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Comments PP04

The document outlines common deficiencies identified in various issue clusters related to design validation, QA/QC oversight, material compliance, and execution versus design gaps. It recommends enhancements to the PP04 protocol, including mandatory design verification checklists, integrated QA/QC witness planning, and improved material approval traceability. Additionally, it suggests new appendices to support these enhancements, such as a QA/QC witness matrix and a utility coordination form.

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0% found this document useful (0 votes)
10 views2 pages

Comments PP04

The document outlines common deficiencies identified in various issue clusters related to design validation, QA/QC oversight, material compliance, and execution versus design gaps. It recommends enhancements to the PP04 protocol, including mandatory design verification checklists, integrated QA/QC witness planning, and improved material approval traceability. Additionally, it suggests new appendices to support these enhancements, such as a QA/QC witness matrix and a utility coordination form.

Uploaded by

nhschandana22
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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🔍 Root Cause Themes from QN & GO Registers

Issue Cluster Common Deficiencies


Incomplete or unapproved shop drawings, missing design
Design Validation
coordination, outdated specs
Work done without JAEQR witness, missing ROFs, poor
QA/QC Oversight
documentation traceability
Use of unapproved materials, missing QA/QC certificates, vendor
Material Compliance
nonconformance
Execution vs Design Field work deviating from design intent (e.g. pipe gradients,
Gap waterproofing layers)
Concrete &
Cold joints, inadequate curing, free fall violations, membrane damage
Waterproofing
Subgrade erosion, improper backfilling, drainage issues, kerb
Roadworks & Utilities
misalignments

Recommended Enhancements to PP04


1. Pre-Execution Design Verification Protocol

 Add a mandatory Design Verification Checklist before any site execution.


 Include cross-checks for:
o Finalized AFC drawings
o Approved Method Statements
o Utility/service clash detection
o Waterproofing and drainage integration

2. Integrated QA/QC Witness Planning

 Embed a ROF Scheduling Matrix into the Design Schedule (Appendix E).
 Link ROF triggers to design milestones (e.g. formwork, waterproofing, pipe bedding).
 Require ROF reference in CDS Part B before submission to Employer.

3. Material Approval Traceability

 Expand CDS Part A to include:


o Material submittal reference numbers
o QA/QC approval status
o Vendor qualification status
 Link to EDMS for real-time verification.
4. Design-to-Execution Feedback Loop

 Introduce a Post-Execution Design Review Form for lessons learned.


 Capture deviations, corrective actions, and update design guidelines accordingly.
 Feed into future design submissions via CDS Part D.

5. Waterproofing & Concrete Quality Controls

 Add a Waterproofing Integration Sheet to the Design Registry (Appendix G).


 Include:
o Termination details
o Protection board layering
o Manufacturer’s recommendations
 For concrete:
o Embed Free Fall Height & Curing Protocols into CDS review checklist.

6. Utility Coordination Protocol

 Mandate a Utility Coordination Form before any trenching or duct laying.


 Include:
o Clearance verification
o Jointing method
o Backfilling compaction test plan

📊 Suggested Additions to PP04 Appendices


Appendix Addition
G QA/QC Witness Matrix with ROF triggers
H Utility Coordination Form
I Post-Execution Design Review Template
New Waterproofing Integration Sheet
New Material Approval Traceability Log

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