(B).

5.4 Install and replace wrapping film

Notice
Please use the same type of film roll as given in section 3.5.1.

1. Lift the handle (B) up to open the film carriage door

(A).
2. Place the stretch film on the film roll holder (C).

3. Pull out the stretch film through the guide roller (D) as
indicated on the diagram at the top of the film roll.

Notice
Most types of stretch film have an adhesive surface (A), so called adhesion side. Since the inner
side of the pallet must be covered with sticky material, make sure that this side is glued to the
surface. If not, place the stretch film as shown on the right picture.

38
4. Close the film carriage door.
5. Attach the end of the pulled film to the pallet and
the machine is now ready to wrap.

5.5 Place pallet instructions

The operation of the standard wrapping machine can be done by an operator, and the basic
flow is shown in the following figure.

1.Please first make sure there are no people or obstacles within 1 meter of the machine.
2.The pallets are transported by forklift to machine and placed it as far as possible in the
center of the turntable.

5.6 First put film operation

After the pallet is placed, the wrapping film needs to be manually placed on the machine film
roll holder. The operation flow is shown in the figure below.

39
1.After the film roll is placed, manually stretch the film to a sufficient length.
2.Make the film unfold.
3.Pull out the film and attach it to the pallet, firmly stick or tie it to the bottom of the pallet so
that it does not fall when it is rotated.

5.7 Turn on the equipment

1.Check for an error message. See section 7.2.

2. Multiple buttons to start the machine:
·The start button on the column
·The start button on the screen screen
Press the start button and the voice speaker will make a start sound. After 2 seconds, the
turntable began to rotate, and as the film holder rose, the pallet was wrapped. At the end
of the wrapping cycle, the turntable stops at the original position.

Notice
In the wrapping process, the machine can be paused.

40
5.8 Turn off the equipment

If you don't use the machine for a long time,

please shut down the machine.
Turn the right switch counterclockwise.

5.9 Touch screen homepage

1.Click to enter the system to enter the touch screen operation

2.Touch screen password：

·administrator：

131419
·operator：

123456

41
NO. Name Icon Descriptions in single layer

A Wrap
ping The wrapping number of stretch film required at the top
mode (reference value is 2)
settin
g
The wrapping number of stretch film required at the bottom
(reference value is 2)

The number of times the pallets are wrapped up and down

(reference value is 1)

This value indicates the time to continue rising after detecting

the height of the cargo (reference value of 2.5).

B Speed
settin Wrapping speed: The speed at which the film is released from
g the film. As the turntable speed increases, the film exit speed
also increases to control the film tension (set range 0-100).

Turntable speed: the rotation speed of turntsble(setting range

0-100)

Up speed: the rise speed of film carriage

42
 Down speed: the descending speed of film carriage

C Basic
operat
ion Start: Control machine runs automatically
button
Pause: pause the current action of the machine. Press any
button to end the pause state
Reset:
1. Move the device to the origin position, and the device can
be started only at the origin position
2. Alarm recovery

Stop button: stop automatic operation state

D Mode
selecti
There are 12 cargo modes, and different cargo parameters
on
are written into different modes. Select the corresponding
cargo mode before starting to write the parameters into the
automatic screen.

E Manu
al Independent control of different positions of the equipment.

F Settin
g The administrator's operation of parameters on controlling
device stability.

5.10Pause packaging (normal stop)

During the packaging cycle, the machine can be temporarily stopped.

1. Press the pause button on the touch screen and the machine will gradually slow down and

43
 stop.
2. Restore the package state by pressing any one of the start buttons.

Notice
After pressing the Pause button and starting again,the machine will continue to
run from where it left off until the packaging process is completed.

5.11 Stop in automatic mode (emergency stop)

In emergency circumstances:
Press the emergency stop button (B).
The machine will stop immediately and the packaging program will
stop.

Notice
After pressing the emergency stop, the packing cycle could not be resumed.

44
5.12 Reset to the origin position

When the turntable is not at the origin position:

Press the reset button ,
the machine will automatically reset to the home position.

5.13 Select packaging mode

45
1. Press and can switch between modes

2.After switching to the selected mode, press the home page to select the

46
corresponding mode and write the corresponding parameters into the automatic screen and
return to the home page.
3.Press will appear the single and multi-layer mode settings screen
4.Press can shield the top of the film
5.Press shielded pressurization
6.Press can select photoelectric induction height measurement and multi-layer height
setting height measurement

5.14Manual operation

select manual operation mode from the screen:

1. Press come to the manual page

2. Press the turntable will rotate，press again the turntable will stop rotate
3. Press the film carriage will rise，press again the carriage will stop
4. Press the film carriage will fall，press again the carriage will stop
5. Press the stopper will work
6. Press the top pressure rod will rise, press again will stop
7. Press the top pressure rod will fall, press again will stop

Note

47
 The speed of manual operation is set above the corresponding button.

5.15 Setting overview

48
 NO. Name Icon Description

A Count statistics Wrapping number statistics

System System parameter setting,

B
parameter password is required to enter,
operator setting is prohibited
Device Language switching, alarm information,
C
Information IO monitoring, version information
Login
D Display current user login status
status

E Homepage
Return to the automatic page

6 Maintenance and repair instructions

6.1 Safety instructions

Notice
Strictly follow the applicable safety instructions during maintenance (see section 2.2.10) and
the instructions given in this chapter.

6.2Maintenance preparation

·Please follow the general safety instructions.

Before starting any maintenance work (or cleaning):
-Turn off the machine
- Remove the power plug

49
- Wait at least two minutes

6.3 End maintenance check

1. After the maintenance work is completed, please reactivate or enable (temporarily)

disable the features of the security facility immediately.
2. After cleaning the machine, please check whether the safety facilities function can
be used normally before production.

6.4Maintenance schedule

Maintenance interval
chapters
Maintenance Tasks
and Daily Monthly Annual Check every
sections check Check inspection 3 months
Check the function of the safety
facility 6.5 √
Cleaning machine 6.6 √
Cleaning the drum on the
membrane seat 6.7 √
Lubricate the film carriage drive
chain 6.8 √
Check whether the cloth belt on
the upright post is worn 6.9 √
Lubricate the belt bearing seat 6.10 √
Lubricate the turntable drive
chain 6.11 √
Check the tension of the drive
chain in the column 6.12 √
Check the wheel of the turntable 6.13 √

6.5 Check the function of safety facilities

Notice
Please be extremely careful with the machines that need to be run during the inspection of safety
facilities.

50
1. Check that all safety labels and instructions are legible.
2. Check whether the wire is damaged.
3.Please check the following facilities.
·Emergency stop button（Please see section 2.5.2）；
·Safety switch for film carriage door（Please see section 2.5.3）；
·Safety film carriage buttom anti-drop device

6.6 Cleaning machine

1. Check that the device is safe, see section 6.2.

2. Clean the machine with a dry cloth or a mild detergent.

Notice
Do not use solvent, gasoline and other items cleaning machine

6.7 Clean the roller on the film carriage

Notice
Some types of film leave a layer of adhesive on the surface of the drum, which causes the
film to slide on the drum.

1. To check that the device is safe, see section

6.2.
2. Rubbing the surface of the drum (A) with
alcohol will restore adhesion between the drum
and the film.

51
6.8 Lubricate film carriage bottom drive chain

Notice
Before leaving the factory, lubricating oil has been added to the drive chain of the film
seat. Lubricating oil is still needed for long-term use.
1. Please refer to section 6.2 to check that the device is safe and correct.
2. Raise the film carriage to a suitable height and open the bottom safety plate (B).
3. Lubricate the drive chain with chain grease (A).
4. Close the bottom safety board (B).

6.9 Lubricate film carriage bottom drive chain

52
 Notice
If the belt on the column is
severely worn or cracked, please replace it
immediately.

1. 检查系统安全无误，请参阅第 6.2 节。
2. 打开顶部围板，并打开门板，拆卸过程
详见《运输及安装说明》中的门板（A）
安装。
3. 检查布带（B）的磨损程度，是否有裂口。

6.10 Lubricate the belt bearing

seat

Notice
If the belt on the column is severely worn or cracked, please replace it immediately.
Before leaving the factory, lubricating oil has been added to the bearing block of the column.
Lubricating oil is still needed for long-term use.

1.Check that the system is safe and correct, please refer to Section 6.2.
2.Open the top coaming and open the door plate. Please refer to the door (A) installation of
column in the transportation and installation instructions for the removal process.
3.Add lubricating oil to the filling port of the bearing seat (A) of the lifting power frame.

53
6.11 Lubricate the turntable drive chain

Before leaving the factory, lubricating oil has been added to the drive chain of the film
seat. Lubricating oil is still needed for long-term use.

1. Check that the system is safe and correct,

please refer to Section 6.2.
2. Loosen the fastener (A).
3. Remove the chain cover (B).
4. Remove the chain cover (B).
5. Install the chain cover.

If the chain is loose, tension the chain as

follows:

1. Open the door panel.

2. Loosen the four fasteners (B) of the welding parts of the motor mounting plate.
3. Use the chain tension bolt (B) to adjust the chain tension.

54
4. Tighten the four fasteners (A).
5. Check the tension of the transmission chain again. After the adjustment is completed,
proceed in the reverse order to reinstall the removed parts.

6.12 Check the chain tension of the turntable drive chain

1. Check that the system is safe, please refer to section 6.2

2. Loosen the 4 fasteners (A) on the turntable (B).
3. Remove the turntable (B).
4. Check the condition of the next round (A).
5. Replace the wheel assembly.
6. After the adjustment is completed, proceed in the reverse order to reinstall the removed
parts.

55
7 Troubleshooting instructions

7.1Safety precautions

Notice
Strictly observe safety regulations
Please refer to section 2.2.11 for repair and troubleshooting.

7.2 Troubleshoot

7.2.1 Touch screen (HMI) alarm condition description

The possible causes of the alarm information prompted by the touch screen and the solutions
to be taken are as follows.

NO. Problem description Possible reasons Solution

1) The stretch film is out.
1) Change film
2) Stretch film is broken
1 Lack of material alarm 2) Pull the film out and put
when the machine is in
it on the goods.
operation
1) Check that there's
something under the
film seat.
1) anti-pressure switch
2) Check whether the
press some objects
anti-pressure switch
Abnormal alarm of 2) The wire of
wire is falling off or not.
2 anti-pressure switch of anti-pressure switch
3) Check whether the
film carriage falls off.
anti-pressure switch
3) Anti-pressure switch is
element is in good
broken.
condition.
4) Press the anti-pressure
switch at the same time

56
 to observe whether the
PLCI1. O is on or not,
and if not, replace the
anti-pressure switch.
1) The travel switch is not
in the center of the belt. 1) Adjust the center of the
2) The mounting between belt and travel switch
Belt anti-loose switch the membrane seat and 2) Remove the mounting
3
abnormal alarm the column is not parts between the film
removed. seat and the column
3) The travel switch is 3) Replace travel switch
broken.
1) Emergency stop button
1) Release emergency stop
is pressed
4 Emergency stop alarm 2) Replace new emergency
2) Emergency stop button
stop button.
is broken.
Prohibit operation The film seat reaches the
Control the film seat to fall
5 after lifting up to the upper limit and cannot rise
down in manual mode
upper limit again.
Manually lowering the When the film seat is Do not click rise in manual

6 film carriage, lowered in manual mode, mode when the film seat is
prohibiting rising it. click on the rise operation. manually go down.
Do not click go down When the film carriage is
Do not click go down in
in manual mode when going down in manual
7 manual mode when the film
the film seat is mode, the operator click on
seat is manually rise.
manually rise. the rise button.
After the film seat The film seat reaches the
The film seat reaches the
reaches the lower lower limit when it is
8 lower limit when it is
limit, it is forbidden to manual mode,and cannot
manual mode.
continue to descend. continue to descend.
Prohibit click start
Automatic state start cannot
9 button in touch screen Reset first, and then start.
be activated in manual state
in manual action.

57
 Manual mode is
Manual mode is prohibited Wait until the automatic run
prohibited when the
10 when the machine is is complete and then
machine is running in
running automatically manually operate it.
automatic mode.
1) The safety door of the
1) Check that the safety
film seat is open.
The safety door of the door is closed.
11 2) The circuit of
film seat is open. 2) Check that the wire is in
proximity switch is
good condition.
damaged.
Check the inverter code to
12 Lifting motor alarm Inverter alarm
find the reason
Check the inverter code to
13 Film seat motor alarm Inverter alarm
find the reason
Check the inverter code to
14 Turntable motor alarm Inverter alarm
find the reason
1) Connection cable is
1) Replace the network
Touch screen show damaged
15 cable
“##”. 2) Network cable plug is
2) Check the plug
not plugged in

7.2.2 Description of inverter alarm

The alarm information displayed on the operation panel of the inverter, possible
causes, and solutions to be taken are as follows.

NO. Fault Cause Remedy

1 F1 •Motor power (P0307) does not •Check the following:
• Motor power (P0307) must
Overcurrent correspond to the inverter power (r0206).
correspond to inverter power
• Motor lead short circuit
(r0206).
• Earth faults • Cable length limits must not be
r0949 = 0: Hardware reported exceeded.
r0949 = 1: Software reported • Motor cable and motor must
have no short-circuits or earth

58
 r0949 = 22: Hardware reported faults.
• Motor parameters must match
the motor in use.
• Value of stator resistance
(P0350) must be correct.
• Motor must not be obstructed or
overloaded.
• Increase ramp-up time (P1120)
• Reduce starting boost level
(P1312)
2 F2 • Main supply voltage too high Check the following:
Overvoltage • Motor is in regenerative mode • Supply voltage (P0210) must lie
r0949 = 0: Hardware reported within limits indicated on
r0949 = 1 or 2: Software reported rating plate.
• Ramp-down time (P1121) must
match inertia of load.
• Required braking power must
lie within specified limits.
• Vdc controller must be enabled
(P1240) and parameterized
properly.
Note:
Regenerative mode can be caused
by fast ramp downs or if the
motor is driven by an active load.
Higher inertia requires longer
ramp times; otherwise, apply
braking resistor.
3 F3 • Main supply failed. Check supply voltage.
Undervoltage • Shock load outside specified limits.
r0949 = 0:Hardware reported
r0949 =1 or 2:Software reported
4 F4 • Inverter overloaded Check the following:
• Ventilation inadequate • Load or load cycle too high?
Inverter
• Pulse frequency too high • Motor power (P0307) must
overtemperatur
• Surrounding temperature too high match inverter power (r0206)
e • Fan inoperative • Pulse frequency must be set to

59
 default value
• Surrounding temperature too
high?
• Fan must turn when inverter is
running
5 F4 • Inverter overload Check the following:
• Insufficient ventilation • Is the load or duty cycle too
Inverter
• Pulse frequency is too high high?
overheated
• The ambient temperature is too high • The motor power (P0307) must
• Fan is not working match the inverter power
• (R0206).
• Pulse frequency must be set to
the default value
• The ambient temperature is too
high?
• The fan must rotate when the
inverter is running

6 F5 • Inverter overloaded. Check the following:

• Load cycle too demanding. • Load cycle must lie within
Inverter I2t
• Motor power (P0307) exceeds inverter specified limits.
power capability (r0206). • Motor power (P0307) must
match inverter power (r0206)
Note: F5 cannot be cleared until
the inverter overload utilization
(r0036) is lower than the inverter
I2t warning (P0294).
7 F11 • Motor overloaded • Check the following:
• Load or load step too high?
Motor
• Motor nominal
overtemperatur
overtemperatures (P0626 -
e P0628) must be correct.
• Motor temperature warning
level (P0604) must match.
1. Check the wiring, and U2/V2
1. Film seat power roller reverse
Film carriage can be exchanged if necessary
8 2. The film carriage is not tightened
back films 2. Tighten the film to prevent film
during operation
roll
No action 1. The power is not plugged in 1. Plug in the power plug
9
when the 2. The emergency stop button is 2. Rotate the emergency stop

60
 machine pressed button to eliminate emergency
starts 3. Inverter alarm stop
3. Press the "OK" button of
the inverter
10 A501 • Motor power does not correspond to the See F1.
inverter
Current limit
power
• Motor leads are too long
• Earth faults
• Small motors (120 W) under FCC and Use V/f operation for very small
light load motors
may cause a high current
11 A502 Overvoltage limit is reached. This warning If this warning is displayed
Overvoltage can occur permanently, check inverter input
limit during ramp down, if the Vdc controller is voltage.
disabled
(P1240 = 0).
12 A503 • Main supply failed. Check main supply voltage.
• Main supply and consequently DC-link
Undervoltage
voltage
limit
(r0026) below specified limit.
13 A504 Warning level of inverter sink Note:
heat
r0037[0]: Heat sink temperature
Inverter temperature,
r0037[1]: Chip junction
overtemperatur warning level of chip junction temperature,
temperature (includes heat
e or allowed sink)
change in temperature on chip junction is Check the following:
exceeded, • Surrounding temperature must
resulting in pulse frequency reduction and / lie within specified limits
• Load conditions and load steps
or output
must be appropriate
frequency reduction (depending on • Fan must turn when inverter is
parameterization running
in P0290).
14 A506 Overload warning. Difference between heat Check that load steps and shock
IGBT junction sink and loads lie within specified limits.
temperature IGBT junction temperature exceeds warning

61
 rise warning limits.
15 A511 • Motor overload. Independently of the kind of
• Load cycles or load steps too high.
Motor temperature determination check:
overtemperatur • P0604 motor temperature
e warning threshold
I2t • P0625 motor surrounding
temperature
• Check if name plate data is
correct. If not, perform quick
commissioning. Accurate
equivalent
circuit data can be found by
performing motor identification
(P1900 = 2).
• Check if motor weight (P0344)
is reasonable. Change if
necessary.
• With P0626, P0627, and P0628
the standard overtemperature can
be changed, If the motor is not a
SIEMENS standard motor.
16 A922 No Load is applied to the inverter. Check that motor is connected to
No load As a result, some functions may not work as inverter.
applied to under
inverter normal load conditions.

7.2.3 Mechanical common faults and elimination

Problem
NO. Possible reasons Solution
description
The turntable does 1. Emergency stop button has 1. Rotate the “Emergency Stop Button”
1 not rotate after been pressed. on the operation panel to eliminate the
starting. 2. The chain falls off or breaks “Emergency Stop Alarm” and the red

62
 light at the top will be eliminated.
2. Open the turntable, replace the chain,
adjust the chain tension
1.Place the equipment on the flat ground
and ensure the floor is clean.
2.Reinstall the bottom roller or replace it.
1.The machine is placed on
3.Filling of lubricating oil. Details refer
uneven ground
Abnormal noise or to Maintenance instructions.
2.Bottom roller damaged
2 difficulty in starting 4.Check if the bottom roller is loose or
3.The chain is short of
the turntable damaged, check the weight of the
lubricating oil
load(The goods should be selected within
4.The goods are overweight
the approved load range, and the detailed
range values refer to the technical
parameter list.)
The turntable has no 1.The bottom sensor of the 1. Adjust the distance between sensor and
3 reset action or the turntable is loose and damaged. sensor plate or replace sensor.
reset is not accurate. 2.Power lines were damaged. 2. Check circuit and replace faulty circuit
1.Chain lacks lubricant
1.please see section 6 Maintenance and
Abnormal noise in 2.There are something in the
4 Repair Instructions for details.
film carriage chain.
2. Clean the matter in the chain

1.Adjust the sensor to detect the distance

1. Sensor detection position
or position
The top of the deviation
2. Change sensor
5 goods can't be 2. The sensor is damaged.
3. Increase the times of over top (Please
packed. 3. Over top time setting is too
see section 5 Operating Instructions for
short.
details.)
1. Sensor detection position 1.Adjust the sensor to detect the distance
Film carriage deviation or position
6 abnormality 2. The sensor is damaged. 2.Change sensor
3. Chains fall off, break, or have 3.Clean up the things or reinstall the
something in the chain chain
Film winding too 1.The film roll is bonded with 1. Clean the surface of the film roller
7
tight / too loose / debris with alcohol (do not use sharp tools such

63
 broken / have 2.The film release speed is too as a knife to clean it)）
broken hole inconsistent with the turntable 2.Adjust the motor speed (Please see 5
speed. Operating Instructions for details)
1.film carriage power drum 1.Check the circuit and exchange U2/V2
Film carriage roller reversal if necessary
8
reverse rotation 2. The film is not tensioned 2.Tightening film to prevent returning
during operation. film when operating.
1.The power supply is not
plugged in. 1.Plug in the power plug
No action after the
9 2.Iverter alarm 2.Press the "OK" button of the inverter.
machine starts
3.Emergency stop button has 3.Release emergency stop button
been pressed.

8 Appendix

8.1 Electrical principle drawing

64
65
66
67
68
69
8.2 Component breakdown diagram and detailed list

8.2.1Turntable decomposition diagram and schedule

70
NO. Workpiece number Workpiece name Quantity

1 9XXDI000087 M-type turntable welding basics 1

71
 (simple version)

2 9XXDI000048 Right swing arm welding 1

3 9XXDI000081 Cover plate welding 1

Motor mounting plate welding
4 9XXDA000018 1
parts
5 9XXDI000047 Left swing arm welding 1

6 9XXDI000026 Turntable welding 1

7 9XXDI000150 Turntable roller assembly 13

8 9XXDI000149 Rubber wheel drive components 2

9 9XXDI000042 Transition sprocket 3

10 d25 Circlip for shaft 3

11 D52 Circlip for hole 3

12 9XXDI000036 Shaft sleeve 4

13 6205 Deep groove ball bearing 3

14 9HXWS000213 Connector 2

15 9XXDI000038 Screw 2

16 9HXWS000215 Fixed piece 4

17 9XXDI000058 Swing arm cover 2

Angular contact ball bearing
18 JZCJJ000005 2
7017C
19 9XXDI000045 Spindle 1

20 9XXDI000059 Spindle gland 1

21 9XXDI000060 Bearing gland 1

22 9HXWS000214 Buffer compression spring 2

23 9XXDI000044 Motor sprocket 1

24 9XXDI000065 Swing arm gland 2

25 9XXDI000032 Center cover 1

26 9XXDI000066 Buffer gasket 4

27 9XXDI000041 Cushion 2

72
28 9XXDI000075 Induction block 1

29 9XXDI000067 Stopper cover 1

30 9XXDI000068 Motor sprocket gland 1

31 JJGLM000027 Square nut M6 1

32 9XXDI000091 Sensor bracket 1

CV type vertical aluminum housing
33 JDJJL000013 1
geared motor
34 JQTQT000108 Chain A10 1

35 9XXDA000008 Gland 1

36 9XXDI000084 Side cover 1 1

37 9XXDI000085 Side cover 2 1

38 DKGJJ000008 Cylindrical proximity switch 1

73
8.2.2Column exploded view and detail list
1）Column installation exploded view

NO. Workpiece number Workpiece name Quantity

1 9XXLG000273 Side door (new) 3

2 9XXLG000106 Rear door panel 3

3 9XXLG000193 Lifting power unit (lifting motor) 1

4 9XXLG000100 Light guide plate 1

5 9XXLG000101 Light box 1

6 9XXLG000145 Wheel mechanism 1

7 9XXLG000168 Top coaming welding piece 1

8 9XXLG000273 Side door panel (new) 3

9 9XXD0000042 Power Indicator 1

10 9XXD0000041 Start up buttonXB2-BA31C 1

11 9XXD0000043 Load switch LW26GS-25/2 1

12 9XXD0000044 Emergency stop button 1

13 DKGXZ000001 Travel switch 1

14 9XXLG000095 Electrical cover plate 1

15 9XXD0000038 Touch screen（SMART 700IE V3） 1

16 JQTQT000002 Tank drag chain 1

17 DKGJJ000008 Cylindrical proximity switch 1

18 9XXLG000153 Lower limit switch mounting bracket 1

19 9XXLG000152 Proximity switch frame 1

20 9XXLG000212 2650Siemens column welding parts 1

21 9XXLG000108 Switchboard 1

22 9XXLG000201 Trolley travel mechanism 1

23 JQTQT000005 Key of door 1

74
24 JQTQT000004 Door lock 1

75
2）Breakdown diagram of lifting car

NO. Workpiece number Workpiece name Quantity

1 9XXLG000141 Guide wheel assembly 4

2 JDJJL000004 Lift car motor 1

3 9XXLG000200 Film carriage main power sprocket (18 teeth) 1

4 DKGJJ000001 Proximity switch (normally open) 1

5 9XXLG000214 Counting switch mounting bracket 1

6 9XXLG000135 Take-up wheel assembly 1

76
77
8.2.3 Film carriage exploded view and detail list

1)Exploded view of the assembly of the micro-movement film seat (with electromagnetic
cutting)

NO. Workpiece number Workpiece name Quantity

1 9XXSD000100 Micro-movement film carriage door body 1

2 9XXSE00010 Film seat cutting module 1

3 9XXSE000111 Main frame of membrane 1

78
2)Exploded view of the door body of the micro-movement membrane seat

NO. Workpiece number Workpiece name Quantity

1 9XXSE000106 Film carriage door 1

2 9XXSE000104 Micro-motion induction roller mounting frame 1

3 9XXSA000068 Film carriage door handle 1

4 9XXSA000071 Film seat guide film roller(L523) 2

5 9XXSE000102 Film seat guide film roll up fixing piece 1

6 9XXSE000103 Film seat guide film roll down fixed piece 1

7 JJGLD000289 Contour screw φ8-L16-M6 2

8 JJGLD000225 Contour screw Φ8-L35-M6 3

79
 9 9XXSA000063 Door handle reset torsion spring 3

10 9XXSA000014 Handle shaft copper sleeve 3

11 JJGLD000224 Contour screw Φ8-L20-M6 1

12 9XXSA000006 Door shaft copper sleeve 2

13 9XXSB000006 Proximity switch holder 1

14 9XXSA000062 Observation board 1

15 JJGLD000226 Contour screw Φ12-L20-M10 2

16 DKGJJ000001 Proximity switch (normally open) 1

17 JJGLM000018 Lock nut M6 6

18 JJGLD000080 Hexagon socket flat head screw M6X16 2

19 JJGLD000152 Hexagon socket countersunk head screw M8X16 4

20 JJGLD000071 Hexagon socket flat head screw M5X12 4

21 JJGLM000026 Lock nut M5 4

22 JJGPD000001 Flat washer M5X1 4

23 JJGPD000002 Flat washer M6X1.6 5

24 JJGPD000006 Flat washer M3X0.5 2

25 JJGLD000039 Hexagon socket head screw M3X20 2

3) Exploded view of membrane seat cutting module

80
NO. Workpiece number Workpiece name Quantity
1 9XXSD000012 Film carriage cutting bracket welding 1

2 9XXSD000003 Broken film cover 2

3 9XXSD000006 Broken film blade 1

4 9XXSD000002 Broken film connecting rod 1

5 JQTDC000001 Broken film electromagnet 1

6 JJGLD000062 Hexagon socket flat head screw M3X8 8

7 JJGPD000006 Flat washer M3X0.5 4

8 JJGPD000001 Flat washer M5X1 4

9 JJGLM000004 Hex nut M5 2

10 JJGLD000024 Hexagon socket head screw M5X12 2

11 JJGLD000240 Hex nut M2.5 2

12 JJGLD000239 Hexagon socket head screw M2.5×8 2

13 JJGPD000011 Flat washer M2.5×0.5 4

14 JJGLD000039 Hexagon socket head screw M3X20 1

15 JJGLM000021 Lock nut M3 1

16 JJGSJ000001 Internal tooth lock washer Ф2.5×0.3 1

81
4)Partially exploded view of film carriage main frame

NO. Workpiece number Workpiece name Quantity

1 9XXSE000112 Main frame and top plate welding 1

2 9XXSE000121 Safety board 1

3 9XXSA000138 Film seat film guide roller (L607) 1

4 9XXSA000058 Transmission from sprocket 1 (35 teeth) 1

5 9XXSA000127 Transmission from sprocket 2 (12 teeth) 1

6 9XXSA000041 Tension sprocket 2

82
7 9XXSA000061 Straight push mechanism roller 2

8 9XXSA000055 Film roll bottom gasket 1

9 9XXSA000056 Fixed sleeve under film roll 1

10 9XXSA000057 Film roll column top fixing piece 1

11 9XXSA000003 Door opening limit bushing 4

12 9XXSA000002 Door opening limit plate 1

13 9XXSA000134 Photoelectric switch bracket 1

14 9XXSC000003 Heightening membrane seat cover fixing column 1

15 9XXSC000009 New model membrane seat top cover 1

16 JJGLD000224 Contour screw Φ8-L20-M6 2

16 JJGLD000224 Contour screw Φ8-L20-M6 2

18 JDQKY000001 Retaining ring for hole D=30 2

19 DKGGD000001 Photoelectric switch 1

20 DKGJJ000001 Proximity switch (normally open) 1

21 DKGWD000001 Micro Switch 2

22 JJGLD000221 M5 top wire 1

Hexagon socket set screws with flat point M8

23 JJGLD000230 1
×30

24 JJGLD000027 Hexagon socket head screw M4X10 2

25 JJGLD000039 Hexagon socket head screw M3X20 6

26 JJGPD000009 Large washer M6X1.6 8

27 JJGLM000021 Lock nut M3 4

28 JJGPD000006 Flat washer M3X0.5 10

29 JJGLD000174 Hexagon socket countersunk head screws M10X55 2

30 JJGPD000007 Flat washer M4X0.8 5

31 JJGLM000022 Lock nut M4 3

32 JJGLM000004 Hex nut M5 1

33 JJGLD000029 Hexagon socket head screw M4X16 3

34 JJGLM000018 Lock nut M6 3

35 JJGLD000002 Hexagon socket head screw M6X16 3

36 JJGLD000005 Hexagon socket head screw M6X10 4

83
37 JJGLD000152 Hexagon socket countersunk head screw M8X16 1

38 JJGLD000043 Hexagon socket head screw M8X16 1

39 JJGTD000004 Elastic washer M6X1.6 6

40 JJGLD000032 Hexagon socket head screw M4X30 1

41 JJGTD000002 Elastic washer M4X1.1 2

42 JJGTD000001 Elastic washer M3X0.8 2

43 JJGPD000002 Flat washer M6X1.6 2

44 JJGLD000244 Hexagon socket flat head screw M6×20 2

45 9XXSE000089 Little Hornet Film Roll 2

46 JZCDZ000048 Bearing with seat 4

Hexagon socket set screws with flat point M6

47 JJGLD000236 1
×16

48 JJGLM000005 Hex nut M6 1

49 JJGP000001 Flat washer M5×1_1 8

50 JJGTD000003 Elastic washer M5X1.3 8

51 JJGLD000334 内六角圆柱头螺钉 M5×12_1 8

52 JJCPJ000001 Ordinary flat key-A type 2

84
8.3 Spare and wearing parts

NO. Workpiece name Workpiece number Quantity

1 Cylindrical proximity switch DKGJJ000008 1
2 Proximity switch (normally open) DKGJJ000001 2
3 Microswitch DKGWD000001 2
4 Bearing package nylon 9XXDI000073 19 sets

5 Film roll gasket 9XXSA000055 1

6 Film roll sleeve 9XXSA000056 1

85