🔍 Root Cause Themes from QN & GO Registers
Issue Cluster Common Deficiencies
Incomplete or unapproved shop drawings, missing design
Design Validation
coordination, outdated specs
Work done without JAEQR witness, missing ROFs, poor
QA/QC Oversight
documentation traceability
Use of unapproved materials, missing QA/QC certificates, vendor
Material Compliance
nonconformance
Execution vs Design Field work deviating from design intent (e.g. pipe gradients,
Gap waterproofing layers)
Concrete &
Cold joints, inadequate curing, free fall violations, membrane damage
Waterproofing
Subgrade erosion, improper backfilling, drainage issues, kerb
Roadworks & Utilities
misalignments
Recommended Enhancements to PP04
1. Pre-Execution Design Verification Protocol
Add a mandatory Design Verification Checklist before any site execution.
Include cross-checks for:
o Finalized AFC drawings
o Approved Method Statements
o Utility/service clash detection
o Waterproofing and drainage integration
2. Integrated QA/QC Witness Planning
Embed a ROF Scheduling Matrix into the Design Schedule (Appendix E).
Link ROF triggers to design milestones (e.g. formwork, waterproofing, pipe bedding).
Require ROF reference in CDS Part B before submission to Employer.
3. Material Approval Traceability
Expand CDS Part A to include:
o Material submittal reference numbers
o QA/QC approval status
o Vendor qualification status
Link to EDMS for real-time verification.
4. Design-to-Execution Feedback Loop
Introduce a Post-Execution Design Review Form for lessons learned.
Capture deviations, corrective actions, and update design guidelines accordingly.
Feed into future design submissions via CDS Part D.
5. Waterproofing & Concrete Quality Controls
Add a Waterproofing Integration Sheet to the Design Registry (Appendix G).
Include:
o Termination details
o Protection board layering
o Manufacturer’s recommendations
For concrete:
o Embed Free Fall Height & Curing Protocols into CDS review checklist.
6. Utility Coordination Protocol
Mandate a Utility Coordination Form before any trenching or duct laying.
Include:
o Clearance verification
o Jointing method
o Backfilling compaction test plan
📊 Suggested Additions to PP04 Appendices
Appendix Addition
G QA/QC Witness Matrix with ROF triggers
H Utility Coordination Form
I Post-Execution Design Review Template
New Waterproofing Integration Sheet
New Material Approval Traceability Log