Present Ideal

Stage Of Propo
SL Departments Scope of Works Category Status Freque
Checking sed
(Yes/No) ncy
Maintenanc
305 Production Ageing oven records Post-process YES YES Quarterly
e
Maintenanc
306 Production Cooling water system performance Pre-process NO NO
e
Maintenanc
307 Production Die heating oven temperature control (Std vs. Actual) Pre-process YES YES Quarterly
e
Maintenanc
308 Production Die heating temperature records Pre-process YES YES Quarterly
e
Maintenanc
309 Production Emergency handling procedure awareness During-process NO NO
e
Maintenanc
310 Production Extrusion line 5S and workplace layout During-process YES YES Monthly
e
Maintenanc
311 Production NADCAP equipment PM records Pre-process NO YES
e
Maintenanc
312 Production Nitrogen cooling parameter and records Pre-process NO YES
e
Maintenanc
313 Production Piping and due to piping rejection records During-process NO YES
e
Maintenanc
314 Production Press operations safety interlock checks Pre-process NO NO
e
Maintenanc
315 Production Re-ageing records Post-process YES YES Quarterly
e
Maintenanc
316 Production TUS and SAT scheduled records Pre-process NO NO
e
317 Production Basket manufacturing records Operations Pre-process YES YES Monthly
318 Production Billet heating temperature vs. recipe Operations Pre-process YES YES Monthly
319 Production Billet tracking from furnace to extrusion Operations Pre-process NO NO
320 Production Consumable consumption tracking Operations During-process YES YES Monthly
321 Production Downtime/Delay reason records Operations During-process YES YES Quarterly
322 Production Extruded length control and tagging Operations During-process YES YES Monthly
323 Production Gas/fuel consumption Operations During-process YES YES Monthly
324 Production Job card tagging and updating records Operations During-process NO NO
325 Production Low recovery highlighted Operations Post-process YES YES Quarterly
326 Production Manpower utilization record Operations During-process NO NO
327 Production Non-moving profile records Operations Post-process YES YES Quarterly
328 Production Press ram pressure and speed logs Operations During-process NO NO
329 Production Production dashboard or display board availability Operations During-process NO NO
330 Production Production planning and press utilization record Operations Pre-process YES YES Quarterly
331 Production Proposed Vs. Actual production comparison Operations During-process YES YES Quarterly
332 Production Puller and stretcher setting documentation Operations During-process NO NO
333 Production Set Vs. Actual billet length checking Operations Pre-process NO YES
334 Production Set Vs. Actual butt length checking Operations Pre-process NO NO
335 Production Stretcher elongation percentage logs Operations During-process NO NO
336 Production RM / SFG Consumption Analysis in Production Process Operations Post-process NO YES
337 Production WIP inventory tracking Operations During-process YES YES Monthly
338 Production Ageing cycle time adherence & control Quality Post-process NO YES
339 Production Compliance to quality standards (ISO, QMS) Quality Post-process NO YES
340 Production Die cleaning and alignment SOP compliance Quality Pre-process NO NO
341 Production Die performance feedback loop Quality During-process NO NO
342 Production Inspection of batch reconciliation Quality Post-process NO NO
343 Production KPI trend charting and review Quality Post-process NO NO
344 Production Low hardness profile records Quality Post-process NO YES
345 Production Material traceability tags maintained Quality During-process NO YES
346 Production NADCAP material ageing and solution treatment records Quality Pre-process NO YES
347 Production Order vs. profile vs. section matrix Quality During-process YES YES Quarterly
348 Production Process deviation approvals Quality During-process NO NO
349 Production Profile cooling method and timing check Quality During-process NO NO
350 Production Profile dimension inspection and control chart Quality During-process NO YES
351 Production Profile rectification records Quality During-process YES YES Quarterly
352 Production Profile rejection report with reason Quality During-process YES YES Monthly
353 Production Profile straightness inspection Quality During-process YES YES Monthly
354 Production Profile Traceability records Quality Pre-process YES YES Monthly
355 Production Review of previous audit actions closed Quality Post-process YES YES Half-Yearly
356 Production Short length records Quality Post-process YES YES Quarterly
357 Production Solution treatment records Quality During-process YES YES Monthly
358 Production Surface quality inspection records Quality During-process NO YES
359 Production Trial material not mixing records Quality During-process YES YES Quarterly
360 Production Trial records and approval reports Quality Pre-process YES YES Quarterly
361 Production UT (Ultrasonic Testing) records and rejection records Quality During-process YES YES Quarterly
362 Production Wrong cutting length records Quality Post-process YES YES Quarterly
363 Production Wrong & Extra material extrusion records Quality During-process YES YES Quarterly
 PRODUCTION'S
Probe Production Bhiwadi Remark
CONSENT
We have maintened the record YES
NO NO
Scada not available NO
We have maintened the record YES
Not available NO
We will got from development NO
Yes Not available NO
Yes Not available NO
Yes Not maintained yet NO
No NO
Not maintained yet NO
NO NO
Not maintained yet, ask for development NO
Not maintained yet YES
Scada not available for such tracking NO
Started from this month YES
We have maintened the record YES
We have maintened the record YES
Maintenance team maintained this data YES
NO
We have maintened the record YES
NO NO
NO YES
maintained NO
maintained NO
maintained YES
YES YES
NO NO
Yes NO NO
NO NO
mantained NO
Yes YES YES
YES YES
Yes We have maintened the record,cross check by QA team is start from july-2025 YES
 Yes Implemented YES
Not related to us, tool shop to be maintained NO
Not maintained NO
Maintained NO
Not maintained,KPI defined NO
Yes Maintained YES
Yes YES YES
Yes Not available NO
We have given AO rediness YES
Maintained NO
We have follow the process NO
Yes Maintained dimension report YES
Maintained YES
Maintained YES
Inspection done but no record YES
Maintained YES
Half-Yearly Maintained YES
Maintained via mail YES
Maintained YES
Yes Maintained YES
No record, started from this month (July-2025) NO
We have maintened via mail & approval from customer YES
Maintained YES
NO NO
Maintained via mail YES