ADANI INFRA INDIA LIMITED
PROJECT New Coalyard (Harbour Development)
CLIENT ADANI HAZIRA PORT LIMITED
EPC CONTRACTOR --
CONSULTANT --
TITLE OF DOCUMENT PROCEDURE QUALIFICATION RECORD(PQR)
CLIENT DOCUMENT NO. C1055-450-I-ME-QD-003
Rev. 0
EPC CONTRACTOR DOCUMENT
--
NO.
PREPARED CHECKED APPROVED
REV. NO. DATE DESCRIPTION Init. Sign Init. Sign Init. Sign
Issued For
0 15.07.2024 Construction
S HAJRA S HAJRA PK SHARMA
This Document is the property of AIIL. It should not be used, copied or reproduced without their written
Permission.
PROCEDURE QUALIFICATION RECORD(PQR)
(As per ASME Section IX)
Doc. No. C1055-450-I-ME-QD-003
Package:Fire Fighting System (Coal yard)
Project: New Coalyard (Harbour Development)
Contractor : SPYCOM (I) PVT LTD. PO :
Procedure Qualification Record No : SIPL/AIPL/FFS/PQR-02 Revision: Dated: 02-12-2024
WPS No : SIPL/AIPL/FFS/WPS-01 Revision: Dated:
Welding Process(es) : GTAW +SMAW
Types (Manual, Automatic, Semi-Auto) : Manual
JOINTS (QW - 402)
Joint Design : Single V GROOVE
SinglVvVgggroove
Backing :NO
Backing Material (Type) :NA
BASE METAL (QW -403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. :IS1239/IS: 3589 HEAVY Temperature :NA
Type or Grade : C CLASS Soaking Time :NA
P. No : …..01 TO P.No.: 01 Heating Rate :NA
:Thickness of Test Coupon :6.35 MM Cooling Rate :NA
Diameter of Test Coupon :08’’ Loading Temp. :NA
Other : Unloading Temp. :NA
FILLER METALS (QW-404) GAS (QW -408)
Gas %Composition Flow Rate;
SFA Specification :5.1 : Shielding :argon 99.95% 8-10 L/min
AWS Classificatio : -Root ER70S-2 : Fill/Cap: ER70S-2 Trailing : NA
Filler Metal F.No :F6 Backing : NA
Weld Metal Analysis A.No :A1 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal :-FULL TIG : 2.4MM Current :- DC
Batch No./Make/Brand :22410013 :Ador Polarity :- GTAW-DCEN, SMAW-DCEP
Weld Metal Thickness :6.2mm : Amps :- 70-140
Max. weld reinforcement : : Volts :- 12-26
POSITION (QW-405) Tungsten Electrode Size :2.4MM DIA
Position of Groove :6G and type: Cylidrical
Weld Progression (Uphill /Downhill): TECHNIQUE (QW-410)
Uphill Travle Speed : - 70-110mm/min
String or Weave Bead :- String on root &weave other
PREHEAT (QW - 406) Oscillation : -
Multipass or single pass(per side): - multiple.
Preheat Temp. :10 deg C(ambient)
Other :-
Interpass Temp. :250 deg C(maximum)
Other :NA
PROCEDURE QUALIFICATION RECORD(PQR)
(As per ASME Section IX)
TENSILE STRENGTH (QW-150)
TRANSVERSE-BEND TEST (QW-160)
Ultimate
Width Thickness Ultimate Load Tensile Type of Failure
Specimen No Area (mm2)
(mm) (mm) (KN) Strength & Location
(N/mm2)
Ductile,broken from
T1 out side weld
Ductile,broken from
T2 out side weld
Type and Figure No. RESULTS
Bend test:- Satisfactory
Bend test:- Satisfactory
Bend test
Bend test
Notch Specimen
Specimen No Test Temp. Impact Value (Joules) Remarks
Location Size
NA NA NA NA NA
TOUGHNESS TEST (QW -170)
FILLET WELD TEST (QW -180): NA
HARDNESS TEST:- Acceptable at weld zone 193.198.194 Hv,Heat effective zone-172,171,At Parent metal-
160,162,165.
OTHER TESTS:
Welder Name: Yogesh kr singh Stamp No: SIPL-W-03 Test of Welding: 2/12/24
Conducted by: Rudra ndt services (opc)p ltd . Laboratory Test No. .
Note(s):
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in
accordance with the requirements of Section IX of the ASME Code.
ATTACHMENTS
Signature
Name
Date
Contractor AIIL
